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JULY 2017

VOL. 75 • NO. 7
ASNT… CREATING A SAFER WORLD!™

TECHNICAL FOCUS

CHARACTERIZATION
Opportunities for NDE
NDE Capability
Characterizing Cracks
Characterization Using RUS
PCRT Inspections
Characterizing CMCs

THE AMERICAN SOCIETY FOR NONDESTRUCTIVE TESTING


JULY 2017
VOLUME 75 • NUMBER 7

TECH FOCUS ISSUE: CHARACTERIZATION

FOCUS LETTER

953 Focus Letter


“Materials characterization is the evaluation of the structure and
properties of a material system”
John Aldrin

FEATURES

862 Beyond NDT


Opportunities for Nondestructive Evaluation:
Quantitative Characterization
Eric A. Lindgren

870 CE Evaluation
NDE Characterization Capability Evaluation
John C. Aldrin and David S. Forsyth

TECHNICAL PAPERS
862
915 Characterizing Surface-breaking Cracks
through Eddy Current NDE and Model-based
Inversion
Erin K. Oneida, Eric B. Shell, John C. Aldrin, Harold A. Sabbagh, Elias H.
Sabbagh, and R. Kim Murphy

930 Toward Characterization of Single Crystal


Elastic Properties in Polycrystalline Materials
using Resonant Ultrasound Spectroscopy
T.J. Lesthaeghe, R.A. Adebisi, S. Sathish, M.R. Cherry, and P.A. Shade

941 Process Compensated Resonance Testing


Models for Quantification of Creep Damage
in Single Crystal Nickel-based Superalloys 953
Julieanne V. Heffernan, Leanne Jauriqui, Eric Biedermann, Alexander
Mayes, Richard Livings, Brent Goodlet, Siamack Mazdiyasni

953 Handheld Fourier Transform Infrared


Spectroscopic Characterization of Ceramic
Matrix Composites
Amanda K. Criner, Christine Knott, Megan Imel, Derek King, and Ming
Chen

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 835
departments
PERSPECTIVE
ASNT SCOPE
841 President’s Letter
846 Section News “We look forward to positive
changes in the mutual recognition
847 Society Notes
programs later this year”
854 Awards and Honors
843 Director’s Letter
860 New ASNT Certificate “When ASNT undertakes travel, it
Holders is with the goal of cultivating a
meaningful relationship and 882
mutual respect for the host
country organizations”
RESOURCES
WHAT’S NEW
861 ASNT Exams
882 Product Gallery 884 Contact ASNT
883 Spotlight: Radiographic
Testing 896 Corporate Partners
885 Web Sightings 901 Calendar
887 Industry News 966 Employment Service
Carestream Non-Destructive 967 Service Directory
Testing Announces
Appointments, Element Appoints 976 Coming Attractions
Experienced Alcoa Executive to
846 Board, NDT Products of Canada 976 Ad Index
Acquires Air Dynamics
889 New Media
Heat Exchange Institute Updates
Standards for Air Cooled
Condensers with 2nd Edition
890 Standards Update
894 New Patents

Digital Materials Evaluation content is also available online at


www.asnt.org/materialsevaluation/access.
Subscription Questions? Back Issues & Article Copies Comments & Suggestions
IN THIS ISSUE
ASNT membership includes a one-year Back issues of Materials Evaluation Letters to the editor are welcome at any
Characterization subscription to Materials Evaluation. are available for purchase. See time. Letters that are timely and signifi-
Cover Photo Credit: Institutions, or others who wish to have www.asnt.org/ME for details, or cant may be published in an issue of
a subscription without becoming an call (800) 222-2768. Copies of indi- Materials Evaluation. Not all letters are
Eric B. Shell, KBRwyle ASNT member, may simply subscribe to vidual articles may also be obtained suitable for publication, and ASNT
the journal through ASNT. To become a through ASNT: contact the librarian makes no claim regarding publication
member or subscribe to the journal, at (800) 222-2768 for more of a given letter. Letters should be
contact ASNT at (800) 222-2768 or information. sent to Editor Karen Balkin at
see www.asnt.org/membershipoptions. kbalkin@asnt.org.

836 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
The American Society for Nondestructive Testing
www.asnt.org

VOLUME 75 • NUMBER 7 ASN T MI SS I O N STAT E M E N T


J OURNAL STAF F ASNT exists to create a safer world by advancing scientific, engineering, and
PUBLISHER: Dr. Arnold Bereson
PUBLICATIONS MANAGER: Timothy E. Jones
technical knowledge in the field of nondestructive testing.
EDITOR: Karen Balkin
ASSOCIATE EDITOR: Haley Cowans
SO C IETY O F F I CE R S
PRODUCTION/LAYOUT: Joy Grimm
CHAIR: Kevin D. Smith, Pratt & Whitney, 2017
RE V IE W B OARD PRESIDENT: David R. Bajula, Acuren Group, Inc., 2017
TECHNICAL EDITOR VICE PRESIDENT: David A. Mandina, Mandina’s Inspection Services, Inc., 2017
Richard H. Bossi, The Boeing Company (retired) SECRETARY/TREASURER: Scott P. Cargill, Mistras Group, Inc., 2017
TECHNICAL EDITOR (emeritus)
D IREC TO R S
Emmanuel P. Papadakis, Quality Systems Mohammed A. Abufour, Saudi Aramco, 2018
Concepts
Martin T. Anderson, Global Diving & Salvage, Inc., 2019
ASSOCIATE TECHNICAL EDITORS B. Boro Djordjevic, Materials and Sensors Technologies, Inc., 2018
John C. Aldrin, Computational Tools Gregory A. Garcia, Evraz North America, 2019
Ali Abdul-Aziz, Kent State University Mohsen Hassanein, Quality Control Co., 2019
Narendra K. Batra, Naval Research Danny L. Keck, KCS Enterprises, 2019
Laboratory (retired)
Michael V. McGloin, NDT Enterprises, 2018
William C. Chedister, Chedister Associates
Marybeth Miceli, Metal Fatigue Solutions, 2019
Yiming Deng, Michigan State University
Yi-Cheng (Peter) Pan, Therm-O-Disc/Emerson, Inc., 2019
John Z. Chen, Schlumberger
Robert L. Saunders, Ellwood City Forge Co., 2017
John C. Duke, Jr., Virginia Polytechnic
Flynn Spears, Laser Technology, 2017
Trey Gordon, The Boeing Company
Dietmar Henning, Level III Service, LLC John Turner, FlawTech, Inc., 2017
Cara A.C. Leckey, NASA Langley Research William F. Via, Jr., Virginia Department of Transportation, 2019
Center
Mani Mina, Iowa State University Materials Evaluation is an archival journal in nondestructive testing/evaluation/inspection. The journal’s
William E. Mooz, Met-L-Chek Company technical articles are refereed by experts in their fields and the papers are abstracted by major technical
Yi-Cheng (Peter) Pan, Therm-O-Disc/EmersonInc. abstracting services, including: Acoustic Abstracts; Alloys Index; Aluminum Industry Abstracts; Applied Mechanics
Anish Poudel, Transportation Technology Review; Applied Science and Technology Index; Cadscan; Corrosion Abstracts; Current Contents; Energy Science &
Center, Inc. Technology; Engineered Materials Abstracts; Engineering Index; Exploration and Production Health, Safety and
S.I. Rokhlin, The Ohio State University Environment; Gas Processing and Pipelining; Highway Research Info Service; INIS Atomindex; INSPEC, Institution of
Electrical Engineers; ISMEC, Mechanical Engineering Abstracts; Index to Scientific Reviews; International Aerospace
Donald J. Roth, GE Aviation
Abstracts; Leadscan; Metals Abstracts; Metals Information; Nondestructive Testing Information Analysis Center;
Ram P. Samy, NDE Information Consultants
Nonferrous Metals Alert; Offshore Technology; PASCAL; PIRA; Petroleum Abstracts; Polymers, Ceramics, Composites
Robert E. Shannon, Siemens Energy, Inc.
Alert; Science Abstracts (Physics Abstracts, Electrical and Electronics Abstracts and Computer and Control
(retired)
Abstracts); Science Citation Index; Solid State and Superconductivity Abstracts; Steels Alert; and Zincscan.
Steven M. Shepard, Thermal Wave Imaging
Roderic K. Stanley, NDE Information Subscriptions to Materials Evaluation (noncommissionable) to other than members of the Society: $135 per
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Glenn A. Washer, University of Missouri
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Lianxiang Yang, Oakland University
Nondestructive Testing, Inc.
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CONTRIBUTING EDITORS
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838 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
PRESIDENT’S letter
Positive Moves
IT’S BEEN ANOTHER CRAZY MONTH with lots of
positive moves in the right direction for certification
and credentialing. We look forward to positive
In May, I attended the Conference on Equipment
Technology (COTEQ) in Rio de Janeiro, Brazil, and changes in the mutual recognition
represented ASNT as the USA Pan-American delegate.
COTEQ is a major international industry event for
programs later this year
nondestructive testing (NDT) technology and was
hosted by our partner, the Brazilian Association of
Non-Destructive Testing and Inspection (Abendi). monitoring (SHM) are closely related and many times
Representatives from Argentina, Colombia, Canada, NDT plays a vital role in those assessments. Often
and ICNDT Chairman Sajeesh Babu all contributed. automated monitoring and signal processing are
We had a great meeting on alignment of the Americas involved, but even methods/techniques such as
for technician certification and credentialing, and we acoustic emission, ultrasonic sensors, vibration
look forward to positive changes in the mutual recogni- analysis sensors, and other techniques are used to
tion programs later this year; we hope for full predict and monitor conditions prior to component or
alignment with Canada by the end of the year. system failure. I personally have focused much of my
In May, I also attended the International Chemical career in “on-stream inspection,” which in many ways
& Petroleum Industry Inspection Topical (ICPIIT) confer- is a CM approach. In the petrochemical and refining
ence held in Texas. This year, the conference was in industries, being able to inspect reactors and other
Galveston and included a tour of the Ocean Star Off- critical components at temperatures up to 750 °F is
Shore Rig, a working rig with loads of significant not only paramount to the continued safe operation of
history in offshore exploration and drilling. ICPIIT was a the processing unit or plant, but also provides millions
great event, and although it involved me taking a red- of dollars in savings as compared to shutting down for
eye flight to get there, I wouldn’t have missed it for the inspections. I believe that CM and on-stream inspec-
world. The Greater Houston Section of ASNT really puts tions will continue to expand as a viable means to
on a good event. assure safety and economic efficiencies. Look for ASNT
In June, I attended the International Conference on to get more actively involved in CM and SHM.
Certification and Standardization on NDT in Vienna, Next month, I plan on completing the series of
Austria, in addition to International Organization for “HEART,” and will talk about the positive direct and
Standardization (ISO) meetings, further supporting our indirect effects of T – Teamwork. Additionally, as the
mission for harmonization of NDT certification and series will then be complete, I will be reaching out to
credentialing. As you may or may not know, ASNT has companies across North America to request an oppor-
taken on responsibility for the US position for the tunity to present to all levels of NDT technicians the
TC-135 Technical Advisory Group (ISO TAGS). importance of “HEART” with a motivational presenta-
Specifically, TC-135 addresses nondestructive testing, tion I am calling “The Ultimate Safety Moment.” If you
and our involvement is paramount in establishing the or your company would like me to speak to a group of
US position and influence on the ISO document your technicians, please don’t hesitate to reach out to
content concerning nondestructive testing method- me at president@asnt.org or dbajula@acuren.com; I
ology, technology, techniques, and personnel certifica- welcome the opportunity. I can also deliver this
tion requirements (training, experience, and testing). message to local and international Sections as a draw
Also in June, I attended the First World Congress for Level II technicians to attend the meetings.
on Condition Monitoring held in London, England.
Numerous national societies were in attendance for D AV I D R . B A J U L A
the first world event focused on condition monitoring. 2016–2017 ASNT President
Condition monitoring (CM) and structural health president@asnt.org

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 841
DIRECTOR’S letter
Meaningful Travel
HERE IN THE UNITED STATES, this is the season when many people take time for personal and family
holidays. It’s often a time when great rates on travel packages can be found. The days are longer,
families look to spend important time together, and thoughts of sandy beaches or far-off getaways fill
our minds and spirits. There is an overwhelming need to get out, downshift, and breathe deeply in a
city that is not your own. So, as many members and those involved in nondestructive testing (NDT)
are beginning personal and family holidays and travel, this is also a great time to once again share a
bit about ASNT’s recent travels.
Over the past twelve months, officers, committed member volunteers, and senior staff have
traveled extensively for the benefit of the Society. The countries to which we traveled included Brazil, When ASNT
France, Australia, Canada, Japan, Korea, United Kingdom, and Austria.
When ASNT undertakes travel, it is with the goal of cultivating a meaningful relationship and undertakes travel,
mutual respect for the host country organizations, and then focusing that relationship into a partnership
of importance. Having personal meetings was a critical factor in ASNT’s successful implementation of
it is with the goal
computer-based testing (CBT). This initiative was executed with thoughtful consideration of impacted of cultivating a
international agencies and organizations. Being culturally competent and responsible helped craft the
pathway to provide unprecedented access to ASNT certification examinations around the world. meaningful
The NDT community now can schedule online examinations in 175 countries. The Society is
proud to bring this convenience to this industry of dedicated professionals that value ASNT certifica- relationship and
tion as integral in their career growth and excellence.
As ASNT President David R. Bajula mentioned in his June President’s Letter, his recent travel to
mutual respect for
Canada was fruitful in signing a memorandum of understanding (MOU) with the Canadian nonde- the host country
structive testing (NDT) certifying organization. MOUs are an example of a takeaway that provides
expectations of reciprocity for each signing organization. From members being able to attend events organizations
for the same registration fee as a member of the host society to each having exhibit space at the
host society’s events to promote its respective activities, MOUs are a great way to shorten the
distance between our sister societies and remain in effective dialogue and partnership.
Mutual recognition agreements (MRAs) are another important vehicle ASNT is using to deepen
connections with our global partners. As you read this column, there are meetings taking place with organ-
izations to discuss more tangible value-added benefits and sharing of resources and knowledge backed
by an agreed upon business plan that will make your ASNT membership and certifications even more
valuable. Look for an upcoming announcement of ASNT’s first MRA signing and what it means for you.
ASNT presently has 23 MOUs with NDT sister societies and peer societies in very populous
nations such as Japan, United Kingdom, Spain, Korea, India, Australia, and Brazil, as well as
moderate size organizations in Azerbaijan, Israel, Kazakhstan, and Ukraine, among others. ASNT
views each relationship as equally valuable, regardless of the size.
If you happen to fly to your holiday destination, drive, or take a train (and, no doubt, appreciate
the NDT quality checks that your vehicle has undergone to ensure your safety), you may pass an
ASNT volunteer or senior staffer en route to shaking hands with an international Society partner to
make your membership experience more robust and impactful.
We remain dedicated to making your membership more meaningful and fruitful, and as always
we welcome your comments and suggestions. Have a terrific summer!

