Task Floccullation Unit 1 PDF

CESI
[i] EC-TYPE EXAMINATION CERTIFICATE

[2] E q u i p m e n t o r P r o t e c t i v e S y s t e m i n t e n d e d f o r use
i n p o t e n t i a l l y explosive a t m o s p h e r e s
Directive 94/9/EC
[3] EC-Type Examination Certificate number:
CESI 01 A T E X 102
[4] Equipment: Three-phase and single-phase asynchronous motors series AB 63, AB 71, AB 80, AB 90, AB
100 supplied by mains or inverter
[5] Manufacturer: C e m p I n t e r n a t i o n a l S.p.A.

[6] Address: Via Piemonte, 16 - 20030 Senago (MI) - Italy
[7] This equipment or protective system and any acceptable variation thereto is specified in the schedule to this
certificate and the documents therein referred to.
[8] CESI, notified body n. 0722 in accordance with Article 9 of the Council Directive 94/9/EC of 23 March 1994,
certifies that this equipment or protective system has been found to comply with the Essential Health and Safety
Requirements relating to the design and construction of equipment and protective systems intended for use in
potentially explosive atmospheres given in Annex II to the Directive.
The examination and test results are recorded in confidential report n. EX-A1/039452.
[9] Compliance with the Essential Health and Safety Requirements has been assured by compliance with:
E N 5 0 0 1 4 : 1997 + A 1 . . A 2 ; EN 50018: 2000; E N 5 0 0 1 9 : 2000 E N 5 0 2 8 1 - 1 - 1 : 1998
[10] If the sign "X" is placed after the certificate number, it indicates that the equipment or protective system is subject to
special conditions for safe use specified in the schedule to this certificate.
[11] This E C - T Y P E EXAMINATION C E R T I F I C A T E relates only to the design, examination and tests of the specified
equipment or protective system in accordance to the Directive 94/9/EC. Further requirements of the Directive apply
to the manufacturing process and supply of this equipment or protective system These are not covered by this
certificate.
[12] The marking of the equipment or protective system shall include the following:
© II 2 G EEx d I I B T6, T5, T4, T3 © II2 G E E s de I I B T 6 , T 5 , T 4 , T 3
© II2GD E E x d I I B T 6 , T 5 , T 4 , T3 IP 65 T 85, T 100, T 135, T 150 ° C
© I I 2 G D E E x de I I B T 6 , T 5 , T 4 , T 3 I P 65 T 8 5 , T 100, T 135, T 150 ° C
This certificate may only be reproduced in its entirety and without any change, schedule included.
date December 21, 2001 - translation issued on November 20,2002
CESI
prepared C E R T - D. Parazzoli
verified C E R T - M. Balaz CENTRO ELETTRDTECNIC9 SPERIMENTAIE ITALIANO

Business Unit Caftififlazione/
approved C E R T - U. Colombo M M f i
page 1/5
CESI Via R. Rubattino 54 Capitate sociale 8 550 000 Euro Registro Impreso di Milano
Centro Eiettrotecnlco 20134 Milano - Italia interamente versato Sezione Ordinaria
Sperimenule Italiano Telefono *39 022125.1 Codioe ftscale e numeio N. REA. 428222
i Glaclnto Mona SpA Fax +39 0221255440 iscrizione CCIAA 00793580150 P I IT00793580150
www.cesi.it
CESI
[13] Schedule
[14] E C - T Y P E E X A M I N A T I O N C E R T I F I C A T E n . C E S I 0 1 A T E X 102
[15] Description of equipment

The three-phase and single-phase asynchronous motors series AB 63, AB 71, AB 80, AB 90, AB 100, are identified
by a code as follows:
A B
f Series of motor:
A flameproof A T E X series
Type of protection: motor enclosure group I1B

1; 2; 3; 4; 5; 7 code of motor electrical characteristics: see technical note annexed to
this Certificate
Type of terminal box:
0 for terminal box EEx-d standard
2 for temiirial box EEx-d oversized
5 for terminal box EEx-e standard
7 for terminal box EEx-e oversized
Center height: 63, 71, 80, 90, 100
Stator winding length:
A short winding for center height 63, 71, 80
B long winding for center height 63, 71,80
S short winding for center height 90
L long winding for center height 90
LA short winding for center height 100
LB long winding for center height 100
Number of poles: 2 + 16
E l e c t r i c a l characteristics
mains supply:
Maximum rated voltage: 690 V
Rated power: 0,05 + 3,6 kW
Rated current: 0,44 30 A
Rated frequency: 50/60 Hz
Insulation class: B-F-H (with At B)
Duty: SI -r S9
Rated speed: 350 3600 rpm
Ambient temperature: -20 + +80 °C
Degree of protection: IP 65 (EN 60034-5 and EN 60529)
For the other electrical characteristics see the technical note NT/AM/0105/B annexed to this EC-type examination
certificate.
T e m p e r a t u r e class f o r m o t o r s of category 2 G:
T6, T5, T4, T3 as a function of the ambient temperature and of the electrical characteristics as indicated in the
technical note n° NT/AM/0105/B annexed to this EC-type examination certificate.
M a x i m u m surface t e m p e r a t u r e f o r m o t o r s o f category 2 D :
T 85 °C; T 100 °C; T 135 °C; T 150 °C as a function of the ambient temperature and of the electrical characteristics
as indicated in the technical note n° NT/AM/0105/B annexed to this EC-type examination certificate.
page 2/5
F'rot. A2/036719 P: 5
Keywords 13010R 22853N 48010M 542500 66540E
CESI
[13] Schedule
[16] R e p o r t n. EX-A1/039452 {follows)

D e s c r i p t i v e d o c u m e n t s (prot. EX-A1/039454)
- Technical note n° NT/AM/0105/B ( 17 pg.) dated 22.11.2001
- Drawing n°C280716/l dated 18.05.2001
- Drawing n°C280715 dated 18.05.2001
- Drawing n° C283123 dated 05.10.2000
- Drawing n° C280700 dated 02.04.2001
- Drawing n°C2 80701 dated 02.04.2001
- Drawing n° C280710 dated 17.04.2001
- Drawing n° C280704 dated 11.04.2001
- Drawing n° C280709 dated 17.04.2001
- Drawing n° C280707 dated 13.04.2001
- Drawing n° C280702 dated 09.04.2001
- Drawing n° C280703 dated 09.04.2001
- Drawing n° C280714 dated 17.05.2001
- Drawing n° C50068080 dated 09.04.2001
- Drawing n° ADE690.00 dated 01.09.1999
- Drawing n°C71061001 dated 06.04.2001
- Drawing n° C72061001 dated 06.04.2001
- Document A L / B L dated 22.11.2001
- Document GR SILIC 23 dated 22.11.2001
- Safety instructions n° ISTR006 (13 pg.) dated 22.11.2001
- EC declaration of conformity dated 22.11.2001
- EC declaration of conformity dated 22.11.2001
One copy of all documents is kept in CESI files.
[17] Special conditions for safe use

None.
[18] Essential Health and Safety Requirements

Covered by standards.
page 5/5
CESI
[13] Schedule
[14] EC-TYPE E X A M I N A T I O N CERTIFICATE n . C E S I 0 1 A T E X 102
[15] D e s c r i p t i o n of e q u i p m e n t (follows)
For t e m p e r a t u r e class T4 (135 ° C ) :
"The supply cable must be suitable for an operating temperature not less than 90 °C"
F o r t e m p e r a t u r e class T 3 (150 ° C ) :
"The supply cable must be suitable for an operating temperature not less than 100 °C"
For motor supply by inverter:
"Winding protected with P T C thermistors"
or
"Winding protected with PT 100 detectors. Calibrate at 155 °C" f o r t e m p e r a t u r e class T 3 ( T 150 ° C )
"Winding protected with PT 100 detectors. Calibrate at 120 °C" f o r t e m p e r a t u r e class T 4 ( T 135 ° C )
In case of use of anticondensate heaters:

"Attention - energized resistors".
[ 16] R e p o r t n. EX-A1 /039452
I n d i v i d u a l tests
The manufacturer shall carry out the routine tests prescribed at paragraph 24 of the EN 50014 standard and at
paragraph 7 of the EN 50019 standard.
The manufacturer is exempted from the overpressure test on the motor enclosure and on the terminal box, since they
have been submitted to an overpressure test at a pressure corresponding to 4 times the reference pressure and
respectively:
36 bar on the motors with center height 71, 80,90
30 bar on the motors with center height 100
27,5 bar on the terminal box
The dielectric test with applied voltage shall be performed at 2U i- 1000 V with a minimum value of 1500 V
between the supply terminals and earth (U = rated voltage) on the E E x e terminal box .
page 4/5
CESI
[13] Schedule
[15] D e s c r i p t i o n o f e q u i p m e n t (follows)
The accessories used for cable entries and for unused holes shall be certified according the following standards:
m o t o r o f category 2 G : E N 50014 and E N 50018 for terminal box EEx d:

EN 50014 and EN 50019 for terminal box E E x de.
m o t o r o f category 2 G D : EN 50014, EN 50018 and EN 50281-1-1 for terminal box EEx d:

EN 50014, EN 50019 and EN 50281-1-1 for terminal box E E x de.
In both cases a minimum degree of protection IP 65 shall be guaranteed according to
EN 60034-5 and EN 60529 standards.
If cylindrical threads are used, the coupling between the cable entry and the terminal box shall be made
according to the requirements indicated in the documents annexed to this certificate.
The anticondensate heaters installed inside the motor can have a maximum power of 440 W.
Inverter supply:
Type of protection: EEx d I IB T4, T3; EEx de IIB T4, T3
EEx d IIB T4, T3 IP 65 T135, T ISO "C; EEx de IIB T4, T3 IP 65 T135, T ISO "C
In alternative, the three-phase asynchronous motors can be supplied by inverter. In this case the electrical
characteristics are indicated on a suitable label. For the other electrical characteristics see the technical note
annexed to this certificate.
The motors supplied by inverter shall be provided, inside the stator winding, with P T C or PT 100 thermal
detectors.
The PTC thermal detectors are calibrated for an operation temperature of 155 °C for the temperature class T3
(T 150 °C) and at 120 °C for the temperature class T4 (T 135 °C); The protection circuit connected with the PT 100
thermal detectors shall be calibrated for an operation temperature of 155 °C for the temperature class T3 (T 150 °C)
and at 120 °C for the temperature class T4 (T 135 °C) according to I E C 61508 standard.
The operation of the thermal detector shall guarantee the disconnection of the supply; the resetting of the supply shall
not be automatic.
Forced ventilation by auxiliary motor:

Type of protection: EEx d IIB T4, T3; EEx de IIB T4, T3
EExdIIBT4,T3 IP 65 T135, T ISO °C; EEx de IIB T4, T3 IP 65 T135, T ISO °C
The operation of the primary motor shall be interlocked to the correct operation of the forced ventilation.
W a r n i n g label
"Restore silicone grease at every opening"
"Use screws quality 8.8 UNI EN 20898"
page 3/5
Manual
Task Automatic Floe Unit

Powder Polymer Dosing Unit 3000 Liter
Task Environmental Services Page 1

Table of content
TABLE OF CONTENT 2
WARRANTY 4
INTRODUCTION 5
TECHNICAL SPECIFICATIONS 5
• General installation 6
SAFETY REGULATIONS 6
• Safety Precautions 6
• Danger caused by incompetent operation 6
INSTALLATION 6
• Transport instructions 6
• Handling instructions 6
• Control Panel wiring 7
• Connect process fittings 7
• Checkpoints components 7
DESCRIPTION OF THE INSTALLATION 7
• Working principal 7
• Hopper 8
• Dosing screw 8
• Disperser 8
• Heating element 8
• Water panel 8
• Drain- en suction line 8
Control Panel 9
I
START PROCEDURE 9
• First start up 9
• Calculating polymer solution 9
• Water flow adjusting 10
• Calibration of the dosing screw 10
• Guideline of pulse- pause timer 10
• Regulate sensitivity level monitoring 10
• Dosing pump lor polymer solution 11
TROUBLESHOOTING 11
STOP PROCEDURE 12
MAINTENANCE 12
• Cleaning of the installation 12
• Cleaning of the disperser 12
• Cleaning of dosing screw 12
• Changing of the parameters of the L O G O . 13

Warranty
T a k e note of t h e f o l l o w i n g :
I n this installation high quality m a t e r i a l s are u s e d . W h e n proper a n d efficient m a i n t e n a n c e a n d

o p e r a t i n g a r e c a r r i e d out this installation m e e t s your r e q u i r e m e n t s . T h e r e f o r e it is m o s t i m p o r t a n t that
p e r s o n a l w h o a r e o p e r a t i n g the unit read this m a n u a l v e r y careful prior to start up.
W e are not r e s p o n s i b l e for d a m a g e s w h e n r e c o m m e n d a t i o n s i n this m a n u a l are not f o l l o w e d . I n c a s e
o f a n y q u e s t i o n s y o u s h o u l d give the s e r i a l n u m b e r , this t o a v o i d w r o n g o r i n c o m p l e t e i n f o r m a t i o n .
W a r r a n t y p e r i o d will be valid for 1 year after d a t e of delivery. T h i s m e a n s that all p a r t s , on w h i c h d u r i n g

this p e r i o d , c a u s e d b y c o n s t r u c t i o n a n d d u r i n g n o r m a l o p e r a t i n g , a n y failure m i g h t o c c u r , will b e
r e p a i r e d at no c o s t s , or be r e p l a c e d w i t h n e w parts (to be j u d g e d by T a s k E S ) , after failure is
a n n o u n c e d in w r i t i n g .
In c a s e of repair or r e p l a c e m e n t of the b r o k e n part w h e n it is n e c e s s a r y to let a m e c h a n i c c o m e over,

the usual c o s t s will b e c h a r g e d .
All r e p l a c e d parts will b e c o m e our p r o p e r t y .
T h e w a r r a n t y d o e s not c o u n t for regular w e a r s or tear a n d d o e s not c o u n t for d a m a g e s w h i c h is not

c a u s e d by T a s k - E S by mistreat of h a n d l i n g or the u s e of i n a p p r o p r i a t e e q u i p m e n t .
W i t h i n the w a r r a n t y p e r i o d only repairs o n p u m p a n d loose c o m p o n e n t s m i g h t o c c u r with t h e
permission of T a s k - E S .
In c a s e of m a j o r p r o b l e m s we a d v i s e y o u to c o n t a c t o n e of our qualified m e c h a n i c s .
T h e w a r r a n t y duty will d e c l i n e w h e n c u s t o m e r i s m a k i n g repairs o r c h a n g e s within the w a r r a n t y p e r i o d ,

w i t h o u t the p e r m i s s i o n of T a s k - E S .
T h e w a r r a n t y c o n d i t i o n s of m a t e r i a l s b o u g h t in f r o m a third party, like electrical items in specific, will be

t h e s a m e a s o f our s u p p l i e r s .
In c a s e of c h a n g e s or r e p l a c e m e n t , w a r r a n t y period will not be e x t e n d e d .

