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Carboguard® 193 ZA

product data

SELECTION DATA SPECIFICATION DATA


GENERIC TYPE: Epoxy polyamide primer. Part A and Part B THEORETICAL SOLIDS CONTENT OF MIXED
mixed prior to application. MATERIAL:
By Volume
GENERAL PROPERTIES: An economical, high build primer Carboguard 193 ZA 50% ± 2%
or intermediate coat. Cures to a hard, tough film with
excellent sub-film corrosion resistance. Carboguard 193 ZA RECOMMENDED DRY FILM THICKNESS PER COAT:
has excellent adhesion and better tolerance of field 75 Microns
application variables than other types of coatings. Is also
recommended for shop application. THEORETICAL COVERAGE*:
6,7m²/lt at 75 microns
RECOMMENDED USES: Recommended as a primer for
protection of structural steel, concrete, equipment and tank * NOTE: Material losses during mixing and application
exteriors in chemical and food plants, breweries, paper mills will vary and must be taken into consideration when
and other industries with corrosive conditions. Excellent estimating job requirements.
protection for equipment subjected to impact abrasion,
detergents, water, steam and oils. SHELF LIFE: 24 Months minimum when stored at 25°C.

NOT RECOMMENDED FOR: Splash and spillage of strong COLOURS: Available in Dark Red and Buff MIO only.
solvents, or concentrated acids.
GLOSS: Flat.
CHEMICAL RESISTANCE GUIDE:
(with suitable topcoat)
Exposure Splash & Spillage Fumes
ORDERING INFORMATION
Acids Good Very good
Alkalies Good Excellent Prices may be obtained from StonCor Africa Sales
Solvents Very good Excellent Representative or Main Office.
Salt Excellent Excellent
Water Excellent Excellent APPROXIMATE SHIPPING WEIGHT:
5L 10L
TEMPERATURE RESISTANCE (non-immersion): Carboguard 193 ZA 15.0kg
Continuous 93°C Carboline Thinner # 15 4,9kg
Non-continuous 121°C
FLASH POINT (Pensky-Martens Closed Cup):
FLEXIBILITY: Good Carboguard 193 ZA Part A 8°C
Carboguard 193 ZA Part B 16°C
WEATHERING: Good (chalks) Carboline Thinner # 15 25°C

ABRASION RESISTANCE: Very good

SUBSTRATES: Carboguard 193 ZA may be applied over


properly prepared steel and concrete, or others as
recommended.

TOPCOAT REQUIRED: Carboguard 193 ZA may be


topcoated with catalysed epoxies, vinyls, modified phenolics,
or others as recommended.

March 2012 SA replaces May 2011 SA

To the best of our knowledge the technical data contained herein are true and accurate at the date of issuance and are subject to change without prior
notice. User must contact StonCor Africa to verify correctness before specifying or ordering. No guarantee of accuracy is given or implied. We
guarantee our products to conform to StonCor Africa quality control. We assume no responsibility for coverage, performance or injuries resulting
from use. Liability, if any, is limited to replacement of products. Prices and cost data, if shown , are subject to change without prior notice. NO OTHER
WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY STONCOR AFRICA, EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW OR
OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
APPLICATION INSTRUCTIONS
These instructions are not intended to show product recommendations for specific service. They are issued as an aid in determining correct surface
preparation, mixing instructions and application procedure. It is assumed that the proper product recommendations have been made. These
instructions should be followed closely to obtain the maximum service from the materials.

SURFACE PREPARATION: Remove any oil or grease from CONVENTIONAL: Use a 10mm minimum I.D. material
surface to be coated prior to abrasive blasting or power tool hose. Hold gun 300 to 350mm from the surface and at a
cleaning. right angle to the surface.