DR. ARNOLD “ARNY” BERESON


ASNT Executive Director
abereson@asnt.org

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 843
FOCUS letter
Characterization in NDT: An Introduction
to the Technical Focus Issue
WELCOME TO THE TECHNICAL FOCUS ISSUE on Characterization in Nondestructive Testing (NDT). The
primary goal of this issue is to highlight current work to develop and transition innovative techniques
to not simply detect critical material conditions, but to more completely characterize the part state.
Characterization in NDT can be divided into the subtopics of damage and materials characterization.
Damage characterization strives to evaluate the dimensions and location of critical discontinuities in
materials, like cracks, delaminations, and corrosion. Materials characterization is the evaluation of the
structure and properties of a material system. The vision of NDT providing characterization capability,
for any material system, in all three dimensions, at any scale, is essentially the “moon shot” challenge
for our community. Materials
Characterization in NDT is a very broad topic, with a long history. While characterization in NDT
has been investigated for many decades, successful transition of characterization capability has been characterization
difficult for some inspection problems. Advances in NDT sensor technology, scanning hardware, imaging
capabilities, and data analysis algorithms have provided improvements in resolution and coverage.
is the evaluation
Improvements have also been made through a better understanding of the interaction of nondestructive of the structure
evaluation (NDE) modalities with material systems through first-principle models. However, NDT simula-
tions have been slow to address the full complexity of typical inspections, and challenges remain to accu- and properties of
rately evaluate the key characterization properties with respect to other varying conditions under test.
Another goal of this issue is to revisit and build on two important technical focus issues in a material
Materials Evaluation dating back to 2008. The first issue that year, organized by Ali Abdul-Aziz,
addressed modeling of NDT using numerical methods such as the finite element method. The second
system.
issue, organized by Jeremy Knopp, was on Inverse Problems in NDT. The problem of material
parameter estimation can be considered an inverse problem, where a model is defined and fit to the
measurement data. This prior technical focus issue highlighted some of the early leaders in the NDT
community using inverse methods for characterization.
The first feature article in this issue, by Eric Lindgren, addresses the challenges and opportunities
for NDT characterization. Representative examples are presented that illustrate the need and value for
nondestructive methods to characterize the material, not simply detect discontinuities. Another key
aspect of delivering NDT for characterization is understanding the reliability. The second feature article
in this issue, by John Aldrin and David Forsyth, is on how to evaluate the capability of NDE techniques
for characterization.
Four technical articles are presented, highlighting the benefit of using models for NDT characterization.
Erin Oneida et al. present an approach with results using eddy current NDT with model-based inversion for
estimation of flaw dimensions and orientation. Two papers investigate the use of inverse methods with
resonance ultrasound spectroscopy measurements for materials characterization. Tyler Lesthaeghe et al.
present a framework and results for estimating elastic properties on samples with multiple grains, arbitrary
sample shape, and without restrictions to crystallographic orientation. Julieanne Heffernan et al. present
work on the quantification of creep damage in test parts using process compensated resonant testing with
inversion methods and vibrational pattern recognition analysis, distinguished creep from other variations
in the part populations. For evaluating the environmental degradation of ceramic matrix composite
materials, Amanda Criner et al. present a model-based approach using fourier transform infrared spec-
troscopy for evaluation of surface chemical changes in materials exposed to high temperatures. Following
the 2008 technical focus issues, it is hoped that these articles further demonstrate the value of modeling
and inversion for improved characterization in NDT.

JOHN C. ALDRIN
Technical Focus Issue Editor
J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 845
ASNT Scope
provides readers with
updates on ASNT
members, sections, and
section news
activities. We depend on
member contributions
for this section. Send Charlotte
updates, announcements, CHARLOTTE, NORTH CAROLINA
and photos regarding On 20 March, the Charlotte Section had its
your Section, people, monthly meeting at Sticky Fingers Ribhouse.
awardees, obituaries, The guest speaker was Jeremy Renshaw
and other updates to from Electric Power Research Institute
presaward@asnt.org. Charlotte, who presented on “Dry Fuel
Please include Scope Storage Canister Inspection.” Renshaw
News in the subject line,
shared information about the challenges
and your name and
for examining dry fuel storage canisters in
contact information.
nuclear power plants, present state, field
trials, qualitative and quantitative overview
of NDE technologies in the field, and new Jeremy Renshaw from Electric Power
technologies under development. The Research Institute Charlotte (left) with John F.
meeting was sponsored by Olympus and Burke (right). Renshaw presented on dry fuel
was attended by 13 participants. storage canister inspection to the Charlotte
Section during its 20 March meeting.
SECTION HIGHLIGHT

The Colorado Section held


its March meeting at
Transportation Technology
Center, Inc. (TTCI), a
secure 52-square mile
facility that has 48 miles
of test track and also
houses state-of-the-art
laboratory and training
facilities. TTCI is a wholly
owned subsidiary of the
Association of American
Railroads and is consid-
ered one of the world’s
foremost rail-related
research, testing, and The Colorado Section enjoyed a demonstration of the cracked wheel detector research at
training organizations. Transportation Technology Center, Inc., as part of their 9 March meeting.

846 MATERIALS EVALUATION • JUNE 2017


Society
Notes
ASNT Elections
ASNT voting members can vote elec-
tronically through a secure website
in the upcoming ASNT elections. All
eligible members will be able to vote
at their convenience online anytime
single accident can be catastrophic, so and from anywhere during the
probability of detection studies are being seven-week balloting period. By
conducted to try to set a 90% confidence 1 July 2017, all members for whom
level that cracks will be found. Efforts are ASNT has an e-mail address will
underway to try to reduce the critical flaw receive a balloting notification e-mail
size through the use of nondestructive that will include voting instructions,
Chicago Section Chairman Charles P. testing. The personnel qualifications are a voter login identification, and a
Johnson of Karden Sales (left) expresses called out as SNT-TC-1A; however, the link to the election web page. Paper
appreciation to Larry Strouse of the Federal
Railroad Administration.
CP-189 requirements are applied so that ballots will be mailed to all voting
the hours and training are mandatory members for whom ASNT has no
rather than a recommended practice. e-mail address, as well as by
request. The completed ballots
Chicago
CHICAGO, ILLINOIS Cleveland must be received on or before Friday,
CLEVELAND, OHIO 18 August. Candidate information
The Chicago Section of ASNT met on The Cleveland Section held its 20 March appears in the June issue of
13 March with 18 guests and members in meeting at Bucci’s J-Bella in Strongsville, Materials Evaluation on pp. 652–
attendance at the Crazy Pour in Villa Park, Ohio. Nineteen members and guests 655. See the ASNT website at
Illinois. The guest speaker was Larry H. attended this meeting. They had the www.asnt.org/election for more
Strouse from the Federal Railroad pleasure of having Dave Marcyjanik give information.
Administration, part of the Department a very informative and entertaining presen-
of Transportation. tation regarding the Pittsburgh Air National Update Your Address
Strouse is an ASNT NDT Level III in Guard and their operations, mainly The best way to change or update
six methods and an American Welding refueling of many types of aircraft from your address for ASNT communica-
Society Certified Welding Inspector. He is F 18 to C S’s. Marcyjanik also gave a very tions is to login to the MyASNT sec-
also certified by the American Society for insightful look into Nadcap’s stance on tion of the ASNT website. Visit
Quality in five disciplines and is an ASNT open book tests in accordance with www.asnt.org/myasnt, create an
Fellow. His talk for the evening was NAS 410. online account if you do not already
entitled “Nondestructive Testing in the have one, and then click on the
Railroad Industry – A Federal Perspective.” Colorado “Contact Information” option in the
The discussion detailed the various activi- DENVER, COLORADO menu on the left side of the screen.
ties of the Federal Railroad Administration, The Colorado Section held its March Address edit and delete options can
especially with regards to tank cars and meeting at Transportation Technology be found there.
the hazmat regulations governing the Center, Inc. (TTCI) on 9 March. Safety is
inspection of them. Specific inspection TTCI’s highest priority. At the beginning
intervals are set out and a number of NDT of this meeting, a briefing was conducted Submit NDT Pics
methods are recognized, such as liquid by TTCI safety manager, Srba Lalic, to Submissions are now being
penetrant testing, magnetic particle acquaint all meeting attendees and to accepted for NDT Pics, a depart-
testing, ultrasonic testing, radiographic ensure everyone knew how to respond in ment in Materials Evaluation
testing, and visual testing. The American case of an emergency. that allows members of the NDT
Association of Railroads is responsible for Semih Kalay, Senior Vice-President industry to share their work and
having qualified repair shops to carry out of TTCI, welcomed ASNT members and experiences visually. Large, high-
the inspections under Appendix T of their provided a brief overview of TTCI. TTCI is a quality photos or images (page
regulations. wholly owned subsidiary of the Association sized, 300 dpi) or questions about
Strouse indicated that there are about of American Railroads, and is considered the process can be submitted to
350 000 to 400 000 tank cars in service one of the world’s foremost rail-related kbalkin@asnt.org.
and about 350 repair stations with the research, testing, and training organizations.
United States, Canada, and Mexico. A TTC is a secure 52-square mile facility that

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 847
section news

has 48 miles of test track and also houses nondestructive evaluation systems for growth goal by reaching out to similar
state-of-the-art laboratory and training timely detection, characterization, and organizations and schools, as well as
facilities. TTCI provides its customers— reporting of critical flaws in wheels to publicizing Section events.
which include freight and passenger assure safety and integrity of the railroads.
railroads, freight and passenger rail Several technologies that were explored Greater Houston
suppliers, and government agencies from and studied by TTCI for potential deploy- HOUSTON, TEXAS
throughout North America and the world— ment in North American railroad environ- The Greater Houston Section hosted
with railway research, consulting, testing, ment were presented. Poudel, with the 50 members and guests at their monthly
system engineering, inspections, training, help of ASNT member Brian Lindeman, meeting and International Chemical and
and technical support. Gregory A. Garcia, also provided live demonstration of the Petroleum Industry Inspection Technology
ASNT Board of Directors member, recog- state-of-the-art Tycho automated cracked (ICPITT) committee meeting on 8 March at
nized TTCI for organizing this section wheel detector system at TTC. the Hotel Icon in Houston. Conference
meeting and tour by presenting a Colorado Chair C. Deal Moore presided over the
Section appreciation plaque to Kalay. Columbia River ICPIIT meeting, Board Chair Jeffrey A.
Anish Poudel, longtime ASNT member, RICHLAND, WASHINGTON Wagner ran the Business Meetings, and
then provided a brief overview of the The Columbia River Section meeting was Vice Chair Rick D. Arnett ran the Executive
cracked wheel detector research at TTCI. held on 9 March at Crazy Moose Casino. Committee.
The presentation started by providing a The meeting was dedicated as a section As this month was the Section’s
brief overview of the wheel failures and the business meeting. Topics discussed Awards Night, the Greater Houston ASNT
need for reliable, efficient, and real-time included ideas for reaching the Section’s Technicians of the Year and Scholarship

848 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
Students from Ocean Corporation were awarded scholarships by the Greater Houston Section.
From left: Michael Tran, Brandon Hernandez, ASNT member Jerry Fulin, Brooke Ann Beesley,
and Kristofer Christoferson.

