Pearl GTL

Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.234.578

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

T-4.234.578 Rev. B

LINDE ENGINEERING

Contractor Project No:

Project Rev.: B

5887

Page 2 of 8

Page 2 of 8
QATAR SHELL GTL PROJECT (PEARL)
C2 AIR SEPARATION UNITS CONSTRUCTION

25.06.08

Ready for Construction

FB

EO

AG

RFC

14.05.08

Company Comment Incorporated

FB

AB

AG

CCI

02.02.08

Issued for company comments

IU

UA/MC

ZG

ICC

31.01.08

Issued for review

BR
UA/MC

ZG

IFR

27.01.08

Issued for internal review

SB

UA/MC

ZG

IIR

Date

Description

GAMA
Rev.
No.

Project
Rev
No.

Prepared Checked Approved

By
By
By
ORIGINATOR

Status

Document Title:
LINDE ENGINEERING
AG

ITP FOR PRE-CAST CONCRETE WORKS

Document No.

Contractor

Gama Qatar Co. W. L. L.

GAM

ITP

QAC

GTL
027

Org.
Code

Doc.
Type

Disc.
Code

Geogr.
Area

Seq.
No

Rev.
No

Project Document Number: T-4.234.578

T-4.234.578 Rev. B

LOC 470
Vendor Code

Rev No: B

Page 3 of 8
Q A T A R
1.0

Before pre-casting,
bottom surface
preparation

Doc. Title

Inspection Test Plan for Pre-Cast Concrete Works

Doc No

GAM-ITP-QAC-GTL-027 Rev. E

b) Cleanliness

b. Check bar size , lap, spacing

&Location
c. Number of bars

d. Length of bars

2.0

b) Preservation of
rebar

T-4.234.578 Rev. B

25.06.08

a) Level

a. Material

a) Re bar Work

Date:

Visual Inspection

Site
Engineer

ASTM A615 Gr 60 & BS

4449 ;T.13.377.360E

R
R

As per drawings and

Table 1b of ASTM A615/BS
8110-1

As per drawings

As per ACI 315

Visual Inspection

Visual

As per specification

As per Drawing

As per drawing

Test Certificate

As per drawings and ACI 315

As per drawing
QA/QC
INSPECTOR
&
Site Engineer

GAM-QCR-QAC-GTL-014

e. Hook

As per drawing & DEP

34.19.20.31

f. Bending

As per drawing & DEP

34.19.20.31

As per ACI 315

g. Reinforcement surface

ASTE A615 &DEP

34.19.20.31
;T.13.377.360E

Free from mortar, rust, oil or

other coatings

Visual

h. Placing, spacers, cover,

Splices

As per drawing & DEP

34.19.20.31;
T.13.377.360E

As per drawings and

315

GAM-QCR-QAC-GTL-014

Storage & Cover with plastic

DEP 34.19.20.31

Visual
I

Site Engineer

Visual Inspection

Page 4 of 8

ACI
Q A T A R

Doc. Title

Inspection Test Plan for Pre-Cast Concrete Works

Doc No

GAM-ITP-QAC-GTL-027 Rev. E

Date:

25.06.08

a. Cleanliness

Free from Oil & Grease

b. Location, and elevation

3.0

c. Frames, and Supports

Form Work

d. Chamfer
e. Form oil

STANDARD
DRAWINGS
ACI 117, 301, AND 347
;T.13.377.360E

QC & Site
Engineer

As Per Drawing & 50 mm

concrete cover shall be
maintained
Firm to be 50mm Concrete
level is Maintained
As Per Drawing

Visual
GAM-QCR-QAC-GTL-006
GAM-QCR-QAC-GTL010/012/013/014

Wax spray

Visual
f. Dimension checked

As Per Drawing

GAM-QCR-QAC-GTL-014

g. Tie wire check

No tie wire within the 50mm

concrete cover area

Visual

To comply with the relevant

drawing sin
Size type number
Location elevation
Tolerances etc.

GAM-QCR-QAC-GTL-011

As per LS 443-01

Test Certificate

Accept without foreign

Material

VISUAL

a)

4.0

Anchor Bolts and

Embedded items
(If Applicable)

Size, type, number,

location, Elevation being
firmly supported protected
from damage before
concreting.
b) Location, elevation,
Protected from Damage
After Concreting.
c)

5.0

Cleaning of form
work and rebar

T-4.234.578 Rev. B

Material

Form works & rebar to be blown

clean with air , bottom surface to
cleaned with magnet, rebar to be
water washed

As per drawings
;T.13.377.360E

Site Engineer
& QA/QC
INSPECTOR

As per Drawing and or

Specification

T-13.376.358 DEP34.19.20.31

Site Engineer

Page 5 of 8
Q A T A R

Doc. Title

Inspection Test Plan for Pre-Cast Concrete Works

Doc No

GAM-ITP-QAC-GTL-027 Rev. E

a) Pre pour arrangements

and concrete pour card
signed
b) Concrete discharging
6.0

PRECAST
Concreting

7.0

Curing

8.0

Post Pour Inspection

c) Concrete compaction

Date:

25.06.08

T-13.376.358 DEP34.19.20.31
;T.13.377.360E
BS 8110 (T.4.132.872)
T-13.376.358 DEP34.19.20.31
;T.13.377.360E
T-13.376.358 DEP34.19.20.31
;T.13.377.360E

Site Engineer
& QA/QC
INSPECTOR

d) Concrete Finish
Curing Data Sheet contains
1) Date of pour
2) End of Curing
3) Acknowledgment of water
placement daily

T-13.376.358 DEP34.19.20.31;
T.13.377.360E
Site Engineer

T-13.376.358 DEP34.19.20.31
;T.13.377.360E

Site Engineer

2) Bolt positions

c. Proper repair
d. Surface preparation
& Release

e.Painting & Coating

T-4.234.578 Rev. B

Should not be more

Than 1.5 meters Height

VISUAL

By Vibrators

VISUAL

VISUAL

GAM-QCR-QAC-GTL-015

GAM-QCR-QAC-GTL-015
I

10DaysCuring Period for all

Concrete

Visual inspection

b. Authorization to repair

Repair of Concrete

As Per Drawing

a. Identification of repair

9.0

GAM-QCR-QAC-GTL 009/010/012/014

Not to exceed the

Required limits as per
specification.
T-13.376.358 DEP34.19.20.31
;T.13.377.360E

1) External Dimensions

Pour Card should be Signed

by QCI &Contractor

T-13.376.358
DEP-34.19.20.31
;T.13.377.360E

QA/QC
Inspector &
Site Engineer

Visual inspection
As per approved
Repair procedure

GAM-QCR-QAC-GTL-010

Visual inspection

As per Manufacturers
recommendation

GAM-QCR-QAC-GTL-031

Page 6 of 8
Q A T A R

Doc. Title

Inspection Test Plan for Pre-Cast Concrete Works

Doc No

GAM-ITP-QAC-GTL-027 Rev. E

25.06.08

a. Ground condition

T-13.376.490

Compliance with
Compaction &level
Requirements

Visual

b. Location and Level

Drawings

As per latest drawings

GAM-QCR-QAC-GTL-006

c. Surface inspection

T-13.376.358 DEP34.19.20.31&
T.13.377.360E

No Cracks (or) Voids

Visual

S
S

Refer to item # 6.0

;T.13.377.360E

No loose Particle & Refer to

item # 6.0

Visual

Refer to item # 7.b

GAM-QCR-QAC-GTL-013

d. Cleaning of foundation
10.0

Date:

Lean Concrete

QA/QC & Site

Engineer

e. Pouring lean Concrete

Refer to item # 7.b

f. Thickness

T-13.376.358
DEP-34.19.20.31

50 mm Minimum

GAM-QCR-QAC-GTL-013

g. Curing

Refer to item # 8.0

Refer to item # 8.0

Visual

GAM-QCR-QAC-GTL-031

Manufacturer Data Sheet

Prime Coat-0.075-0.1 Kg/m2,

Neat Coat –0.6 kg/m2, Dilute
1:1 with clean water

RFC Drawing

Visual

RFC Drawing

GAM-QCR-QAC-GTL-011

RFC Drawing
After Completion of Curing
Period with GAM-QCRQAC-GTL-015

I
W

h. Coating
Level

QCI

Plumb

11.0

As Per RFC Drawing

Orientation

Installation

Anchor Bolts
Location
Transportation for installation

T-4.234.578 Rev. B

Site Engineer
As Per RFC Drawing
As Per RFC Drawing & DEP34.19.20.31

Page 7 of 8
Q A T A R

Doc. Title

Inspection Test Plan for Pre-Cast Concrete Works

Doc No

GAM-ITP-QAC-GTL-027 Rev. E

Temperature

Testing
a) Fresh concrete

Slump Test
Frequency – 1 Test for 1 mix

T-13.376.358
DEP-34.19.20.31

T-13.376.358
DEP-34.19.20.31

Date:

Laboratory

Laboratory/
Supplier

Compressive strength @7 & 28

days (cube sample as per BS
1881)
Testing Frequency as per
T-13.376.358 Section 3.33

12.0

T-4.234.578 Rev. B

Every truck of concrete shall

be tested & check for
Temperature of Fresh
Concrete 30◦c
BS EN 12350-2Testing Fresh
Concrete to every truck of
concrete
“BS EN 12390-3” Testing of
Hardened concrete-strength
of test specimens

GAM-QCR-QAC-GTL-017

I
S

Lab Report
GAM-QCR-QAC-GTL-017

S/R

S/R

Laboratory
Report/Supplier GAMQCR-QAC-GTL-020

S/R

Water Absorption

Maximum 4% at 28
And 48 days

Laboratory
Report/Supplier GAMQCR-QAC-GTL-019
Laboratory
Report/Supplier GAMQCR-QAC-GTL-018
Laboratory
Report/Supplier
Volume of permeable voids

Maximum 4% at 28
And 48 days

Laboratory
Report/Supplier

Chloride Ion Permeability

“Very Low” as per

ASTM C1202

Laboratory
Report/Supplier

Maximum 0.10% by
Weight of cement

Chloride content
b) Hardened
concrete

25.06.08

Sulphate content

T-13.376.358
DEP-34.19.20.31

Laboratory

Maximum 4% by
Weight of cement

Page 8 of 8