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Misr Sons Development S.A.

E Rev (0)
Hassan Allam Sons
Date : 26/12/2010

Project. :
Subject: FLUSHING PROCEDURE. Page 1 of 4
.Doc. No. WP- CIP- No

FLUSHING PROCEDURE
CONTENTS

i. Purpose
ii. Scope
iii. Project Specification .
iv. Codes and Standrds .
v. Precautions
vi. Flushing operation activities

A.M.S
Misr Sons Development S.A.E Rev (0)
Hassan Allam Sons
Date : 26/12/2010

Project. :
Subject: FLUSHING PROCEDURE. Page 2 of 4
.Doc. No. WP- CIP- No

- Purpose:
This procedure outlines the flushing process requirements, to ensure that
the piping systems are clean from debris or unwanted items and the
integrity of the system is proven.
- Scope:

This procedure covers inspection activities for cleaning of piping system


.after assembly and completion of testing

-Project Specification
.P4-0000-00001-10056-9
.10056-9-3PS-P000-00001
.10056-3PS-C000-00004
10056-3PS-US-00001

- Codes and Standard .


ASME B 31.1
NFPA 24

- Precautions:
a. If at any time during the implementation of this procedure, any
parameter or condition is out of acceptable limits and cannot be
readily corrected, the operation will be terminated and the system
left in a safe condition.

b. Any unusual and partial test completion or other information


pertinent to the operation should be documented.

c. The test engineer will limit personal in the area to those


performing test or authorized witness .All other will remain
outside the test area as defined by the test engineer.

A.M.S
Misr Sons Development S.A.E Rev (0)
Hassan Allam Sons
Date : 26/12/2010

Project. :
Subject: FLUSHING PROCEDURE. Page 3 of 4
.Doc. No. WP- CIP- No

- Flushing operation activities


a) Prior to flushing, the pipe internal shall be visually inspected where
practical to ensure that no foreign materials which cannot be removed
by flushing are left in the line. All ball valves shall be in the open
position and non-return valves defeated, all instrument accessories shall
be removed, likewise relief valves, and thermo well connections.
b) The contractor should ensure that the correct type of water is used for
each flush, clean fresh water for all lines except austenitic stainless steel
where low chloride water shall be used.

c) Prior to flushing, all instruments exposed to damage by debris, i.e.


control valves, orifice fittings, etc. shall be removed and dummy spools
to be installed until the duration of the test is completed. Spools used
shall be ANSI flanged and pipe of correct schedule, the weld will be
visually inspected for safety purposes.

d) Ensure all boundary limit valves are closed.

e) At least one (1) day before flushing commences, contractor Site Supervisor
shall inform the QA/QC, Client’s Representative for witnessing the test. All
details for lines inspections are to be highlight in the inspection Requisition.

f) Flushing shall be done in the presence of Site Supervisor and to be


witnessed by QC inspector and Client’s Representative.
g) Ensure the flushing source supplying the head is available.

h) Ensure that flushing fluid is circulated through all portions of the system.

i) Piping system shall be flushed with clean water with a velocity of not
less than 1.2 times the normal operation velocity.

A.M.S
Misr Sons Development S.A.E Rev (0)
Hassan Allam Sons
Date : 26/12/2010

Project. :
Subject: FLUSHING PROCEDURE. Page 4 of 4
.Doc. No. WP- CIP- No

j) strainer shall be installed at the end of piping system and leave it in its
place until cleaning has been accomplished.
k) After flushing, checks shall be carried out to ensure all non-return valves
are still defeated. Swing checks valves are opened and set all ball valve
at half open position.
l) The Flushing Report shall be prepared by QC inspector upon completion
of the flushing.

A.M.S