Vous êtes sur la page 1sur 40

Eaton® CLS100 Load Sense Sectional Mobile Valves Technical Catalog

CLS100 Load Sense Sectional Mobile Valve

Table of GENERAL SPECIFICATIONS 3


Applications, Features, and Benefits
Contents Specifications
PRINCIPLES OF OPERATION 6
Post Compensated Circuit
Pre Compensated Circuit
ORDER EXAMPLE 7
Valve Bank Worksheet
Tie Rod Kits and Paint
DIMENSIONAL INFORMATION 9
CLS100 with Manual Actuation and Enclosed Lever Box
CLS100 with Electrohydraulic Actuation and Lever Override
TYPICAL PERFORMANCE CURVES 11
VALVE BANK INLET 15
Model Code Structure
Inlet Build Type and Configuration
Inlet Relief and Dump Valve Options
WORKING SECTIONS 19
Model Code Structure
Compensation Options
Hydraulic Actuation Options
Electrohydraulic Actuation Options
Manual Actuation Options
Spool Flow and Spool Type
Spool Stroke Limiter and Position Indicator
Section Load Sense and Port Relief Options
VALVE BANK END COVER 31
Model Code Structure
End Cover Options
SPECIAL FEATURES 33
Parallel Connection – Multiple Valve Banks
High Pressure Carry Over (HCPO)
INSTALLATION AND MAINTENANCE 35
General Torque Specifications
Hydraulic Fluid Recommendations

2 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
The Eaton CLS
Load Sense Sectional
Mobile Valve
The new Eaton CLS100 load sensing sectional mobile valve is a pre and post
compensated mobile valve with a highly versatile design. This modularity is
demonstrated through the availability of valve banks with up to 10 sections, a
number of spool types and actuation options, mid-inlets, custom inlet manifolds
and transition plates. With this flexibility, you can design your valve to meet
the requirements of your machine. Add in the ability to install both pre and
post compensated sections in the same valve bank; the CLS100 allows you to
prioritize work functions to accelerate productivity, improve machine efficiency,
and enhance the safety characteristics of the machine.
Improve your machine performance with the newest load sensing valve to
market, the Eaton CLS100.

Features & Benefits Typical Applications

•L
 oad sense circuit design •E
 lectro-proportional spool • Special features available • Excavator - Multiple sizes
is a parallel circuit with control achieved through for additional design • Forestry
closed center spools. a PWM proportional flexibility:
Available with inlet pressure reducing • Refuse Trucks
-L
 ocal load sense
options to support solenoid valve controlling relief on pre and post • Forklift
both fixed and variable pilot pressure to spool compensated sections • Agricultural machinery
displacement pumps ends to maintain spool
position -F
 low control device • Truck Mounted Cranes
•B
 oth pre and post comp on local section
sections available in same •O
 ptional manual, • Marine
compensator
valve assembly hydraulic and electrohy-
draulic controls with lever - Adjustable spool stroke
•M
 aximum continuous limiting device
pressure: 350 bar (5076 overrides
psi) for 1 Million cycles -P
 arallel connection of
multiple valve banks
•F
 lexible design with up
to 10 sections -H
 igh pressure carry-over
function
- Work port relief with
anti cavitation
- Available fourth position
float and regeneration
spools

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 3
Specifications and Performance

CLS100 Load Sense Sectional Mobile Valve


Rated Pressure Inlet 350 bar (5076 psi)
Tank Port
25 bar (362 psi)
Rated Inlet Flow 150 lpm (39.6 gpm)
Rated Workport Flow - Post Compensated
100 lpm (26.4 gpm) @ 14 bar at differential pressure
Fluid Cleanliness and Viscosity See Hydraulic Fluid Recommendations Bulletin 03-401
Ambient Operating Temperature Range -40˚C / 60˚C (-40˚F / 140˚F)
Oil Temperature Operating Range -25˚C / 80˚C (-16˚F / 176˚F)
Construction Sectional
Work Sections 1-10
Maxiumum Leakage, Cylinder Workport to Tank
10 cc per minute at 100 bar (1450 psi)
Port Types Inlet Ports
BSP (G3/4 P&T, G1/4 LS and Pilot Drain
SAE (-12 P&T, -6 LS and Pilot Drain
Tank Ports
G1/2 BSP (G1/4 Pilot if Hydraulic)
SAE, -10 (SAE -6 Pilot if Hydraulic)
Work Section Options Spools
Double Acting (4 way) Cylinder
Double Acting (4 way) Cylinder with 4th Position Float
Bi-Directional (4 way) Motor, Full Open to Tank in Neutral
Double Acting (4 way, 3 position) Cylinder, with Regeneration
Actuation
Hydraulic with Top Ports
Hydraulic with Top Ports and Lever Override
Hydraulic with End Ports
Hydraulic w/Top Ports, Lever Override, and Configured for EH Pilot Valve Installation
Electrohydraulic with Lever Override
Electrohydraulic Only
Eletrohydraulic with Hydraulic Ports and Lever Override
Eletrohydraulic with Hydraulic Ports
Manual with Enclosed Lever Box
Manual with Exposed Spool Connection
Manual with Pneumatic Pilot, Pneumatic Ports Downward
Manual with Pneumatic Pilot, Pneumatic Top Ports
Coil Voltages 12 Volt DC
24 Volt DC
Coil Connectors Integral Deutsch DT04-2P
Amp Jr. Timer
Electrohydraulic Interface Eaton HFX Programmable Controllers and
Pro-FX™ Application Software