W h e n d a m a g e s o c c u r o n t h e e q u i p m e n t o f T a s k - E S , like w h e n not following the r e c o m m e n d a t i o n s i n
the m a n u a l , i n c o m p e t e n t o p e r a t i n g , u s e of non quality c h e m i c a l s etc. w i t h o u t b e i n g t h e fault of T a s k -
ES a n d a s k i n g for our s e r v i c e in writing we a r e o b l i g e d to c h a r g e y o u with c o s t s of parts a n d s e r v i c e s .

INTRODUCTION
T h e p u r p o s e of t h e Floe Unit is to p r e p a r e a p o l y m e r solution out of dry p o l y m e r p o w d e r m i x e d with
water.
T h e installation c o n s i s t s of the following c o m p o n e n t s :
1. P r e p a r a t i o n t a n k c o n s i s t i n g of 3 c o m p a r t m e n t s
2. Water supply panel
3. Dosing screw
4. Polymer disperser
5. H o p p e r for dry p o l y m e r p o w d e r
6. D r a i n - a n d s u c t i o n piping
7. Control Panel
T h e p o l y m e r p o w d e r is d i s p e r s e d with the d i s p e r s e r a n d d o s e d In the first c o m p a r t m e n t of t h e t a n k .

T h e d i s p e r s e d p o l y m e r Is m i x e d v e r y intense with a fast r u n n i n g agitator a n d diluted till the satisfying
c o n c e n t r a t i o n . W h e n t h e first c o m p a r t m e n t Is full the p o l y m e r c o n c e n t r a t i o n will o v e r f l o w to the s e c o n d
c o m p a r t m e n t . H e r e the ripening of the p o l y m e r c o n c e n t r a t i o n will t a k e p l a c e with a s l o w r u n n i n g
agitator. W h e n this c o m p a r t m e n t is c o m p l e t e l y full the p o l y m e r c o n c e n t r a t i o n will o v e r f l o w in t h e third
c o m p a r t m e n t a n d ready for u s e . T h r o u g h level m e a s u r i n g this c o m p a r t m e n t will b e c o n t r o l l e d .
TECHNICAL SPECIFICATION
• General installation information
Voltage 460 VAC (3ph60Hz)

Power 1,5 KW
Voltage 24 VAC
Operating temperature 10-45 °C
Storage- and transport temperature >1 °C
Heat transmission < 150 W
N o i s e level • 70 D B (A)
Operating water pressure minimal 2 Bar
Operating water pressure maximal 10 Bar
Parts in w a t e r m a x i m a l 150 u.m
Particle size of dry p o l y m e r m a x i m a l 500 u.m
T h e quality of the o p e r a t i n g w a t e r s h o u l d be d r i n k i n g w a t e r or c l o s e to d r i n k i n g water.

SAFETY REGULATIONS
• Safety precaution
G l o v e s s h o u l d be u s e d at all t i m e s a n d y o u s h o u l d follow t h e safety p r e c a u t i o n s of your c h e m i c a l

supplier.
N e v e r put a n y b o d y parts in the b u n k e r h o p p e r w h e n unit is in o p e r a t i o n .
N e v e r put a n y b o d y parts in the first t w o c o m p a r t m e n t s w h e n unit is in o p e r a t i o n .
• Danger caused by incompetent operating
W h e n t h e unit i s i m p r o p e r o p e r a t e d t h e f o l l o w i n g p r o b l e m s m i g h t o c c u r .
W i t h i n c o m p e t e n t u s e o f t h e p o l y m e r - d o s i n g unit, the c o m p a r t m e n t s c a n o v e r f l o w w h i c h c a n c a u s e
slipping d a n g e r .
1. Danger of slipping
B y i n c o m p e t e n t p r e p a r i n g o f p o l y m e r solution clot f o r m i n g m i g h t o c c u r . T h i s c a n c a u s e p l u g g i n g o f the
piping a n d drain a n d o v e r f l o w piping w o n ' t w o r k properly. D a n g e r o f o v e r f l o w i n g o f the c o m p a r t m e n t s
m i g h t occur.
I n c o m p e t e n t o p e r a t i n g of t h e d r a i n v a l v e s c a n c a u s e p l u g g i n g of the p i p i n g .
2. Danger of pinching
W h e n o p e n i n g t h e b u n k e r h o p p e r o f the dry p o l y m e r p i n c h i n g c a n o c c u r , w h e n t o u c h i n g the d o s i n g
screw.
After r e m o v a l o f the g u a r d o f the d o s i n g s c r e w p i n c h i n g m i g h t o c c u r w h e n t o u c h i n g the d o s i n g s c r e w .
W h e n o p e n i n g the i n s p e c t i o n c o v e r s p i n c h i n g m i g h t o c c u r w h e n t o u c h i n g t h e agitators.
3. Danger of burning.
W h e n t o u c h i n g the d o s i n g e n d t h e r e c a n b e d a n g e r o f b u r n i n g o f b o d y p a r t s .
W h e n d o s i n g p u m p i s r u n n i n g dry d a n g e r o f b u r n i n g m i g h t o c c u r w h e n t o u c h i n g the p u m p .
4. Danger of electrocution.
W h e n o p e n i n g t h e c o n t r o l p a n e l w i t h o u t s h u t t i n g t h e p o w e r o f first, d a n g e r o f e l e c t r o c u t i o n m i g h t
occur.
INSTALLATION
W o r k o n the T a s k Floe Unit s h o u l d b e d o n e b y c o m p e t e n t a n d qualified p e r s o n a l . T h e y s h o u l d k n o w
t h e user m a n u a l , electrical d r a w i n g , P & I D a n d o p e r a t i n g i n s t r u c t i o n s . T h e u s e d c o d e s for the different
components match these diagrams en P&ID.
• Transport instructions
In c a s e of t r a n s p o r t i n g t h e Floe Unit t h e h o p p e r a n d t a n k s h o u l d be e m p t y .
T h e Floe Unit s h o u l d not b e t r a n s p o r t e d u p side d o w n o r o n t h e s i d e s . T r a n s p o r t a t i o n s h o u l d b e frost
free.
• Installation instructions
T h e unit s h o u l d be m o u n t e d in a dry, frost f r e e p l a c e on a s m o o t h - , horizontal-, s u p p o r t i n g floor. T h e
unit s h o u l d be p l a c e d in a w a y it is a c c e s s i b l e to c a r r y out m a i n t e n a n c e a n d o p e r a t i n g .

• Control Panel connection
T a k e note o f t h e w i r i n g d r a w i n g b e f o r e c o n n e c t i o n . B e f o r e the control p a n e l i s c o n n e c t e d t h e m a i n
s w i t c h s h o u l d be of a n d l o c k e d .
T h e f o l l o w i n g activities h a v e t o b e c a r r i e d out:
1) Earth c o n n e c t i o n on PE
2) Power cable connection on L 1 , L2, L3,
3) L o w / L o w a l a r m c o n n e c t i o n on e x t e r n a l c o n t r o l
4) L o w a l a r m P E - p o w d e r c o n n e c t i o n on e x t e r n a l control
5) C o l l e c t e d a l a r m c o n n e c t i o n on e x t e r n a l c o n t r o l
6) S w i t c h on the t h e r m a l relays.
7) Put h a n d / O / a u t o m a a t s w i t c h in the 0-posltion.
8) U n l o c k a n d s w i t c h m a i n s w i t c h in on p o s i t i o n .
9) C h e c k r u n n i n g direction of the d o s i n g s c r e w , t h e r e f o r e
• O p e r a t i n g w a t e r s u p p l y valve in c l o s e position
• R e m o v e g u a r d of the d o s i n g e n d
• Put h a n d / O / a u t o m a a t s w i t c h in h a n d p o s i t i o n , (the d o s i n g s c r e w will n o w start to run)
• C h e c k direction rotation
In c a s e of w r o n g direction of rotation. Put hand/O/automaat s w i t c h in 0 - p o s i t i o n , m a i n
s w i t c h off a n d l o c k e d . Y o u c a n s w i t c h t w o p h a s e s o n t h e s e c o n d a r y side o f the m a i n
switch.
10) U n l o c k m a i n s w i t c h a n d put in on position a n d c h e c k direction of rotation a g a i n .
11) Main s w i t c h in off position a n d r e p l a c e g u a r d on d o s i n g s c r e w a g a i n .
• Connection of process piping
T h e d r a i n - , s u c t i o n - a n d o p e r a t i n g w a t e r piping s h o u l d b e c o n n e c t e d o n t h e t h e r e f o r e d e s i g n e d piping.
T h e piping s h o u l d b e c o n n e c t e d w i t h o u t a n y t e n s i o n a n d s h o u l d b e the s a m e d i a m e t e r o r bigger, s a m e
m a t e r i a l , quality a n d p r e s s u r e c l a s s . B e f o r e c o n n e c t i n g e x t e r n a l piping all v a l v e s s h o u l d b e c l o s e d .
• Check components
1) C h e c k oil level of m o t o r s a n d g e a r b o x e s (see m a n u a l of m o t o r s a n d g e a r b o x e s ) .

2) C h e c k if drain v a l v e s are c l o s e d .
Description of the unit
• Working principal
T h e T a s k Floe Unit Is an a u t o m a t i c running p o l y m e r d o s i n g unit, no external release is n e c e s s a r y to
o p e r a t e the unit. In a u t o m a t i c r u n n i n g m o d e t h e r e will be a special a m o u n t of p o l y m e r c o n c e n t r a t i o n
available w h i c h is r e a d y to d o s e .
T h e d o s i n g s c r e w i s d o s i n g the dry p o l y m e r p o w d e r into t h e d i s p e r s e r w h e r e t o g e t h e r w i t h the

o p e r a t i n g w a t e r it will b e c o m e a n o n clotting p o l y m e r s o l u t i o n .
A s o l e n o i d v a l v e will r e l e a s e the o p e r a t i n g w a t e r . A p r e s s u r e reduction valve c a n set the w a t e r
capacity, read out of the p r e s s u r e is with a p r e s s u r e g a u g e a n d the w a t e r f l o w with t h e flow meter.
W h e n no w a t e r is e n t e r i n g the unit as a result of c l o s e d v a l v e s or p r e s s u r e to less, after a p e r i o d of
t i m e that c a n be set, t h e failure light "low f l o w w a t e r " will b u r n . A n d a potential f r e e c o n t a c t "collection
a l a r m " will be c a r r i e d o u t s i d e .
In the first c o m p a r t m e n t the p o l y m e r solution will be m i x e d with a fast running agitator to b e c o m e a
h o m o g e n o u s m i x t u r e . P o l y m e r solution will o v e r f l o w into the s e c o n d c o m p a r t m e n t w e r e the r i p e n i n g
will t a k e place with a s l o w running agitator. T h e p o l y m e r solution will o v e r f l o w in t h e third c o m p a r t m e n t
w e r e it is ready to u s e . T h e level s w i t c h e s will t a k e c a r e of the a u t o m a t i c r u n n i n g of the unit.
W h e n low level is r e a c h e d the p r e p a r a t i o n of a p o l y m e r solution will start. First o p e r a t i n g w a t e r will be
r e l e a s e d . W h e n n o flow i s d e t e c t e d p r e p a r a t i o n will b e s t o p p e d a n d a n alarm will b e g i v e n . T h e dry

