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Article history: The conversion of spent lubricant oil (SLO) into diesel like products over barium-strontium ferrite (BSFO)
Received 12 July 2016 was investigated. The influence of BSFO on the yield and other characteristics of the distillate fractions like
Received in revised form 4 October 2016 individual compounds, hydrocarbon group types, carbon range distribution and potential fuel properties
Accepted 12 October 2016
was the main focus of the study. The results indicated that the catalyzed run with 5% BSFO generated
Available online xxx
light liquid fraction (condensable) in significant yield (86.05 wt%). The composition of the pyrolysis oil
was studied via Fourier Transform Infra-Red spectroscopy (FTIR) and Gas Chromatography–Mass Spec-
Keywords:
trometry (GC–MS). The results indicated the presence of aliphatics (78.34 wt%), olefinics (11.69 wt%),
Used engine oil management
Pyrolysis
naphthenics (5.21 wt%), aromatics (3.51 wt%), oxygenates (0.68 wt%) and halogenated hydrocarbons
Doped ferrites (0.56 wt%) in the catalytically derived liquid fraction which confirmed its suitability as fuel and feed stock
Diesel fuels for petrochemicals. The determined fuel properties of the derived liquid oil also showed conformance
ASTM methods with the petro-diesel which warrants its potential application as premium fuel.
© 2016 Elsevier B.V. All rights reserved.
1. Introduction stocks. Among these, the catalytic pyrolysis has been elaborated in
the open literature and a number of catalysts including sulfated
Spent lubricant oil (SLO) is a by-product of formulated oil used zirconia [10], zeolites [11–13], alumina [14], perlite & wood ash
in vehicles and machinery. It is generated in large quantities each [15], and metallic pyrolysis char [16] have been investigated with
year, hence considered as a high-volume waste. Its careless dis- greater success. However, the composition of the resulting liquid
posal to the environment has been reported to be detrimental products shows non-conformance with the petro-fuels owing to
owing to the presence of undesirable and environmentally objec- several reasons including different reaction conditions and choice
tionable impurities like soot, polycyclic aromatic hydrocarbons and of catalyst. Moreover, the quality of the derived oils is not satis-
impurities from additives such as chlorinated paraffins and poly- fied/compatible with the petro-fuels for direct use in an engine and
chlorinated biphenyls [1,2]. Conventionally, SLO is disposed off thus has a poor market value. Furthermore, most of the catalysts
into landfill sites or used for generation of heat via incineration studied were highly expensive and needed regeneration. There-
or thermal decomposition or may be recycled by reclamation and fore, it is essential to investigate on new, low cost, and durable
re-refining for re-use. However, these methods are considered as catalysts with good catalytic performance for recovery of lighter
impractical due to serious environmental effects, loss of valuable hydrocarbons from SLO.
resource and poor quality of the refined oils [3–5]. Most of the pub- Iron based catalysts are being used in thermolysis and up-
lished literature is focused on development of substitute methods gradation of heavy petroleum residues with greater success
[6–9] including pyrolysis. In pyrolysis, the SLO is heated in oxygen [17–21]. Among this group of catalysts, spinel ferrites, especially
depleted environment and thermally cracked into shorter hydro- hematite and magnetite are enjoying popularity in a variety of
carbons to yield products that can be used as fuel or as chemical feed industrial applications including as catalysts. Alkali and alkaline
earth metals have been reported to be promoters for a variety of
catalysts and also found to be effective in reactions leading to tar
∗ Corresponding author. elimination [22–24]. Doping with these alkali/alkaline earth met-
E-mail address: patwar2001@yahoo.co.in (I. Ahmad).
http://dx.doi.org/10.1016/j.jaap.2016.10.008
0165-2370/© 2016 Elsevier B.V. All rights reserved.