Award winners were honored. The Greater (Level I), Tyler Smith (Level II), and John Z.
Houston Section encourages the study of Chen (Level III). Scholarship winners
nondestructive testing (NDT) by providing included Brandon Hernandez, George
financial assistance to students pursuing Rodriguez, Michael Tran, Kristofer
an NDT program of study which leads to a Christoferson, Delsi Arana, Joe Garza,
degree or certificate in NDT at a junior Matthew Ortiz, Jacinto Torres, Amulfo
college or NDT training facility within the Mendoza, Tim Riemer, Manuel Gutierrez,
Houston area. The Sherlock Scholarship, Xavier Benitez, Maximilano Ortiz, Abel
awarded to students enrolled in an NDT- Solis, Dale Stein III, Brook Ann Beesley,
related course at a university or college, and Amador Ramirez.
memorializes the late Charles N. Sherlock, At the end of the awards, Jerry Fulin
who was a colleague and friend to many presented a short program on “The UT
members of the Greater Houston Section. tribulation of very large valve castings.”
The Smith Scholarship, awarded to
students enrolled in an NDT-related course Hawaii
at a university or college, memorializes HONOLULU, HAWAII
the late Gerald E. Smith, who was also a The Hawaii Section was called to order by
colleague and friend to many members Chair Derek Barbadillo on 2 March at Buzz’s
of the Greater Houston Section. Original Steakhouse in Pearl City, Hawaii.
Section Directors Jerry Fulin presented Twelve members and guests attended. The
the Scholarship winners and Samuel R. Hawaii Section newsletter drafted by Jayme
(Roger) Jordan presented the Technicians J. Martin was the main topic for the evening,
of the Year. Greater Houston recognizes along with finalizing the Section Bylaws,
Level I, II, and III technicians separately. suggestions for speakers, and the “Who’s
Winners included Jason B. Burleson Next” Campaign.

Twelve members and guests attended the Hawaii Section’s 2 March meeting.

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 849
Participate
Participate in American section news
National Standards
Development
ASNT’s Standards Development
Committee (SDC) develops ASNT’s
standards, including ANSI/ASNT CP-
106: Nondestructive Testing —
Qualification and Certification of
Personnel, ANSI/ASNT CP-105; ASNT
Standard Training Outlines of
Nondestructive Testing Personnel.
ANSI/ASNT CP-189: ASNT Standard
for Qualification and Certification of
Nondestructive Testing Personnel and
ANSI/ASNT ILI-PQ: In-line Inspection
Personnel Qualification and
Certification.
If you wish to join the SDC and Attendees of the Kuwait Section’s technical presentation on 10 April in Fahaheel, Kuwait.
participate in the development of
American National Standards,
contact SDC Secretary Charles Kuwait Following gourmet pizza sponsored
K U W A I T C I T Y, K U W A I T
Longo at clongo@asnt.org. More by Test Equipment Distributors, David N.
information is available at The Kuwait Section organized its third Hamilton gave an informative talk on the
www.asnt.org/publications/ technical presentation in the current various testing that his employer, Northwest
standards/standards.htm. program year (July 2016 to June 2017) on Testing, provides to the public through the
10 April at the Kohinoor Restaurant in building industry. He provided examples
Fahaheel, Kuwait, on “EMAT Guided Wave of some concrete and rebar testing and
Application For Incoloy, Alloy Furnace Tube explained the new use of carbon fiber rein-
Patents and Pipe Support Inspection.” The presen-
tation was delivered by S. Gunasekaran, a
forced polymers and the tests these new
materials undergo. Hamilton explained the
renowned and valued NDT professional. use of radiation to test the density of soil as
Have you been awarded a Shanmugom S. Murugan introduced the well as the use of ultrasonics to test the
patent? speaker to the audience. integrity and characteristics of concrete to
If you have recently been granted a The program was sponsored by ensure the materials meet the various ASTM
new patent by a government patent the Section and about 17 professionals standards imposed for the safety of the
office, we invite you to let us know attended the meeting. Section Chair public. Hamilton’s presentation was very
about it. We are looking for patents Al-Enezi Nayef Ma’ashi appreciated the well received by the group.
that describe innovations in the speaker’s effort to deliver the presentation
science and practice of nondestruc- in a comprehensive and interactive manner.
tive testing. You can send a few
paragraphs describing the invention Lewis & Clark
and its range of applications, and a PORTLAND, OREGON

copy of the patent document (or if it On 10 April, eight members of the Lewis &
was issued by the United States Clark Section met at Flying Pie Pizzeria in
Patent and Trademark Office, you Portland, Oregon for the monthly section
can just give us the patent number). meeting. During the meeting, Emery E.
E-mail to ndeguy@yahoo.com with Roberts, Region 16 Regional Director, gave a
“ASNT M.E. New Patents” in the brief talk regarding upcoming opportunities
subject line. provided by ASNT for Section leadership and
the benefits of the various Sections sending
For more information on the
representatives to the upcoming Regional
patents, go to the U.S. Patent and
Planning Meeting. Roberts also highlighted
Trademark Office website at David N. Hamilton (left) received a small
the improvements ASNT has made in the
www.uspto.gov. token of appreciation for his presentation to
way of electronic certification exams and the Lewis & Clark Section from Michael
instantaneous results of those exams. Dunbar, Section Treasurer.

850 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
ASNT President David R. Bajula addressed the Minnesota Section at its 23 March dinner meeting.

Minnesota
MINNEAPOLIS, MINNESOTA
Seventeen members, students, and guests
attended the Minnesota Section dinner
meeting on 23 March at the American
Legion in Chanhassen, Minnesota. The
Section was honored to host David R.
Bajula, 2016–2017 ASNT President, as the
featured speaker. Bajula presented an
interesting and informative presentation
Members and guests of the April meeting of the Mohawk Hudson Section.
titled “The Ultimate Safety Moment,”
including an overview and discussion on
honesty, excellence, accuracy, respect, and Elizabeth Quadracci. The company has 39 and Chair of the Board of Directors Kevin D.
teamwork (H.E.A.R.T.); ASNT’s strategic printing facilities in the United States, as Smith gave a talk on Alloy Analysis with XRF
plans and goals; ACCP certification well as facilities throughout Europe, Canada, and LIBZ technology. Smith brought along
program; and ASNT’s Center for Excellence. and Latin America. Quad/Graphics prints equipment to demonstrate. An evening of
The Section Board also met to elect a new numerous magazines, including learning and fun was enjoyed by all.
slate of Officers/Directors and to identify BusinessWeek, Milwaukee Magazine (a title At the 28 March meeting, Stephen Pflanz,
meeting and tour dates for the upcoming the company owns and self-publishes), the regional sales manager for Carestream
year. Time, Sports Illustrated, People, and Maria NDT, gave a talk on changing from film radi-
Trinidad. One of their locations outside ography to computed radiography. The
Mohawk Hudson Wisconsin is in Saratoga Springs, where meeting was attended by 28 members.
S C H E N E C T A D Y, N E W Y O R K many of the nation’s top catalogers and
The April meeting of the Mohawk Hudson publishers are concentrated. North Atlantic
Section included a visit to Quad/Graphics, SHEFFIELD, UNITED KINGDOM
a printing company in Saratoga Springs, Narragansett Bay Members of the North Atlantic Section
New York, followed by dinner at El PROVIDENCE, RHODE ISLAND travelled to Silverwing (part of the Eddyfi
Mexicano Restaurant, also in Saratoga The Narragansett Bay Section held a Group) for a section meeting. Based in the
Springs. Quad/Graphics is an American meeting on 28 February at the Atwood Grill Wales’ second city, Swansea, Silverwing
printing company based in Sussex, in Johnston, Rhode Island. There were 25 has a global presence in the tank inspec-
Wisconsin. It was founded by Harry and members in attendance. Past President tion market.

Attendees of the North Atlantic Section’s meeting, held at the Silverwing (part of the Eddyfi Group) facilities in Swansea, Wales.

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 851
section news

Jim Costain, Silvering’s VP Sales, Old Dominion


together with Jonathan Jones, Training RICHMOND, VIRGINIA
Manager, showed the Section around their
impressive facilities. In addition to On 27 March, 12 members and guests
building and shipping equipment from of the Old Dominion Section gathered at
their Swansea base, Silverwing, in partner- Calabash Seafood in Mechanicsville,
ship with the South West School of NDT, Virginia, for a technical presentation on
offer accredited training and examinations full matrix capture and the total focusing
in magnetic flux leakage. method for ultrasonic testing from Alan
Following the tour, Neil Pearson took Caulder of Advanced OEM Solutions.
the Section through the tank mapping Region 3 and 4 Regional Director William F.
software, which processes data from the Via, Jr. was also in attendance, and
tank floor inspection systems. The data brought the Section up to speed on the
handling capabilities triggered a lot of actions of ASNT. At the end of the meeting,
discussion and questions. The Section Caulder was presented with a traditional
visit coincided with the release of the Jefferson Cup from the Section.
Scorpion II, a magnetic UT crawler for tank
walls utilizing a dry coupled probe. In a Pacific Northwest
demonstration, Pearson removed the SE ATT L E , WA S H I N GTO N
batteries so that the engineers present Twenty-five members of the Pacific
were able to inspect the inside of the Northwest Section gathered at the Old
equipment. Attendees were also able to Spaghetti Factory in Tukwila, Washington,
explore the Phased Eddy Current Array to listen to the presentation entitled “Full
system – LYFT and the FloorMap. Matrix Capture and the Total Focusing
The section would like to thank Jim Method” by Alan Caulder of Advanced
Costain, Jonathan Jones, Stefan OEM Solutions. Full Matrix Capture (FMC)
Parmentier, and Neil Pearson for hosting is hardware data acquisition of phased
the visit. (Officially, it was highly educa- array ultrasonic testing data and Total
tional–but really, it was like leaving Focusing Method (TFM) is a software post-
children alone in a toy shop!) processing of the data captured by FMC.
The data may be post processed years
after capture, if necessary with new

Old Dominion Section Chair Doug A. McAvoy, Jr. (left) presents a traditional Jefferson Cup to
Alan Caulder, who presented at the Section’s 27 March meeting.

852 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
Vice Chair Kathy Ferguson (left) presents an ASNT pen and pencil set and section coin to the
evening’s speaker Alan Caulder.

From left: Pittsburgh Section Chair John A. Markanich; James V. Pellegrino, RJ Lee Group, Inc.;
and Donald C. Stoll, AWS Chairman.

generation software. TFM is an improve- Pittsburgh


P I T T S B U R G H , P E N N S Y LV A N I A
ment of the synthetic aperture focusing
technique. Indications, which may be inter- The Pittsburgh Section held a meeting on
preted as a planar discontinuity when 14 March. It was a joint meeting with
processed with the TFM algorithms, may American Welding Society at the RJ Lee
turn out to be two or more rounded indica- Group, Inc. in Monroeville, Pennsylvania.
tions. The trained operator can thus make The Section would like to thank the host,
a correct interpretation of data. Among the James V. Pellegrino, and many others at RJ
members in attendance were six students Lee Group, Inc., for the tour of their facili-
and two instructors from the nondestruc- ties and the excellent presentations at the
tive testing club at Clover Park Technical various stations. RJ Lee Group, Inc., is an
College in Lakewood, Washington, industrial forensics analytical laboratory
Puyallup campus. After Caulder’s presenta- and scientific consulting firm. Dinner was
tion, he answered questions from the held at Palmieri’s Restaurant. w x
audience.

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 853
awards & honors

Larry G. Olsen Ralph M. Booth II Jennifer Anaya

Charles N. Sherlock actively involved in student outreach. aggregate activities, though not neces-
Meritorious Service Olsen has also served as Chair of the sarily in any single year. Activities
Awards and Nominating Committees performed as a function of an elected
Recognition within the San Diego Section. In 2001, office or paid position shall not be consid-
2017 winner Larry G. Olsen is the quality Olsen received the San Diego Section ered. In 2004, the recognition was
engineer supplier at Northrop Grumman Chairman’s Meritorious Service Award. renamed in honor of its first recipient,
Corporation. He holds ASNT NDT Level III On the national level, Olsen has been Charles N. Sherlock. Except in extreme
certification in PT, RT, and UT. Olsen is a a leader in the Section Operations Council, extenuating circumstances, no more than
dedicated member of ASNT, serving in beginning as the Chair of the Section one recognition shall be made in any
myriad roles at both the national level and Management Division from 1998–2002. calendar year. Nominations for this recog-
within the San Diego Section. He currently He has also been a frequent speaker at nition may be made by members of the
serves as Board Member and Director at the Regional Planning Conference, and headquarters staff, Board of Directors,
Large of the San Diego Section, where he most recently served on the Section councils, the Awards Committee, local
is an RT instructor and is involved in the Operations Council and Awards sections, or by any ASNT member.
website, publications (including the Committees. Olsen is also an ASNT Fellow
yearbook and newsletter), and student (2005) and an ASNT Mentor (2007). Recognition for the
outreach. Olsen received a certificate in Advancement of Active
Olsen has served in leadership roles in Radiologic Technology from Creighton
the San Diego Section for over two Memorial Hospital in 1972. In addition to
Military and Veterans in NDT
decades, beginning with his position as his longtime work with ASNT, Olsen is a 2017 winner Ralph M. Booth II is an
Board Member and Director at Large from member of ASM International and ASTM NDT Engineer/Responsible Level 3 at
1995–1996. Since then, Olsen has served International, and has been a member of Senior Aerospace Ketema. He holds
as Secretary, Treasurer, Chair, and Chair of the American Welding Society. ASNT NDT Level III certification in PT and
the Regional Planning Committee for the RT, and holds NAS 410 Level 3 certifica-
San Diego Section, as well as serving as About the Charles N. Sherlock tion in the same methods. He also
Board Member and Director at Large from Meritorious Service Recognition holds Level 3 VT certification from his
2000–2006 and from 2011 to the present. The Charles N. Sherlock Meritorious employer, as well as Visual Weld
In that time, he has given numerous Service Recognition provides recognition Inspector Specialist/Trainer certification.
presentations, taken on leadership roles at for an individual’s outstanding voluntary He is a member of ASNT’s Veterans
Regional Planning Meetings, and been service to the Society, through single or Ad-Hoc Committee.