4 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
General Specifications CLS100 CLS180 CLS250 CLS350
Max Number of Working Sections 10 10 10 8
Sectional Nominal Thickness (mm) 38 46 54 72
Spool Stroke (mm) 7 8 9 11
RATED FLOW
Pump Flow Rate (l/min) 150 220 300 450
A/B Work Port Flow Rate (l/min)
(Post-Compensated/ Pre-Compensated with 14 bar Δp) 100/65 180 250 350
RATED PRESSURE
Working Pressure Inlet Port P (bar) 350 350 350 350
BACK PRESSURE MAX
Max Pressure Outlet Port T (bar) 25 25 25 25
(Under special conditions back pressure can be lower)
Compensation Type CLS100 CLS180 CLS250 CLS350
Pre Compensation •
Post Compensation • • • •
Option Chart CLS100 CLS180 CLS250 CLS350
LS Signal Pressure Relief Valve • • • •
Pump Pressure Relief Valve • • • •
LS Signal Dump Valve (Electric 12/24 Vdc) • • • •
Pump Dump Valve (Electric 12/24 Vdc) • • •
Spool Types CLS100 CLS180 CLS250 CLS350
Double Acting (4 way) Cylinder • • • •
Double Acting (4 way) Cylinder with 4th Position Float •
Bi-Directional (4 Way) Motor, Full Open to Tank in Neutral • • • •
Double Acting (4 Way/ 3 Position) Cylinder with Regeneration •
Spool Acuation CLS100 CLS180 CLS250 CLS350
Hydraulic Actuation with Hydraulic Ports • • • •
Hydraulic Actuation with Hydraulic Ports and Lever Override •
Electrohydraulic Proportional Actuation • • • •
Electrohydraulic Proportional Actuation with Lever Override • • • •
Electrohydraulic Actuation with Hydraulic Ports •
Electrohydraulic Actuation with Hydraulic Ports and Lever Override •
Manual Actuation with Enclosed Lever Box • •
Manual Actuation with Exposed Spool End • •
Manual Actuation with Pneumatic Pilot Ports • •
CAN BUS Interface Actuation •
Port Relief Valve CLS100 CLS180 CLS250 CLS350
Relief Valve • •
Anticavitation Valve • • • •
Combined Relief and Anticavitation Valve • • • •
Cavity Machined and Plugged • • • •
Special Features CLS100 CLS180 CLS250 CLS350
Spools Position Sensor • •
Spool Stroke Limiter • • • •
Section Flow Limiter • •
Section Load Sense Pressure Limiting Relief* • •
Section Remote Load Sense Pressure Limiting Relief* • •
*applies to local work ports

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 5
CLS100 Load Sense Sectional Mobile Valve
Description

The CLS100 valve line allows the customer the ability to The following schematics show an example of an all post-
combine pre and post compensated valve sections in the compensated system, and a system with an integrated
same valve bank. The pre compensated section acts as pre compensated section.
a priority flow sharing function by diverting flow to the
pre compensated function first, then to the remaining
sections in the bank.

Post Compensated LS signal Dump valve


System LS signal MRV

A1 B1 A2 B2 A3 B3 A4 B4
T

T1 (drain line)

L.S.

Pump compensator Internal press. reducing valve

Post local compensator

Pump compensator PRE-COMPENSATED SECTION


Pre Compensated
LS signal MRV
System
A1 B1 A2 B2 A3 B3 A4 B4
T

T1 (drain line)

L.S.
Full flow dump valve Internal press. reducing valve
Post local compensator Pre local compensator

6 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
CLS100 Load Sense Sectional Mobile Valve
Ordering Example

Valve Bank Order 1. Inlet CLS100-R-L-S-L-125-000-Z-Z


Example 2. Section 1 CLS101-PESDA-040-040-G-D-Z000-Z000-Z000-Z-B-00-A
3. Section 2 CLS101-PESDA-040-040-G-D-Z000-Z000-Z000-Z-B-00-A
4. Section 3 CLS101-PESDA-040-040-G-D-Z000-Z000-Z000-Z-B-00-A
5. End Cover CLS102-G-S-00-A
6. CLS100/3 Tie Rod Kit 6038225-003
7. Paint AU

Note: Repeat section model code for additional sections.

B
B A
A
B
A
P
T

1 2 3 4 5

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 7
CLS100 Load Sense Sectional Mobile Valve
Tie Rod Kits

Tie rod kits are required


to complete a valve bank
assembly. Tie rod length
depends on the number of
sections in the bank. Each
tie rod kit includes three
(3) tie rodes, three (3) nuts
and three (3) washers.

Tie rod

Washer
Nut Tie rod kit

LENGTH CLAMPING
TIE ROD KIT DESC. PN (MM) TORQUE (NM) CODE COLORING

CLS100/1 1 Sect. 6038225-001 95 AU Standard Flat Black


CLS100/2 2 Sect. 6038225-002 133 00 No Paint
CLS100/3 3 Sect. 6038225-003 172
CLS100/4 4 Sect. 6038225-004 210
CLS100/5 5 Sect. 6038225-005 248
40
CLS100/6 6 Sect. 6038225-006 287
CLS100/7 7 Sect. 6038225-007 324
CLS100/8 8 Sect. 6038225-008 361
CLS100/9 9 Sect. 6038225-009 400
CLS100/10 10 Sect. 6038225-010 438

8 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
CLS100 Load Sense Sectional Mobile Valve
CLS100 with Manual Actuation and Enclosed Lever Box

M8 12
Units: mm

111.5

111.5
T1

51
98 38 38 24

106.4

40.5
26
82

74.5
P B B B

51
T A A A
20

80.5
81
°
16

80.25
M8
19
16

55.5 4.5 30 49 38 38 43
°

111.5 Y (217)
115.5
15 X (171) 12
123

40.5
40

40

114.5
39

A A

M10x1.5
mounting threads
17
12

NUMBER OF SECTIONS
DIMENSION /1 /2 /3 /4 /5 /6 /7 /8 /9 /10
X (mm) 95 133 171 209 247 285 323 361 399 437
Y (mm) 141 179 217 255 293 331 369 407 445 483
Weights (kg) 14,5 18,5 22,5 26,5 30,5 34,5 38,5 42,5 46,6 50,5

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 9
CLS100 Load Sense Sectional Mobile Valve
CLS100 with Electrohydraulic Actuation

Units: mm

154.7

116
111.5

111.5
31
154.7
86 M8 30
98 38 68

106.4

63.4
63.4

26
82

82
P B B B
165

51
67.5
T A A A
65

20
81

83
T1
35.5

19
83.5

83.5
19 19°
° 4.5 30 49 49
38 38

31 Y (223.5)

15 X (171) 18

43
40

40
39

122

A A

M10x1.5
mounting threads
12

17

NUMBER OF SECTIONS
DIMENSION /1 /2 /3 /4 /5 /6 /7 /8 /9 /10
X (mm) 95 133 171 209 247 285 323 361 399 437
Y (mm) 147.5 185.5 223.5 261.5 299.5 337.5 375.5 413.5 451.5 489.5
Weights (kg) 15 19.5 24 28.5 33 37,5 42 46.5 51 55.5

10 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
CLS100 Load Sense Sectional Mobile Valve
Typical Curves