Please cite this article in press as: I. Ahmad, et al., Valorization of spent lubricant engine oil via catalytic pyrolysis: Influence of barium-
strontium ferrite on product distribution and composition, J. Anal. Appl. Pyrol. (2016), http://dx.doi.org/10.1016/j.jaap.2016.10.008
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BSFO (BaO 0.5 SrO 0.5 Fe12 O19 ) was synthesized in laboratory
by slurry milling method. In a typical procedure, stoichiometric
amounts of barium carbonate (BaCO3 ) and strontium carbonate
(SrCO3 ) were mixed with iron (III) oxide (Fe2 O3 ) in a small amount
of solvent (2-propanol + water) in order to get slurry. The resul-
tant slurry was thoroughly mixed using stainless steel balls (5 mm)
for a period of 4 h in order to get homogeneity. The homogeneous
phase was subsequently dried in an oven at 80–120 ◦ C for 18 h to
get a cake. The resultant cake was then ground to a fine powder
and sieved through 70 mesh. The powder phase was mechanically
pressed into a thin disc and calcined in air at 900 ◦ C at a heating
rate of 5 ◦ C min−1 for 3 h in a muffle furnace. The final product was
ball milled into pulverized powder and stored for characterization
and activity tests.
Fig. 1. Schematic of pyrolysis assembly.
2.3. Pyrolysis of spent lube oil
Please cite this article in press as: I. Ahmad, et al., Valorization of spent lubricant engine oil via catalytic pyrolysis: Influence of barium-
strontium ferrite on product distribution and composition, J. Anal. Appl. Pyrol. (2016), http://dx.doi.org/10.1016/j.jaap.2016.10.008
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Please cite this article in press as: I. Ahmad, et al., Valorization of spent lubricant engine oil via catalytic pyrolysis: Influence of barium-
strontium ferrite on product distribution and composition, J. Anal. Appl. Pyrol. (2016), http://dx.doi.org/10.1016/j.jaap.2016.10.008
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Table 1
Elemental composition of barium-strontium ferrite.
element weight%
C 5.24
O 24.40
Fe 59.70
Sr 0.85
Ba 9.80
total 100.00
Table 2
Surface properties of barium-strontium ferrite.
property level
Please cite this article in press as: I. Ahmad, et al., Valorization of spent lubricant engine oil via catalytic pyrolysis: Influence of barium-
strontium ferrite on product distribution and composition, J. Anal. Appl. Pyrol. (2016), http://dx.doi.org/10.1016/j.jaap.2016.10.008
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Table 3
Overall conversion and yields of liquid, gas and solid residue derived from pyrolysis
of spent lubricant oil as a function of barium-strontium ferrite concentration.
SLO/PBC ratio; 1:2, temperature; 500 ◦ C, heat rate; 10 ◦ C min−1 , residence time;
90 min, and nitrogen flow rate of 1 Lmin−1.
Please cite this article in press as: I. Ahmad, et al., Valorization of spent lubricant engine oil via catalytic pyrolysis: Influence of barium-
strontium ferrite on product distribution and composition, J. Anal. Appl. Pyrol. (2016), http://dx.doi.org/10.1016/j.jaap.2016.10.008
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Fig. 9. FT-IR spectra of the distillate fractions derived from pyrolysis of spent lubri-
cant oil (a) thermal run (b) barium-strontium ferrite catalyzed run.
Table 4
Absorption peaks in FT-IR spectra of the distillate fraction derived from thermal and barium-strontium ferrite (5%) catalyzed pyrolysis of spent lubricant oil.
Please cite this article in press as: I. Ahmad, et al., Valorization of spent lubricant engine oil via catalytic pyrolysis: Influence of barium-
strontium ferrite on product distribution and composition, J. Anal. Appl. Pyrol. (2016), http://dx.doi.org/10.1016/j.jaap.2016.10.008
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Fig. 10. GC–MS profiles of the distillate fractions derived from pyrolysis of spent lubricant oil: (a) thermal run (b) barium-strontium ferrite catalyzed run.
Please cite this article in press as: I. Ahmad, et al., Valorization of spent lubricant engine oil via catalytic pyrolysis: Influence of barium-
strontium ferrite on product distribution and composition, J. Anal. Appl. Pyrol. (2016), http://dx.doi.org/10.1016/j.jaap.2016.10.008
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Table 5
Individual compounds identified by GC–MS in the distillate fractions derived from thermal and barium-strontium ferrite (5%) catalyzed pyrolysis of spent lubricant oil.
