Vous êtes sur la page 1sur 7

Introduction

Team performance Takashi Osada developed the original concept


management: of 5-S in the early 1980s. He coined the
enhancement through concept as the five principles to a total quality
environment. The Japanese consider that the
Japanese 5-S principles practice of the 5-S principles is not only useful
for the workplace but also helps them
Low Sui-Pheng and personally by improving their thinking
Sarah Danielle Khoo process. The logic behind the 5-S principles
at the workplace is that these principles are
the basic requirements for high efficiency in
producing better quality products and
services with little or no waste. The
effectiveness of 5-S is shown by its popularity
in Japan where the concept has been
The authors introduced, albeit mainly in the
Low Sui-Pheng is the Vice-Dean (Research) in the School manufacturing and service industries. The
of Design and Environment and Sarah Danielle Khoo is major car manufacturer, Toyota, is one of the
a Research Student in the Department of Building, both at pioneering firms to adopt the 5-S principles.
the National University of Singapore, Singapore. Seiri, seiton, seiso, seiketsu and shitsuke are
the five Japanese words which are collectively
called the 5-S principles ­ 5-S proponents
Keywords
refer to it as a step-by-step approach towards
Discipline, Teams, Performance, Efficiency, achieving a total quality environment. Ho
Total quality management (1997) provides a translation and explanation
of the meaning of the 5-S as follows:
Abstract Seiri means organisation, which is about
Explains 5-S, the acronym for five Japanese words: seiri, separating the things that are necessary
seiton, seiso, seiketsu and shitsuke which, when from those that are not, and keeping the
translated, mean organisation, neatness, cleanliness, number of unnecessary ones as low as
standardisation and discipline respectively. They have possible and at a convenient location.
been referred to as the five keys to a total quality Seiton means neatness, which is a study of
environment. This article introduces the 5-S principles and efficiency. It is a question of how quickly
shows how they can be applied to enhance team one can get the things needed and how
performance by drawing management and staff to a quickly one can put these things away.
common set of organisational objectives. Proposes the Seiso means cleanliness, which should be
implementation of a formal 5-S system in organisations to the concern of everyone in the
facilitate employee participation for the generation of organisation.
ideas. This system helps an organisation to produce Seiketsu means standardisation, which
consistently good quality products and services. means continually and repeatedly
maintaining one’ s organisation, its
Electronic access neatness and cleanliness.
The research register for this journal is available at
Shitsuke means discipline, which means
http://www.mcbup.com/research_registers
instilling the ability to do things the way
they are supposed to be done. The
The current issue and full text archive of this journal is emphasis here is on creating a workplace
available at with good habits.
http://www.emerald-library.com/ft
However, because ONCSD (organisation,
neatness, cleanliness, standardisation and
discipline) is not an easy acronym, this has
prompted some authors to use the words
structurise, systematise, sanitise, standardise
Team Performance Management: An International Journal
Volume 7 . Number 7/8 . 2001 . pp. 105±111 and self-discipline as the English equivalent of
# MCB University Press . ISSN 1352-7592 the 5-S (Ho, 1997).
105
Team performance management: enhancement through Japanese 5-S Team Performance Management: An International Journal
Low Sui-Pheng and Sarah Danielle Khoo Volume 7 . Number 7/8 . 2001 . 105±111