Inlet compensator Pressure drop (P-T) 30

Fixed displacement system: pressure drop


across the inlet compensator as function of 25

pump flow
20

pressure [bar]
15

10

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150

flow [l/m]

LS Signal pressure relief valve 350

Fixed displacement system: LS Signal


300
pressure relief valve characteristic
250
pressure [bar]

200

150

100

50

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150

flow [l/m]

8
Full flow dump valve
Fixed displacement systems: pressure drop 7

across open electric dump valve as function


of pump flow 6
pressure [bar]

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130

flow [l/m]

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 11
CLS100 Load Sense Sectional Mobile Valve
Typical Curves

Pump inlet compensator at 14 bar Dp


Post compensated 100

spool flow Spool 9090


90
characteristic
Fixed displacement 80 Spool 8080

systems: flow on ports


70
A and B as function Spool 6565
of spool stroke, pilot 60
pressure, control
flow [l/min]

current Inlet flow: 50

120 l/min
40 Spool 4040

30
Spool 2525
20

10 Spool 1010

stroke [mm] stroke [mm]


-7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7

12V current [mA] 12V current [mA]


1300 1160 1020 880 740 600 600 740 880 1020 1160 1300

24V current [mA] 24V current [mA]


650 580 510 440 370 300 300 370 440 510 580 650

Hydraulic pilot [bar] Hydraulic pilot [bar]


20,1 17,3 14,5 11,8 9 6,2 6,2 9 11,8 14,5 17,3 20,1

Post compensated 120

spool flow with variable Spool 8080

displacement pumps
100
Variable displacement
Spool 6565
systems: spools maximum
delivered flow as function 80

of pump DP setting
Flow [l/min]

60
Spool 4040

40

Spool 2525

20
Spool 1010

0
12 14 16 18 20 22 24 26
Pressure [bar]

12 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
CLS100 Load Sense Sectional Mobile Valve
Typical Curves

80
Pre compensated spool
flow characteristic 70
Spool 6565
Fixed displacement
60
systems (KV): flow on
flow [l/min]
ports A and B as function 50
of spool stroke, pilot
pressure, control current 40 Spool 4040

Inlet flow: 120 l/min


30
Spool 2525
20

10 Spool 1010

stroke [mm] stroke [mm]


-6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6

12V current [mA] 12V current [mA]


1200 1050 900 750 600 600 750 900 1050 1200

24V current [mA] 24V current [mA]


600 525 450 375 300 300 375 450 525 600

Hydraulic pilot [bar] Hydraulic pilot [bar]


18,7 15,9 13 10,2 7,4 7,4 10,2 13 15,9 18,7

Post compensated four 100

position float spool


90
characteristic
Fixed displacement 80 Spool 8080

systems (KV): flow and 70


float position as function of Spool 6565

FLOAT POSITION
spool stroke, pilot pressure, 60
control current Inlet flow:
flow [l/min]

120 l/min 50

40 Spool 4040

30
Spool 2525
20

10 Spool 1010

stroke [mm]
0 +1 +2 +3 +4 +5 +6 +7 +11,5

12V current [mA]


600 680 760 840 920 1000 min. 1800

24V current [mA]


300 340 380 420 460 500 min. 900

Hydraulic pilot [bar]


6 7,8 9,6 11,4 13,2 15 min. 30

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 13
CLS100 Load Sense Sectional Mobile Valve
Typical Work Port Auxiliary Valve Curves

400
Combined valves (relieving function)
Pressure characteristic as function of flow 350

300

250

pressure [bar]
200

150

100

50

0
0 10 20 30 40 50 60 70 80
flow [l/m]

7
Combined valves
(anticavitation function)
6
Opening and pressure characteristic
as function of flow 5
pressure [bar]

0
0 10 20 30 40 50 60 70 80

flow [l/m]

14 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
Model Code for Valve Bank Inlet

CLS100 X X X X XXX XXX X X 00 A

1-6 7 8 9 10 11-13 14-16 17 18 19,20 21

1-6 Product Series 10 Inlet Reliefs 14-16 F


 ull Flow Relief 18 Inlet Coil
Setting A – 12V Coil with DIN
CLS100 – Load Sense D – LS & Full Flow Reliefs
Sectional Mobile Valve: L – LS Relief Only XXX – 3 Digit Full Flow Connector
Standard Valve Bank Inlet Relief Setting in 5 B – 24V Coil with DIN
R – Full Flow Relief Only
Bar Increments, Connector
7 Inlet Build Z – No Reliefs Code 000 if none C – 12V Coil Deutsch
Note: 0-420 bar
R –  Right hand build 11-13 L
 oad Sense Relief Requires minimum 40 bar
Connector
L – Left hand build Setting difference in setting of full D – 24V Coil Deutsch
flow and LS relief valves. Connector
XXX – 3 Digit Load Sense
8 Inlet Type Relief Setting in 5 E – 12V Coil AmpJr
17 Inlet
 Dump Valve Connector
L –  Load Sensing Bar Increments,
Code 000 if none F – Full Flow Dump Valve F – 24V Coil AmpJr
U –  Unload for Open Center Note: 0-350 bar Connector
L – LS Dump Valve
Requires minimum 40 bar Z – No Coil
9 Inlet Ports difference in setting of full Z – No Dump Valve
flow and LS relief valves.
B–B  SP (G3/4 P&T, G1/4 LS)  pecial Features
S
19-20

S – SAE (-12 P&T, -6 LS) 00 No special features

21 Design Level

A – Initial Release

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 15
CLS Inlet - Build and Type
Dimensions and Configurations for
Model Code Positions 9 & 10

R - Right Hand Build L - Left Hand Build


P
T T
P

L - Load Sensing
Closed Center Inlet Section for Variable Displacement
M Pumps
LS
T
P P
The inlet section with L configuration enables
Ser

LS
00

M
ial
08 num
Pro 07 ber
duc 50
44 t cod 0
61 e
2
Mad
e in
Italy

control valve usage with variable displacement M


T
B
pumps. With this configuration the presence P 00
Ser
P
of LS relief valve (A) is suitable to adjust the
ial
08
num
Pro 07 ber
duc 50
44 t cod 0
61 e
2
Mad
e in
Italy

system maximum pressure. LS electric dump M


A B
valve (C) can also be added as safety device. An
additional full flow relief valve can be added to C
T
protect the system from pump regulator failures. A
An additional solution for variable displacement
C
pumps is available on request to allow a constant T
reduced free flow in stand by condition through
the system: this is sometimes required to
guarantee a stand by flow for oil cooling.