854 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
Booth began his nondestructive Recognition for the attended many digital imaging and ASNT
testing career when he completed the Advancement of Women in National Conferences and recently made a
Nondestructive Inspectors School in the presentation on computed tomography at
US Marine Corps in September 2002.
NDT the 75th Anniversary of ASNT in Long
Shortly after, he was deployed to Iraq as a 2017 winner Jennifer Anaya is the vice Beach, California.
nondestructive inspection (NDI) technician. president and co-owner of Alloyweld
After completing a tour of instructor duty at Inspection Company Inc., located in About the Recognition for the
NDI School in Pensacola, Florida, Booth Bensenville, Illinois. Anaya grew up around Advancement of Women in NDT
entered the nondestructive testing (NDT) nondestructive testing since her father The Award for the Advancement of Women
field with a temporary part time job as a started a nondestructive testing laboratory in NDT recognizes individuals or organiza-
Level II PT inspector for Chromalloy in San and welding shop in 1968. Her first task in tions who encourage women to enter and
Diego, California. Booth went on to work in nondestructive testing was to process film thrive in the field of NDT, either through
the X-ray industry at Senior Aerospace by hand after school and on weekends. creation and/or implementation of
Ketema in El Cajon, California. While he After high school graduation, her father programs that provide educational or
was working these full-time jobs, Booth asked her to help out temporarily in the career advancement opportunities in NDT
obtained training and certification until he X-ray department. That temporary service that may not otherwise be available to
reached Level III. has now lasted 33 years. For 15 years, women or through leading by example of
Booth is dedicated to helping veterans Anaya performed film X-ray inspection. In how women can not only have a career in
transition into the workforce, and helps 1998, she obtained one of the first digital NDT but also contribute greatly to NDT,
those aspiring to move into the NDT field computed radiographic systems. She has ASNT, and creating a safer world. w x
with understanding what qualifications made it her mission to hire as many
they need, where to get training, and women as possible for positions at the
where to find a job. His ability to reach company. Over the years, she has trained
large numbers of military NDI technicians
has made him a widely known resource for
helping military veterans find employment
many women in X-ray and key positions in
Alloyweld. Many of those women were
trained to perform both film and digital
Write Us
in NDT. Booth joined Jocelyn Langlois’ X-ray inspection, including her daughter
Veterans Committee at the 2016 Annual Amanda, who has recently begun a career
Conference in Long Beach, California. He is in radiography.
also an active member of the San Diego Along with raising four daughters
Back to Basics Articles
Section. and serving as a local school board Needed
president, Anaya also pioneered the way
About the Recognition for the in computed tomography in 2013 after Materials Evaluation is soliciting
Advancement of Active Military obtaining a new system. She is an submissions for its “Back to Basics”
and Veterans in NDT NAS-410, Level 3 in film, computed radiog- department. “Back to Basics” are
The Award for the Advancement of Active raphy, and digital DDA radiography, and tutorial articles written to introduce
Military and Veterans in NDT recognizes has been qualified as an AWS Certified the reader to the fundamentals of
individuals or organizations who Radiographic Interpreter since 2009. an NDT method, application, or
encourage active military and veterans to Anaya also serves on ASTM E07.01 and as technology, or to act as a refresher
enter and thrive in the field of NDT, either secretary for the ASTM E07.02 committee for those already experienced in the
through creation and/or implementation for Reference Radiographs. Her local
subject. Articles or ideas may be
of programs that provide educational or involvement with ASNT includes serving as
sent to: Materials Evaluation, ASNT,
career advancement opportunities in NDT chair of the Chicago Section from 1999–
1711 Arlingate Lane, P.O. Box
that may not otherwise be available to 2000 and as treasurer ever since then.
active military and veterans or through She has worked many outreach programs, 28518, Columbus, OH 43228-0518;
leading by example of how active military including the IIT Engineering Week (800) 222-2768 X207; fax (614)
and veterans can not only have a career in program each year, which introduces grade 274-6899; e-mail kbalkin@asnt
NDT but also contribute greatly to NDT, school and high school students, girls in .org.
ASNT, and creating a safer world. particular, to nondestructive testing as a
career, as well as at the local high school
through ASNT. On a national level, she has

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 855
awards & honors

ASNT Award Winners


The 2017 class of ASNT Fellows is Charles N. Sherlock Meritorious
Complete information on all John C. Aldrin, Martin T. Anderson, Service Recognition
awards is on pp. 250–265 of the David A. Fry, Edward R. Generazio, The Charles N. Sherlock Meritorious
February 2017 issue of Materials Thomas J. Larkin, Xavier Maldague, Service Recognition provides recogni-
Evaluation. Other 2017 ASNT Lawrence E. Mullins Sr., Mark A. tion for an individual’s outstanding
award winners may be Ormrod, and Mark R. Pompe. voluntary service to the Society,
announced at a later date in the through single or aggregate activities,
Awards & Honors pages. Recognition for the Advancement though not necessarily in any single
of Active Military and Veterans in year. In 2004, the recognition was
NDT renamed in honor of its first recipient,
The Recognition for the Advancement of Charles N. Sherlock.
ASNT Announces Award Winners Active Military and Veterans in NDT The winner of the 2017 Charles N.
The American Society for recognizes individuals or organizations Sherlock Meritorious Service
Nondestructive Testing is pleased to who encourage active military and Recognition is Larry G. Olsen.
announce the following award winners. veterans to enter and thrive in the field
These award winners will be recognized of NDT, either through creation and/or Engineering Undergraduate
at the ASNT Annual Conference 2017 in implementation of programs that Award
Nashville, Tennessee. provide educational or career advance- The Engineering Undergraduate Award
ment opportunities in NDT that may not was created to provide an incentive to
50-year Member Recognition otherwise be available to active military engineering undergraduate students
The 50-year Member Recognition and veterans or through leading by enrolled in colleges and universities in
acknowledges individuals who have example of how active military and the United States with recognized engi-
dedicated their careers to ASNT and its veterans can not only have a career in neering programs..
mission of making the world a safer NDT but also contribute greatly to NDT, The winners of the 2017
place. This recognition was established ASNT, and creating a safer world. Engineering Undergraduate Award are
to honor loyal members with 50 or The winner of the 2017 Recognition Christopher Ingemi, Elliott Jost, and
more years of membership who have for the Advancement of Active Military Krysztof Mazur.
contributed to the nondestructive and Veterans in NDT is Ralph M.
testing (NDT) industry and the Society Booth II. Faculty Grant
through their knowledge and dedica- The Faculty Grant is awarded to provide
tion decade upon decade. Recognitions Recognition for the Advancement incentive to faculty members of engi-
are presented at the awards banquet at of Women in NDT neering or science programs at US
the ASNT Annual Conference. The Recognition for the Advancement of universities and colleges to revise their
The recipients of the 2017 50-year Women in NDT recognizes individuals or existing NDT courses or to develop new
Member Recognition are Thomas J. organizations who encourage women to courses to teach NDT and NDE.
Davis, Thomas J. Flaherty, Jerry L. enter and thrive in the field of NDT, The winners of the 2017 ASNT
Nelson, Roy Odell, and Noel A. Tracy. either through creation and/or imple- Faculty Grant are Yiming Deng and
mentation of programs that provide Lalita Upda, of Michigan State
ASNT Fellow educational or career advancement University, based on their proposal for
A Fellow of ASNT is an individual opportunities in NDT that may not “Development of Electromagnetic NDE
member of the Society who has demon- otherwise be available to women or Sensor Technologies Course at
strated outstanding professional through leading by example of how Michigan State University”; and Tsuchin
distinction and who has made women can not only have a career in Philip Chu, of Southern Illinois
continued significant contributions to NDT but also contribute greatly to NDT, University Carbondale, based on his
the advancement of NDT in areas such ASNT, and creating a safer world. proposal for “Development of a New
as management, engineering, science, The winner of the 2017 Recognition Course for Engineering Students, ME/CE
education, administration, or planning. for the Advancement of Women in NDT 486: Introduction to Nondestructive
is Jennifer Anaya. Testing.”

856 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
Fellowship Award The lecture is traditionally presented accomplishing by acting as mentors. With
during the ASNT Annual Conference. the understanding that mentoring may
The ASNT Fellowship is a cash award The recipient of the 2017 Mehl Honor take many forms, the following eligibility
granted to an educational institution to Lecture is Richard H. Bossi. categories have been established:
fund specific research in NDT at the post- Individual – Assisting one or more
graduate level (M.S. or Ph.D.). Academic Lou DiValerio Technician of the Year individuals to reach goals in the NDT
institutions with graduate educational Recognition industry that they may have not otherwise
research programs are invited to submit The Lou DiValerio Technician of the Year attained.
proposals each year. Recognition gives recognition to ASNT Group – Providing positive guidance
The winners of the 2017 ASNT members who are deserving technicians, to a group such that a goal of significant
Fellowship Award are Brigham Young encouraging their continued participation value to ASNT or to the NDT industry is
University (Brian Mazzeo, advisor; Jeffrey in the Society. This recognition was achieved by that group.
Barton, student); Texas A&M University renamed in 1995 to honor Louis R. Indirect – Providing mentoring oppor-
(Dallas N. Little and Stephen Sebesta, DiValerio, who remarkably impacted the tunities for others by creating an environ-
advisors; Bryan Wilson, student); Virginia Society in his 23 years of membership ment that fosters and encourages such
Tech (Pablo A. Tarazaga, advisor; Rodrigo with his dedication and willingness to relationships with positive outcome.
Sarlo, student); Michigan State University serve. Nominees for the recognition must The winners of the 2017 Mentoring
(Lalita Upda, advisor; Saptarshi hold a position of employment that corre- Award are David R. Blosser, David L.
Mukherjee, student); and Missouri sponds to general guidelines similar to Culbertson, Juan R. Diaz, Jerry Fulin, and
University of Science & Technology (Reza those described by Recommended Practice William H. Spaulding.
Zoughi, advisor; John R. Gallion, student). No. SNT-TC-1A for defining the primary
duties and responsibilities of Level I, Outstanding Paper Recognition,
George C. Wheeler Excellence in Level II, and Level III technicians. The Materials Evaluation
Personnel Certification Recognition recognition recipient is an individual The purpose of the Outstanding Paper
The George C. Wheeler Excellence in who has distinguished himself or herself Recognition is to encourage a high degree
Personnel Certification Recognition recog- by showing exceptional merit either as an of effort toward technical, educational, or
nizes individuals who have made signifi- NDT technician or through service to the managerial achievement in NDT through
cant contributions to the development Society. publication in Materials Evaluation.
and advancement of professionalism of Nominations for the recognition are Recipients of the recognition are selected
ASNT’s programs for the qualification and made jointly by the technician’s employer on the merit of written contributions
certification of personnel for NDT. This and the local sponsoring section, and published by the Society during the
Recognition honors George C. Wheeler, must include supporting documentation previous calendar year. Selection is based
who authored “A Guide to Personnel attesting to the fact that the nominee is a equally on the material’s originality,
Qualification and Certification.” practicing NDT technician. Presentation of usefulness, and clarity, and on the appro-
The recipient of the 2017 George C. the recognition is made at the ASNT priateness and accuracy of its supporting
Wheeler Excellence in Personnel Annual Conference. material. The recognition is presented
Certification Recognition is Darrell W. The winner of the 2017 Lou DiValerio during the Annual Conference.
Harris. Technician of the Year Recognition is The winners of the 2017 Outstanding
Michael J. Diaz. Paper Recognition for Materials Evaluation
Mehl Honor Lecture are Pietro Evola, Ambra Vandone, and
ASNT established the Mehl Honor Lecture Mentoring Award Piervincenzo Rizzo for their paper, titled
in honor of the outstanding research in The Mentoring Award was established to “Fractal Analysis Applied to Laser Spot
the field of gamma radiography and recognize those people in the Society Thermography,” published in Materials
countless other contributions by Robert F. working to encourage others to reach Evaluation, Vol. 74, No. 3, March 2016,
Mehl. This honor is presented every odd- goals they may have otherwise not sought pp. 409–417.
numbered year by the Board of Directors and to offer the rest of the membership
to outstanding persons in the field of NDT. an example of what they could be

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 857
awards & honors

ASNT Award Winners

Outstanding Paper Recognition, Philip D. Johnson Honorary professor emeritus of the Ohio State
RNDE Member Recognition University. The recognition is presented
The purpose of the Outstanding Paper An honorary member is a person of to the recipient during the ASNT Annual
Recognition is to encourage a high acknowledged eminence in the domain Conference.
degree of effort toward technical, covered by the Society or is one who The winner of the 2017 Robert C.
educational or managerial achievement has been recognized as a benefactor to McMaster Gold Medal is Shant
in NDT through publication in RNDE. the Society through services such as Kenderian.
Recipients of the recognition are being a national officer. In 1990, this
selected on the merit of written contri- recognition was renamed in honor of Young NDT Professional
butions published by the Society during Philip D. Johnson, who co-founded Recognition
the previous calendar year. Selection is ASNT and nurtured it through its first The purpose of the Young NDT
based equally on the material’s origi- three decades. This recognition is the Professional Recognition is to recognize
nality, usefulness, and clarity, and on highest that the Society bestows. individuals whose initial career contri-
the appropriateness and accuracy of its The winner of the 2017 Philip D. butions exemplify high standards of
supporting material. The recognition is Johnson Honorary Member Recognition excellence in the areas of professional
presented during the Annual is Raymond G. Morasse. achievement and meritorious service.
Conference. The recognition is given to supervisors,
The winners of the 2017 Robert C. McMaster Gold Medal educators, managers, researchers,
Outstanding Paper Recognition for The Robert C. McMaster Gold Medal consultants, developers, and others
RNDE are Nicole Martino, Ken Maser, was established by ASNT to provide who are ASNT members with five to ten
Ralf Birken, and Ming Wang for their recognition to a person who has made years of involvement in the NDT
paper, titled “Quantifying Bridge Deck an outstanding contribution, or who industry. Recognition applicants must
Corrosion Using Ground Penetrating has rendered meritorious service, to be sponsored by a local ASNT section,
Radar,” published in RNDE, Vol. 27, any area in the field of nondestructive council or national committee.
No. 2, 2016, pp. 112–124. testing or to the Society. Beginning in The winner of the 2017 Young NDT
1990, the recognition has been given in Professional Recognition is Ehsan
honor of the eminent ASNT Past Dehghan Niri. w x
President Robert C. McMaster,

858 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
New ASNT Certificate Holders
Below are personnel who have recently obtained their initial ASNT certifications. This list includes new certificate holders that were
added to the ASNT database through 1 June 2017. Each certificate holder’s current certification information can be found on the
ASNT website at www.asnt.org/certlist.