The Toyota Production System is by far the discard and what to save, and to keep the
more well-known example of how the 5-S number of things and quantity of each item
principles were applied in practice (Shingo, that are necessary as low as possible so as to
1982; Floyd, 1997). Companies in Europe reduce the non-essential inventory. The
and North America have also adopted the 5-S necessary data should then be entered into the
principles. These include Siemens database; the necessary items stored at a
Corporation, Sauer Sundstrand, Hewlett- convenient location, permitting easy access
Packard, and Harley-Davidson New York, when required later. Stratification
Inc. A study by Ho et al. (1995) suggests that management thus separates things that are
many European firms are already practising necessary for the job from those that are not,
principles which are similar to those of the 5-S and ensures that essential things are close at
but were not formalised into a programme hand for easy retrieval, resulting in maximum
adopted by the organisation. The importance efficiency. The application of stratification
of formalising 5-S principles in the management is shown in Table I (Ho, 1998).
organisation is that these can be introduced as To support stratification management, it is
a company plan to be implemented and important to be able to identify each item,
properly practised throughout the giving it a name that is easily recognisable by
organisation. all. A proper name should be assigned to
This paper introduces the 5-S principles everything to prevent confusion as some items
and shows how the principles can be applied may have a real name but people often refer to
to enhance team performance by drawing them using a common name.
management and staff to a set of common Another concept under organisation is the
organisational objectives as shown in principle of ’’one is best’’ ­ practices of one-
Figure 1. It also proposes the implementation day processing, one-hour meetings, one-page
of a formal 5-S system in organisations to reports, one-location storage, one-method
facilitate employee participation for the processes. This simplicity reduces confusion
generation of ideas. This system helps an and increases efficiency in work processes.
organisation to produce consistently good
quality products and services. Second S ­ s ei to n (neatness)
Neatness focuses on the layout and structure
of the office and workplace. It involves where
The 5-S principles and how the necessary items are placed.
Obstructions to work flow will be easily
The 5-S principles are explained below with identified and removed by having clearly
relevant examples given as appropriate. defined layout. Decisions must be made
whether the storage locations should be
First S ­ s eir i (organisation) centralised or decentralised. Such decisions
A key concept in organisation is stratification would be based on the usage frequency and
management. Translated simply, it means to function of the items. In general, items and
classify all items and data so that they can be tools stored must be placed where they are
properly treated. Being able to classify an item needed, easily noticed, accessible, in the order
would enable decisions to be made about the required for utilisation, and not in obstruction
importance of the item, to decide what to of work processes.
Safe storage should also be practised, like
Figure 1 Enhancing team performance management through 5-S
storing heavy items at the bottom. For ease
and safety, there must be provision of proper
ladders or chairs for retrieval of items stored
at higher levels. Other than storage, attention
must also be paid to the other aspects of
workplace layout. The position and height of
the tools and equipment should enable the
worker to maintain good posture for his
comfort while making process movements.
For proper storage, decisions regarding the
necessary items as identified under
organisation have to be made as to where each
106
Team performance management: enhancement through Japanese 5-S Team Performance Management: An International Journal
Low Sui-Pheng and Sarah Danielle Khoo Volume 7 . Number 7/8 . 2001 . 105±111

Table I Stratification management


Usage Degree of need (frequency of use) Storage method (stratification)
Low Things not used in the past year Throw them out
Things used only once in the past 6-12 months Store at a distance
Average Things used only once in the past 2-6 months Store in central place
Things used more than once a month
High Things used once a week Store near work site or carried by person
Things used every day
Things used every hour

necessary item should go, and how it is to be increase efficiency of the machinery. Cleaning
stored and retrieved. If possible, the item must thus be done daily and inspections can
name should also be labelled at the storage be incorporated to ensure that this is done
location to ensure proper storage. Markers religiously. Cleaning should be extended even
and labels can be used for this purpose. to areas not usually obvious, such as the
There is a need for a proper system of washroom.
identification, labelling, and work process
flows that everyone can understand, follow Fourth S ­ s ei k ets u (standardisation)
and maintain. Special attention must be paid ’’Seeing is believing’’ ; thus emphasis must be
to the tidiness of notices and signs, as these placed on visual management. Standardised
are common means of communication and conditions at the workplace must be achieved
also project an image of how a company is. so that work can be done quickly.
Proper places should be designated for the Standardisation should be done even for the
placement of the signs. These should be numbering of technical documents and other
placed neatly at a convenient height so that papers. For example, reference numbers
they can be seen and yet not be an make it easy to trace the originator of the
obstruction. There should also be an document and also make for easy filing and
indication of how long the notices should be retrieval if necessary.
up and should be taken down when they are Standardisation also creates transparency,
no longer required. This will keep them where everyone is clear of procedures, knows
up to date and people will be constantly aware exactly where things are and how things are
of new notices. The notices should also be of done; thus there are no hidden areas. A better
a proper size, and neatly typed with a clear understanding of what one’ s colleague is
heading. doing enables one to work better. It also
allows the work processes to continue in the
Third S ­ s ei s o (cleanliness) event of an employee being absent for the day.
Cleanliness of the area is visible to everyone. Employees are also better able to point out
To maintain a good image of cleanliness, ways to improve operations if they can
everyone should be individually responsible understand the company’ s operations as a
for cleaning. Areas should be charted out; whole. In addition, following standardised
responsibility for cleaning assigned to procedures makes it easy to see which
personnel, leaving no areas undefined or inventories are out of stock and which are
unaccounted for. Throwing out things that missing. This helps in the organisation of the
are unnecessary will uncover areas for office.
inspections. Discarding unwanted items will Colour management can be used to create a
make the area clear and uncluttered. Obsolete more visually pleasing working environment.
data must be removed so that they would not Standardised visual aids like indicators,
create confusion. Visibility is effective in labels, markers are easily recognisable and
tackling problems as it may uncover the cause make communication simple and
of problems and thus enables one to deal with understandable, so that everyone can act
the root of the problems. This makes it quickly.
possible to pre-empt problems and thus
prevent their reoccurrence. Daily inspection, Fifth S ­ s h i ts u k e (discipline)
lubrication and cleaning of equipment are Discipline means instilling the ability to do
part of preventive maintenance that will things the way they are supposed to be done.
107
Team performance management: enhancement through Japanese 5-S Team Performance Management: An International Journal
Low Sui-Pheng and Sarah Danielle Khoo Volume 7 . Number 7/8 . 2001 . 105±111

