PIPE FITTER CRAFT TESTING FORM. HUR Responsibility Applicant Name: — Date: Bollinger 1 or OSL 01, If OSL, Name of Contractor: Foreign National: Yes 0 No O Upgrade O Pre-Test Supervisor Requesting Test: Emp. Badge No. Facility Tested For: ‘Test Conductor Lab Test No. PASSO FAIL O CLass: 157 28?) 3° Acceptance Criteria’s are in accordance with AWS D1.1 Bollinger Shipyards, Inc Rev (4) ~ March 2007The pipe should be saddled to the acceptance criteria of nothing greater than 1/8 inch gap. Saddle at 90° \ "\\ nent Performance: 1) Did applicant use proper safety equipment? C1Yes CINo 2) Did applicant handle the cutting torch and associated equipment correctly? C1Yes No Acceptance Criteria: 1.) Were the bevels cut to within a 1/16” saw tooth edge to allow for minimal preparation with a grinder? (Yes No 2.) Were the cuts to within 1/8” of square? (7 Yes CINo 3.) When joined, did the saddled pipe form 90° to template pipe as shown in skeich above? OY¥es No 4) When joined, was a uniformed root opening of not greater than 1/8” attained? C1¥es C1No Test Results: Pas Fail O Bollinger Shipyards, Inc. Rev (4) ~March 2007ipe Fitters Minimum 4 — inch scheduled 80 pipe at ~ 12 inches long Fitters are to bevel the pipe 2” from the end at 30° with torch in accordance with the sketch below. After the cut is made, place the piece of pipe in a bucket full of water to cool. Once cooled, the fitters are to take the square end of the pipe and make the necessary cuts in order to saddle the pipe onto the template pipe (a 12” long piece of pipe used for all pipe fitter tests) to form 90° in accordance with the sketch on the next page. 30° bevel aaa —| a Beveled End Saddle This End / Bollinger Shipyards, Inc. Rev (4)— March 20071* Class - Continuation (Washing Required for Repair, Optional for New Construction) ‘The instructor should take a scrap piece of pipe that is already welded to a plate or another piece of pipe and have the fitter “wash” the welds with a torch, and let them know which piece of metal is the critical structure. If no welded scrap is available, have the fitter take a scrap piece of pipe and place the square end on a piece of scrap plate while instructing the fitter to lay down three (3) tack welds. ‘Then have the fitter “wash’" the tack welds with a torch, Performance 1.) Did applicant use proper safety equipment? C1 Yes CINo 2) Did applicant handle the torch and associated equipment correctly? C1 Yes CINo Acceptance Criteria: 1) Did the pipe and/or plate deemed as critical structure contain any scaring? C1 Yes CINo 4) If so, was the amount of scarring acceptable? Yes CINo 4) Ifso, was the amount of scarring rejectable? Yes No ‘Test Result Pas O Fal O Test Administrator: Date: Gignatare) Supervisor: Date: (Gignature) Forward this completed form to your site’s Human Resources Department. Bollinger Shipyards, Inc. Rev (4)~ March 2007