ACCP Level II Matthew Murphy Marty Anderson Graham C. Lee


Dustin Anderson Alvan V. Peterman Alan Patrick Andrews Abdur Rab Lone
Leo Bissonette III Jeremy Pittman Dhinakaran Ayyalusamy James W. McCoy, Jr.
Dan Brazys Justin Proctor Robert Begeny Tuan Anh Nguyen
David Brooks Narongsak Saeteaw Maxence Benzaria Surendra Kumar Puli
Andrew D. Casto Richard Sells Paul Coggin Vedamoorthy
Claudio Chavarria Mendoza Jeffrey Tyler Kenneth R. Criss Sean Thomas Radigan
David Dade Cory Vidler Justin Curtis Naseer Khaleel Rahman
Daniel Davenport M. Justine Diraviaraj Edward E. Ramirez
Gibbs N. Dike ASNT NDT Level II Meagan Fitzgerald Justin M. Rogers
Nicholas Dinsmore Daniel Stephen Christensen James S. Hall Pierre Servais
Clinton L. Duckworth Jorn Visser George Kenneth Hodges James C. Smith
Ivan Estupinan Payaam Jahanbazi Mustafa Succaria
Randy Finzel ASNT NDT Level III Sahabudeen Jawahar Ryan Wiess
Joshua Hughes Radwa Atef Abdel Wahab Soham Jobanputra Vineet Yadav
Antonio Jaroso David W. Anderson Rajasekar Ranjit Joshi

860 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
BEYON
x ME FEATURE
w

D NDT Opportunities for


Nondestructive Evaluation:
Quantitative
Characterization
by Eric A. Lindgren

I
magine finding a piece of material while out on a hike with family or
friends in a local park. The material is unlike anything you have seen
before and appears to be unique in the way it looks and feels. Your
curiosity is triggered; what is this? Is it something of value that was lost
by a previous hiker? Is it a small piece of a meteorite? Is it something a little
more nefarious that requires alerting law enforcement? With a portable probe
you are carrying in your pack, you touch the material and immediately a
wealth of information becomes available: material type, composition,
microstructure, properties, processing, history, and past use. Each value,
including uncertainty bounds, provided by the portable instrument enables
you to understand what you found. This approach to characterization was the
basis for a line of questioning used by Robert Green of John Hopkins
University (now retired) during oral qualifying exams for his doctoral students
and illustrates the potential of using nondestructive testing-based (NDT)
methods for quantitative characterization.
When considering the above future scenario, it is important to ponder for
a moment what is meant by quantitative characterization. As the topic of a
Photo credit: Eric B. Shell, KBRwyle

special issue of Materials Evaluation, a number of readers may question if this


is new and whether current practice already enables quantitative information
to be obtained using NDT methods. Nondestructive testing has a rich history
of use across multiple industries. It is commonly used to assure manufac-
turing quality and is used extensively in the sustainment of deployed assets,
including aerospace, power, oil and gas, and transportation. In addition,
inspections testing is common practice and provides a key input in the safe

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 863
ME FEATURE w
x opportunities for nde

management of assets across all industries. For the nondestructive quantitative materials/damage charac-
US Air Force, nondestructive inspection capability for terization regardless of scale.”
safety-of-flight critical locations is one of approxi- From this author’s perspective, each of the terms
mately seven inputs required for risk management has a specific function in this definition. Digitally
(safety) of the structural integrity of aircraft managed enabled refers to the need for all the possible data
by damage tolerance (Lindgren, 2007). With the from an NDT instrument to enable the inversion to
broad-based use of NDT, a reasonable question to ask occur. This includes the use of raw data, whether it is
is why there is the emphasis on characterization in radio frequency waveforms for ultrasound, impedance
this issue. A direct answer is there is a growing need planes for eddy current, or thermal diffusion values for
across multiple industries to move beyond detection, infrared imaging. Digital measurements enable the
and better support both manufacturing quality “use of advanced data processing and analytics in the
assurance and sustainment with quantitative evalua- analysis of the data to assist in determining the char-
tion of the material state. acteristics of the discontinuity or material properties
Therefore, the scope of this article is to review (states) of interest” (Katt, 2016).
some definitions of terminology as the same word(s) Reliable refers to the use of statistical metrics to
can often be used to define different things. For measure accuracy. Even if the characterization process
example, industrial users of NDT and academic resorts to the use of pixel counting or other simplified
researchers in the same field can infer different methods to size a discontinuity, there needs to be a
meanings from the same words. This will be followed metric that provides the end user with an estimate of
by a summary of some of the main technical chal- the accuracy of the result. For detection there is the
lenges to realize quantitative characterization from the well-known probability of detection (POD) evaluation
author’s perspective. This list may not be comprehen- as noted in other work (US Department of Defense,
sive and any feedback on these challenges is always 2009). POD evaluation has become the accepted
welcomed. The final section of this introductory article means to determine the statistical capability of any
will identify possible opportunities for research, devel- NDT procedure when the objective is to detect a
opment, and engineering to realize the desired capa- discontinuity. Similar metrics using designed experi-
bility. Again, this list is not to be construed as ments and incorporating best practices from statistics
comprehensive, but reflects the opinion of the author have also been defined for nondestructive evaluation
and areas that are identified as having significant (NDE) characterization (Medina et al., 2011).
impact on addressing the identified challenges. The next few words in the MSA definition are more
familiar to the NDT community. Nondestructive is self-
Definitions evident to our community, but needs to be reinforced
To ensure there is a common set of meanings to the with those who would use the outcome of the charac-
words commonly used when addressing quantitative terization process. Quantitative refers to the numerical
characterization via NDT-based methods, the following nature of an output that is more than an indication of
terms are discussed in greater detail. As a definition, something being present or not present.
inversion refers to “the process whereby one starts Materials/damage indicates that the discontinuity
with measured data and then estimates the size (or being characterized can be more than a typical discon-
other characteristics) of a discontinuity” (Thompson, tinuity found using NDT methods. NDT measurements
2008). This is the process by which an NDT signal is have the power to perform materials level characteri-
converted to information regarding a discontinuity or a zation. Representative examples include the measure-
material property, and is what makes quantitative ment of elastic moduli from ultrasound and
characterization possible. conductivity from eddy current. However, research in
This capability has led to a new term in the field of the capabilities of NDT to do not only direct measure-
NDT called materials state awareness (MSA). A recent ments, but also more indirect measurements through
workshop was held under the auspices of the Defense advanced interpretation methods, enables features
Materials Manufacturing and Infrastructure Standing like measurement of microstructure of metals (Panetta
Committee of the National Materials and et al., 2014) and ply-by-ply features in fiber reinforced
Manufacturing Board in the Division on Engineering composites to be determined (Nelson and Smith,
and Physical Sciences of the National Academies of 2014).
Sciences. The rapporteur’s summary of the workshop The word characterization is the theme of this
was published by the National Academies Press special issue and indicates the objective is to expand
(Katt, 2016), and MSA was defined in its announce- the capability of NDT beyond detection of discontinu-
ment of the workshop as “digitally enabled reliable ities to the ultimate capability of accurately identifying

864 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
the nature of the discontinuity. This is a large change enable the inversion of the NDT signal into information
in the overall perspective of value that NDT can bring regarding the material and/or discontinuity.
to new materials development and to the life manage- Therefore, there is a need to expand research and
ment of structures, increasing the return on the cost of development of NDT-based quantitative characteriza-
performing NDT to the end users. tion to address all possible factors influencing the
Lastly, the definition includes the phrase response when assessing a feature of interest. Most
regardless of scale. This is to confirm that NDT previous research efforts performed to explore the
measurements span a broad range of length scales, possibility of characterization used a simple experi-
such as fourier transform infrared spectroscopy (FTIR), mental approach of testing one factor at a time in
which can detect changes in materials at an atomic laboratory environments. Typically, these measure-
level (Banks et al., 2016), to visual detection methods ments occur by recording signals before and after the
which are used for macroscale features, typically single parameter change, such as a change in a
greater than a few centimeters. Another representative residual stress state or the insertion of a representa-
example of how advanced research can expand tive damage state. In the case of the atomic level
beyond generally accepted capabilities can be found measurements mentioned in the previous section, the
in ultrasound. It is common to consider that the limits change was limited to thermal exposure for differing

there is a need to expand research and


development of NDT-based quantitative
characterization to address all possible factors
of ultrasound to detect features are on the order of time increments of the same ceramic test coupon. NDT
“a wavelength or larger” of the ultrasonic signal. literature is full of such successful measurements, and
However, developments in signal processing have the knowledge they provide toward understanding the
shown the capability to surpass this limit (Simonetti, effect of materials change on the NDT signal is
2006). valuable.
However, for most NDT measurements, there are
Technical Challenges for Quantitative many factors that affect the response of the NDT signal
Characterization in addition to the primary feature of interest. Examples
In specialized applications of NDT-based methods, include representative changes in the measurement
preliminary measures of quantification can be made. system as applied outside a laboratory environment,
However, these applications are for parts with special- the geometry and assembly of an actual system (as
ized geometry and/or certain material types. Even in opposed to a coupon in the laboratory), and the
these scenarios, the ability to place a metric on the complexity and variability of the feature of interest.
accuracy of the characterization is limited. Thus, when This latter factor can be especially challenging when
considering the concept of characterization, there is considering the scale of the feature of interest. If it is a
need to include not just the parameter being quanti- damage state, the variability will be a function of the
fied, such as length and depth in the case of a fatigue operational conditions of the structure in question. For
crack in a metallic structure, but also a statistical many applications, especially in military aviation, the
metric of accuracy. For NDT, this is true when a signal, actual use profile can migrate away from the design
such as a radio frequency waveform in the case of requirements for the system. For microscale structural
ultrasound, is used to determine material features, features, small perturbations in any heat treatment
such as microstructure. In these scenarios, the quanti- and/or loading condition can introduce a change in
tative characterization extends beyond pixel counting the response of the NDT signal, confounding the rela-
in an image to additional mathematical processes to tionship between measurement and parameter of

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 865
ME FEATURE w
x opportunities for nde

X Y

Layers Z Z

a
Corner crack Fastener site X
θ

Probe
Y

Corner crack
A. NDT technique (measurement system):
1. NDT method
2. Transducer/probe design
3. Contact condition with part (direct, immersion)
4. Scan plan (directions, resolution, orientation)
B. Part geometry, material, and condition: C. Discontinuity characteristics:
1. Layer material, number, and thickness (shims) 1. Discontinuity number (number of cracks per site)
2. Outer layer surface condition (paint, corrosion) 2. Discontinuity type (cracks, electrical discharge
3. Fastener material/type/head condition machining notches)
4. Hole geometry (oblong, off-angled, surface conditions, 3. Discontinuity location (layer, location in layer–surface,
scratches, chatter, tool marks) midbore, eyebrow cracks)
5. Fastener hole fit (asymmetric fit, irregular contact 4. Discontinuity orientation (around fastener site, skew
conditions/loading, sealant) angle from normal)
6. Gaps/sealant between layers (aging) 5. Discontinuity dimensions (length, aspect ratio)
7. Presence of metal shavings 6. Material within discontinuity (sealant, paint, fluids)
8. Bushings, residual stress around holes 7. Discontinuity morphology (regular, irregular)
9. Proximity of adjacent fasteners and edges 8. Discontinuity conditions at crack faces (contact
10. Presence and condition of repairs conditions, residual stress)

Figure 1. Parameters that can influence the nondestructive testing signal from a fatigue crack in a two-layer structure. Labels X, Y, and Z show
orientation; a = crack length; b = crack height.