p o w d e r d o s i n g will start a n d p o l y m e r solution is m a d e . At high level p r e p a r a t i o n will be s t o p p e d . At low/
low- or high / high level " L e v e l A l a r m P o l y m e r - P r e p a r i n g T a n k "will b u r n on control p a n e l a n d a
potential f r e e collection a l a r m will be a n n o u n c e d . By m e a n s of a potential f r e e c o n t a c t build in t h e
s t e e r i n g p o w e r circuit o f the d o s i n g p u m p , this p u m p c a n b e p r o t e c t e d against dry r u n n i n g .
- Bunker hopper
B u n k e r i n g of dry p o l y m e r p o w d e r will t a k e place in the b u n k e r h o p p e r w h i c h is p l a c e d on t o p of t h e
d o s i n g s c r e w . B e c a u s e of h y g r o s c o p e properties of p o l y m e r the a m o u n t in the b u n k e r s h o u l d be
a r o u n d the c o n s u m p t i o n of 1 day. At high humidity, p o l y m e r c a n be sticky. T h e u s e of an o p t i o n a l
v i b r a t i n g m o t o r c a n s t i m u l a t e the t h r o u g h p u t . W h e n u s i n g p o l y m e r with a very fine s t r u c t u r e a v i b r a t i n g
motor can be necessary.
W h e n u s i n g a n o p t i o n a l level s e n s o r , level o f dry p o l y m e r c a n b e m o n i t o r e d . W i t h a n o p t i o n a l potential
f r e e c o n t a c t a n d a signal light a notification will be s h o w n to fill the hopper.
• Dosing screw
W i t h t h e d o s i n g s c r e w dry p o w d e r p o l y m e r i s t r a n s p o r t e d f r o m the h o p p e r t o the d i s p e r s e r . T h e s p e e d
of t h e d o s i n g s c r e w is v a r i a b l e . By pulsing (start/stop of t h e d o s i n g s c r e w ) the c a p a c i t y c a n be set. T h e
p u l s e p a u s e c a n be set on the L . O . G . O inside the control p a n e l a n d s h o u l d be c a r r i e d out at start up of
the unit. T h i s is n e c e s s a r y , b e c a u s e e v e r y p o l y m e r has different properties that c a n c h a n g e the
c a p a c i t y . (Like density a n d size).
• Disperser
P u r p o s e of the d i s p e r s e r is to d i s p e r s e dry p o l y m e r p o w d e r b e f o r e it e n t e r s the first c o m p a r t m e n t . T h i s
will c a u s e a n o n clotting p o l y m e r s o l u t i o n . T h e w a t e r flow to the d i s p e r s e r will be set with the c o n t r o l
valve in the best w a y to c r e a t e a c o n i c a l w a t e r p a t t e r n .
• Heating element.
P o w d e r p o l y m e r d o e s h a v e very s t r o n g h y g r o s c o p e p r o p e r t i e s . T o avoid a n y m o i s t u r e i n t h e d o s i n g
s c r e w a heating e l e m e n t is m o u n t e d at t h e e n d of the d o s i n g s c r e w . T h e heating e l e m e n t is
continuous running.
• Water panel
T h e o p e r a t i n g water i s led t h r o u g h m a i n v a l v e , reduction v a l v e flow m e t e r a n d s o l e n o i d t o t h e
d i s p e r s e r a n d b y p a s s v a l v e . W i t h t h e reduction valve w a t e r p r e s s u r e i s c o n t r o l l e d w h i c h c a n b e r e a d
of at the p r e s s u r e g a u g e . By m e a n s of flow d e t e c t i o n on the flow m e t e r the flow of o p e r a t i n g w a t e r is
c o n t r o l l e d . W i t h t i m e m o n i t o r i n g the reaction t i m e c a n be set in c a s e there is no w a t e r flow
• Drain- and suction piping

On the t a n k t h e r e is a m u t u a l d r a i n - , o v e r f l o w line. V a l v e s are m o u n t e d to drain the s y s t e m . T h e
s u c t i o n v a l v e c l o s e s the s u c t i o n c o m p a r t m e n t (third c o m p a r t m e n t ) .
• Control panel
(See wiring diagram)

First start up
B e f o r e starting up the Floe Unit, the w e i g h t p e r c e n t a g e of the p o l y m e r solution n e e d e d a n d retention
t i m e s h o u l d be c a l c u l a t e d (this m e a n s , the retention t i m e of the p o l y m e r solution in t h e p r e p a r a t i o n
compartments).
Different c o n c e n t r a t i o n s of p o l y m e r solution c a n be m a d e by s e t t i n g s of t h e t i m e interval of the d o s i n g
s c r e w a n d t h e control of the w a t e r flow. A c o n c e n t r a t i o n m o r e t h a n 0 , 2 5 % p o l y m e r solution s h o u l d be
a v o i d e d , b e c a u s e the d i f f e r e n c e in viscosity will c a u s e t r e a t m e n t of the p r o d u c t to be m o r e difficult.
• First start up of the Task Floe Unit

D u r i n g first start up the agitators are not r u n n i n g b e c a u s e of the low/low level in t h e third (suction)
c o m p a r t m e n t . T h i s c a n be a v o i d e d by filling up t h e third c o m p a r t m e n t with w a t e r till it r e a c h e s t h e
low/low level s e n s o r . T h i s will result in a less c o n c e n t r a t e d p o l y m e r solution in the third c o m p a r t m e n t
with first start up
• Calculating Polymer Solution

C a l c u l a t i o n for p r e p a r a t i o n of a 0 , 1 5 % solution in a T a s k 3 0 0 0 Litre Floe Unit at a retention t i m e 45
m i n u t e s . C a l c u l a t i o n s a r e b a s e d on a s p e e d of 23 r p m of the d o s i n g s c r e w . D o s i n g s c r e w is set on 23
r p m at f a c t o r y .
Weight percentage P 0.15 %

Net c a p a c i t y * N 3000 L
Retention time T 45 Min
* see diagram for net capacity of the Task Floe Unit
C a l c u l a t i n g a m o u n t of p o w d e r p o l y m e r (N / 100) X P x (60 / T) = 6,0 kg / hr
W h e n d o s i n g 6,0 k g p o w d e r p o l y m e r i n 4 5 m i n u t e s , 3 0 0 0 litre p o l y m e r solution o f 0 , 1 5 % will b e

prepared.
In c a s e of 8 0 0 l/h p o l y m e r 0 , 1 8 % solution has to be p r e p a r e d . W h a t will be the retention t i m e a n d h o w
m u c h p o w d e r p o l y m e r has t o b e d o s e d ?
Solution p e r c e n t a g e P 0.18 %
Water flow H 800 L/h
Net capacity * N 3000 L
Retention time T ? Min
A m o u n t of dry p o w d e r p o l y m e r (H / 100) X P = 1,44 kg

Retention time (N / H) x 60 = 225 min
T o control t h e d e s i r e d p o l y m e r c o n c e n t r a t i o n , water f l o w a n d p o w d e r d o s i n g s h o u l d b e set.

If taking the first example settings of the unit will be:
• Setting of the water flow

1) C l o s e s u p p l y v a l v e s b e f o r e w a t e r p r e s s u r e will be put on t h e unit.
2) Drain valves closed.
3) H a n d / O / a u t o m a a t s w i t c h e s in 0 - p o s i t i o n .
4) Main switch on.
5) W a t e r p r e s s u r e o n the unit b y o p e n i n g the c o n t r o l v a l v e .
6) W a t e r p r e s s u r e sets at a p p r o x . 2 b a r s w i t h t h e p r e s s u r e r e d u c e v a l v e ( c h e c k on t h e p r e s s u r e
gauge).
7 ) Put s w i t c h i n a u t o m a t i c - p o s i t i o n . D o s i n g s c r e w will n o w start r u n n i n g a n d s o l e n o i d v a l v e
opens.
8 ) O p e n s u p p l y v a l v e s c o m p l e t e , w a t e r will f l o w i n t h e first c o m p a r t m e n t . C o n t r o l w a t e r f l o w o f
4 1 5 l/h w i t h the p r e s s u r e r e d u c e v a l v e , c h e c k o n f l o w m e t e r .
9) A p p r o x . 4 0 0 L / h h a s to f l o w t h r o u g h the d i s p e r s e r to c r e a t e a c o n i c a l s p r a y p a t t e r n . T h i s c a n
b e set w i t h the v a l v e s t o get t h e d e s i r e d s p r a y p a t t e r n . I n c a s e o f l o w w a t e r flow t h e c o n t r o l
v a l v e is p r o b a b l y c l o s e d . T h e s e v a l v e s a r e f u n c t i o n i n g as a b y p a s s to r e g u l a t e t h e w a t e r flow.
10) C h e c k on the f l o w m e t e r if w a t e r f l o w is still 4 1 5 l/h, if n e c e s s a r y r e g u l a t e w i t h p r e s s u r e
reducer.
11) R e p l a c e t h e pick up on the f l o w m e t e r to t h e level of 4 1 5 l/h.
12) Put t h e h a n d / O / a u t o m a t i c s w i t c h b a c k in t h e 0 - p o s i t i o n , d o s i n g s c r e w will s t o p a n d t h e s o l e n o i d
v a l v e will c l o s e t h e w a t e r s u p p l y .
• Calibration of the dosing screw

Before you can dose powder polymer the dosing screw should be calibrated on the polymer to be
u s e d . T h i s i s d e p e n d i n g o n specific gravity a n d particle size o f t h e d r y p o l y m e r p o w d e r .
s Fill h o p p e r w i t h p o w d e r p o l y m e r .
^ R e m o v e g u a r d of d o s i n g s c r e w .
/ Put h a n d / O / a u t o m a t i c s w i t c h o n h a n d p o s i t i o n , t h e d o s i n g s c r e w will start r u n n i n g a n d after s o m e
t i m e p o w d e r p o l y m e r will f l o w out o f t h e d o s i n g e n d .
s Collect the p o w d e r p o l y m e r for a p e r i o d of t w o m i n u t e s a n d w e i g h t h e a m o u n t . Multiply t h e w e i g h t
with 3 0 . N o w y o u h a v e t h e c a p a c i t y per hour.
J W i t h t h e p u l s e - p a u s e t i m e r o f the d o s i n g s c r e w t h e d e s i r e d a m o u n t s h o u l d b e set. ( B 0 9 o f t h e
logo, s e e c h a n g i n g p a r a m e t e r o f t h e logo)
S After s e t t i n g t h e p u l s e - p a u s e t i m e of t h e d o s i n g s c r e w c a l i b r a t e a g a i n .
• Directive of pulse- pause time
Water flow Solution Polymer Cycle Pulse Pause

[L/h] [%] [ g / h ] [h] [ sec ] [ sec ]
2000 0,1 2000 20 67 113
1500 0,1 1500 20 50 130
1000 0,1 1000 20 33 147
500 0,1 500 20 17 163
2000 0,05 1000 20 33 147

1500 0.05 750 20 25 155
1000 0,05 500 20 17 163
500 0,05 250 20 8 172
• Sensitive setting of level control

S e t t i n g of the sensitivity of the level c o n t r o l is d o n e by s e t t i n g s of t h e relays in the c o n t r o l p a n e l , setting
of t h e p o t e n t i o m e t e r s
Task Environmental Services P a g e 10

T h e settings s h o u l d b e a s f o l l o w s :
/ T h e level s e n s o r s h o u l d be u n d e r t h e liquid level.

• T u r n t h e potential m e t e r on t h e relay to the m a x i m u m v a l u e till t h e m e a s u r i n g relay is a c t i v a t e d .
/ C h e c k if the m e a s u r i n g relay is s w i t c h e d of w h e n t h e level s e n s o r is a b o v e t h e liquid level
• Dosing pump for polymer solution

To get a c o n t i n u o u s a n d p r o b l e m f r e e p r e p a r a t i o n of p o l y m e r s o l u t i o n , t h e c a p a c i t y of t h e Floe Unit
s h o u l d b e m o r e t h a n the c a p a c i t y o f d o s i n g
Trouble shooting
Reset Floe Unit • T u r n h a n d / O / a u t o m a t i c s w i t c h in t h e 0 / reset - p o s i t i o n ,
t h e n a g a i n in a u t o m a t i c p o s i t i o n .
Unit does not f u n c t i o n i n g . • C h e c k if there is p o w e r on t h e unit.

I n d i c a t i o n : no light is b u r n i n g • C h e c k if m a i n s w i t c h is s w i t c h e d o n .
C h e c k t h e r m a l relays.
Unit does not f u n c t i o n i n g in automatic •/ C h e c k if there is any level a l a r m .

position * C h e c k if t h e r e is an e x t e r n a l e m e r g e n c y s w i t c h a c t i v a t e d .
• C h e c k if the l o w - f l o w s w i t c h on the f l o w m e t e r is f u n c t i o n i n g .
Water flow alarm / Check pressure on pressure gauge.

I n d i c a t i o n : signal light is b u r n i n g * C h e c k if there is any w a t e r .
s C h e c k if w a t e r p r e s s u r e is all right.
•S C h e c k if s u p p l y v a l v e s are o p e n .
•f C h e c k if s o l e n o i d v a l v e is f u n c t i o n i n g .
/ C h e c k if r e d u c e r v a l v e is p l u g g e d .
S C h e c k if low-flow s w i t c h on f l o w m e t e r f u n c t i o n i n g a n d in
right position.
Alarm powder polymer supply. / C h e c k if hand/O/automatic s w i t c h in n o t in 0 - p o s i t i o n .

I n d i c a t i o n : signal light is b u r n i n g • C h e c k if there is e n o u g h p o w d e r p o l y m e r .
* C h e c k on p l u g g i n g .
/ C h e c k if d o s i n g s c r e w is b l o c k e d .
/ C h e c k t h e r m a l relays.
S C h e c k if h e a t i n g on d o s i n g s c r e w is f u n c t i o n i n g .
/ A m b i e n t is too h u m i d

ê
Alarm agitator
•S C h e c k agitators.
I n d i c a t i o n : s i g n a l light Is b u r n i n g
* C h e c k t h e r m a l relays.
Alarm suction compartment * C h e c k level in t h e t a n k .