U - Unload for Open Center


Open Center Inlet Section for Fixed Displacement
M
Pumps
LS
T
P P
The inlet section with U configuration enables
Ser
00 ial
08 num
Pro 07 ber
duc 50
44 t cod 0
61

LS
e

M
2
Mad
e in
Italy

control valve usage with fixed displacement M T


pumps. With this configuration the presence of P 00
Ser
ial
08 num
P
LS relief valve (A) is suitable to adjust the system
Pro 07 ber
duc 50
44 t cod 0
61 e
2
Mad
e in
Italy

maximum pressure. Full flow electric dump valve M


(C) can also be added as safety device. A
C B
T
A
C B
T

16 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
CLS Inlet - Relief Valve Options
Schematics and Configurations for
Model Code Position 12

D - LS & Full Flow Reliefs

Note:
This combination requires Full flow pilot
that the Full Flow Relief be operated pressure
set at least 40 bar higher relief v alve
than the LS Relief.

T P

LS plug

T P

LS pressure relief valve

T P
L - LS Relief Only

Full flow
relief plug

T P
LS plug

T P

LS pressure relief valve

type schema layout T description


P type schema layout description

7 T P
T P
Z - No Reliefs 1
Full flow
8
relief plug

2 T P 10 T P

T P

LS plug
3 11
T P

T P
4 T P 12 LS relief plug

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 17

16
CLS Inlet - Dump Valve Options
Model Code Positions 19 & 20

Coil

B
F - Full flow electric dump valve

L - LS electric dump valve

Coil

Coil and Connectors specifications for inlet section


SUPPLY COIL
VOLTAGE INGRESS RESISTANCE CONNECTOR COIL DUTY COIL
OPTION (VDC) CONNECTOR RATING R 20 (Ω) MATERIAL BODY CYCLE INSULATION POWER

A 12 12 IP 65 7
B 24 24 IP 65 28 Class H
Zinc
C 12 12 IP 67 7 ED coil - IEC 85
Nylon plated 20.5 W
D 24 24 IP 67 28 100% Standard
steel
E 12 12 IP 65 7 (200˚C)
F 24 24 IP 65 28

T P

F - Full Flow Dump Valve L - LS Electric Dump Valve

T P
T P

T P
18 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
Model Code for Sections The following 35 digit coding system has been developed
to identify preferred feature options for the CLS100 Load
Sense Sectional Mobile Valve series. Use this code to
specify a valve with the desired features. All 35-digits
of the code must be present to release a new product
number for ordering.

CLS101 X X X X X XXX XXX X X XXX X XXX X XXX X X 00 A

1-6 7 8 9 10 11 12-14 15-17 18 19 20-22 23 24-26 27 28-30 31 32 33,34 35

1-6 Product Series 10 Spool Type 18 Coil


 Type 27 LS Relief Setting
CLS101 – Load Sense D –  Double Acting (4 Way) C – 12V coil Deutsch P – Post Comp - Section
Sectional Mobile Valves Cylinder connector Load Sense Relief
F –  Double Acting (4 Way) D – 24V coil Deutsch (Applies to Both A & B
7 Compensation Cylinder with 4th connector Ports)
Position Float E – 12V coil AmpJr L – Pre Comp - Section
P – Post-compensated Load Sense Relief
R – Post-compensated with H – B  i-Directional (4 Way) connector
Motor, Full Open to Tank (Applies to Both A & B
Local Flow Limiter F – 24V coil AmpJr
in Neutral Ports)
L – Pre-compensated connector
R – Double Acting (4 Way, R–P  ost Comp - SAE -6 or
Z – No coil
3 Position) Cylinder, G1/4 Port for Remote
8 Actuation Load Sense Relief
with Regeneration 19 Port A Option Function
A –  Hydraulic with Top Ports (Applies to Both A & B
B – Hydraulic with Top Ports A – Anti-Cav Ports)
11 Spool Action
and Lever Override R – Relief/Anti-Cav Y – Pre Comp - SAE -6 or
A – Spring Centered to G1/4 Port for Remote
C –  Hydraulic with End Ports P – Plugged - Work Port
Neutral Load Sense Relief
D – Hydraulic w/Top Ports, of LS Relief Cavities
B – Detent “in” and “out” Machined and Plugged (Applies to Both A & B
Lever Override, and
E – Fourth Position Detent Z – None - No Work Port or Ports)
Configured for EH
Pilot Valve Installation (Float) LS Relief Machining Z – No LS Relief
E –  Electrohydraulic with F – Friction - Hold in Position
Lever Override Port

20-22 A Option 28-30
LS
 Relief Setting
12-14 P
 ort A Spool Flow Setting XXX – 3 Digit Section LS
F – Electrohydraulic Only
005 – 5 l/m XXX – 040-350 (3 digit, in Relief Setting in Bar
G –  Eletrohydraulic with (000 if not Present
Hydraulic Ports and 10 bar increments),
010 – 10 l/m or if Using Remote
Lever Override relief valve pressure
015 – 15 l/m setting, port A LS Relief)
H – Eletrohydraulic with
Hydraulic Ports 025 – 25 l/m
23 Port B Option Function 31  pool Stroke Limiter
S
L –  Manual with Enclosed 035 – 35 l/m or Position Indicator
Lever Box A – Anti-Cav
040 – 40 l/m A –  Electrohydraulic
M – Manual with Exposed R – Relief/Anti-Cav
050 – 50 l/m P – Plugged - Work Port Section w/Spool
Spool Connection Stroke Limiter
N –  Manual with Pneumatic 065 – 65 l/m of LS Relief Cavities
Machined and Plugged B – Hydraulic Section
Pilot, Pneumatic Ports 080 – 80 l/m w/Spool Stroke Limiter
Downward Z – None - No Work Port or
100 – 100 l/m LS Relief Machining E – 12V EH w/Indicator
P –  Manual with
Pneumatic Pilot, F – 24V EH w/Indicator
15-17 P
 ort B Spool Flow
Pneumatic Top Ports Port
24-26 B Option Z –  None
005 – 5 l/m Setting
9 Port Type 010 – 10 l/m XXX – 040-350 (3 digit, in 32 Lever Kits
10 bar increments), A – 135mm (5.5”) Lever Kit
B –  G1/2 BSP (G1/4 Pilot if 015 – 15 l/m relief valve pressure
Hyd., G1/8 if Pneumatic) B – 210mm (8.5”) Lever Kit
025 – 25 l/m setting, port B
S –  SAE, -10 (SAE -6 Pilot Z – None
if Hyd., 1/8 NPTF if 035 – 35 l/m
Pneumatic) 040 – 40 l/m Special Features
33,34

050 – 50 l/m 00 No special features


065 – 65 l/m 35 Design Level
080 – 80 l/m A – Initial Release
100 – 100 l/m

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 19
Valve Section Options - The CLS family offers an unique additional feature: the
possibility to mix pre and post compensated technologies,
Compensation to improve the control capabilities and manage flows with
different priorities. The following schematics show an
Model Code Position 7 example for the two systems.