interest. Figure 1 is an example that shows the range previously attempted. To optimize these studies,
of factors that can affect a relatively simple ultrasonic statistical methods to determine optimal number of
test of a two-layered structure of a representative test articles is needed and is known as design of
aircraft structure (Lindgren, 2007). experiments (DOE). For those immersed in various
For these reasons, inversion from the signal statistical methods, such as Six Sigma, this is not new.
to quantitative metrics of interest is frequently an However, the use of these approaches is less common
ill-posed inverse problem; more factors affect the to most NDT research efforts.
measurement than can be accounted for in the meas- When properly designed, the range of experimen-
urement by itself. This is especially true when the tation can be extremely extensive. Factors that need to
inversion is used for signal responses from complex be addressed include the equipment capabilities,
structures or complex features of interest. This such as electronics, sensors, and coupling between
challenge opens a whole new area of need for the the sensor and the material being interrogated. These
future state of NDT research and development, namely are common parameters considered in most labora-
the introduction of mathematical methods to address tory experiments as they are easy to understand and
uncertainty quantification when determining statistical quantify. However, additional parameters must be
accuracy of characterization. It also integrates addi- addressed to include both features of the item being
tional advanced mathematical methods, such as inspected and all aspects of the discontinuity of
sensitivity studies, at a much broader scale than interest that influence NDT measurements. For many

866 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
research and development should be
encouraged to realize the ability to quantify
material properties and/or discontinuities
using NDT-based methods.
research engineers, the full capture of all the key
attributes of the item being assessed is a challenge.
Part-to-part variability due to manufacturing, mainte-
nance, modification, repair, and/or use can have a NDT damage/ 3D Signal analysis
significant effect on the response of the NDT signal. In materials representation and uncertainty
characterization and validation quantification
addition, factors in the discontinuity can introduce a
significant amount of variability into the response,
such as the number, type, orientation, and
morphology.
The magnitude and range of variables makes an Model-driven quantitative representation of
empirical approach, using only experimental data, material/damage state with statistical metrics
quite challenging in terms of generating and assessing
a large number of samples to enable the effects of all
these parameters to be determined, even when using
a proper DOE approach. The emerging modeling capa- Figure 2. Simplistic visualization of integrating nondestructive testing with
bility for NDT, even at a relatively slow pace, has analytics to realize quantitative characterization of materials/damage regardless
of scale.
improved significantly over the past 10 years to allow
model-based sensitivity studies to be performed to
assess the impact of these variables on the measure- Opportunities for Quantitative
ment. In some cases, the impact could be relatively
Characterization
small and the variable can be discounted. In addition, As mentioned in the introduction, NDT has a rich
with this approach, the need for error propagation in history of use across multiple industries. As indicated
models needs to be carefully captured. Once again, in previous sections, the realization of quantitative
this is a new mathematical construct to be integrated characterization is possible with the ability to address
as a standard approach when performing these types current technical hurdles. However, for this to occur,
of sensitivity studies. there has to be a reason to need quantitative charac-
As can be seen from this discussion, the integra- terization using NDT-based techniques. Several
tion of capabilities from the applied mathematics representative examples that follow illustrate the
community, which includes computational need for a quick, effective, and nondestructive
modeling/simulation, statistical/regression analysis, method to characterize the material in question,
plus advanced analytics, represents a new frontier in not just examine it for the presence of discontinuities.
NDT. Using a very broad brush, it is the opinion of the It is important to note that this list is not inclusive, but
author that previous attempts to realize quantitative is intended to provide a few representative examples
characterization have taken nibbles at this, but that the where this capability would have significant benefit.
full integration of all the capabilities that can be brought This provides additional rationale for why research
to bear by the use of applied mathematics has been and development should be encouraged to realize
only initiated in the current research efforts within the the ability to quantify material properties and/or
sponsoring agencies. When these mathematical discontinuities using NDT-based methods.
methods are coupled with the maturing modeling A megatrend in manufacturing over the past few
capabilities, the rate of development of quantitative years is additive manufacturing. The promise of
characterization with statistical metrics will accelerate. additive manufacturing is the ability to build small
A simplistic representation of how all these items fit batches of critical, high value parts in a fast and cost-
together is shown in Figure 2 (Lindgren, 2016). effective manner, plus include the ability to tailor the

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 867
ME FEATURE w
x opportunities for nde

behavior of a subsection of a component to meet how it will perform and/or forecast possible emerging
specific performance criteria. This can be as simple as maintenance issues. To make this possible, the as-is
a localized build-up of material to complex designs as material state needs to have quantitative values as
a tortuous geometry with variation in material proper- inputs. This includes any damage present. This entire
ties within part segments. To realize this potential, collection of attributes is called damage state
NDT will have to be engaged to avoid current practices awareness. Once again, this requires reliable charac-
of extensive testing to qualify a material for a specific terization using NDT. Similar capabilities could be
application. For smaller lot production of a structural needed to characterize repairs once damage is
critical component, the desired properties will have to detected and to ensure no additional damage occurs
be confirmed in addition to using NDT to ensure due to the repair process.
discontinuities greater than the rejectable size are not Another concept to optimize maintenance actions
present, especially if the custom configuration is used on a system is called condition-based maintenance
to shave safety margins in the design of the (CBM). While the digital twin uses the current state to
component. forecast future states, CBM uses characterization of
In current practice for additive manufacturing the current state to tailor maintenance processes to
parts, much of this is performed via computed tomog- address only those issues that require action. As an
raphy. However, if specific fatigue parameters are analogy, this is comparable to modern automobiles
sought, it is likely that quantitative information that that have maintenance reminders that include
goes beyond the capability of current computed defining when to change oil as a function of driving
tomography systems will be needed. Similar scenarios style, temperature, and overall engine loads. With
exist for all types of specialized processes of material. these monitoring methods, oil changes can now occur
For high temperature metals, specific microstructure is over a broad range of mileage, even in excess of
required to ensure performance at elevated tempera- 16 093 km (10 000 miles). This is a significant change
tures. For fiber reinforced composites, specific configu- from previous practice, where the recommended
rations of the fibers in the matrix material are part of practice was to change oil every 4828 km (3000 miles)
the design process to deliver the desired performance with no consideration on how the car had been used.
of the component. Thus, there is a need for characteri- While initial CBM practices consider factors such as
zation to ensure the quality in these high-value, small loads, usage, and environment, future refinements of
lot production runs. this concept requires NDT to provide quantitative infor-
In addition, initiatives such as the digital thread mation regarding a material parameter and/or an indi-
and digital twin (Kobryn, 2017) are pathfinders for cation to determine the required disposition process, if
how systems can be managed in the future. The any, based on the condition of the component.
digital thread provides a means to track all digital
information regarding the manufacturing and sustain- Feasibility and Next Steps for Quantitative
ment of a component and system, including material Characterization
properties and disposition processes for any variance, There are institutions where development of the capa-
as in a parameter that deviates from the original bility to use NDT for characterization with statistical
design requirement, from the original design parame- metrics is underway. The US Air Force Research
ters. For high-value assets, the review of nonconfor- Laboratory (AFRL) is supporting research in this area
mance, such as an NDT indication, occurs on a through in-house and contracted work. Initial efforts in
periodic basis and if the variance is permitted, current this area are focused on turbine engine components
practice does not capture this variance. Within the US as these have less geometric variability than typical
Air Force, this typically occurs as part of the Materials structural components (Aldrin et al., 2016a). This
Review Board. builds on previous work sponsored by AFRL that
In addition, to refine life management of such demonstrated the feasibility of using model-based
assets, there is a growing need to capture the quantita- methods to characterize discontinuities (Aldrin et al.,
tive magnitude of the variance between the design and 2010). In this particular study, the object was to size
the as-manufactured and, ultimately, the as-maintained the depth of corrosion pits in the second layer of a
state. As this occurs with the article of interest being representative two-layered structure. The results
placed in service, the preferred method to capture this indicated that the depth could be determined using a
variance is NDT. Similarly, the digital twin concept multifrequency eddy current method to an accuracy of
provides a digital equivalent of a system in its as-is 3.5%. The outcomes of these initial studies indicate
state and then exercises the physics in the digital twin that model-based methods to characterize features in
model through various use scenarios to determine representative components is possible.

868 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
Next steps in this development are to continue Aldrin, John C., David S. Forsyth, John T. and Welter, “Design
and Demonstration of Automated Data Analysis Algorithms
adding complexity and other confounding factors that for Ultrasonic Inspection of Complex Composite Panels with
make inversion so challenging, even after decades of Bonds,” 42nd Annual Review of Progress in Quantitative
research in this area. The capability to perform Nondestructive Evaluation: Incorporating the 6th European-
American Workshop on Reliability of NDE, Minneapolis,
inversion can be facilitated by constraining sources of Minnesota, 26–31 July 2015, Vol. 1706, AIP Conference
confounding factors, such as use of automation to Proceedings, published online 2016b.
assist in manual probe placement (OC Robotics, Banks, H.T., Jared Catenacci, and Amanda Criner, “Quanti-
2017). Another capability assists in the review of large fying the Degradation in Thermally Treated Ceramic Matrix
Composites,” International Journal of Applied Electromag-
data sets to minimize inspector fatigue in their review netics and Mechanics, Vol. 52, No. 1–2, 2016, pp. 3–24.
(Aldrin et al., 2016b). In addition, the use of validated Katt, Robert J., National Academies of Sciences, Engi-
models, which are becoming more prevalent, and the neering, and Medicine, Applying Materials State Awareness
integration of advanced mathematical methods will to Condition-based Maintenance and System Life Cycle
Management, National Academies Press, Washington, D.C.,
enable the promise of characterization with statistical 2016.
metrics via NDT to become a reality. Kobryn, Pamela A. “Digital Thread and Sustainment,” avail-
Thus, in summary, there is a strong potential for able at http://meetingdata.utcdayton.com/agenda/viewab-
the use of NDT-based methods to quantitatively char- stract.asp?aid=41933&ID=airworthiness201776816699.
acterize materials properties and/or discontinuities in Lindgren, E.A., J.S. Knopp, J.C. Aldrin, G.J. Steffes, and C.F.
Buynak, “Aging Aircraft NDE: Capabilities, Challenges, And
materials. This has led to a new term in the field of Opportunities,” Review of Progress in QNDE, Vol. 26, AIP,
NDT called materials state awareness and its defini- 2007, pp. 1731–1738.
tion reflects this potential regardless of the scale of Lindgren, Eric A., “US Air Force Perspectives on Validated
the feature and/or property of interest. While it is NDE: Past, Present, and Future,” 42nd Annual Review of
Progress in Quantitative Nondestructive Evaluation: Incor-
recognized there are many hurdles that must be porating the 6th European-American Workshop on Relia-
addressed before this capability is realized, there are bility of NDE, Minneapolis, Minnesota, 26–31 July 2015,
multiple examples to justify why this area of research AIP Conference Proceedings, Vol. 1706, published online
2016.
needs to be pursued. Initial feasibility studies have
Medina, E. A., Aldrin, J. C., Santiago, J., Lindgren, E. A.,
shown there is potential to realize this capability. Buynak, C. F., Knopp, J. S., “Demonstration for Reliability
However, in doing so, it is important to recall that Assessment of Structural Health Monitoring Systems Incor-
multiple aspects of NDT technology should be brought porating Model-assisted Probability of Detection
Approach,” Proceedings of the 7th International Workshop
to bear on the problem to assist in the constraint or on Structural Health Monitoring, Ed. F.-K. Chang, Stanford,
even the elimination of confounding factors that could California, September 13-15, 2011, p 2460.
inhibit the use of NDT to quantify materials and/or Nelson, Luke J. and Robert A. Smith, “Three-dimensional
discontinuities. w x Fibre-Orientation Characterisation in Monolithic Carbon-
Fibre Composites,” 11th European Conference on Non-
Destructive Testing (ECNDT 2014), Prague, Czech Republic,
AUTHOR
6–10 October 2014, published on Ndt.net.
Eric A. Lindgren: M.S., Ph.D., (937) 255-6994; e-mail
OC Robotics, “RANDE - Non-destructive Inspection,”
Eric.Lindgren@us.af.mil.
accessed on 10 May 2017 from
www.ocrobotics.com/rande—nondestructive-inspection/.
REFERENCES
Panetta, Paul, Leslie Bland, Maureen Tracy, and Waled
Aldrin, J.C., H.A. Sabbagh, R.K. Murphy, E.H. Sabbagh, and Hassan, “Ultrasonic Backscattering Measurements of Grain
J.S. Knopp, “Sensitivity Analysis of Inverse Methods in Eddy Size in Metal Alloys,” TMS2014 Annual Meeting Supple-
Current Pit Characterization,” Review of Progress in QNDE, mental Proceedings, TMS (The Minerals, Metals & Materials
Vol. 29, AIP, 2010, pp. 771–718. Society), 2014.
Aldrin, John C., Eric B. Shell, Erin K. Oneida, Harold A. Simonetti, F., “Multiple Scattering: The Key to Unravel the
Sabbagh, Elias Sabbagh, R. Kim Murphy, Siamack Subwavelength World from the Far-Field Pattern of a Scat-
Mazdiyasni, and Eric A. Lindgren, “Model-based Inverse tered Wave,” Physical Review E, Vol. 73, No. 3, 2006, p.
Methods for Sizing Surface-breaking Discontinuities with 036619.
Eddy Current Probe Variability,” 42nd Annual Review of
Thompson, R. Bruce, “Back to Basics: The Role of Model
Progress in QNDE: Incorporating the 6th European-
Based Inversion,” Materials Evaluation, Vol. 66, No. 7,
American Workshop on Reliability of NDE, Vol. 1706,
2008, pp. 707–712.
published online 2016a.
US Department of Defense, Handbook, Nondestructive Eval-
uation System Reliability Assessment, MIL-HDBK-1823A,
April 7 2009.