STEEL: Non-immersion – dry abrasive blast to a near white Mfr & Gun Fluid Tip Air Cap
metal in accordance with ISO 8501 Sa2½ to obtain a 25 to 50 Binks # 18 or # 62 66 63PB
micron blast profile. DeVilbiss P-MBC or JGA E 704

CONCRETE: Do not coat concrete treated with hardening AIRLESS: Use a 10mm minimum I.D. material hose.
solutions unless test patches indicate satisfactory adhesion. Hold gun approximately 450-500mm from the surface
Do not apply coating unless concrete has cured at least 28 and at a right angle to the surface.
days at 25°C and 50% R.H. or equivalent time. Apply to
properly prepared concrete that was acid etched or sweep Mfr & Gun Pump*
sandblasted. De Vilbiss JGN-502 QFA-514 or QFA-519
Graco 205-591 President 30:1 or Bulldog 30:1
MIXING: Power-mix separately, then combine and mix in the Binks Model 700 B5-18 or B8-36 37:1
following proportions:
10L Kit * Teflon packings are recommended and are available
Carboguard 193 ZA Part A 5lt from pump manufacturer.
Carboguard 193 ZA Part B 5lt
Use a .013” to .017” tip with 2000 psi (138 bar).
Thin up to 25% by volume with Carboline Thinner # 15.
BRUSH OR ROLLER: For small areas or touch-up only.
NOTE: Use of thinners other than those supplied or approved Use a medium, natural bristle brush, with full strokes.
by StonCor Africa may adversely affect product performance Avoid rebrushing. Use short nap mohair roller with
and void product warranty, whether expressed or implied. phenolic core.

POT LIFE: 12 Hours at 25°C and less at higher temperatures. DRYING TIMES:
Pot life ends when coating loses body and begins to sag. Temperature Dry to Touch Between coats Final cure *
10°C 120 Min 24 Hrs 12 Days
APPLICATION TEMPERATURES: 16°C 80 Min 12 Hrs 6 Days
25°C 45 Min 6 Hrs 2 Days
Material Surfaces
32°C 30 Min 3 Hrs 2 Days
Normal 18-29°C 18-29°C
Minimum 13°C 10°C
* NOTE: If allowed to weather, chalking should be
Maximum 32°C 43°C
removed by light sanding followed by water washing and
then allowed to dry thoroughly prior to topcoating.
Ambient Humidity
Normal 18-29°C N/A
VENTILATION AND SAFETY: When used as a tank
Minimum 10°C 0%
lining or in enclosed area, thorough air circulation must
Maximum 43°C 90%
be provided during and after application until the coating
is cured. The ventilation system should be capable of
Do not apply when the surface temperature is less than 3°C
preventing the solvent vapour concentration from
above the dew point.
reaching the lower explosion limit for the solvents used.
In addition to proper ventilation, fresh air respirators or
Special thinning and application techniques may be required
fresh air hoods must be used by all application personnel.
above or below normal conditions.
Where flammable solvents exist, explosion proof lighting
equipment must be used. Hypersensitive persons should
SPRAY: Use sufficient air volume for correct operation of
wear protective clothing, gloves and/or protective cream
equipment.
on face, hands and all exposed areas.
Use a 50% overlap with each pass of the gun. On irregular
CLEAN UP: Use Carboline Thinner # 2.
surfaces, coat the edges first, making an extra pass later.
STORAGE CONDITIONS (Store indoors):
NOTE: The following equipment has been found suitable,
Temperature: 4-43°C
however, equivalent equipment may be substituted.
Humidity: 0-100%

CAUTION: MAY CONTAIN FLAMMABLE SOLVENTS. KEEP AWAY FROM SPARKS AND OPEN FLAMES. IN CONFINED AREAS WORKMEN MUST WEAR
FRESH AIRLINE RESPIRATORS. HYPERSENSITIVE PERSONS SHOULD WEAR GLOVES OR USE PROTECTIVE CREAM. ALL ELECTRONIC
EQUIPMENT AND INSTALLATIONS SHOULD BE MADE AND GROUNDED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE. IN AREAS
WHERE EXPLOSION HAZARDS EXIST, WORKMEN SHOULD BE REQUIRED TO USE NONFERROUS TOOLS AND TO WEAR CONDUCTIVE
AND NONSPARKING SHOES.

Africa StonCor Africa (Pty) Ltd


Co. Reg. No.: 1996/01848/07
Tel No : +27 11 254 5500
An Company Website: www.stoncor.co.za
E-mail: stoncorsa@stoncor.com

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