This involves training and inculcating good able to consistently maintain good working
habits and having everyone practise them, conditions and produce quality products
thus encouraging the continuity of the good through standardised and improved processes
habits. As the final S in the 5-S, it propagates will also help the company in achieving
the 5-S practice by ensuring that the former ISO 9001: 2000 certification. The 5-S
4-Ss are carried out conscientiously. Making principles should be practised appropriately
the 5-S a daily routine helps to maintain for the desired results to be achieved; the
orderliness at the workplace. Setting up the results will be self-evident from their
5-S is useless if it is not followed through, as applicability.
things will return to being bad if they are not The following steps are suggested to
well maintained. Taking a further step, formally implement 5-S into the organisation
discipline also includes reviewing current (see Figure 2). It seeks to be more
practices and revising them to keep them comprehensive than the implementation steps
relevant. It also means striving for kaizen, described in published literature. It also seeks
which is the Japanese equivalent for to address implementation issues ranging
continuous improvement. from introducing to maintaining the system.
Otherwise, it amounts to a waste of resources
to simply implement a system and leave it
Implementing a formal 5-S system aside thereafter.

Formalising the 5-S principles into a system Step 1: obtain commitment from top
represents a commitment to practising the management
techniques. Putting the effort to formalise it It is not only essential to obtain approval from
will also make it more likely that it will be top management on the implementation of
practised in the long run, as maintenance is
necessary for the programme to be sustained
Figure 2 Steps for implementing a formal 5-S system
and to benefit the company. It is proposed
that the 5-S system be incorporated into the
existing quality systems that companies are
currently using. Introducing the 5-S
techniques will allow the company to review
and rethink its current processes and identify
how improvements can be executed. The 5-S
techniques thus serve as the foundation upon
which other improvements can be built.
Recognising this applicability and using it will
ensure that the techniques are integrated and
practised properly.
The results of practising the 5-S techniques
diligently are readily visible at the first glance.
There will be proper housekeeping and the
area will be neat. Clarity and absence of
obstructions at the worksite will improve
working conditions, making the worksite safe
and conducive. This can help the workers to
relieve any drudgery of going to work daily. A
good first impression will be left on visitors
too. Giving visitors the impression that it is a
well-organised and managed company
committed to improvements helps the
company gain more business. External
auditors will also be less wary of dubious
operations while auditing the organisation.
The potential for reducing various types of
waste presents considerable cost reduction
through practising the 5-S principles. Being
108
Team performance management: enhancement through Japanese 5-S Team Performance Management: An International Journal
Low Sui-Pheng and Sarah Danielle Khoo Volume 7 . Number 7/8 . 2001 . 105±111