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 869
ME FEATURE w
x

CE
by John C. Aldrin and David S. Forsyth

T
he focus of this article is how to properly
evaluate the capability of nondestructive
evaluation (NDE) techniques for materials
characterization. This article addresses the
evaluation of characterization error (CE) for the proper-
ties under test, such as crack dimensions. The article
highlights the unique challenges in evaluating CE with
respect to best practices for probability of detection
(POD) evaluation, and examples are presented
demonstrating the process.

Background
As maintenance of many structural components
moves from time-based maintenance to condition-
based maintenance, there is a need for innovative

NDE methods to not simply detect damage but to charac-


terize completely the part state. Other authors have
provided excellent overviews for the need and value

Characterization of NDE characterization (Lindgren, 2007; Thompson,


2008a). Reliable and emerging techniques include
the sizing of cracks in welds using time-of-flight

Capability diffraction (TOFD) methods, the use of model-based


inversion with eddy current nondestructive testing
(NDT) for sizing cracks in aircraft propulsion compo-

Evaluation nents, the localization of impact damage sites


through guided wave ultrasound and/or acoustic
emission sensors, the evaluation of the material
state of turbine blades using resonance ultrasound
spectroscopy (RUS), and the assessment of environ-
mental degradation of composite materials using
fourier transform infrared spectroscopy (FTIR). Sev-
eral of these characterization techniques are dis-
cussed in greater detail in the technical articles in
this special Materials Evaluation Technical Focus Issue.

870 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
Evaluation
To test the reliability of NDE characterization capa-
bilities, validation procedures are needed to ensure
The goal of this article is to provide guidance on
how properly to perform an NDE CE evaluation. An
the accuracy of material property characterization, and overview of NDE CE evaluation is first presented that
damage sizing and localization techniques. follows certain practices of the â-versus-a model eval-
Comprehensive POD evaluation procedures (US uation for POD assessment (US Department of
Department of Defense, 2009; Annis and Gandossi, Defense, 2009; Aldrin et al., 2015; Aldrin et al.,
2010; ASTM, 2015) have been developed to validate 2016). This paper will also cover the unique chal-
the reliability of NDE techniques and are used by the lenges in evaluating NDE CE with respect to best
US Air Force (USAF) in support of Aircraft Structural practices for POD evaluation. Several examples are
Integrity Programs. Although standard practices exist presented demonstrating the process, and supple-
for the evaluation of measurement system capability mental resources are included throughout the paper
(ASTM, 2011), the application tends to be more to provide guidance for future applications.
complex for assessing NDE characterization perform-
ance. The challenge is due to the often-complex Overview
underlying relationships associated with characteriza-
tion and the need to simultaneously address CE Evaluation Follows Practices Found in â-Versus-a
parameter variability and uncertainty present in relia- POD Analysis
bility studies. Past programs and reports have intro- From the perspective of quantifying the reliability of
duced procedures for evaluating NDE sizing capability, NDE characterization techniques, there is the need to
specifically addressing discontinuities in welds evaluate the accuracy in estimating the damage or
^
(Nordtest, 1998; Lozev et al., 2005; Spencer et al., material state ( ) with respect to the known condition
2011; Ducharme et al., 2012; Todorov et al., 2014) () under test. (The Greek character, , will be used
and corrosion in aircraft structures (Hoppe et al., throughout this paper instead of a, to avoid confusion.
2002; Forsyth and Lepine, 2002; Bode et al., 2002; The parameter â, associated with NDE measurements
Liao et al., 2003). However, there are some in POD studies, is rarely considered a direct estimate
outstanding issues with the current practice for the of the discontinuity size.) Thus, the evaluation of the
quantitative evaluation of sizing capability. One CE must be performed for all critical characteristics
frequently cited metric is the calculation of the 95% under test. This evaluation can be represented by the
safety limit against undersizing bound for quantifying following expression, considering N characteristics:
sizing performance (Nordtest, 1998). Important
assumptions like linearity in the response and (1) (
CEi = θˆ i − θ i )
constant variance with changes in discontinuity size
must be verified before such a metric can be where
generated. In addition, the simplistic character of the i = 1,…,N.
bound from an ordinary least-squares fit does not
adequately address the true variation of the bound for These characteristics may include, for example,
non-ideal distributions of discontinuities and limited (1) indication location for a structural health moni-
sample numbers. A more comprehensive process is toring system (SHM), (2) crack dimensions, and/or
needed to ensure that the bounds on sizing perform- (3) the material state (or properties). Damage and
ance being reported from such studies are valid. material state estimates with proper error bounds are

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 871
ME FEATURE w
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needed for condition-based maintenance and sometimes multiple dimensions are needed. NDT
prognosis programs to help evaluate remaining life inspectors and engineering expertise of the measure-
and determine necessary maintenance actions. This ment system are critical to defining a quality study
problem of evaluating CE with the appropriate bounds that addresses all key factors including pertinent
as a function of a critical parameter, such as disconti- parameter interactions. At the same time, the study
nuity size, is shown in Figure 1. Now, the design and must be reasonable in scope, such that it can be
statistical evaluation for such a study is generally performed using a practical number of specimens and
similar to the â-versus-a procedure for the evaluation test conditions.
of the relationship between the NDE measurement (â)
and the critical discontinuity size (a). Because CE eval- Need for Full Knowledge of Discontinuity or Material
uation is analogous to â-versus-a POD analysis, this State
enables our community to leverage decades of experi- One critical point for NDE characterization performance
ence in designing POD studies for NDE characteriza- studies is that the discontinuity or material property
tion capability evaluation. Other research has provided states must be very well understood. Uncertainty of the
excellent resources for performing such studies (US characteristics under test must be much less than the
Department of Defense, 2009; Annis and Gandossi, expected performance of the NDE characterization
2010; ASTM, 2015). technique. This may seem to be obvious. But, recent
experience indicates that many existing crack POD sets
Address Complex Multi-Dimensional Sizing Model may not be adequate for sizing demonstrations. For POD
There are several unique challenges concerning NDE sets with semielliptical surface-breaking cracks, crack
characterization evaluation. First, sizing often includes length is assessed using microscopy, while crack depth
more than a single characteristic of the discontinuity. is typically calculated based on an empirical relationship
NDE and SHM systems may measure multiple quanti- between length and depth evaluated from a limited set
ties that are related to damage size and location eval- of break-open specimens. Historical POD data for eddy
uation. As well, for sizing of surface-breaking cracks current inspections were analyzed by another author
and test notches in nickel-based super alloys, the (Hoppe, 2010) using alternative statistical models incor-
crack depth, length, and opening (width) parameters porating both crack length and depth, indicating the
will all play a significant role on the eddy current ability to better separate system and crack factors influ-
response, influencing sizing performance. encing POD. Crack depth was found to be a large source
Second, from a statistical perspective, the of the variability in â-versus-a POD model fits that only
challenge here is to develop a multidimensional consider crack length. Another recent study (Shell et al.,
CE model with confidence bounds, CEi(j), where 2015) investigated eddy current model-based inversion
i = 1,…,N characteristics being estimated and predictions for several POD sets of cracks in a nickel-
j = 1,…,M the key factors that control these measure- based alloy. While the length estimates were found to
ments. Depending on the characterization application, be fairly accurate, the depth estimates were found to
have significant scatter compared to the assumed
depths of the crack set. Even if the mean relationship
between crack length and depth was perfectly under-
stood, natural manufacturing variability in the depths of
real cracks of similar lengths has been observed in
Characterization error (CE)

these sets. While variability and uncertainty in the


discontinuity depth dimensions does impact POD evalu-
ation, such uncertain values in depth cannot be used as
known values for crack sizing demonstrations. Even for
the best specimen sets with aspect ratios (length to
depth) well controlled at 2.5  0.25, this set would still
result in uncertainty in depths of 10% which would
clearly be unacceptable for use as known values if one
is attempting to demonstrate sizing of cracks at the
Key characteristic (θ) level of 10% or even 20% error. Here, finer control of
specimen development and some post-study destruc-
^
Figure 1. The evaluation of characterization error (CE =  – ) with respect to a tive characterization work will likely be necessary to
key characteristic () is analogous to evaluating the relationship between an NDE properly evaluate crack sizing performance.
measurement (â) and the critical discontinuity size (a).

872 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
Verify Statistical Assumptions of sizing performance for this range could be quite
limited (beyond simply binning such indications into a
All statistical analyses depend on the assumptions small discontinuity category). The goal of this interme-
concerning the relationship between reality (the meas- diate step is to assess where good characterization
urements) and the process being modeled. First and results can be achieved, and then perform the evalua-
foremost, for any linear regression performed, one tion of accuracy within that range. A case study is
must verify that the model looks like the data. Plotting introduced here based on the estimation of the
the data and evaluating the quality of the fit is a length, depth, and width of surface-breaking cracks
necessary step. While this may be self-evident, and notches using bolt hole eddy current (BHEC) NDE
verifying that the assumptions hold true is unfortu- (Aldrin et al., 2015). These inversion results were
nately neglected in many engineering evaluations. For generated using a synthetic set of NDE response data,
evaluating sizing over several parameters, multiple created using monte carlo simulation over a distribu-
plots will be required. A test case example of eddy tion of the three crack dimensions, with a volume-
current sizing of crack length and depth is presented integral method model in conjunction with a limited
in Figure 2. set of empirical results.
For linear regression, there are five implicit First, weak signals from small discontinuities are
assumptions that must be satisfied for the resulting often masked by measurement noise. In a POD evalu-
parameter estimates to be accurate: ation, this characteristic in the data is called left
l The response must be continuous and observable.
l The model must be linear in the parameters.
l The variance must be homoscedastic (having
uniform variance).
7
l The observations must be uncorrelated (for
example, with respect to time). 6
A
Estimated length (mm)

l The errors must be normal.


C
If any of these assumptions are not met, the 5
analysis will be incorrect and a more appropriate
4
model is needed. For sizing multiple dimensions with B
potential parameter interactions, covariance error 3
models must be evaluated as well, including the test
for normality across multiple properties. More back- 2
ground on verifying these assumptions in NDE relia-
1
bility studies can be found in other scholarship (Annis
et al., 2015).
0 1 2 3 4 5 6 7
Consider Limits of Characterization Performance (a) Length, known (mm)
During Model Build 3
Before fitting a statistical model for the data, an
important intermediate step is to evaluate the 2.5
Estimated depth (mm)

presence and frequency of several possible classes of C


poor characterization results. There are several 2
reasons for potentially poor characterization results:
l weak signals from small discontinuities masked by 1.5
measurement noise,
l saturated signals or conditions exceeding the 1
inversion algorithm design,
l ill-posed inversion problems leading to clustering in 0.5
local minima, missing the global (correct) solution, A,B
l random poor characterization performance due to a
0 1 2 3 4 5
process failure independent of discontinuity size.
(b) Depth, known (mm)
Even for the best sizing techniques, some poor sizing
results can occur. Clearly, if an NDT technique is not
able to distinguish certain smaller discontinuities from Figure 2. Sizing results for bolt hole error characterization test data for (a) crack
other possible false call indications, then the reliability length and (b) crack depth.

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 873
ME FEATURE w
x nde characterization capability

censoring. In a proper POD evaluation, these data are such data can be practically separated from the
retained and statistical methods that accommodate primary error analysis. However, any data removed
left-censored data are used (US Department of must be clearly reported. For this case study, inversion
Defense, 2009; ASTM, 2015). If detected, such NDE results for clusters A and B, as shown in Figures 2a
measurements will undoubtedly be difficult to size. and 2b, are examples of poor sizing results associated
However, in practice, operators typically do not require with their small discontinuity size. The specific
the sizing of discontinuities with weak indications well problem here is that by attempting to include such
under the detection threshold. So, in a CE evaluation, small discontinuity results in a combined error
analysis, the statistical model will likely be poor and
could violate certain assumptions (like variance being
0.8 homoscedastic, or error being normal). For this case
D
0.6 study, crack sizes with lengths below 1.27 mm or
depths below 0.46 mm were removed from the
0.4
primary error evaluation and clearly documented
CE, depth (mm)

0.2 (Aldrin et al., 2015).