Paraffins
1. heptane 3.183 129951 1.53 3.186 442193 1.23
2. octane, 2,5-dimethyl- 4.917 32230 0.38 4.926 218131 0.61
3. heptane, 3-methyl- 5.186 15321 0.18 5.194 86107 0.24
4. octane 6.232 80354 0.95 6.243 534079 1.49
5. octane, 4-methyl- 8.752 15804 0.19 8.764 104670 0.29
6. octane,3-ethyl-2,7-dimethyl- 8.833 15268 0.18 8.845 107369 0.30
7. nonane 10.231 81809 0.97 10.248 549454 1.53
8. pentane,3-ethyl-2,4-dimethyl- 10.902 202144 2.39 10.937 199739 0.56
9. octane, 2,6-dimethyl- – – 11.53 102287 0.28
10. nonane, 2-methyl- 12.561 26508 0.31 12.712 113530 0.32
11. nonane, 3-methyl- 12.923 18098 0.21 12.94 116825 0.33
12. decane 13.993 95123 1.12 14.012 607805 1.69
13. octane, 2,3,6-trimethyl- 14.75 7425 0.09 14.767 49063 0.14
14. heptane, 2,5,5-trimethyl- 16.061 10321 0.12 16.077 72397 0.20
15. nonane, 3,7-dimethyl- 16.409 14372 0.17 16.427 111930 0.31
16. nonane, 2-methyl-3-methylene 17.277 18114 0.21 17.296 101802 0.28
17. undecane 17.394 118525 1.40 17.414 705857 1.96
18. undecane, 5-methyl- 19.544 17735 0.21 19.496 14612 0.04
19. undecane, 3-methyl 19.741 16360 0.19 19.758 114192 0.32
20. dodecane 20.605 110461 1.30 20.624 688558 1.92
21. undecane,2,6-dimethyl- 20.928 30939 0.37 20.942 219233 0.61
22. undecane, 3,9-dimethyl- 22.255 31627 0.37 22.271 188362 0.52
23. tridecane 22.86 126278 1.49 22.876 758919 2.11
24. tridecane, 6-methyl- 23.764 36264 0.43 23.779 230420 0.64
25. tridecane, 4-methyl- 23.905 13548 0.16 23.919 86701 0.24
26. tridecane, 3-methyl- 24.121 27310 0.32 24.136 151043 0.42
27. tetradecane 24.661 171510 2.02 24.681 926799 2.58
28. tetradecane, 3-methyl- 26.116 32047 0.38 26.141 183289 0.51
29. decane, 5-propyl – – – 28.325 173806 0.48
30. pentadecane 26.845 272563 3.22 – – –
31. undecane,2-cyclohexyl- 28.419 12966 0.15 28.453 98854 0.28
32. pentadecane, 4-methyl- 28.493 31822 0.38 28.527 150404 0.42
33. hexadecane 30.021 380863 4.50 30.069 1524063 4.24
34. dodecane, 2,6,11-trimethyl 32.519 31034 0.37 32.582 140518 0.39
35. heptadecane, 2,6,10, 15-tetramethyl 33.224 67595 0.80 33.284 307493 0.86
36. heptadecane 35.05 47823 0.56 34.969 2333968 6.50
37. heptadecane, 8-methyl- 37.193 87240 1.03 37.254 417677 1.16
38. heptadecane,2-methyl- 38.285 65730 0.78 38.334 313872 0.87
39. heptadecane, 3-methyl- 38.662 64312 0.76 38.714 285396 0.79
40. octadecane 40.182 635968 7.51 40.247 2185376 6.08
41. tritetracontane 40.47 96136 1.13 40.531 385075 1.07
42. tetratriacontane 43.241 75144 0.89 43.296 314028 0.87
43. nonadecane 44.961 761731 8.99 45.028 2445818 6.81
44. eicosane 49.328 704026 8.31 49.394 2276966 6.34
45. henicosane 53.352 663039 7.83 53.417 2084839 5.80
46. hentriacontane 55.728 76117 0.90 55.792 269101 0.75
47. pentatriacontane 56.047 178204 2.10 56.111 431456 1.20
48. docosane 57.119 585087 6.91 57.191 1815613 5.05
49. octacosane 59.673 113960 1.34 59.726 357716 1.00
50. tetracosane 64.195 72761 0.86 64.111 989545 2.75
51. pentacosane 67.25 261908 3.09 67.324 627354 1.75
52. hexacosane 70.452 106034 1.25 70.404 435661 1.21
total 81.3 total 78.34
Olefins
53. 1-hexene,2-methyl- 2.978 63183 0.75 2.978 231695 0.64