the system, but for it to be well received, top trained so that they can take appropriate
management must also be committed to it. It corrective actions where necessary. These
would be ideal if the implementation people will then become the trainers for their
programme is spearheaded by a member of department and be responsible for training
the top management. Commitment should be the rest of the employees in that department.
demonstrated by allocating resources for the
preparation and implementation of the Step 4: promotional campaign
programme. To further express their To assist the newly trained trainers, a
commitment, top management should be company-wide promotional campaign is
personally undergoing 5-S training and recommended. Ideas will be better accepted if
practising the principles. Such a hands-on employees know that this is a company-wide
approach will be the best demonstration of effort and they are not alone in doing it.
their commitment. Top management must be Employees would not think that it is an
able to accept the idea that there may be faults additional chore that they have to take on.
with the current methods of working and are Each department, headed by the respective
receptive to advice and change to improve, trainers, must come up with its own plan to
and will seek to find solutions together with suggest improvement methods for their own
the employees. department, on top of the standard changes
that must be made. Each employee must be
Step 2: be educated about 5-S trained to understand the 5-S concepts, to
The company should try to attend courses accept the idea, so as to be able to identify
about 5-S. Enquiries can be made to national areas for improvement. Tapping on the
productivity and standards boards as these principles of marketing, promotional posters
agencies could have conducted such courses can be placed up neatly at designated places
before. If the company has the resources, it to advocate 5-S and to constantly remind
can invite the 5-S chairperson of companies everyone to practise the 5-S principles even
who have implemented 5-S, or even other 5-S after the promotional programme is over.
gurus to come to the company to give a
seminar and help to structure a 5-S Step 5: the 5-S campaign
programme catered to the needs of the This is an intensive one-week campaign to
company. Should these avenues prove to be aggressively promote the 5-S principles and
too costly, there is an increasing amount of encourage their practice. A schedule must be
literature regarding 5-S. Self-study can be set up to schedule the activities that are to be
done easily as the 5-Ss are not difficult carried out. Each area of the 5-S will be
concepts to understand. focused during its designated day as follows:
First 5-S day ­ organisation (e.g. throw
Step 3: training the trainers away things you do not need).
To prepare for the implementation of the 5-S Second 5-S day ­ neatness (e.g. name
system, it is essential to identify the people everything and assign locations).
who will be put in charge of the 5-S efforts in Third 5-S day ­ cleanliness (e.g. all-
the various departments. Decentralising the together housecleaning).
efforts can allow each effort to be more Fourth 5-S day ­ standardisation (visual
focused on the respective area. In addition, management and transparency for
there will be greater accountability and thus a things).
better chance of success. Having said that, Fifth 5-S day ­ discipline (e.g. do your
coordination is still important as the whole own 5-S audit).
company is working together to achieve the
same goal. One department cannot excel Step 6: evaluation of 5-S programme
without the support of the other departments. To round up the promotional programme, a
Standardisation across departments should be prize presentation should follow to reward the
achieved wherever possible. Having departments where 5-S is best practised. This
appointed the people in charge, the next step would not only encourage the winning
would be to train them. This can be called the departments to continue to practise the 5-Ss
’’Train the trainers programme’’ . It is to keep up their good performance, but also
essential that the people in charge of the 5-Ss serves as an incentive for other departments
in the various departments be adequately to improve themselves. It is not enough to
109
Team performance management: enhancement through Japanese 5-S Team Performance Management: An International Journal
Low Sui-Pheng and Sarah Danielle Khoo Volume 7 . Number 7/8 . 2001 . 105±111

cease efforts after one week of intensive 5-S competition, cross-evaluation exercises can be
practices. Evaluations should be done during introduced to promote the exchange of ideas
the debriefing of the promotional programme, and learning. Each department trainer will be
and the feedback obtained can serve as the auditor for another department, thus
valuable inputs to plan for the sustenance of creating a counter audit arrangement for each
the 5-S system. department.
Tools to support programme maintenance
Step 7: maintaining the system
Other than the promotional posters to
There should be 5-S inspections conducted
publicise the 5-Ss, other tools can be made,
regularly, the dates of which should, however,
for example, instructional signs. The
not be revealed. This is to avoid last minute company should invest in standardised labels
efforts to spruce up the department to for use throughout the whole company. Other
acceptable standards. The 5-S activities examples include the provision of special
should be practised daily so that there should shelves, and more rubbish disposal tools. The
not be any anxiety during the inspections at 5-S audit worksheet is also an essential tool to
all. The following are some ideas that can be ensure that all compliance requirements are
taken up to ensure the maintenance of the adhered to.
system.
Maintaining records
Photographs are one excellent way of keeping
Employee participation and generation of ideas records. There should be both full-view
The 5-S training should be incorporated into pictures of the workplace and close-up
the orientation plans for new employees. This pictures of specific parts and places indicating
would not only ensure proper integration of all the important phases of the 5-S
the new employees but also that the good implementation. These photographs provide
practices would continue. For self-sustaining points of reference for both the employees
progress, all employees should be encouraged involved and external auditors, and can also
to identify their own problems and formulate be used to publicise the progress at company-
their own solutions for continuous wide 5-S meetings. Comprehensive
improvement. Regular department-wide or evaluation criteria should be set up in the
company-wide meetings should be organised form of an easy-to-use checklist, which can be
to allow avenues for people to discuss their uniquely named as the 5-S audit worksheet.
practices and announce their results. The The 5-S worksheet can also be customised
exchange of ideas and information is often and adapted for suitable use in each
just what is needed to keep everybody fresh. department. The worksheet helps to ensure
As with so many other things, it is very easy that all aspects have been covered, and
reduces the amount of preparation time
to get into a routine with the 5-S activities ­
required to conduct audits. To be able to
particularly because they demand constant
compare results between departments and
everyday attention to routine details (Ho,
over time, it would be necessary to quantify
1997). The inspections and meetings are thus
results to make them visible. Scores assigned
needed to keep everyone updated of what is
can also be statistically analysed to reveal the
happening and to spot problems before they
results achieved and how much improvement
develop into major complications. Feedback
has been accomplished. Revisions to the audit
and suggestion channels, and brainstorm
worksheet should be made as and when new
circles can even be formed as alliances with
ideas are generated or when there are
other companies who also practise the 5-S
structural changes in order to keep the system
principles. Ideas can be exchanged between
relevant.
companies and this may even serve as a
launch pad for other strategic alliances
between the different companies.
Conclusion
Cross-evaluation of departments
In essence, to keep everyone interested, there For 5-S to work effectively for the company,
is a need to devise ways that will get the implementation has to involve all
everybody competing in a friendly but no less employees and departments in the company,
intense manner. To encourage friendly and utilise all tools available. Changing the
110
Team performance management: enhancement through Japanese 5-S Team Performance Management: An International Journal
Low Sui-Pheng and Sarah Danielle Khoo Volume 7 . Number 7/8 . 2001 . 105±111

