Académique Documents
Professionnel Documents
Culture Documents
1
OUTLINES
Introduction of DOSH
Classification of CIMAH 1996
What is ERP?
Objectives of ERP
Why need ERP?
Types of ERP
Onsite ERP
Components of Onsite ERP
Elements of Effective Onsite ERP Report
Offsite ERP
2
Introduction
Function
Enforcement
3
Introduction
Function
Enforcement
4
Introduction
Function
Enforcement
5
CLASSIFICATION
CIMAH 1996
Very Toxic TQ = 5 tonnes
Toxic TQ = 10 tonnes
Other Toxic
Substances
TQ =
Toxic Refer Sch. 2, Part 1
Highly
Flammable TQ = 5000 tonnes
Indicative Liq.
Criteria
(Sch. 1) Flammable Flammable
TQ = 200 tonnes
Substances Liq.
Oxidizing
TQ = 10 tonnes Substance
6
CLASSIFICATION
CIMAH 1996
Quantity 10 % Quantity
Threshold Threshold
hazardous
> Quantity
Threshold < hazardous
< Quantity
substance Quantity substance
@ Nuclear installations
Not To Comply
(NTC)
8
TABURAN MHI & NMHI DI MALAYSIA
(Data sehingga Okt 2014)
9
TABURAN STOKIS LPG DI MALAYSIA
(Data sehingga Okt 2014)
Stokis
LPG
MHI: 28
(9.6%)
NMHI: 272
(36.3%)
10
What is ERP?
unexpected event requiring prompt
action which is beyond to normal day to day
activity.
11
Objectives of ERP
PROVIDE:
PROVIDE: - a basis for training and
- Immediate resumption of increasing preparedness for
normal operations all people involved in an
emergency
MINIMIZE:
- Personal injury
- Property MEET:
damage - legislative
- Environmental requirements
damage
- Public damage
12
Why need ERP?
To deal with specific response to:
Fire
Explosion
Toxic release
Release/spill of hazardous substances
Natural events; flood, cyclones
Acts of sabotage or terrorism
13
Why need ERP?
To co-ordinate the responses of off-site emergency
services.
14
Types of ERP
ONSITE • a plan to deal with onsite emergency
ERP • not pose a threat to the outside community
• can controlled by onsite emergency team
Part IV: • minimum response from offsite emergency
Reg. 18, 19, 20 services
• a plan prepared by manufacturer
15
Onsite ERP
Reg. 18 (1):
A manufacturer shall prepare, keep an up-to-date &
adequate onsite ERP (after consulting a Major
Hazard Competent Person)
Reg. 18 (2):
Onsite ERP is constantly updated and considered any
material change made in the industrial activity
16
Onsite ERP
Reg. 18 (3):
Manufacturer shall prepare and submit to DOSH:
a) < 3 months before commencement of the industrial
activity
17
Onsite ERP
Reg. 19:
Updating of onsite ERP as part of Industrial Activity Report
(CIMAH report) – once in 3 years
Reg. 20:
DOSH will review the onsite ERP.
18
Components of Onsite ERP
1 Plant Risk Evaluation
4 Emergency Records
9 Audit
19
1. Plant Risk Evaluation
Manufacturer must carry out Hazard & Risk Assessment; which
considered:
o the worst event
o The route to those worst events
o The time duration (lesser event lead the worst event)
o The size of lesser events if their development is halted
o The likelihood of events
o The consequence of each event
20
2. Onsite Emergency
Organization & Team
Emergency Response Centre (ECC)
21
2. Onsite Emergency
Organization & Team
Facilities in ECC
22
2. Onsite Emergency
Organization & Team
Emergency Response Team (ERT)
Log keeper / historian o Record time of all events & actions taken
o Keep tracks of missing persons
o Keep tracks persons involved in search & rescue
24
2. Onsite Emergency
Organization & Team
Emergency Response Team (ERT)
25
3. Emergency Response
Procedures
Emergency Response Procedure
26
4. Emergency Records
Emergency records are part of the plan administration & maintenance
Examples:
o Emergency telephone list
o Previous emergency event record
o List of hazardous materials
o Alarm system test records
o Communication equipment
27
5. Emergency Equipment
& Facilities
Examples:
o PPE
o First aid & other medical emergency equipment
o Fire fighting equipment (water curtain, foam, sprinkler, fire
extinguisher etc.)
o Communications equipment
o Spill Kit
o Rescue equipment (if needed – ropes, stretchers, jaws of life,
hammers, axes, etc.)
28
6. Regular Tests of
Emergency Equipment and
Facilities
Objective of testing = to ensure all relevant equipment is:
o in good condition
29
7. Training & Drills
Objective of training:
o train personnel an the Emergency Plan
o Familiarize personnel with the emergency equipment
o Train specific personnel for specific duties which required
special skills
o Update personnel on any changes made to the existing ERP
o Test the feasibility of the ERP
o Maintain cooperation among ERT
o Examine the performance of personnel & equipment
30
8. Plan Review &
Updates
Review & update of ERP is conducted to:
31
9. Audit
Objective of Audit:
32
Elements of Effective Onsite
ERP Report
1 PLAN ADMINISTRATION AND MAINTENANCE
Distribution list
Equipment/maintenance Requirement
Training requirement schedule
* Planning Procedure update
must be
Equipment/alarm testing frequency
updated
Evaluation/Audit Reports
Debriefing
Requirements of incident reports
33
Elements of Effective Onsite
ERP Report
2 INFORMATION
Organizational Chart
Roles and Responsibility
Notification List and Call Out List
Plant Site Map and Security
* Includes
planning Emergency Equipment List
description & Evacuation, Rescue and First Aid Operation Procedure
records Emergency Shutdown Procedure
List & Location of Hazardous Materials including MSDS
Relatives/Media Response Guide
Audit Checklist
Breakdown of First Line Response Centers, etc & function
34
Elements of Effective Onsite
ERP Report
3 EMERGENCY ACTION PROCEDURE AND FORMAT
Specific Response to Fire, Explosion, Toxic, etc.
* Emergency
Specific Response to On-Site Emergencies.
Procedures
must be Alarm Sequences
followed Termination of Emergency
35
Offsite ERP
Reg. 21(1):
A manufacturer shall inform Local / Port Authority:
36
Offsite ERP
Reg. 21(2):
The manufacturer shall:
37
Offsite ERP
Reg. 21(3):
Local / Port Authority shall prepare and keep up-to-date &
adequate Offsite ERP
38
During the Accident ( EXAMPLE
SCENARIO)
Styrene Lorry Hit Pentane ISO Tank
Tel: 03-88865080
email: norazman@mohr.gov.my
41