54. l-heptene 3.032 107074 1.26 3.037 321336 0.89
55. 2-heptene, (e) 3.334 12288 0.15 3.338 86097 0.24
56. l-hexene,2,3-dimethyl- 3.969 40997 0.48 3.976 124838 0.35
57. 1-octene,3,7-dimethyl- 4.646 13474 0.16 4.652 78923 0.22
58. 2-pentene, 2,3,4-trimethyl- 5.409 74245 0.88 5.418 265471 0.74
59. l-heptene, 2-methyl- 5.71 53896 0.64 5.719 281090 0.78
60. 1-octene 5.902 42980 0.51 5.911 263434 0.73
61. 2-hexene,2,5-dimethyl- 6.5 15633 0.18 6.511 92114 0.26
62. 2-octene, (e) 6.788 8019 0.09 6.799 44398 0.12
63. l-heptene,2,4-dimethyl- 7.823 6385 0.08 7.834 16137 0.04
64. l-heptene, 2,6-dimethyl- 8.204 22038 0.26 8.217 119184 0.33
65. l-nonene 9.901 44027 0.52 9.916 239875 0.67
66. 4-nonene 10.462 20617 0.24 10.478 129577 0.36
67. 1,3-hexadiene, 3-ethyl-2-methyl, (z) 10.578 3501 0.04 – – –
68. 1-nonene,2-ethyl- 13.46 30017 0.35 13.477 154192 0.43
69. 1-decene 13.689 42776 0.50 13.709 224273 0.62
70. 3-nonene,2-methyl- 13.887 17480 0.21 13.903 104051 0.29
Please cite this article in press as: I. Ahmad, et al., Valorization of spent lubricant engine oil via catalytic pyrolysis: Influence of barium-
strontium ferrite on product distribution and composition, J. Anal. Appl. Pyrol. (2016), http://dx.doi.org/10.1016/j.jaap.2016.10.008
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Table 5 (Continued)
Naphthenes
84. cyclohexene 2.875 27111 0.32 2.878 106937 0.30
85. cyclobutane, (l-methylethylidene) 4.48 18888 0.22 4.487 137377 0.38
86. cyclohexene, l-methyl- 5.076 21896 0.26 6.51 97957 0.27
87. l-cyclohexene , 1,3-dimethyl 7.142 6770 0.08 7.152 54561 0.15
88. cyclohexene, 3,5-dimethyl- 7.212 6244 0.07 7.224 47549 0.13
89. cyclopentane, 1-methyl-2-(2-propenyl), trans 7.543 10287 0.12 7.555 78014 0.22
90. cyclohexane, 1,1 ,3-trimethyl 7.7 2836 0.03 7.713 15591 0.04
91. cyclopentene, l-propyl- 8.016 8362 0.10 8.03 52146 0.15
92. cyclohexene,4-ethyl- 8.924 8845 0.10 11.369 40116 0.11
93. cyclohexane, propyl- 11.353 5845 0.07 – – –
94. cyclopentene,l-(2-methylpropyl) 11.978 10812 0.13 11.996 74239 0.21
95. cyclohexane, l-methyl-3-propyl- 13.364 18528 0.22 13.381 100073 0.28
96. cyclohexane, butyl- 15.084 8005 0.09 15.101 51287 0.14
97. cyclopropane, l-ethyl-2-heptyl- 17.125 51339 0.61 17.144 254120 0.71
98. cyclopropane, nonyl- 20.383 53081 0.63 20.401 266224 0.74
99. cyclododecane 24.746 7851 0.09 24.763 53378 0.15
100. cyclooctacosane 25.687 23195 0.27 25.711 128473 0.36
101. cyclohexane, 2-butyl-l, 1,3-trimethyl- 26.971 5238 0.06 26.998 47272 0.13
102. cyclohexane, 1,2,3-trimethyl- 26.968 5713 0.07 – – –
103. cyclopentane, 3-hexyl-l, l-dimethyl- 29.479 15844 0.19 29.519 102916 0.29
104. cyclotetradecane 34.494 18781 0.22 – – –
105. cyclotetracosane 39.832 28987 0.34 39.883 162983 0.45
total 4.19 total 5.21
Aromatics
106. toluene 5.006 69840 0.82 5.017 294441 0.82
107. ethylbenzene 8.631 30445 0.36 8.647 126861 0.35
108. benzene, 1,3-dimethyl- 9.011 37977 0.45 9.028 210344 0.59
109. benzene, l-ethyl-3-methyl- 13.163 16574 0.20 13.183 82231 0.23
110. benzene, 1,2,4-trimethyl- 14.7 14114 0.17 14.725 79945 0.22