P- L-
Post Compensated (flow sharing) Pre Compensated
Available with or without auxiliary valve cavities Available with or without auxiliary valve cavities
Note: Note:
Shown with auxiliary valves Shown with auxiliary valves

L.S. relief L.S. relief


valve valve

B A B A B A B A

Mechanical Lever Electrohydraulic Mechanical Lever Electrohydraulic


Acuation Acuation Acuation Acuation

R-
Post Compensated (flow sharing)
with Local Flow Limiter
Available with or without auxiliary valve cavities
Note:
Shown with auxiliary valves
Note:
Requires right valve bank inlet selection

Compensator Compensator
kit Compensator
with local kit with local
Compensator Compensator kit
flowkit limiter
with local kit flow limiter
with local with local flow
flow limiter flow limiter
limiter

B A B A

Mechanical Lever Electrohydraulic


Acuation Acuation
B A B A

20 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
Valve Section Options -
Actuation for Hydraulic Control
Dimensions and Configurations for
Model Code Position 8

Units: mm

A-
Hydraulic with Top Ports 23.5 23.5

Hydraulic Actuation (pilot 1/4”G - 9/16”UNF 1/4”G - 9/16”UNF

ports on the top)

35.5

35.5
(Only with manual and
hydraulic section body)
69 69
74 74

B-
Hydraulic Ports and
Lever Override
Lever Actuation and
Hydraulic Actuation
94.3

86

C-
Hydraulic with End Ports 23.5 23.5

Hydraulic Actuation (pilot


ports on the sides)
40.5

40.5
35.5
35.5

(Only with manual and


1/4”G - 9/16”UNF
1/4”G - 9/16”UNF

hydraulic section body)

69 69

D-
Hydraulic with w/Top
Ports, Lever Override, and
Configured for EH Pilot
103

Valve Installation
Lever and Hydraulic
Actuation with
Electrohydraulic
108.1
arrangement

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 21
Valve Section Options -
Actuation for Electrohydraulic Control
Dimensions and Configurations for
Model Code Position 8

Units: mm

E-
Electrohydraulic with
Lever Override
Note:
Includes solenoid operated

94.3
pilot valve

86

F-
Electrohydraulic Only
Without Lever
Note:
Includes solenoid operated
94.3

pilot valve

74.5

G-
Electrohydraulic with
Hydraulic Ports and
Lever Override
Lever, Hydraulic, and
94.3

Electrohydraulic Actuation
Note:
Includes solenoid operated 108.1
pilot valve

H-
Electrohydraulic with
Hydraulic Ports
Without Lever, Hydraulic,
and Electrohydraulic
94.3

Actuation
Note:
Includes solenoid operated 108.1
pilot valve

22 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
Valve Section Options -
Actuation for Manual Control
Dimensions and Configurations for
Model Code Position 8

Units: mm

L- M8

Manual with Enclosed


Lever Box

M8
67.5
60
Lever Actuation
(Only with manual and
hydraulic section body)
25
57.5
80.25

M-
Manual with Exposed
Spool Connection
Without Lever Actuation Ø6
6

(Only with manual and


hydraulic section body)
38.5
44.5

N-
Manual with Pneumatic
Pilot, Pneumatic Ports
Downward 180˚
Note:
Only available on post
compensated sections

103

P-
Manual with Pneumatic
Pilot, Pneumatic Top Ports
Note:
Only available on post
compensated sections

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 23
Valve Section Options -
Spool Type
Model Code Position 10

D- F- H- R-
Double Acting (4 Way) Double Acting (4 Way) Bi-Directional (4 Way) Double Acting (4 Way, 3
Cylinder Cylinder with 4th Motor, Full Open to Tank Position) Cylinder, with
Position Float in Neutral Regeneration

T T T T

PAB PAB PAB PAB

Note:
Spool F requires additional
valve body machining and
special 4th position detent
selection

Valve Section Options -


Spring Action Options
Model Code Position 11

A- B- E- F-
Spring Centered in Detent “in” and “out” Fourth Position Detent Friction - Hold in position
Neutral Note: (Float) Note:
This option only available Note: This option only available
with post compensation This option only available with post compensation
with post compensation

24 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
Valve Section Options -
Port A & Port B Spool Flows
Model Code Positions 12-14 (Port A) &
Model Code Positions 15-17 (Port B)

Post Compensated Section

SPOOL FLOW RATES (L/MIN)


TYPE 005 010 015 025 035 050 065 080 100
D • • • • • • • • •
H • • • • • • • • •
F • • •

Pre Compensated Section

SPOOL FLOW RATES (L/MIN)


TYPE 015 025 040 065
D • • • •
H • • • •

Note: Rated flows are defined for 14 bar Δp.