I n d i c a t i o n : s i g n a l light is b u r n i n g s Check solenoid valve.
/ C h e c k l o w - f l o w s w i t c h on t h e f l o w m e t e r .
/ C h e c k level s e n s o r s .
•S C h e c k de m e a s u r i n g a m p l i f i e r s on c o r r e c t w o r k i n g a n d in
c a s e n e c e s s a r y s e t sensitivity
Plugging of the disperser S C a p a c i t y t o o low or too h i g h of w a t e r f l o w over t h e

disperser. Control with supply valve.
Alarm dosing pump S C h e c k if l o w - l o w level In t h e s u c t i o n c o m p a r t m e n t .

/ C h e c k if p u m p is f u n c t i o n i n g in h a n d p o s i t i o n .
C h e c k t h e r m a l relays o f t h e p u m p .
<f C h e c k if t e m p , of t h e stator is not e x c e e d i n g set point.
Unit is r u n n i n g but no light are b u r n i n g C h e c k if lights are all right.
Take out of operation

M a k e s u r e the unit is p l a c e d In a f r o s t f r e e a r e a , that t h e r e Is no c h a n g e the p o l y m e r c a n f r e e z e , after
s h u t t i n g d o w n the unit. T h e r e is also a possibility of settling of t h e p o l y m e r a n d p o w d e r p o l y m e r will
start clotting i n the h o p p e r . W e r e c o m m e n d , w h e n unit i s out o f o p e r a t i o n , t o d r a i n t h e t a n k s , e m p t y
t h e h o p p e r a n d c l e a n t h e Installation c o m p l e t e l y .
Maintenance
In c a s e of m a i n t e n a n c e on t h e m a c h i n e , t h e p o w e r to the unit s h o u l d be shut off, b e f o r e a n y
m a i n t e n a n c e is c a r r i e d out.
M a i n t e n a n c e a n d t r o u b l e s h o o t i n g activities s h o u l d b e c a r r i e d out b y qualified p e r s o n a l only.
- Cleaning of the installation

W h e n c l e a n i n g the unit d r a i n v a l v e s c a n b e o p e n , this will level a n d c o n n e c t all c o m p a r t m e n t s with
e a c h other. T a n k c a n b e c l e a n e d n o w .
• Cleaning of the disperser

Depending on polymer type a n d operating circumstances, you can dismantle and clean the disperser
w i t h e m p i r i c a l intervals t o a v o i d p l u g g i n g .
• Cleaning of dosing screw

C l e a n i n g of d o s i n g s c r e w c a n be c a r r i e d out with a b r u s h .

• Changing of the parameters of the LOGO.
N o r m a l l y t h e L O G O i s I n R U N - m o d e . S e e fig. 1 .
Ma 0 9 : 3 0
06.21.01
Fig.1.
T o c h a n g e p a r a m e t e r s y o u have t o p u s h . IESCI
T h e L O G O will t h a n c o m e I n m e n u s h o w n b e l o w . S e e f i g . 2 .
>Stop
Set Param
Set C l o c k
P r g Name
Fig.2.
W i t h the a r r o w s T o f i t h e m e n u : Set P a r a m will b e s e l e c t e d . S e e Fig.3.
Stop
>Set Param
Set C l o c k
P r g Name
Flg.3.
W h e n p u s h i n g the O K b u t t o n t h e first p a r a m e t e r will b e s h o w n . S e e f l g . 4 .
B01:T Parameter
T=12:00m (Je ingestetde waarde

van da parameter
T =a 00:00m de actuete waarde vari

Je tijd in LOGO!
Fig.4.
W i t h the a r r o w s w of A the d e s i r e d p a r a m e t e r c a n be s e l e c t e d .
After s e l e c t i n g the d e s i r e d p a r a m e t e r y o u h a v e t o p u s h the O K b u t t o n .
Overview used parameters

B04 O p e r a t i n g hour c o u n t e r a g i t a t o r s
B28 O p e r a t i n g hour c o u n t e r d o s i n g s c r e w
B37 O p e r a t i n g hour c o u n t e r o p e r a t i n g w a t e r valve
B09 Pulse - pause timer dosing screw
B14 T i m e delay flow alarm operating water

The values of the parameters can be c h a n g e d in following manner. See fig.5.
1. Move cursor to the place w h e r e you want to c h a n g e

something: toetsen # of •
2. C h a n g e v a l u e in this p l a c e toetsen * of •
3. T a k e over value OK-button
B01:T
T • 01:00m . Bewegen. Toots -4 erf ^
T a / 0 0 : 0 0m Ktaar OK-toets
Wearae veränderen: Toots A °' •
Fig.5.
W h e n p u s h i n g the lESCl b u t t o n 2 t i m e s fig. 6 will s h o w a g a i n .
Ma 0 9 : 3 0
06.21.01
Fig.6.
P a g e 14
I
Task Environmental Services
Manual
Task Automatic Floe Unit

Powder Polymer Dosing Unit 3000 LITER
Table of content
TABLE OF CONTENT 2
WARRANTY 4
INTRODUCTION 5
TECHNICAL SPECIFICATIONS 5
• < . m i - n i l installation 6
SAFETY REGULATIONS 6
• Safety Precautions 6
» Danger caused by incompetent o|>eratlon 6
INSTALLATION 6
• Transport instructions 6
• Handling instructions 6
• Contnil Panel wiring 7
• Conned process Uttings 7
• Checkpoints components 7
DESCRIPTION OF THE INSTALLATION 7
• Working principal 7
• Hopper 8
• D o s i n g screw 8
• Disperser 8
• Heating clement 8
• Water panel 8
• Drain- en suction line 8
• Control Panel 9
Page 2
START PROCEDURE 9
First start up 9
• Calculating polymer solution 9
• Water flow adjusting 10
• Calibration of the dosing screw 10
• Guideline of pulse- pnuse limer 10
• Regulate sensitivity level monitoring 10
• Dosing pump for polymer solution 11
TROUBLESHOOTING 11
STOP PROCEDURE 12
MAINTENANCE 12
• Cleaning of the installation 12
• Cleaning of the disperser 12
• Cleaning of dosing screw 12
• Changing of the parameters of the L O G O . 13
Page 3
Warranty
T a k e note of the following;
I n this installation high quality m a t e r i a l s are u s e d . W h e n p r o p e r a n d efficient m a i n t e n a n c e a n d

o p e r a t i n g a r e c a r r i e d out this installation m e e t s the r e q u i r e m e n t s set by y o u . T h e r e f o r e it is m o s t
i m p o r t a n t that p e r s o n a l w h o a r e o p e r a t i n g the unit r e a d this m a n u a l very c a r e f u l prior t o start u p .
W e are not r e s p o n s i b l e for d a m a g e s w h e n r e c o m m e n d a t i o n s i n this m a n u a l a r e not f o l l o w e d . I n c a s e
o f a n y q u e s t i o n s y o u s h o u l d g i v e the s e r i a l n u m b e r , Ihis t o avoid w r o n g o r i n c o m p l e t e i n f o r m a t i o n .
W a r r a n t y p e r i o d will be valid f o r 1 year after d a t e of delivery. T h i s m e a n s t h a t all p a r t s , on w h i c h d u r i n g

t h i s p e r i o d , c a u s e d b y c o n s t r u c t i o n a n d d u r i n g n o r m a l o p e r a t i n g , a n y failure m i g h t o c c u r , will b e
r e p a i r e d at no c o s t s , or be r e p l a c e d w i t h n e w parts (to be j u d g e d by T a s k E S ) . after f a i l u r e is
a n n o u n c e d in writing.
In c a s e of r e p a i r or r e p l a c e m e n t of the b r o k e n part w h e n it is n e c e s s a r y to let a m e c h a n i c c o m e over,

t h e u s u a l c o s t s will b e c h a r g e d .
A l l r e p l a c e d p a r t s will b e c o m e o u r property.
T h e w a r r a n t y d o e s not c o u n t f o r regular w e a r s o r tear a n d d o e s not c o u n t for d a m a g e s w h i c h i s not

c a u s e d by T a s k - E S by m i s t r e a t of h a n d l i n g or the u s e of i n a p p r o p r i a t e e q u i p m e n t .
W i t h i n the w a r r a n t y p e r i o d o n l y repairs o n p u m p a n d l o o s e c o m p o n e n t s m i g h t o c c u r w i t h the
permission of Task-ES.
In c a s e of m a j o r p r o b l e m s we a d v i s e y o u to c o n t a c t o n e of our qualified m e c h a n i c s .
T h e w a r r a n t y d u t y will d e c l i n e w h e n c u s t o m e r i s m a k i n g repairs o r c h a n g e s within the w a r r a n t y p e r i o d ,

w i t h o u t the p e r m i s s i o n o f T a s k - E S .
T h e w a r r a n t y c o n d i t i o n s of m a t e r i a l s b o u g h t in f r o m a third party, like electrical i t e m s in specific, will be

the s a m e as of our suppliers.
In c a s e of c h a n g e s or r e p l a c e m e n t , w a r r a n t y period will n o t be e x t e n d e d .
W h e n d a m a g e s o c c u r o n the e q u i p m e n t o f T a s k - E S , like w h e n not following the r e c o m m e n d a t i o n s i n
t h e m a n u a l , i n c o m p e t e n t o p e r a t i n g , use of n o n quality c h e m i c a l s e t c . w i t h o u t being the fault of T a s k -
E S a n d a s k i n g f o r our s e r v i c e i n writing w e a r e o b l i g e d t o c h a r g e y o u w i t h c o s t s o f parts a n d s e r v i c e s .
Page 4
INTRODUCTION
T h e p u r p o s e of t h e Floe Unit is to p r e p a r e a p o l y m e r solution o u t of dry p o l y m e r p o w d e r m i x e d with
water.
T h e installation c o n s i s t s o f t h e f o l l o w i n g c o m p o n e n t s :
1. P r e p a r a t i o n t a n k c o n s i s t i n g of 3 c o m p a r t m e n t s
2. W a t e r supply p a n e l
3. Dosing screw
4. Polymer disperser
5. H o p p e r for dry p o l y m e r p o w d e r
6. D r a i n - a n d suction p i p i n g
7. Control Panel
T h e p o l y m e r p o w d e r i s d i s p e r s e d with the d i s p e r s e r a n d d o s e d i n the first c o m p a r t m e n t o f the t a n k .

T h e d i s p e r s e d p o l y m e r is m i x e d v e r y intense w i t h a fast r u n n i n g agitator a n d diluted till t h e satisfying
c o n c e n t r a t i o n . W h e n the first c o m p a r t m e n t is full the p o l y m e r c o n c e n t r a t i o n will overflow to the s e c o n d
c o m p a r t m e n t . H e r e the ripening of the p o l y m e r c o n c e n t r a t i o n will take p l a c e with a s l o w r u n n i n g
agitator. W h e n this c o m p a r t m e n t is c o m p l e t e l y full the p o l y m e r c o n c e n t r a t i o n will o v e r f l o w In the third
c o m p a r t m e n t a n d r e a d y for u s e . T h r o u g h level m e a s u r i n g this c o m p a r t m e n t will b e c o n t r o l l e d .
TECHNICAL SPECIFICATION
• General installation information
Voltage 400 + N VAC (3ph + N 5 0 H z )