111. benzene, 1-ethyl-2,3-dimethyl- 16.586 7683 0.09 16.61 50976 0.14
112. benzene, l-methyl-3-(1-methylethyl) 16.678 9500 0.11 16.701 64026 0.18
113. benzene, (1, l-dimethyl propyl) 19.871 5542 0.07 19.892 38028 0.11
114. naphthalene, 1,8-dimethyl- 25.224 17052 0.20 25.249 92717 0.26
115. naphthalene, 2,6-dimethyl- 25.317 11157 0.13 25.342 61318 0.17
116. phenanthrene 39.034 38940 0.46 39.084 156737 0.44
total 3.06 total 3.51
Oxygenates
117. 3-nonen-l-ol, (E) 10.574 7403 0.09 10.594 44672 0.12
118. 1-nonanol,4,8-dimethyl- 21.724 10577 0.12 20.293 142172 0.40
119. 1-decanol,2-hexyl- 24.921 5391 0.06 21.738 58830 0.16
total 0.27 total 0.68
Alkyl halide
120. octadecane, 1- iodo 51.619 53891 0.64 51.672 201321 0.56
total 0.56
SLO/PBC ratio; 1:2, temperature; 500 ◦ C, heat rate; 10 ◦ C min−1 , residence time; 90 min, and nitrogen flow rate of 1 L min−1.
the expense of aliphatic hydrocarbons [51]. Further, saturates are ucts in the catalytically derived fraction did not alter to a greater
also more vulnerable to secondary decomposition reactions than extent and only the C6 –C12 range hydrocarbons slightly increased
other group types hydrocarbons [31]. The catalyst under study (16%) while that of C13 –C16 range hydrocarbons decreased (15.8%)
might have assisted such reactions which are responsible for the compared to the thermal run. As reported elsewhere that metal
formation of olefins. oxides can improve the oil quality by promoting the adsorption and
The influence of BSFO on the yields of hydrocarbons fallen within thermal decomposition of the oil [52,53]. The barium-strontium
the carbon range of C6 –C12 , C13 –C16 , C17 –C20 , C21 –C30 and >C30 was ferrite might have favored adsorption followed by thermal decom-
studied. The results are compiled in and Fig. 11(b) which indicated positions and have caused formation of the lighter products i.e.
that the relative distributions of the different carbon range prod- C6 –C12.
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strontium ferrite on product distribution and composition, J. Anal. Appl. Pyrol. (2016), http://dx.doi.org/10.1016/j.jaap.2016.10.008
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Table 6
Fuel properties of the distillate fractions derived from thermal and barium-strontium ferrite (5%) catalyzed pyrolysis of spent lubricant oil.
Physico-chemical analysis, are usually recommended for quality it could be used as a potential candidate for use in commercial
assessment/characteristics of fuels produced at a refinery. Standard applications as substitute to diesel fuel.
specifications recommended by ASTM were applied to the derived
liquid fractions under study. The results obtained are provided in
Table 6 and compared with the properties of the standard petro- References
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Please cite this article in press as: I. Ahmad, et al., Valorization of spent lubricant engine oil via catalytic pyrolysis: Influence of barium-
strontium ferrite on product distribution and composition, J. Anal. Appl. Pyrol. (2016), http://dx.doi.org/10.1016/j.jaap.2016.10.008