Note: L
 isted flows are for symmetrical spools; for questions regarding asymmetric spools
please contact your sales representative

Valve Section Options -


Coil Voltage & Connector
Model Code Position 18

Coil and Connector Specifications


PROP. ON-OFF PWM
SUPPLY COIL FEEDING CURRENT CURRENT SUGGESTED
VOLTAGE INGRESS RESISTANCE REDUCING CONTROL CONTROL FREQUENCY
OPTION (VDC) CONNECTOR RATING R 20 (Ω) PRESSURE (mA) (mA) (Hz)

C 12 Deutsch DT4 IP 67 4.7 600-1300 2500


D 24 Deutsch DT4 IP 67 20.8 300-650 1150
40 bar 70-90
E 12 Amp Jr IP 65 4.7 600-1300 2500
F 24 Amp Jr IP 65 20.8 300-650 1150

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 25
Valve Section Options -
Port A & Port B Functions and Settings
Model Code Positions 20-26

A- R- P-
Anti-Cav Relief/Anti-Cav Plugged - Work Port of LS Relief Cavities
Note: Factory setting 40-350 bar Machined and Plugged

26 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
Valve Section Options -
Load Sense Relief Setting
Model Code Position 28

R - Post Comp - Port for Remote Load Sense Relief (applies to both A & B Ports) Note:
Post comp load sense relief
Schematic for Schematic for range is 0-350 bar.
Manual Control Electrohydraulic Control Note:
Requires left valve bank
inlet selection

B
A
Additional
port

P
Local LS
relief valve Local LS
relief valve
B A B A

Y - Pre Comp - Port for Remote Load Sense Relief (applies to both A & B Ports) Note:
Pre comp load sense relief
Schematic for Schematic for range is 0-350 bar.
Manual Control Electrohydraulic Control Note:
Requires right valve bank
inlet selection

B
A
Local LS
relief valve

Additional Additional P
Port Port

B A B A

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 27
Valve Section Options -
Load Sense Relief Setting
Model Code Position 28

P - Post Compensated - Section Load Sense Relief (Applies to Both A & B Ports) Note:
Post comp load sense relief
Schematic for Schematic for range is 0-350 bar.
Manual Control Electrohydraulic Control Note:
Requires left valve bank
inlet selection

Local LS
relief valve Local LS
relief valve
Local LS relief valve
B A B A

L - Pre Compensated - Section Load Sense Relief (Applies to Both A & B Ports) Note:
Pre comp load sense relief
Schematic for Schematic for range is 0-350 bar.
Manual Control Electrohydraulic Control Note:
Requires right valve bank
inlet selection
LS relief valve

L.S. relief L.S. relief


valve valve

B A B A

28 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
Valve Section Options -
Spool Stroke Limiter or Position Indicator
Dimensions and Configurations for
Model Code Position 32

Spool position indication Technical Specifications


is achieved using a Hall
effect sensor device used Electrical
in conjunction with spool
position transducer kits Operating voltage 6 - 30 Vdc
available for CLS100. Max current consumption 20.5 mA
After the final assembly
Output
of the valve a computer
assisted calibration Output voltage spanning 0.5 - 4.5 Vdc
procedure is performed Quiescent voltage 2.5 Vdc
that compensates for
mechanical inaccuracies Output current -1 - +1 mA
and uncertainties allowing Minimum output load resistance 4.5 kOhm
to attain high accuracy and
Overall accuracy ± 2.5%
linearity in spool position
detection. Spool position is Resolution 12 bit
output as an analog voltage Fault signalling levels 4.8V < Vout < 0.2 Vdc
signal in the 0.5 - 4.5V
range. The unit works in Protections short circuit protection, reverse,battery
12V and 24V environments protection, thermal shutdown,
and is protected against overvoltage, undervoltage, load-dump
load-dump and other major EM Immunity > 60 Vdc/m
electrical faults. Fault
signalling is carried out Mechanical, Environmental
through the output signal. Operating temperature -40 / +85 °C
Ingress Protection Rating IP 65
Dimensions 28 x 18 x 23 mm (L x W x H)
Connections
I/O DIN 43650-C male
PIN 1 Vout
PIN 2 Vcc
PIN 3 OV
PIN 4 Chassis (connected to valve body)
Applied Standards
Immunity for industrial environments EN 61000-6-2
Emission standard for residential commercial EN 61000-6-3
and light-industrial environments
EMC - Agricultural and forestry machines EN 14982
EMC - Earth-moving machinery ISO 13766

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 29
Valve Section Options -
Spool Stroke Limiter or Position Indicator
Dimensions and Configurations for
Model Code Position 32

Units: mm

A- Note:
Electrohydraulic Section Can be applied to sections with Lever Override
with Spool Stroke Limiter

without Lever
with Lever
Override
Override
94.3

94.3
86
85.1

B- 23.5 23.5
Hydraulic Section with 1/4”G - 9/16”UNF 1/4”G - 9/16”UNF

Spool Stroke Limiter


35.5

35.5
Hydraulic Actuation with
Stroke Limiter
69 69
81 81

E-
12V EH with Indicator
Spool Position Indicator for
Electrohydraulic Actuation
94.3

F-
24V EH with Indicator
Spool Position Indicator for
Electrohydraulic Actuation 111.5

Note:
Only available on post
compensated sections

Valve Section Options - A - 135 Lever Kit


Lever with knob - 135mm (5.5”)
Lever Kits B - 210 Lever Kit
Model Code Position 33
Lever with knob - 210mm (8.5”)

30 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
Model Code for Valve Bank End Cover

CLS102 X X 00 A

1-6 7 8 10,11 12

1-6 Product Series 7 End Cover 8 End Cover Ports 12 Design Level

CLS102 – Load Sense F –  Electrohydraulic with B – BSP (G1/4 pilot drain) A – Initial Release
Sectional Mobile Valves External Side Drain S – SAE (-6 pilot drain)
G – Electrohydraulic with
External End Drain 10,11Special Features
H – Hydraulic or Manual 00 No special features
with Internal Drain
K–H  ydraulic or Manual
with External Drain

There are two types of End Covers: IMPORTANT: With electrohydraulic actuation, only an
Manual and Hydraulic actuation version external drain is provided. It is recommended that the
drain be connected directly to tank without any additional
To be used when no electrohydraulic controls are present pressure drop, in order to avoid damage to the control
in the valve bank. This cover is simply collecting the LS system and poor control performance.
signal drain that can be connected to tank internally or
externally.
Electrohydraulic version
To be used when at least one section in the valve bank
has electohydraulic actuation. This cover is collecting
LS signal and electrohydraulic pilot control drain and is
providing electrohydraulic actuation by way of a pressure
reducing valve.