organisation’ s structure involves rearranging benefits can only be reaped from continuous
its internal systems, such as its lines of practice, which results from a disciplined
communication, work flow, or managerial workforce. The beauty of the 5-S concept
hierarchy. Changing the organisation’ s being ’’ trivial’’ is that it can easily be
technology means altering its equipment, remembered and practised. Time would only
engineering processes, research techniques, or have to be spent initially for the orientation
production methods. Changing the and education of employees when the 5-S
organisation’ s people involves changing the principles are first introduced. When properly
selection, training, relationship, attitudes, or practised, things will not get dirty, nor will
roles of organisation members (Stoner and they revert to being bad again. Furthermore,
Freeman, 1989). Good management at all work conditions will be improved and
stages is important to ensure good efficiency increased. This will enable output
implementation. A chain is only as strong as to be of a higher quality, thus attracting more
its weakest link. Thus the commitment of top clients, and increasing output and profits ­ all
management and each employee is crucial to of which results from effective team
successful team performance. performance management through the
Finally, the resistance to change is one issue
Japanese 5-S principles.
which organisations should pay attention to
when implementing the 5-S principles. The
5-S principles have been presented as five
simple words to guide and streamline References
operations. These may be misinterpreted as Floyd, D.A. (1997), The Toyota Production System, http://
trivial, and thus an organisation might reckon www.geocities.com/CapeCanaveral/Lab/9183/
it should not waste time incorporating them tps.html
into its work flow. Reservations might arise Ho, S.K. (1997), ``Workplace learning: the 5-S way’’,
when considering whether or not to embrace Journal of Workplace Learning, Vol. 9 No. 6,
pp. 185-91.
the 5-S principles in an organisation. For
Ho, S.K. (1998), TQM: An Integrated Approach:
example, why clean when things will get dirty
Implementing Total Quality Through Japanese 5-S
again? Valuable time should not therefore be and ISO 9000, Hong Kong Baptist University,
wasted on these ideas, since the 5-Ss will not Hong Kong.
contribute towards increased output. Things Ho, S.K., Cicmil S. and Fung C.K. (1995), ``The Japanese
will go back to being bad anyway, so why 5-S practice and TQM training’’, Training For
bother to clear up? To dispel such resistance, Quality, Vol. 3 No. 4, pp. 19-24.
Shingo, S. (1982), Study of Toyota Production System from
it must first be recognised that these concerns
Industrial Engineering View Point, Japan
are only short-term concerns. The 5-S Management Association, Tokyo.
practices are meant to be a self-sustaining, Stoner, J.A.F. and Freeman, R.E. (1989), Management,
long-term improvement programme. The Prentice-Hall, Englewood Cliffs, NJ.

111

Vous aimerez peut-être aussi