Power 1,5 KW
Voltaqe 24 VAC
Operating temperature 10-35 °C
S t o r a g e - a n d transport t e m p e r a t u r e 5-40 "C
Heat t r a n s m i s s i o n s 150 W
Noise level s 70 D B (A)
Operatinq water pressure minimal 2 Bar
Operatinq water pressure maximal 10 Bar
Parts in w a t e r m a x i m a l 150 u.m
Particle size of dry p o l y m e r m a x i m a l 500
T h e quality of the o p e r a t i n g w a t e r s h o u l d be c l o s e to drinking water.
Page 5
SAFETY REGULATIONS
• Safety precaution
G l o v e s s h o u l d be u s e d at all t i m e s a n d you s h o u l d follow t h e safety p r e c a u t i o n s of your c h e m i c a l

supplier.
N e v e r put a n y b o d y parts in t h e b u n k e r h o p p e r w h e n unit is in o p e r a t i o n .
N e v e r put a n y b o d y parts in t h e first two c o m p a r t m e n t s w h e n unit is in o p e r a t i o n .
• Danger caused by incompetent operating
W h e n the unit i s i m p r o p e r o p e r a t e d the f o l l o w i n g p r o b l e m s m i g h t occur.
W i t h i n c o m p e t e n t u s e o f the p o l y m e r - d o s i n g unit, the c o m p a r t m e n t s c a n o v e r f l o w w h i c h c a n c a u s e

slipping danger.
1. Danger of slipping
By i n c o m p e t e n t p r e p a r i n g of p o l y m e r solution clot f o r m i n g m i g h t occur. T h i s c a n c a u s e p l u g g i n g of the
piping a n d drain a n d o v e r f l o w piping won't w o r k properly. D a n g e r of o v e r f l o w i n g of the c o m p a r t m e n t s
might occur.
I n c o m p e t e n t o p e r a t i n g o f the d r a i n v a l v e s c a n c a u s e p l u g g i n g o f the p i p i n g .
2. Danger of pinching
W h e n o p e n i n g t h e b u n k e r h o p p e r o f t h e d r y p o l y m e r p i n c h i n g c a n occur, w h e n l o u c h i n g t h e d o s i n g
screw.
After r e m o v a l o f t h e g u a r d o f t h e dosing s c r e w pinching m i g h t o c c u r w h e n t o u c h i n g t h e d o s i n g s c r e w .
W h e n o p e n i n g t h e inspection c o v e r s p i n c h i n g might o c c u r w h e n t o u c h i n g t h e agitators.
3. Danger of burning.
W h e n touching the dosing end there can be danger of burning of body parts.
W h e n d o s i n g p u m p i s running d r y d a n g e r o f b u r n i n g might o c c u r w h e n t o u c h i n g the p u m p .
4. Danger of electrocution.
W h e n o p e n i n g t h e c o n t r o l p a n e l w i t h o u t s h u t t i n g the p o w e r o f first, d a n g e r o f e l e c t r o c u t i o n might
occur.
INSTALLATION
W o r k o n the T a s k Floe Unit s h o u l d b e d o n e b y c o m p e t e n t a n d qualified p e r s o n a l . T h e y s h o u l d k n o w
the user m a n u a l , electrical d r a w i n g , P&ID a n d o p e r a t i n g i n s t r u c t i o n s . T h e u s e d c o d e s for the different
c o m p o n e n t s match these diagrams en P&ID.
• Transport instructions
In c a s e of t r a n s p o r t i n g the Floe Unit the h o p p e r a n d tank s h o u l d be e m p t y .
T h e Floe Unit s h o u l d not b e t r a n s p o r t e d u p s i d e d o w n o r o n t h e sides. T r a n s p o r t a t i o n s h o u l d b e frost
free.
• Installation instructions
T h e unit s h o u l d be m o u n t e d in a dry, frost free place on a s m o o t h - , h o r i z o n t a l - , s u p p o r t i n g floor. T h e
Page 6
unit s h o u l d be p l a c e d in a w a y it is a c c e s s i b l e to carry out m a i n t e n a n c e a n d o p e r a t i n g .
• Control Panel connection

T a k e n o t e o l the w i r i n g d r a w i n g b e f o r e c o n n e c t i o n . B e f o r e t h e c o n t r o l p a n e l i s c o n n e c t e d the m a i n
switch should be of and locked.
T h e following activities h a v e t o b e c a r r i e d out:

1) E a r t h c o n n e c t i o n on PE
2) Power cable connection on L 1 . L2. L 3 , N
3) L o w / L o w alarm connection on external control
4) Low alarm PE-powder connection on external control
5) C o l l e c t e d alarm c o n n e c t i o n o n e x t e r n a l control
6) Switch on the t h e r m a l r e l a y s .
7) Put h a n d / O / a u t o m a a t s w i t c h in the 0 - p o s i t i o n .
8) U n l o c k a n d s w i t c h m a i n s w i t c h in on p o s i t i o n .
9) C h e c k r u n n i n g direction of the d o s i n g s c r e w , t h e r e f o r e
• O p e r a t i n g water s u p p l y valve in c l o s e position
• R e m o v e g u a r d of t h e d o s i n g e n d
Put h a n d / O / a u t o m a a t s w i t c h in h a n d position, (the d o s i n g s c r e w will n o w start to run)
• Check direction rotation
• In c a s e of w r o n g d i r e c t i o n of r o t a t i o n . Put h a n d / O / a u t o m a a t s w i t c h in O-position, m a i n
s w i t c h off a n d l o c k e d . Y o u can s w i t c h t w o p h a s e s o n the s e c o n d a r y side o f t h e m a i n
switch.
10) U n l o c k m a i n s w i t c h a n d put i n o n position a n d c h e c k d i r e c t i o n o f r o t a t i o n a g a i n .
11) M a i n s w i t c h in off p o s i t i o n a n d r e p l a c e g u a r d on d o s i n g s c r e w a g a i n .
• Connection of process piping
T h e d r a i n - , s u c t i o n - e n o p e r a t i n g water piping s h o u l d b e c o n n e c t e d o n t h e t h e r e f o r e d e s i g n e d piping.

T h e piping s h o u l d b e c o n n e c t e d without any t e n s i o n a n d s h o u l d b e the s a m e d i a m e t e r o r bigger, s a m e
m a t e r i a l , quality a n d p r e s s u r e c l a s s . B e f o r e c o n n e c t i n g e x t e r n a l piping all v a l v e s s h o u l d b e c l o s e d .
• Check components
1) C h e c k oil level of m o t o r s a n d g e a r b o x e s (see m a n u a l of m o t o r s a n d g e a r b o x e s ) .

2) C h e c k if d r a i n v a l v e s a r e c l o s e d .
Description of the unit
• Working principal
T h e T a s k Floe Unit is a a u t o m a t i c r u n n i n g p o l y m e r d o s i n g unit, no external r e l e a s e is n e c e s s a r y to
o p e r a t e the unit. In a u t o m a t i c r u n n i n g m o d e t h e r e will be a s p e c i a l a m o u n t of p o l y m e r c o n c e n t r a t i o n
a v a i l a b l e w h i c h is r e a d y to d o s e .
T h e d o s i n g s c r e w i s d o s i n g the d r y p o l y m e r p o w d e r into the d i s p e r s e r w h e r e t o g e t h e r w i t h the

o p e r a t i n g w a t e r it will b e c o m e a n o n clotting p o l y m e r s o l u t i o n .
A s o l e n o i d v a l v e will r e l e a s e t h e o p e r a t i n g water. A p r e s s u r e r e d u c t i o n v a l v e c a n s e t the w a t e r
c a p a c i t y , r e a d o u t of the p r e s s u r e is with a p r e s s u r e g a u g e a n d the w a t e r f l o w with the f l o w m e t e r .
W h e n no w a t e r is e n t e r i n g the unit as a result of c l o s e d v a l v e s or p r e s s u r e to less, after a p e r i o d of
t i m e that can be set. the failure light "low flow water'' will b u r n . A n d a p o t e n t i a l free c o n t a c t "collection
a l a r m ' ' will be c a r r i e d o u t s i d e .
In t h e first c o m p a r t m e n t the p o l y m e r solution will be m i x e d w i t h a fast r u n n i n g agitator to b e c o m e a
Page 7
h o m o g e n o u s m i x t u r e . P o l y m e r solution will overflow into the s e c o n d c o m p a r t m e n t w e r e the r i p e n i n g
will t a k e p l a c e w i t h a s l o w r u n n i n g a g i t a t o r . T h e p o l y m e r s o l u t i o n will o v e r f l o w i n t h e t h i r d c o m p a r t m e n t
w e r e it is r e a d y to use. T h e l e v e l s w i t c h e s will t a k e c a r e of the a u t o m a t i c r u n n i n g of the unit.
W h e n l o w level is r e a c h e d t h e p r e p a r a t i o n of a p o l y m e r s o l u t i o n will start. First o p e r a t i n g water will be
r e l e a s e d . W h e n n o f l o w i s d e t e c t e d p r e p a r a t i o n will b e s t o p p e d a n d a a l a r m will b e g i v e n . T h e d r y
p o w d e r d o s i n g will start a n d p o l y m e r s o l u t i o n i s m a d e . A t high level p r e p a r a t i o n will b e s t o p p e d . A t l o w /
low- or high / h i g h level " L e v e l A l a r m P o l y m e r - P r e p a r i n g T a n k "will b u r n on control p a n e l a n d a
potential f r e e collection a l a r m will be a n n o u n c e d . By m e a n s of a p o t e n t i a l f r e e c o n t a c t build in t h e
s t e e r i n g p o w e r circuit o f the d o s i n g p u m p , p u m p c a n b e p r o t e c t e d a g a i n s t dry r u n n i n g .
• Bunker hopper
B u n k e r i n g of d r y p o l y m e r p o w d e r will f a k e p l a c e in the b u n k e r h o p p e r w h i c h is p l a c e d on top of t h e
d o s i n g s c r e w . B e c a u s e o f h y g r o s c o p e p r o p e r t i e s o f p o l y m e r the a m o u n t i n the b u n k e r s h o u l d b e
a r o u n d the c o n s u m p t i o n of 1 day. At h i g h h u m i d i t y p o l y m e r c a n be sticky. T h e u s e of a optional
vibrating m o t o r c a n s t i m u l a t e d the t h r o u g h p u l . W h e n u s e p o l y m e r w i t h a very f i n e s t r u c t u r e a v i b r a t i n g
motor can be necessary.
W h e n u s i n g a n o p t i o n a l level s e n s o r , level o f d r y p o l y m e r c a n b e m o n i t o r e d . W i t h a n o p t i o n a l p o t e n t i a l
free c o n t a c t a n d a signal light a notification will be s h o w n to fill the h o p p e r .
• Dosing screw
W i t h the d o s i n g s c r e w dry p o w d e r p o l y m e r i s t r a n s p o r t e d from the h o p p e r t o the d i s p e r s e r . T h e d o s i n g
s c r e w is r u n n i n g w i t h a f i x e d s p e e d . By p u l s i n g ( s t a r t / s t o p of the d o s i n g s c r e w ) the c a p a c i t y c a n be s e t .
T h i s s h o u l d b e set w h e n s t a r t i n g u p t h e unit. This i s n e c e s s a r y , b e c a u s e e v e r y p o l y m e r h a s different
p r o p e r t i e s that c a n c h a n g e the c a p a c i t y . (Like density a n d size).
• Disperser
P u r p o s e of t h e d i s p e r s e r is to d i s p e r s e d r y p o l y m e r p o w d e r b e f o r e it e n t e r s the first c o m p a r t m e n t . T h i s
will c a u s e a n o n clotting p o l y m e r solution. T h e w a t e r f l o w to the d i s p e r s e r will be s e t w i t h the c o n t r o l
valve in the b e s t w a y to c r e a t e a c o n i c a l w a t e r p a t t e r n .
• Heating element.
P o w d e r p o l y m e r d o e s h a v e v e r y s t r o n g h y g r o s c o p e p r o p e r t i e s , t o a v o i d a n y m o i s t u r e i n the d o s i n g
s c r e w a h e a t i n g e l e m e n t is m o u n t e d af t h e e n d of the d o s i n g s c r e w . T h e heating e l e m e n t is
continuous running.
• Water panel
T h e o p e r a t i n g water i s l e d t h r o u g h m a i n v a l v e , r e d u c t i o n v a l v e flow m e t e r a n d s o l e n o i d t o the
d i s p e r s e r a n d b y pass v a l v e . W i l h the r e d u c t i o n v a l v e w a t e r p r e s s u r e i s c o n t r o l l e d w h i c h c a n b e r e a d
of at the p r e s s u r e g a u g e . By m e a n s of f l o w d e t e c t i o n on the f l o w m e t e r the flow of o p e r a t i n g w a t e r is
c o n t r o l l e d . W i t h t i m e m o n i t o r i n g the r e a c t i o n t i m e c a n b e set i n c a s e t h e r e i s n o w a t e r flow
• Drain- and suction piping

O n the t a n k t h e r e i s a m u t u a l d r a i n - , o v e r f l o w line. V a l v e s a r e m o u n t e d t o drain the s y s t e m . T h e
s u c t i o n valve c l o s e s the s u c t i o n c o m p a r t m e n t (third c o m p a r t m e n t ) .
« Control panel
(See wiring diagram)
Page 8
First start up
B e f o r e starling u p t h e Floe Unit, t h e w e i g h t p e r c e n t a g e o f the p o l y m e r solution n e e d e d a n d retention
t i m e s h o u l d b e c a l c u l a t e d (this m e a n s , the r e t e n t i o n t i m e o f t h e p o l y m e r s o l u t i o n i n the p r e p a r a t i o n
compartments).
Different c o n c e n t r a t i o n s of p o l y m e r solution c a n be m a d e by s e t t i n g s of the t i m e interval of the d o s i n g
s c r e w a n d the c o n t r o l o f the w a t e r flow. A c o n c e n t r a t i o n m o r e t h a n 0 , 2 5 % p o l y m e r s o l u t i o n s h o u l d b e
a v o i d e d , b e c a u s e t h e d i f f e r e n c e i n viscosity will c a u s e t r e a t m e n t o f the p r o d u c t t o b e m o r e difficult.
• First start up of the Task Floe Unit

D u r i n g first start up the agitators a r e not r u n n i n g b e c a u s e of t h e low/low level in the third ( s u c t i o n )
c o m p a r t m e n t . T h i s c a n be a v o i d e d by filling up the third c o m p a r t m e n t with w a t e r till it r e a c h e s t h e
l o w / l o w level s e n s o r . T h i s will result in a less c o n c e n t r a t e d p o l y m e r solution in t h e t h i r d c o m p a r t m e n t
w i t h first start up
• Calculating Polymer Solution

C a l c u l a t i o n for p r e p a r a t i o n of a 0 , 1 5 % solution in a T a s k 3 0 0 0 Liter Floe Unit at a r e t e n t i o n t i m e 45
minutes.
Weight percentage P 0.15 %