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 31
CLS Assembly- End Covers
Schematics and Configurations for
Model Code Position 7

F- R - Reduced pressure port


R
Electrohydraulic with
External Side Drain

T1

T1

G- R - Reduced pressure port


Electrohydraulic with R
External End Drain
T1

T1

H-
Hydraulic or Manual
with Internal Drain

T1

K-
Hydraulic or Manual
with External Drain

T1

32 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
Flow Sharing Valves -
Special Features

B
B
T2 (MT) B A
Parallel connection of Connect to tank LS1 (SL) B A
A
several valves LS2 (MT)
P A
T
Thanks to a well thought T
out construction design, B P
B
it is possible to obtain B A
parallel connection of B A
A T1 (SL)
several control valves A Connect to Tank
without the flow sharing
function efficiency and T1 (MT) LS2 (SL)
simultaneity of movement LS1 (MT)
being affected. The circuit Connect to Pump
is available either for
fixed or variable pump,
requires P, T and LS signal
connection according to
the following diagram.
This solution is especially
successful in power-
beyond situations where LS1 (MT)
M
multiple applications are
run on a single pump P R
circuit.
Some examples include:
- Port and starboard
loading cranes on
commercial fishing
vessels T1 (MT)

- Tandem forestry
grapples
T2 (MT)
- Refuse truck circuits

R
T
LS2 (MT) B1 A1 B2 A2 B3 A3 B4 A4

M LS1 (SL)
P
P R

T1 (SL)

T
B1 A1 B2 A2 B3 A3 B4 A4
LS2 (SL)

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 33
Flow Sharing Valves -
Special Features

High pressure carry P


T
over function

The carry over function


is another clever option HPCO
offered by the CLS family. T
In fixed displacement pump
circuits, two control valves
connected in succession B
can be used to ensure flow B A
through the compensator A
on each valve bank. P
This design is obtained by T
using a special inlet cover
on the first valve.
This circuit is ideally
suitable for trailer- B
equipped machines and B A
towed implements, since A
the connection between P
the two control valves is T
achieved by simply using
one pipe for P and one
pipe for T (no additional
LS signal connections are
necessary).

M LS M LS
P R
P R

T1 T1

B1 A1 B2 A2 T T B1 A1 B2 A2
HPCO

34 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
General Torque Specifications The following pictures provide th emain torque
specificaitons for the CLS100. The three drawings
depict the invlet section, the working section and
the end cover plate.

Inlet Section

Electrovalve - Hex.24
30 Nm

Plug - Hex.8
45/50 Nm

Plug - Hex.24
40/45 Nm

Plug - Hex.5 Plug - Hex.27


Nut - Hex.10 T 20 Nm 60 Nm
6.5/8.5 Nm
P
Valve - Hex.17
45/50 Nm

Plug - Hex.27
60 Nm
Plug - Hex.8 Plug - Hex.27
45/50 Nm 60 Nm

Electrovalve - Hex.24
Plug - Hex.4 30 Nm
10/15 Nm
Plug - Hex.5 Plug - Hex.8
20 Nm 60 Nm

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 35
General Torque Specifications The following pictures provide th emain torque
specificaitons for the CLS100. The three drawings
depict the invlet section, the working section and
the end cover plate.

Valve Section
Auxiliary valve - Hex.15
35/40 Nm

Auxiliary valve - Hex.15


35/40 Nm

B
A

Plug - Hex.8
30/35 Nm

Screw - Hex.3
2 Nm

Plug - Hex.8
30/35 Nm
Screw - Hex.4
5/7 Nm

End Cover Section Plug - Hex.5


20/25 Nm

Plug - Hex.6
30 Nm

Plug - Hex.6
30 Nm

Plug - Hex.5
10/15 Nm

Plug - Hex.6
30 Nm

Plug - Hex.6
30/35 Nm

36 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
Hydraulic Fluid Recommendations

Introduction suppliers test newly Synthetic Hydrocarbon biodegradability etc.,


Oil in hydraulic systems developed lubricants Synthetic hydrocarbon are necessary for the
performs the dual on Eaton 35VQ25A base stocks, such as application. Keep in mind
function of lubrication and highpressure vane pump, polyalphaolefins (PAOs), are that alternative fluids may
transmission of power. according to Eaton ATS-373 also used to formulate AW differ from AW petroleum
It is a vital element in a test procedure, ASTM D hydraulic fluids, crankcase fluids in properties such
hydraulic system, and 6973 test method and oils, ATFs and UTTOs. as pressure viscosity
careful selection should be meet other requirements coefficient, specific gravity,
made with the assistance of the Eaton specification Environmentally Friendly lubricity etc. Hence certain
of a reputable supplier. E-FDGNTB002- E. Hydraulic Fluids pumps / motors may need
Proper selection of oil Lubricants meeting the to be de-rated, some can
Eaton specification are Eco-friendly characteristics be operated under full
assures satisfactory life is becoming a critical
and operation of system considered good quality ratings and others are not
anti-wear hydraulic fluids need, and a number of rated. Be sure to confirm
components, especially biodegradable hydraulic
hydraulic pumps and that can be used with product ratings with
Eaton components at fluids are being used the specific fluid in the
motors. more and more in
maximum allowable intended application.
Generally, oil selected operating conditions. They environmentally sensitive
for use with pumps and offer superior protection areas.
Viscosity
motors is acceptable for against pump wear and Biodegradable hydraulic
use with valves. Critical Viscosity is the measure
long service life. fluids are generally of a selection of hydraulic
servo valves may need classified as vegetable oil
special consideration. fluid with a specific
Crank case Oils based (HETG), synthetic viscosity range should be
When selecting oil for use Automotive-type crankcase ester (HEES), polyalkylene based on the needs of
in an industrial hydraulic oils with American glycol (HEPG) and the system, limitations
system, be sure the oil: Petroleum Institute (API) polyalphaolefin (HEPR). of critical components,
letter designation SE, SF, In addition, special or proper performance of
•C
 ontains the necessary
SG, SH or higher per SAE waterglycol hydraulic fluids specific types of units.
additives to ensure
J183 classes of oils are are used in applications At system startup and
excellent anti-wear
recommended for hydraulic in which water miscibility during operation, Eaton
characteristics
service. The “detergent” is necessary, along with recommends maintaining
•H
 as proper viscosity biodegradable properties.
additive tends to hold the fluid’s maximum
to maintain adequate
water in a tight emulsion and minimum viscosity
sealing and lubrication at Fire-Resistant Hydraulic
and prevents separation of ranges (see chart). Very
the expected operating Fluids
water. high viscosities at startup
temperature of the Fire-resistant fluids
Automotive type temperatures can cause
hydraulic system are classified as water
crankcase oils generally noise and cavitational
• Includes rust and containing fluids or damage to pumps.
exhibit less shear stability,
oxidation inhibitors for synthetic anhydrous
which can result in higher Continuous operation at
satisfactory system fluids. Water acts as the
loss of viscosity during moderately high viscosities
operation fire retarding agent in
service life. will tend to hold air in
water containing fluids. suspension in the fluid, as
Types of Hydraulic Fluids Multiple-viscosity, industrial The chemical structure of
grade hydraulic fluids with well as generate higher
Hydraulic fluids are synthetic anhydrous fluids operating temperatures.
classified by the type of better shear stability will provides fire resistance.
provide improved viscosity This can cause noise,
base stock used. Some Many applications that are early failure of pumps
fluids are further classified control. Other mineral oil
based lubricants commonly prone to fire hazard, such and motors and erosion
by fluid formulation and as steel mills, foundries, of valves. Low viscosities
performance. used in hydraulic systems
are automatic transmission die casting, mines, etc., result in decreased system
fluids (ATFs) and universal require the use of fire efficiency and impairment
Anti-Wear Hydraulic resistant hydraulic fluid of dynamic lubrication,
tractor transmission oils
Fluids for improved fire safety. causing wear.
(UTTOs).
For general hydraulic Fireresistant fluids may It is important to choose
service, Eaton not be fireproof, but they the proper fluid viscosity
Synthetic Hydrocarbon
recommends the use of have better fire resistance for your particular system
mineral base anti-wear Synthetic hydrocarbon compared to mineral oil.
base stocks, such as in order to achieve the
(AW) hydraulic oils meeting The alternative fluids are startup viscosity and
Eaton specification polyalphaolefins (PAOs), are
also used to formulate AW recommended when running viscosity range
E-FDGN-TB002-E. specific properties, (see chart) over the
hydraulic fluids, crankcase
Eaton requests that fluid oils, ATFs and UTTOs. such as fire resistance, entire temperature range

EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 37
Hydraulic Fluid Recommendations

encountered. Confirm hydraulic components the recommended inlet A regularly scheduled


with your fluid supplier require different cleanliness operating condition of oil analysis program
that the fluid viscosity levels. The cleanliness minimum 1.0 bar absolute is recommended to
will not be less than the of a hydraulic system is pressure at the pump inlet. determine when fluid
minimum recommended dictated by the cleanliness should be replaced. The
at the maximum fluid requirement of the most Filters program should include
temperature of your stringent component in Proper filter type and size, inspection of the fluid’s
application. the system. OEMs and which vary depending on color, odor, water content,
A number of anti-wear distributors should provide the type of fluid used in a solid contaminants,
hydraulic fluids containing their customers with system, are essential for wear metals, additive
polymeric thickeners cleanliness requirements healthy system function. elements, and oxidation
(Viscosity Index Improvers for Eaton hydraulic The primary types of products. Clean the system
[VII]) are available for components used in their filter materials are paper, thoroughly and flush with
use in low temperature system designs. Refer to cellulose, synthetic fiber, fresh, new fluid to avoid
applications. Temporary or Eaton product catalogs and metal. any contamination with
permanent viscosity loss for specific cleanliness the previous fluid/lubricant.
requirements of individual Filter media, adhesive, and Replace all seals and filters
of some of these fluids seals must be compatible
at operating temperature components. with new, compatible parts.
with the fluid used in Mixing two different fluids
may adversely affect the the system. To lengthen
life and performance Fluid Maintenance in the same system is not
fluid change out intervals, recommended.
of components. Before The condition of a fluid special absorbent filter
using polymer containing has a direct bearing on media may be used to Contact your Eaton
fluids, check the extent the performance and remove moisture and acids representative with
of viscosity loss (shear reliability of the system. from phosphate esters. questions concerning
stability) to avoid hydraulic Maintaining proper fluid hydraulic fluid
service below the viscosity, cleanliness Seals/Elastomers recommendations.
recommended minimum level, water content, and
viscosity. A fluid with additive level is essential Select seal/elastomer
good shear stability is for excellent hydraulic materials that are suitable
recommended for low system performance. In for the application,
temperature applications. order to maintain a healthy minimum and maximum
fluid, Eaton recommends operating temperature,
Multi-grade engine oils, and compatibility with
performing periodic checks
ATFs, UTTOs etc., also the type of fluid used
on the condition of the
contain VIIs, and viscosity in the hydraulic system.
fluid.
loss will be encountered The effect of hydraulic
during use. fluid on a particular
System Design
Considerations elastomer depends on the
Cleanliness constituents of the fluid,
When designing a hydraulic temperature range, and
Fluid cleanliness is
system, the specific level of contaminants.
extremely important in
gravity of the hydraulic
hydraulic systems. More
fluid needs to be taken Replacing Hydraulic Fluid
than 70% of all failures are
into consideration. If
caused by contamination, Although sometimes valid,
the specific gravity of
which can reduce hydraulic arbitrary hydraulic fluid
the fluid is higher than
system efficiency up change-outs can result in
that of mineral oil, be
to 20% before system wasting good fluid and
sure the reservoir fluid
malfunction may be unnecessary machine
level is adequately above
recognized. Different downtime.
the pump inlet to meet

Viscosity Requirements
MAXIMUM CLEANLINESS
PRODUCT OPTIMUM ALLOWED - REQUIREMENT
LINE MINIMUM RANGE STARTUP (ISO 4406:99)
CMX, CML, and CLS 6 cSt 20-43 cSt 2158 cSt 18/16/14
Proportional Control Valves (45 SUS) (100-200 SUS) (10,000 SUS)

38 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E April 2015 39
Eaton Eaton Eaton
Hydraulics Group USA Hydraulics Group Europe Hydraulics Group Asia Pacific
14615 Lone Oak Road Route de la Longeraie 7 Eaton Building
Eden Prairie, MN 55344 1110 Morges 4th Floor, No. 3 Lane 280 Linhong Rd.
USA Switzerland Changning District
Tel: 952-937-9800 Tel: +41 (0) 21 811 4600 Shanghai 200335
Fax: 952-294-7722 Fax: +41 (0) 21 811 4601 China
www.eaton.com/hydraulics Tel: (+86 21) 5200 0099
Fax: (+86 21) 5200 0400

© 2015 Eaton Corporation


All Rights Reserved
Printed in USA
Document No. E-VLVM-CC001-E
April 2015

Vous aimerez peut-être aussi