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VULCAN CORE INDUSTRIES PVT. LTD.

SAMPLE INSPECTION REPORT


SUPPLIER NAME : Vulcan Core Industries SUPPLIER ACTIVITY : Manufacturer

CUSTOMER NAME : Vossloh Cogifer CUSTOMER ACTIVITY : Turnout supplier

PART NAME : Check Rail Support 60SCR350 DATE : 06.02.2015


PART NO.: PA 37848278 (Drg: 63783754,Rev.06) MATERIAL: EN GJS 500-7 NF 1563

PURCHASE ORDER REF.No.: TYPE OF SUPPLY: ☐Prototype  Production

PROCUREMENT TECH. SPEC.: STA 73783502. LOT SIZE: 60Nos. SAMPLE SIZE: 02 Nos.
S. Observations
Parameters Specifications Method Remarks
No. S-1 S-2 S-3 S-4 S-5
1 Surface Finish Ra 12.5 Surface Comparator OK OK

2 Dimension 20.0mm Vernier Caliper 20.2 20.5

3 Perpendicularity 0.5 A Height Gauge 0.10 0.08

4 Dimension 2.50mm Venier Caliper 2.56 2.54

5 Depth 2.50mm Height Gauge 2.50 2.54

6 Parallelism 0.50 A Height Gauge 0.18 0.20

7 Dimension 35.0mm Venier Caliper 35.08 35.10

8 Dimension 2.50mm Venier Caliper 2.54 2.52

9 CD 35.0mm (± 0.50) Height Gauge 35.0 35.04

10 Radius R4 Radius Gauge OK OK

11 Dimension 20.0 mm Vernier Caliper 21.00 20.90

12 Surface Finish Ra 12.5 Surface Comparator OK OK

13 Height 127.0mm (± 1.0) Height Gauge 127.04 127.14

14 Dimension 40.0mm (± 1.0) Vernier Caliper 39.70 39.60

15 Dimension 40.0mm (± 1.0) Height Gauge 39.80 40.20

16 Dimension 45.0mm Height Gauge 45.40 45.30

17 Perpendicularity 0.2 A Height Gauge 0.05 0.04

18 Surface Finish Ra 6.3 Surface Comparator OK OK

19 Chamfer 2.0 x45˚ Visual OK OK

20 Dimension 50.0mm Vernier Caliper 50.44 50.6

21 Flatness 1.0 Height Gauge 0.22 0.24

22 CD 180.0mm (±0.5) Vernier Caliper/HG 180.04 180.08

23 Dimension 50.0mm Vernier Caliper 50.24 50.4

24 Dimension 25.0mm Vernier Caliper 25.80 25.7

25 Perpendicularity 0.2 A Height Gauge 0.05 0.05

26 Surface Finish Ra12.5 S.Comparator OK OK

27 Dimension 22.0mm Vernier Caliper 22.3 22.4

28 Dimension 260.0mm (±0.5) Height Gauge 259.86 260.20

29 Dimension 45.0mm Vernier Caliper 45.60 45.54

30 Marking As per Drawing Visual OK OK

31 Marking As per Drawing Visual OK OK

32 Plane Area Visual OK OK

33 Dimension 50.0mm (±0.5) Vernier Caliper 50.20 50.30

34 CD 100.0mm (±1.0) Vernier Caliper/HG 100.06 100.04

35 4 Hole Dia 44.0mm +1.0 Vernier Caliper 44.60 44.70

36 Dimension 315.0mm (±2.0) Vernier Caliper 314.40 313.80

37 Dimension 205.0mm (±2.0) Vernier Caliper 206.30 206.60

38 Dimension 15.0mm Vernier Caliper 16.90 17.10

39 Dimension 30.0mm (+1.0) Vernier Caliper 30.10 30.12

40 Radius R13 +0.5 Radius Gauge OK OK

41 Dimension 217.0mm (± 2.0) Height Gauge 218.30 217.90

42 Dimension 18.0mm Vernier Caliper 18.40 18.48

43 Dimension 210.0mm Vernier Caliper 212.30 212.60

No Sharp edge/Blow
44 Appearance
hole etc.
Visual OK OK

Remarks :

Inspected By : Bablu Singh Approved By : Pramod Upadhyay


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