Retention time T 45 Min
' see diagram for net capacity of the Task Floe Unit
C a l c u l a t i n g a m o u n t of p o w d e r p o l y m e r (N /100) X P X (60 / T) = 6,0 kg / hr
W h e n d o s i n g 6,0 k g p o w d e r p o l y m e r i n 4 5 m i n u t e s , 3 0 0 0 litre p o l y m e r s o l u t i o n o f 0 . 1 5 % will b e

prepared.
I n c a s e o f 8 0 0 l/h p o l y m e r 0 . 1 8 % solution has t o b e p r e p a r e d . W h a t will b e t h e retention t i m e a n d h o w
m u c h p o w d e r p o l y m e r has t o b e d o s e d ?
Solution p e r c e n t a g e P 0.18 %
Water flow H 800 L/h
R e t e n t i o n lime T ? Min
A m o u n t of d r y p o w d e r p o l y m e r (H / 100) X P = 1,44 kg
Retention time (N / H) X 60 = 225 min
T o c o n t r o l the d e s i r e d p o l y m e r c o n c e n t r a t i o n , w a t e r f l o w a n d p o w d e r d o s i n g s h o u l d b e s e t .
Page 9
If taking the first example settings of the unit will be:
• Setting of the water flow

1) C l o s e s u p p l y v a l v e s b e f o r e w a t e r p r e s s u r e will b e p u t o n t h e unit.
2) Drain v a l v e s c l o s e d .
3) H a n d / O / a u t o m a a t s w i t c h e s in 0 - p o s i t i o n .
4) Main switch on.
5) W a t e r p r e s s u r e on the unit by o p e n i n g the control v a l v e .
6) W a t e r p r e s s u r e sets at a p p r o x . 2 b a r s with the p r e s s u r e r e d u c e v a l v e ( c h e c k on the p r e s s u r e
gauge).
7) Put s w i t c h i n a u t o m a t i c - p o s i t i o n . D o s i n g s c r e w will n o w start r u n n i n g a n d s o l e n o i d v a l v e
opens.
8) O p e n s u p p l y v a l v e s c o m p l e t e , w a t e r will flow in the first c o m p a r t m e n t . C o n t r o l w a t e r flow of
4 1 5 l/h w i t h the p r e s s u r e r e d u c e v a l v e , c h e c k o n f l o w m e t e r .
9) A p p r o x . 4 0 0 L / h h a s to f l o w t h r o u g h the d i s p e r s e r to c r e a t e a c o n i c a l s p r a y p a t t e r n . T h i s c a n
b e set w i t h the v a l v e s t o get the d e s i r e d s p r a y p a t t e r n . I n c a s e o f l o w w a t e r f l o w the control
valve is p r o b a b l y c l o s e d . T h e s e v a l v e s a r e f u n c t i o n i n g as a b y p a s s to r e g u l a t e t h e water flow.
10) C h e e k on the flow m e t e r if w a t e r flow is still 4 1 5 l/h, if n e c e s s a r y r e g u l a t e w i t h p r e s s u r e
reducer.
11) R e p l a c e the pick up on the flow m e t e r to the level of 4 1 5 l/h.
12) Put the h a n d / O / a u t o m a t i c switch b a c k i n the 0 - p o s i t i o n , d o s i n g s c r e w will s t o p a n d the s o l e n o i d
v a l v e will c l o s e the w a t e r supply.
• Calibration of the dosing screw

B e f o r e y o u c a n d o s e p o w d e r p o l y m e r the d o s i n g s c r e w s h o u l d b e c a l i b r a t e d o n the p o l y m e r t o b e
u s e d . T h i s i s d e p e n d i n g o n s p e c i f i c gravity a n d particle size o f fhe dry p o l y m e r p o w d e r .
* Fill h o p p e r w i t h p o w d e r p o l y m e r .
^ R e m o v e g u a r d of d o s i n g s c r e w .
S Put h a n d / O / a u t o m a t i c s w i t c h o n h a n d p o s i t i o n , the d o s i n g s c r e w will s t a r t r u n n i n g a n d after s o m e
t i m e p o w d e r p o l y m e r will f l o w out o f t h e d o s i n g e n d .
<t Collect the p o w d e r p o l y m e r for a p e r i o d of t w o m i n u t e s a n d w e i g h the a m o u n t . Multiply the w e i g h t
with 3 0 . N o w y o u h a v e the c a p a c i t y per h o u r .
/ W i t h the p u l s e - p a u s e t i m e r of the d o s i n g s c r e w the d e s i r e d a m o u n t s h o u l d be set. ( B 0 9 of the
logo, s e e c h a n g i n g p a r a m e t e r o f the l o g o )
/ After setting the p u l s e - p a u s e t i m e of the d o s i n g s c r e w c a l i b r a t e a g a i n .
• Directive of pulse- pause time
Water flow Solution Polymer Cycle Pulse Pause

[L/h] [%] [ g ' h ] [h] [sec] [sec]
2000 0.1 2000 20 67 113

1500 0.1 1500 20 50 130
1000 0,1 1000 20 33 147
500 0,1 500 20 17 163
2000 0.05 1000 20 33 147

1500 0,05 750 20 25 155
1000 0,05 500 20 17 163
500 0.05 250 20 8 172
• Sensitive setting of level control

S e t t i n g of t h e sensitivity of the level control is d o n e by s e t t i n g s of the relays in the control p a n e l , setting
of the p o t e n t i o m e t e r s
Page 10
Alarm agitator • C h e c k agitators.
I n d i c a t i o n : s i g n a l light is b u r n i n g C h e c k t h e r m a l relays.
Alarm suction compartment • Check level in the t a n k .

I n d i c a t i o n : s i g n a l light is b u r n i n g • Check solenoid valve.
• Check low-flow s w i t c h o n the (low meter.
• Check level s e n s o r s .
• C h e c k d e m e a s u r i n g a m p l i f i e r s o n correct w o r k i n g a n d i n
c a s e n e c e s s a r y set sensitivity
Plugging of the disperser C a p a c i t y too low or too high of w a t e r flow over t h e

d i s p e r s e r . C o n t r o l w i t h supply v a l v e .
Alarm dosing pump • C h e c k if low-low l e v e l in the s u c t i o n c o m p a r t m e n t .

• C h e c k if p u m p is f u n c t i o n i n g .
• Check thermal relays of the pump.
Unit is running but no light are burning C h e c k if lights are all right.
Take out of operation

M a k e s u r e the unit is p l a c e d in a frost f r e e a r e a , that there is no c h a n g e t h e p o l y m e r c a n freeze, after
s h u t t i n g d o w n t h e unit. T h e r e is also a possibility of settling of the p o l y m e r a n d p o w d e r p o l y m e r will
start clotting i n t h e hopper. W e r e c o m m e n d , w h e n unit i s o u t o f o p e r a t i o n , t o drain the t a n k s , e m p t y
t h e h o p p e r a n d c l e a n t h e installation c o m p l e t e l y .
Maintenance
In c a s e of m a i n t e n a n c e on the m a c h i n e , t h e p o w e r to the unit s h o u l d be s h u t off. before any
m a i n t e n a n c e is c a r r i e d out.
M a i n t e n a n c e a n d trouble s h o o t i n g activities s h o u l d b e c a r r i e d out b y q u a l i f i e d p e r s o n a l only.
• C l e a n i n g of the installation
W h e n c l e a n i n g t h e unit drain v a l v e s c a n b e o p e n , this will l e v e l a n d c o n n e c t all c o m p a r t m e n t s with
e a c h other. T a n k can b e c l e a n e d n o w .
• C l e a n i n g of the d i s p e r s e r
D e p e n d i n g o n p o l y m e r type a n d o p e r a t i n g c i r c u m s t a n c e s , y o u c a n d i s m a n t l e a n d c l e a n t h e d i s p e r s e r
w i t h e m p i r i c a l intervals t o a v o i d p l u g g i n g .
• C l e a n i n g of d o s i n g s c r e w
C l e a n i n g of d o s i n g s c r e w c a n be c a r r i e d out w i t h a b r u s h .
Page 12
• Changing of the parameters of the LOGO.
Normally the L O G O is in R U N - m o d e . See f i g . 1 .
Ma 0 9 : 3 0
06.21.01
Fig.1.
To change parameters you h a v e to push. IescI
T h e L O G O will t h a n c o m e i n m e n u s h o w n b e l o w . S e e tig.2.
I >Stop
Set Param
Set C l o c k
P r g Name
Fig-2.
W i t h the a r r o w s • ol a the m e n u : Set P a r a m will be s e l e c t e d . S e e Fig.3.
Stop
> S e t Param
Set C l o c k
P r g Name
Fig.3.
W h e n p u s h i n g t h e O K b u t t o n t h e first p a r a m e t e r will b e s h o w n . S e e fig.4.
B01:T
T=12:00m
van de paramatw
T »a 00;00m . da actuate waard* von
Fig.4.
W i t h the a r r o w s • of a the d e s i r e d p a r a m e t e r c a n be s e l e c t e d .
A f t e r selecting the d e s i r e d p a r a m e t e r y o u h a v e t o p u s h the O K b u t t o n .
Overview used parameters

B04 Operating hour counter agitators
B28 Operating hour counter dosing screw
B37 Operating hour counter operating water valve
B09 Pulse - p a u s e t i m e r d o s i n g s c r e w
B14 Time delay flow alarm operating water
Page 13
T h e v a l u e s o f t h e p a r a m e t e r s can b e c h a n g e d i n following m a n n e r . S e e t i g . 5 .
1 . M o v e c u r s o r t o the p l a c e w h e r e you w a n t t o c h a n g e
something: t o e t s e n ^ of*"
2. C h a n g e v a l u e in this p l a c e loetsen A of •
3 . T a k e over v a l u e OK-button
B01:T
T - 01:00m
• Bewagan Toes 4 of t>
KtoMf OK Ms
00 : 00m
W I I W I I H vwanderan
Toats A °* •
Fig.5.
W h e n pushing the riggl button 2 t i m e s fig. 6 will s h o w a g a i n .
Ma 0 9 : 3 0
06.21.01
Fig-6.
Page 14
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Bill o f M a t e r i a l
Quantity Type Description Producer Vendor E A N 13
1.00 IMP 11-A lamptesr module. 24 diodes. 12 lamps Conta-clip Barl«
1.00 OSE 400/230/200VA Ironstormer 4O0V/230VAC 200VA WC CO Barl«
1.00 0PTI5WITCH 3100 C OP1ISWITCH 3100 C. conlactless electronic switch. Eex-d. W n p t Krahne Krahne
4.00 OPTISWUCH 5100 C OPTISWITCH 5100 C. contactless electronic switch, Eex-d. 1/2"npt Krahne Krahne
1.00 QUIN r -PS- 3X400 -500AC/24DC /S Phoenix Contact Phoenix Contad 4017918908362
too SGRISE 230VDC Dr/ runnmg protection device. NTC sensanng. 2DP0T Seepex Seepex
100 Z 757 Solely barrier Uni=2SOV. Uo=7.2V p/n 71889 Pepperl + Fuchs Seepex
1.00 24914 MERL 24914 CRCUtr BREAKER 2A/2P ICI C60H Merlm Gem Solar Elektro Beverwijk
2.00 24917 MERI 24917 CRCUir BREAKER 6A/2P [Cl C60H Merlin Gern Solor Elektro Beverwijk
100 6E010S2-'WBO0-OBA5 LOG« 24RC 8I/40 Sienens AG Solar Elektro Beverwijk
100 6EDW55-1MBO0-OBA1 L0G0I 12/24R 41/40 Extensonmoduie Siemens AG Solor Elektro Beverwijk
12 00 BA7 40040/0 Trunking 40x40 lehnlil Solar Elektro Beverwi|k
4.00 GV2AF3 TE GV2-AF3 CONNECHCNBlOCK GV2-IC10 Télémécanique Solar Elektro Beverwijk
1.00 ÛV2ME05 TE GV2ME05 IHERH.MAGN. 0.63-1A Télémécanique Solar Elektro Beverwijk
1.00 GV2ME06 IE GV2ME06 ÎHERM.MAGN. 1-1.6A Télémécanique Solor Elekiro Beverwl|k
100 GV2ME07 TE GV2ME07 MRM.MACN. 1.6-2.5A Telemeconique Solar Elektro BeverwijK
100 5V2HE08 TE GV2ME08 THERM.MAGN 2.5-4A Télémécanique Solor Elekiro Beverwijk
4.00 GVAEtl TE GVAE11 HH.FC0NTACTB10CK 1S+10 FOR GV2 télémécanique Solor Elekiro Beverwijk
4.00 LC1D09BD TE IC1009B0 C0NT.9A 1S+10 24VDC télémécanique Solor Elektro Beverwijk
8.00 HY4NISI 24V0C thron Generol purpose Relay. 24V0C. 4DPOT. 5A Omron Solor Elektro Beverwijk
8.00 PYF014S Omron Mounting socket. 4 pole, tage clomp Omron Solor Elektro Beverwijk
1.00 UK 5-HESAED 24 Fuse terminal block (or carindge tuse mserl. with IED Phoenix Conloe! Solar Elektro Beverwijk 4017918090647
56.00 WDU 2.5 Universal terminal, screw, beige. 0.2-4 min' Wl'llllll.l 0 Solar Elektro Beverwijk 4008190099633
6.00 WDU 2.5 BL Universal terminal, screw, blue. 0.2-4 mm 7

Weidmuller Solar Elekiro Beverwijk 4008190163235
3.00 WOU 6 Universal termino!, screw, beige. 6 mm 2

Wi'iiiMi Le Solar Elekiro Beverwijk 4008190163440
2.00 WPE 2.5 Eorihing terminal, screw, green/yellow. 0.2-4 mm' Weidmuller Solar Elektro Beverwijk 4008190143640
1.00 WPE 6 Eorihing terminal, screw, green/yellow. 6 mm 2
Weidmuller Solar Elekiro Beverwijk 100819009> 098
100 XPS-AK311144 Prevenía sofetynodule Cat 4 Télémécanique Solar Elektro Beverwijk
1.00 VEGAIOS 636 Ex Signal condition»»] instrument 'ar vibrating level switch Vega Vega
Project: Drawing number: Rev: Drown:

1
Êprofs TFU-011 40261
i I ENGINEERING BV Dole. Function: Location: Sheet: 01:
"*/ ALKMAAR 17-1-2007 46 1 2
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L i s t o f C o m p o n e n t s
D o c u m e n l t y p ! Function ( = ) L o c a t i o n (+) C o m p o n e n t {-) Type Description Make Sheet / Inde Column
Paneelbouw «81 +M -18U8 SGRTSE 230V0C Dry running protection device. NTC sensonng. 2DPDT Seepex 1 5
Paneelbouw =B1 +A1 -20K4 MY4NISI 24VDE Omron General purpose Relay. 24VDC, 4DPOT. 5A Omron 1 5
Paneel bouw =B1 +A1 -22K7 MY4NIS) 24V0C Omron General purpose Relay. 24VDC, 4DP0T. 5A Omron 1 5
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Project: Drawing number Rev; Drawn:

/y\Eprofs Electrical 8 Instrumentation
TFU-011 40261
V L_l J ENGINEERING BV Date: Function location: Sheet: Of:
AlKMAAR
17-1-2007 S 5
D o c u m e n l t y p S Function (=) L o c a t i o n (+) Component (-) Type Description Make Sheet / Inde) Column
Paneelbouw =B1 •A1 -11F7.2 2491* MERl 24914 CIRCUIT BREAKER 2A/2P ICJ C60H Merlin Gehn 1 3
Paneelbou» -U2 BARTEC 1 4
Paneelbou» -U25 8A7 40040/0 Trunking 40x40 Teholit 1
Paneel bou» -1126 BA7 40040/0 Trunking 40x40 Tehalil 1 4
Poneelbou» -U27 BA7 4O040/O Trunking 40x40 Tehalit i 4
Paneelbouw -U28 BA7 40040/0 Trunking 40x40 Tehalil 1 4
Paneelbouw -ü?9 1 4
Paneel bouw -U30 1 %-
Paneelbouw -U32 BA7 40040/0 Trunking 40x40 Tehalit 1 4
Paneelbouw -U34 1 4
Paneelbouw -U38 1 4
Paneelbouw rü39 BA7 4O04O/0 Trunking 40x40 TehDlit 1 4

<*
1 4 C S*
Paneel bouw =B1 +A1 -1SK7 MYiNiS) 24VDC Omron General purpose Relay. 24VDC. 4DPDT. 5A Omran
o-<
XPS-AK3Î1144 Telemeccnlque 1 4 O
Paneelbouw =B1 +A1 -15Q3 Prevenía salelymodule Cat 4
Ln
LOGO! 24RC 81/40 Siemens AG 1 4 di
Paneelbouw =81 +A1 -16A2 6ED1052-1HB00-0BA5
-16A4 6ED10S5-1MB00-0BA1 LOGO! 12/24S 41/40 Extensionmodule Siemens AG 1 i. o
Paneelbouw =B1 +A1
Paneelbouw =B1 +A1 -19K4 MYÍNIS) 24VDC Oraron General purpose Relay. 24VDC. 40P0T. 5A Omron 1 %~ ~ O
1-20
Paneelbouw <B1 +A1 -19K9 NYÍNlS) 2'iVDC Omron General purpose Relay. 24VDC, 40P0T. 5A Omron 1 4
Paneelbouw =B1 +A1 -20K9 MY4NIS) 24VDC Oraron General purpose Relay. 24VDC. 4DPDT. 5A Omran 1 4 i
Paneelbouw =B1 ¥M -24K2 MYINIS) 24VDC Oraran General purpose Relay. 24VDC. 4DP0T. SA Omron 1 4 &a
Omron 1 a
Paneelbouw «B1 +A1 -2«W MYlNlS) 24VDC Omron General purpose Relay. 24V0C. 40P0T. 5A
Paneelbouw -U22 BA7 40040/0 Trunking 40x40 Tehalil 1 5
Paneelbouw -U33 1 S
Paneelbouw -U37 BA7 4O040/0 Trunking 40x40 Tehalit 1 5
Paneelbouw -26N2 IMP 11-A lamplesl module. 24 diodes. 12 lamps Conla-cllp 1 5 ¿
Paneelbouw =B1 4-A1 -10U3 2938594 O.UTNT-PS-3X400-500AC/240C/5 Phoenix Contad' 1 5
Paneel bouw •É +A1 -15F2 UK 5-HESIIED 24 Fuse terminal block (or cartridge tuse insert, with LED Phoenix Contnct 1 5 CN
Paneelbouw =81 +A1 -18Ï9 Z 757 Safety barrier Um=250V, Uo=7.2V p/n 71889 Pepperl * Fuchs 1 5 aj
Paneelbouw =B1 + A1 -Î8U3 VE6AT0R 636 Ex Signal conditioning instrument lor vlaratlng level switch Vega 1 5 •
Paneelbouw =B1 +A1 -18U5 ? 5

Project: •rawing number; Ri'V: Drawn-
T | Eprofs Electrical S Instrumentation TFU-011 40261
; J' ENGINEERING 8V Date: Function: location: Sheet: Of:

• y ALKMAAR 17-1-2007 + 4 5
D o c u m e n l t y p ! Function ( = ) Location ( + ) Component (-) Type Description Make S h e e t / lnde> Column
Schema 81 +A1 -26H3 BARTH 26 3
Schema =B1 +A1 -26H4.1 8ARTEC 26 4
Schema =BI +A1 -26H4.2 BARTE C 26 4
Schau =B1 •A1 -26H5 BARTEC i'f> 5
Schema =B1 +A1 -26H6.1 bAPHi 26 t,
Schema =B1 +A1 -26H6.2 BARTEC 26 6

v IHIIL =B1 +A1 -26H7.1 BARTEC 26 7
Schpma •B1 «AI -26H7.2 BAR ICC 26 7
Sehn i =81 -A' -26H8 BARTEC 26 8
Schema =B1 +A1 -26H9 BARTEC 26 9
Schema =81 •A1 -26SW BARTEC 26 10
Paneelbouw -U1 BARTEC 1 1
Paneelbouw -U3 1 2 '

•-•
Paneelbouw -US 1 2
Paneelbouw -U7 BA7 4 0 0 4 0 / 0 Trunking 40x40 Tehalll 1 2

Ci
Paneelbouw -uw 8A7 40040/0 Trunking 40x40 Tenant 1 2 5
Paneelbouw -U11 1 2
1-20
Paneelbouw -U36 BA7 40040/0 Trunking 40x40 Teholil 1 2
-
Paneelbouw :B1 +A1 -10fi 24917 ME RI 249T7 CIRCUIT BREAKER 6A/2P ICI C60H Mert*i Gerin 1 2
Paneelbouw =81 +A1 -10FS GV2HE05 TE GV2ME05 THERM.MAGN. 0.63-1A Telemecaniaue 1 2 />
Paneelbouw •81 +A1 -10F7 6V2ME07 TE GV2ME07 THERM.MAGN. 16-2.5A Telemei amgue 1 2
Paneelbouw •B1 +A1 -10F9 GV2ME06 TE GV2ME06 THERM.MAGN. 1-1.6A Telemec onique 1 2
Paneelbouw :B1 +A1 -11F7.1 249T7 MERl 24917 CIRCUIT BREAKER 6A/2P tC) C60H Merlin Germ 1 2
Paneelbouw =81 +A1 -11F9 GV2ME08 TE GV2HE08 THERMMAGN. 2.S-4A Télémécanique 1 2 -

Paneelbouw =B1 + A1 -11T7 OSE 40O/73O/2OOVA Translormer 40OV/23OVAC 200VA WECD 1 2 _
Paneelbouw =B1 • A1 -2405 LCUO9B0 TE LC1D09BD C0NT.9A 1S+10 24VDC Telemecaniaue 1 2
Paneelbouw =B1 +A1 -2SQ5 LCTDO9B0 IE LC1009B0 C0NT.9A 15+10 24VDC Telemecaniaue 1 2 •
Paneel bouw =B1 +A1 -25Q7 IC1009BO TE LC10098D C0NT.9A 1S+10 24VDC Telemei onique 1 2 3
Paneelbouw +A1 -2509 Telemec onique 1 2

•s
=81 LC10O9B0 TE U1009BD C0W.9A TS+10 24VOC :
•
Paneelbouw -U35 BA7 4O040/0 Trunking 40x40 tehalil 1 3
Project. Drawing nunber Rev: Drawn:

Êprofs Electricol S Instrumentation
TFU-011 40261
, / ENGINEERING BV Date: Function. location: Sheet: 0 ( :
Mgr ALKMAAR 17-1-2007 + 3 5
D o c u m e n l l y p : Function (=) L o c a t i o n (+) Component (-) Type Description Make Sheet / Indei Column
Schema =B1 +A1 -18B6 TASK 18 6

Schema =B1 +A1 18UH SGRTSE 230VDC Dry running protection device. NTC sensoring. 2DPDT Seepex 18 8
Schema =B1 +A1 -1BB9 TASK 18 5
Schema m +A1 -18T9 Z 757 Safety barrier Um=250V. Uo=7.2V p/n 71889 Pepperl + Fuchs 18 9
Schema =B1 +A1 -1963 OPTISWITCH 5100 C OPTISWITCH 5100 C. contactless electronic switch. Eex-d. 1/2'npl Krohne 19 3
Schema =B1 . ;.! -19K4 MUNIS) 24V0C Omron General purpose Relay. 24VDC. 4DPDT. 5A Omron 19 4
Schema =B1 +A1 -19B8 OPTISWITCH 5100 C OPTISWITCH 5100 C, contactless electronic switch. Eex-d. V2"npt Krohne 19 B
Schema =B1 +A1 -19K9 MY4NIS) 24V0C Omron General purpose Relay. 24V0C. 40PDT. 5A Omron 19 9
Schema =B1 •A1 -20B3 0PTISWITCH 5100 c OPTISWITCH 5100 C. contactless electronic switch, Ee»-d. 1/2"npl Krohne 20 3
Schema =B1 • A1 -20K4 MUNIS) 24VDC Omron General purpose Relay. 24VDC, 4DP0T. 5A Omron 20 4
Schema =B1 +A1 -Z0B8 0P1ISWIICH 5100 C OPTISWITCH 5100 C, coniaclless electronic switch, Eex-d, 1/2'npl Krohne 20 8
Schema =B1 +A1 -20K9 MUNIS) 24VDC Omron Generot purpose Relay. 24VDC. 40P0r. SA i mu n 20 9
Schema =B1 +A1 -21S5 BARTEC 21 5
•B1 +A1 -22K7 MY4NIS) 24VDC Omron General purpose Relay. 24VDC. 40P0T, SA Omron 22 7
Schema =Bl +A1 -24K? MUNIS) 24VDC Omron General purpose Relay. 24VDC. 4DP0T. 5A Omron 24 2
Schema =81 +A1 -24K4 MY4NIS) 24V0C Omron General purpose Relay, 24VDC. 4DPDT, SA Omron 24 4
Schema =B1 +A1 -2405 LC1DO9B0 TE LC1CI09BD C0NT.9A 1S+IO 24VDC Telemecanique 24 5
Schema =B1 +A1 -24 S5 BARTEC 24 5
Schema =B1 +A1 -24EB TASK 24 8
Schema •B1 +A1 -2S53 i Min 25 3
Schema •B1 +A1 -25Y3 TASK 25 3
Schema •81 + A1 -25Q5 LC1DO9B0 TE LC1009BD C0NT.9A 15+10 24V0C IKemecnnique 25 5
Schema --B1 +A1 -25SS BARTEC 25 5
Schema --B1 + A1 -25Q7 LC1D09BO TE IC1009BCI C0NT.9A 1S+10 24V0C T demur unique 25 7
Schema •éi + A1 -25S7 BARTEC 25 7
Schema =B1 +A1 -2BQ9 LC1D09BD TE LC1D09BD C0NT.9A 1S+10 24V0C Telemecanique 25 9
Schema 0 + A1 -25S9 BARTEC 25 9
Schema -26N2 LMP 11-A lomplesl module. 24 diodes. 12 lomps Conlo-clip 26 2
Schema =B1 + A1 -26H2.1 BARTEC 26 2
St hemn =B1 +A1 -26H2.2 BARTCC 26
Project: Draultra number: Rev: Orawn:
Eprofs Electrical 8 Instrumentation
TFU-011 40261
1 J ENGINEERING BV Date; Function: location: Sheet: Oft
ALKMAAR 17-1-2O07 > 2 5
D o c u m e n t t y p ! Function (=) L o c a t i o n (+) Component (-) Type Description Make Sheet / Inde) Column
Sri-era =B1 +A1 -W0.2 BARTEC 10 2
Scheme =B1 +A1 -10F3 24917 MERC 249T7 CIRCUIT BREAKER 6A/2P 10 C60H Merlin Germ 10 3
Schema =B1 •A1 -10U3 2938594 QUWT-PS-3X40O-S0OAC/240C/S Phoenix Contact 10 3
Schema =81 +A1 -WF5 6V2HE05 Tt GV2HE05 THERM.MAGN 0.63-1A Télémécanique 10 5
Schema =81 + A1 -10M5 TASK 10 5
Schema =B1 +A1 -10F7 GV2ME07 TE GV2ME07 THERM.MAGN. 1.6-2.SA Télémécanique 10 7
Schema -61 • AI -10M7 TASK 10 7
Schema •B1 •A1 -10F9 GV2ME06 IE GV2ME06 THERM.MAGN. 1-1.6A Télémécanique 10 9
Schema =81 +A1 -10M9 TASK 10 9
Schema =81 +A1 -11S3 BARTEC « 3
Schema =B1 •A1 -11S5 BARTEC 11 5
Schema •B1 +A1 -11F7.1 24917 MERL 24917 CIRCUIT BREAKER 6A/2P tCl C60H Merlin Gerin 11 7
Schema =61 +A1 24914 Mprlin Gern 7 r

-11F7.2 MERC 24914 CIPClIt BREAKER 2A/2P Id C60H 11
• '
Schema =61 +A1 -11P7 TASK 11 7
Schema =81 +A1 -11Q7 TASK 11 7

-3
Schema =81 • A1 -11S7 BARTEC 11 7
Schema =B1 • AI -un OSE 40O/23O/20OVA Transformer 400V/230VAC 20OVA WECO 11 7

•-'
Schema =B1 • A1 -11F9 GV2ME08 TE GV2ME08 THERM.MAGN. 2.5-4A Télémécanique « 9
-..
Schema =B1 +A1 -11M9 TASK 9 1-

11
Schema =B1 +A1 -15F2 UK 5—HUSHED 24 Fuse terminal block lor cartridge (use insert, with I.EO Phoenix Contacl 15 2 i i
Schema •61 +A1 -15Q3 XPS-AK 311144 Prevenfa salelymodule Cat 4 Télémécanique 15 3 Ci
Schema •B1 +A1 -1SS4.1 BARTEC 15 4
Schema »81 •A1 -15S4.2 BARTEC 15 4
Schema .81 •AI -15S6 BARTEC 15 6 n-i
Schema =B1 »AI -1SK7 MY4N(SI 24VOC Omron General purpose Relay. 24VOC. 40PDT. 5A Omron 15 7 _
Schema =B1 +A1 -16A2 6ED1052-1HB0O-OBA5 I )G0! 24RC S/4II Siemens AG 16 2
S hen •B1 +A1 -16A4 6E010SS-1HBOO-OBA1 LOGO! 12/24R 41/40 Extens-onmodule Siemens AG 16 4
Schew =81 • A1 -18U3 VEGA TOR 636 Ex Sgnol conOitionmg instrument lor vibraling level snitch Vetjc 16 3 I
s
;. i cm =81 •A1 -188i OPTISWTCH 3100 C OPTiSWiTCH 3100 C. conloclless eteclronlc switch. Eex-d. V2'npl Krorne 18 4
Schema «81 •A1 -18U5 ? 18 5 r
Project: Drawing number Rev,

Eprof s Electrical 8 instrumenta lion TFU-011 40261
ENGINCERING BV Dale: Function:
AlKMAAR 17-1-2007
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Project description :
Company Task Environmental Services Projecl name TFU-011
Contact Dhr. R. Tobben Project number TFU-011
Adress Postbus 1219 Projecl manager Rkr
Postal code 1700 BE
City /town Heerhugowaard Power consumption 32A
Telephone 072 5715424 Protection 25 A
Telefax 072 5713727 Supply voltage 440VAC
E-mail info@tosk-es.nl Control voltage 24VDC
Auxilery voltage n/a
Order number
Order date 09-01-2007 Control panel nr. 3206266
Remarks:
2 I 3 I * I 5 I 6 L 1 I ? I 2 I ^2.
I n f o r m a t i o n s h e e t
Objects ond codes occoordkig lo NEN-EN-IEC 61346-2

Panel wiring i 0.14 - 0.34 qmm 250V
0.5 - 95 qmm H05V2-K / H07V2-K
Panel wiring Mechanical data:
Hamcurrent Hin. 1.5 qmm Cabinet Steel

- 11. 12 & 13 Black Protection class IP66 / P68
- Neutral tight Hue Color Grey / Block
- Earthing Green - yellow
Mom switch 3-pole
Maincurrenl VDC Version
- Eorthmg Green - yellow
Wiring duels Galvanised steel
Control 230VAC Min. 1 qmm
- Phase Red Component coding
- Neutral Red -in cabinet Sell odhesive sticker
- Switched Red -on cabinpt Resopal
- Earthing Green - yellow
Core coding n/a
Control < 50VAC Mln. 1 qmm Cable coding Parle«
- Phase Yellow Core tinishing Ferrules or Copper lube crimp terminal lit nessecary)
- Neutral Yellow Coble timsMng Copper lube enmp terminal (it nessecoryl
- Neutral (to earth)
- Switched Yellow
Control < 50VOC Mm 1 qwri

- Plus Dark blue
- Minus Dork blue
- Neutral (lo earth) Dark blue
- Switched Dork blue
Mens circuits Twisted oars or

While
External supply or Orange

alien currents
level neasurenents White
Project: Drawing number „ , . Rev: Drawn:

•Êprof s
n
IFU-011 Rkr
j / ENGINEERING BV Date: Function: Location: Sheet: Ot:
• j r w w * epiofs-org.nl 11-1-2007
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3-PO03
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CONTROL VOITAGE
24 V
DOSINGSCREW MIXER M1 MIXER M2
P« 0.25 kW P= 0.7S kW P» 0.37 kW

l= 0.68 A U 2A A 1« 1 A
U= 400 V U= 400 V U-- 400 V
Project: Drawing number Rev Drawn:

nEprof s Elecfricol 8 Instrurnentotion Connection diagrans TFU-011 40261 Pkr
Mam voilage
j / ENGINEERING BV Date: Function: Location: Sheet: Ot:
www.eprots-org nl 11-1-2007 >B1 +A1 10 15
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400/23QVAC 2.2.-3.2A •" > > > CM tsj
100VA
-11S3.-VW -11S5 F - \ - \ - \
rT_v
Hondswitcfi heoling Hondswitch
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18.8 -2405 \ - \ \
24.5
-11S7 r~\--
-X1 f if -X1 -XI 6
10.10 > 18.1
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2 -P004 3 -P005
-11Q7 h-V-A
lightswitch container ^
-11M9
D0SINGPUMP
POLYMERE
-11P7
Fluorecent lighting
P= 1.1 kW
1« 2.35 A
U> 400 V
Project. •raving nunOer Rev. Drown;

^VEprof s Electrical 8 Instrumentation Connection diagrons TFU-011 40261 Rkr
Main voltage
j / ENGINEERING BV Dote: Function: Location. Sheet: 01: '
www.eprols-org.nl 11-1-2007 -B1 + A1 11 15
10
24V0C- ^-ol «2 oJ- 24VDC.

15.10 »16.1
-15F2 V -2505 \
-155,1 S ? - 25.5 -15K7
EM-stop 15,7 J
-2405 \
24.5 24V0C es
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EM-slop rv, Reset
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A1 S21 S22 S31 532 S33 S34 13 23 33 41
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Safefyroodule
- x 2 V r
A.' S11 S12 14 24 34 42
-15K7
EM-stop -77
OVDC- »16.1
W.3 > OVOC- -.1
15 9 1L
15 9 »1 -15K7
15.7 -
24.2 11
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Project: Drawing number Rev. Drawn:
Electrical 8 Instrumentation Connection diogroms TFU-011 40261 Rkr
EM-stop
J J ENGINEERING BV Date: Function: Location, Sheet: Ot:
www eprofs-org.nl 11-1-2007 •B1 • A1 V. 15
6.10 > »21V0C+
V0! WEE* >18.1
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111 1111 S 1 1 « 111111 1H Pî ! I « 1
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B9
RUNNING HOURS MIXER
TIMER PUtS/PAUZE DOSINGSCREW
PARAMEr" E RETsTN
IGS B37
B39
RUNNING HOURS WATERVALVE
TIMER OFF-DELAY MIXER
m TIMER DELAY FLOW ALARM B31 TIMER PULS/PAUZE MIXER
B28 RUNNING HOURS DOSINGSCREW
Project; Drawing number: Rev: Drann:

Eprof s Electrical & Instrumentation Connection diagrams
Control current
TFU-011 40261 Rkr
ENGINEERING BV Dale; Function: Location: Sheet: Of: •
PLC
www epcofs-org.n 11-1-2007 "81 +A1 16 15
10
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AEprofs Electncol 8 Instrumentation Connection diagrams
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IM m IN3 IN* INS IN6 IN7 INB

16.2 16.2 16.2 16.2 16.2 16.2 16.2 16.2
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40261
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Rhr
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16.4 16.4 16.4 16.4
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16.4 16.4 16.4 16.4
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Task Floccullation Unit 1 PDF

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CESI

[i] EC-TYPE EXAMINATION CERTIFICATE

[3] EC-Type Examination Certificate number:

[5] Manufacturer: C e m p I n t e r n a t i o n a l S.p.A.

E N 5 0 0 1 4 : 1997 + A 1 . . A 2 ; EN 50018: 2000; E N 5 0 0 1 9 : 2000 E N 5 0 2 8 1 - 1 - 1 : 1998

© II 2 G EEx d I I B T6, T5, T4, T3 © II2 G E E s de I I B T 6 , T 5 , T 4 , T 3

© II2GD E E x d I I B T 6 , T 5 , T 4 , T3 IP 65 T 85, T 100, T 135, T 150 ° C

© I I 2 G D E E x de I I B T 6 , T 5 , T 4 , T 3 I P 65 T 8 5 , T 100, T 135, T 150 ° C

date December 21, 2001 - translation issued on November 20,2002

verified C E R T - M. Balaz CENTRO ELETTRDTECNIC9 SPERIMENTAIE ITALIANO

[15] Description of equipment

Type of protection: motor enclosure group I1B

[16] R e p o r t n. EX-A1/039452 {follows)

One copy of all documents is kept in CESI files.

[17] Special conditions for safe use

[18] Essential Health and Safety Requirements

For t e m p e r a t u r e class T4 (135 ° C ) :

In case of use of anticondensate heaters:

[ 16] R e p o r t n. EX-A1 /039452

m o t o r o f category 2 G : E N 50014 and E N 50018 for terminal box EEx d:

m o t o r o f category 2 G D : EN 50014, EN 50018 and EN 50281-1-1 for terminal box EEx d:

Forced ventilation by auxiliary motor:

"Restore silicone grease at every opening"

"Use screws quality 8.8 UNI EN 20898"

Task Automatic Floe Unit

Task Environmental Services Page 1

• Danger caused by incompetent operation 6

• Control Panel wiring 7

• Connect process fittings 7

DESCRIPTION OF THE INSTALLATION 7

• Drain- en suction line 8

Task Environmental Services Page 2

• Calculating polymer solution 9

• Water flow adjusting 10

• Calibration of the dosing screw 10

• Guideline of pulse- pause timer 10

• Regulate sensitivity level monitoring 10

• Dosing pump lor polymer solution 11

• Cleaning of the installation 12

• Cleaning of the disperser 12

• Cleaning of dosing screw 12

• Changing of the parameters of the L O G O . 13

Task Environmental Services Page 3

I n this installation high quality m a t e r i a l s are u s e d . W h e n proper a n d efficient m a i n t e n a n c e a n d

W a r r a n t y p e r i o d will be valid for 1 year after d a t e of delivery. T h i s m e a n s that all p a r t s , on w h i c h d u r i n g

In c a s e of repair or r e p l a c e m e n t of the b r o k e n part w h e n it is n e c e s s a r y to let a m e c h a n i c c o m e over,

All r e p l a c e d parts will b e c o m e our p r o p e r t y .

T h e w a r r a n t y d o e s not c o u n t for regular w e a r s or tear a n d d o e s not c o u n t for d a m a g e s w h i c h is not

T h e w a r r a n t y duty will d e c l i n e w h e n c u s t o m e r i s m a k i n g repairs o r c h a n g e s within the w a r r a n t y p e r i o d ,

T h e w a r r a n t y c o n d i t i o n s of m a t e r i a l s b o u g h t in f r o m a third party, like electrical items in specific, will be

In c a s e of c h a n g e s or r e p l a c e m e n t , w a r r a n t y period will not be e x t e n d e d .

Task Environmental Services Page 4

T h e p o l y m e r p o w d e r is d i s p e r s e d with the d i s p e r s e r a n d d o s e d In the first c o m p a r t m e n t of t h e t a n k .

• General installation information

Voltage 460 VAC (3ph60Hz)

T h e quality of the o p e r a t i n g w a t e r s h o u l d be d r i n k i n g w a t e r or c l o s e to d r i n k i n g water.

Task Environmental Services Page 5

G l o v e s s h o u l d be u s e d at all t i m e s a n d y o u s h o u l d follow t h e safety p r e c a u t i o n s of your c h e m i c a l

• Danger caused by incompetent operating

Task Environmental Services Page 6

• Connection of process piping

1) C h e c k oil level of m o t o r s a n d g e a r b o x e s (see m a n u a l of m o t o r s a n d g e a r b o x e s ) .

Description of the unit