0 Second, strong signals from very large discontinu-
–0.2 ities can also present several issues for NDE sizing
techniques. For example, eddy current NDE equipment
–0.4
often has limits on the dynamic range and thus large
–0.6 discontinuity responses can sometimes exceed the
E
–0.8 measurement system and become saturated. Such
0 0.5 1 1.5 2 2.5
saturated signals can lead to underestimates of the
(a) Depth, known (mm)
true discontinuity size. Similarly, the inversion
0.5 algorithm may not be designed to invert discontinu-
0.4 ities beyond a certain expected size. This case is
0.3 demonstrated for the BHEC crack inversion study
shown in Figure 2b (see cluster C), where the crack
CE, length (mm)

0.2
0.1 depth inversion algorithm was constrained to a
0 maximum length of 6.35 mm and depth of 2.54 mm.
–0.1 In a POD evaluation, the presence of saturated data in
–0.2 the evaluation is called right censoring. Statistical
–0.3 methods that accommodate right-censored data are
–0.4 used (US Department of Defense, 2009; ASTM, 2015).
–0.5 In practice, it is possible that operators do not require
1 2 3 4 5 6 7 exact sizing when certain discontinuities become
(b) Length, known (mm) exceptionally large, only that the discontinuity satisfies
x 10–3 some large discontinuity classification. For example, if
6
a crack above a certain large size is found, the part
4 will simply be replaced. So, in a CE evaluation, such
clusters of poor classification results due to large
CE, width (mm)

2 discontinuity size can be separated from the primary


error evaluation and whichever data are removed
0
should be clearly reported.
At this stage, the primary CE results can be
–2
evaluated with left and right limits as shown in Figures
3a to 3c. For the BHEC inversion case study problem,
known crack sizes with lengths below 1.27 mm and
–4
0 0.005 0.01 0.015 0.02 0.025 0.03 above 6.35 mm or depths below 0.46 mm and crack
(c) Width, known (mm) depths above 2.54 mm were separated from the
primary error analysis. Next, it is important to check
the data and evaluate if and where any secondary
Figure 3. Characterization error of inversion results for (a) crack depth, (b) crack
length, and (c) crack width. Plots include a linear model fit (green line) with clusters or trends in the data are present. Certain chal-
confidence bounds (blue lines) and corresponding prediction bounds (red lines). lenging inverse problems are known to have issues
with being ill-posed, where the results are prone to

874 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
For the characterization error results,
it is important to look at the data
and identify any potential outliers
clustering at a poor solution due to getting caught in ⎡CEd ⎤ ⎡θ − θ known _ d ⎤
⎢ ⎥ ˆ ⎢ est _ d ⎥
local minima. Case B in Figure 2 is an example where (2) CE = ⎢CEl ( )
⎥ = θ − θ = ⎢θ est _ l − θ known _ l ⎥
⎢ ⎥
⎣⎢CE ⎥
signals near the noise threshold are difficult to size,
w⎦ ⎣θ est _ w − θ known _ w ⎦
underestimating depth while overestimating length. If
such data does not fall into the category of the left or where
right limits, then more sophisticated statistical models ˆ is the estimated parameter vector,
may be needed to address such results.  is the known parameter vector,
Lastly, for some NDE inspections that are highly d is the depth,
dependent upon human factors or possibly subject to l is the length,
rare events, random poor characterization perform- and w is the width of the crack.
ance can sometimes arise. Such instances are
assumed to be due to a process failure that is consid- This fit was performed using maximum likelihood
ered independent of discontinuity size. An analogous estimation (MLE) in an open source package for statis-
condition in POD evaluation is referred to as the tical computing. The CE model plots in Figure 3
random missed call rate. Certain statistical methods include two sets of bounds, 95% confidence bounds
have been developed to evaluate the rate of random and 95% prediction bounds. The inner-most bounds
missed calls during a POD study (Moore and Spencer, are the confidence bounds on the mean linear model
2001). Note, properly addressing a random missed fit. These bounds are expected to contain the true
call rate can be difficult and will often require a large relationship in 95 of 100 nominally identical experi-
quantity of data in order to achieve a quality evalua- ments. The outer bounds are prediction bounds on
tion. For the CE results, it is important to look at the the individual estimates. Here, the next single obser-
data and identify any potential outliers that could be vation is expected to fall within the prediction bounds
associated with such events, possibly independent of 95% of the time. In general, the linear model fit
discontinuity size. Possible indications for crack depth appears to be adequate for the data set presented
sizing are shown in Figure 3a. There are a few indica- here. However, even with this generally well-behaved
tions, D and E, that appear to be outside the main data set, there is some observed change in the lower
scatter of data. Ideally, further analysis is needed to prediction bounds in Figure 3a and 3b as depth and
determine if exceptionally poor data is the source of length change.
these results, or if it is simply due to having limited
data samples and should be included in the primary Problem with Single Value Performance Metric
statistical model fit. For this example, indications One metric frequently cited is the calculation of the
D and E were included in the primary statistical 95% safety limit against undersizing bound (Nordtest,
model fit. 1998). While there is nothing wrong with working to
evaluate this bound, assuming that a single value
Evaluate Characterization Error Model with Confi- represents this bound can often be in error. There are
dence and Prediction Bounds several important assumptions like linearity in the
Once the primary data set is selected for the CE model response and constant variance in sizing error with
evaluation, the appropriate statistical models can be changes in discontinuity size that must be verified
selected and assessed. The CE vector for this example before using this measure. In addition, the simplistic
parameter estimation problem is given by: character of the bound does not adequately address

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 875
ME FEATURE w
x nde characterization capability

the true variation of the bounds, especially when for the limited set of depths and addresses how the
discontinuities are not well distributed over the CE is dependent on depth. Upper and lower 95%
parameter space (for example, over varying depth) or bounds are included (purple lines) if one simply
there are limited number of samples. A sizing example assumes that error does not vary with crack depth.
using eddy current inspection data with inversion Since there is a large change in the CE lower bound
results for surface cracks in metallic components is with varying crack depth, this simple bound is just not
presented in Figure 4a. It is always important to look appropriate. This example demonstrates the need to
at the data, and, clearly, the sizing error is dependent take care when attempting to report a single value
on discontinuity size. A scatter plot of the CE as a that defines the entire lower bound for the safety limit
function of crack depth is show in Figure 4b. Here, against undersizing. Operators should not use such a
the CE was evaluated with a linear model using MLE simple metric for sizing accuracy when it is not appro-
when sizing the crack depth. The CE results shown in priate.
Figure 4b include a linear model fit (blue line) with
corresponding 95% prediction bounds (green line). In Evaluating Characteristic Error Bounds with
general, the linear model fit appears to be adequate Non-Constant Variance
One consideration is how to best report the CE results
while also dealing with error variation as a function of
size. There are some cases where error is reported in
6 terms of the base unit of measure, while in other
instances error might be evaluated on a percent basis.
5 This will depend on the customer of the data and how
Estimated depth (mm)

they plan to use it. One frequent challenge with evalu-


4 ating error on an absolute basis is that variability in
the error of the measurements is likely to grow with
3 the increasing characteristic. Without a natural way of
normalizing the results, for example, on a percent
2 basis, sizing error is more likely to be a function of
size. An example data set for fitting regression error is
presented in Figure 5a, estimating aspect ratio (length
1
to depth) for a set of 15 notches evaluated at both
longitudinal and transverse orientations (see Oneida
0 1 2 3 4 5 et al., 2017).
(a) Depth, known (mm) The goal of performing a regression fit and esti-
3 mating prediction bounds is hindered here by the
violation of the assumption of homoscedasticity, a
nonuniformity of variance in the residuals with varying
2 crack aspect ratio. The assumption of homoscedas-
ticity simplifies the computational treatment, but
CE, depth (mm)

1 serious violations in homoscedasticity will produce


prediction bounds that are incorrect. Instances of non-
constant variance can often be addressed through
0
transformation approaches. Frequently, a log transfor-
mation is used to improve homoscedasticity and
–1 maintain a linear relationship between x and y. As a
general approach, a box cox transform (Box and Cox,
1964), given by the following expression:
–2
1.5 2 2.5 3 3.5 4 4.5
(b)
⎧ y( λ ) − 1
Depth, known (mm) ⎪ i if λ ≠ 0,
(3) y(i λ ) =⎨ λ
⎪ln( y ) if λ = 0,
⎩ i
Figure 4. Sizing example: (a) Eddy current sizing results for crack depth with Y=X
reference line (green line); and b) characterization error linear fit for varying crack
depth (blue line) with prediction bounds (green lines). Horizontal lines represent
can be used through adjusting  to normalize the error
the mean (red line) and bounds on the fit (purple lines), assuming that sizing and generate proper bounds. Characterization error
error does not vary with crack depth. results evaluated using MLE are presented in Figure 5b

876 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
more care, likely associated with more expensive
experimental studies, will be necessary to
properly evaluate characterization capability
for this data set. For the normal (linear scale) data However, there are some inherent challenges to
evaluation, some non-constant variance is observed in using the model-assisted POD evaluation process for
Figure 5a and 5b, increasing with higher aspect ratios. characterization evaluation to reduce sample require-
Prediction bounds using both a linear scale (red lines) ments. Unfortunately, there is not a model for sizing
and square root transformation (blue lines) are error, only models representing NDE measurements.
included. By addressing the non-constant variance As well, one cannot use the same model as part of the
using the square root transformation, proper predic- inversion process and for validation purposes. This is
tion bounds are provided that better represent the often referred as an inverse crime (Wirgin, 2004).
sampled data of the experiment.

Discussion on Synthetic Discontinuities 8


To ensure that discontinuity or material property states
are very well understood, more care, likely associated 7
with more expensive experimental studies, will be
6
Estimated aspect ratio

necessary to properly evaluate characterization capa-


bility. Going forward, this might include more specimens 5
being destructively characterized, more expensive char-
4
acteristic verification work through nondestructive
testing (for example, using computed tomography), or 3
manufacturing much higher quality discontinuities with
2
very fine control of the dimensions. For crack sizing
studies, mixtures of cracks that are destructively charac- 1
terized with larger sets of synthetic discontinuities, like
electrical discharge machine or focused ion beam 0 2 4 6 8
notches, are proposed. However, the assumption that Aspect ratio, known
such notches can be surrogates for real cracks in sizing (a)
studies must be properly demonstrated. 1

Discussion on Model-assisted Approaches to 0.5


Support Characterization Studies
The build-up of specimens and experimental testing
CE, aspect ratio

are frequently considered a significant burden in the 0


validation of new inspection techniques. The prepara-
tion of POD samples with fatigue cracks in real parts –0.5
and the process to acquire a statistically significant Prediction bds.,
number of measurements are often very time linear model
consuming and expensive. A model-assisted proba- –1
Prediction bds.,
bility of detection approach for the design and λ = 0.5
execution of POD studies has been proposed to help –1.5
0 2 4 6 8
mitigate validation study costs and to also improve
the POD evaluation by addressing a wider array of (b) Aspect ratio, known
inspection variables (Thompson, 2008b; US
Department of Defense, 2009). Several quality demon- Figure 5. Electrical discharge machine notch aspect ratio estimation results:
strations can be found in prior work (Thompson, (a) with respect to known aspect ratios; (b) with prediction bound using linear
2008b; Aldrin et al., 2009; Dominguez et al., 2012). model (red line) and square root transformation (blue line).

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 877
ME FEATURE w
x nde characterization capability

However, all hope is not lost. For example, since a Team, 2017), was used for all of the statistical analyses in
the paper. The proprietary volume-integral software used in
physics-based model is often at the heart of a model- the this project is Victor Technologies VIC-3D eddy current
based inversion process, it is expected that the sizing testing software. Tools to perform various evauations and
results should be quite repeatable and may not require verify model assumptions can be found at Eclipse Scientific.
as much data for statistical validation. If the model
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AUTHORS
Vol. 31, AIP, 2012, pp. 1765–1772.
John C. Aldrin: Computational Tools, Gurnee, Illinois,
Ducharme, P., S. Rigault, I. Strijdonk, N. Feuilly, O. Diligent,
60031; e-mail aldrin@computationaltools.com.
P. Piché, and F. Jacques, “Automated Ultrasonic Phased
David S. Forsyth: TRI/Austin, Austin, Texas, 78746; e-mail Array Inspection of Fatigue Sensitive Riser Girth Welds with
dforsyth@tri-austin.com. a Weld Overlay Layer of Corrosive Resistant Alloy (CRA),”
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Liao, M., D.S. Forsyth, J.P. Komorowski, M. Safizadeh, Z. Liu, Austria. URL http://www.R-project.org/, ver. 3.3.3, 2017.
and N. Bellinger, “Risk Analysis of Corrosion Maintenance Shell, E.B., J.C. Aldrin, H.A. Sabbagh, E.H. Sabbagh, R.K.
Actions in Aircraft Structures,” ICAF 22, 2003—Fatigue of Murphy, S. Mazdiyasni, and E.A. Lindgren, “Demonstration
Aeronautical Structures as an Engineering Challenge, Proceed- of Model-Based Inversion of Electromagnetic Signals for
ings of the 22nd Symposium of the International Committee Crack Characterization,” Review of Progress in QNDE, Vol.
on Aeronautical Fatigue, Lucern, Switzerland, 5–9 May 2003. 34, AIP, 2015, pp. 484–493.
Lindgren, E.A., J.S. Knopp, J.C. Aldrin, G.J. Steffes, C.F. Spencer, R, E. Todorov, P. White, N. Porter, and M. Lozev,
Buynak, “Aging Aircraft NDE: Capabilities, Challenges, And “Advanced Technologies and Methodology for Automated
Opportunities,” Review of Progress in QNDE, Vol. 26, AIP, Ultrasonic Testing Systems Quantification,” DOT DTPH56-
2007, pp. 1731–1738. 07-T-000002, http://primis.phmsa.dot.gov/matrix/Final
Lozev, M.G., D. Hodgkinson, R.L. Spencer, and B.B. Reports.rdm, EWI Project 50454GTH, 2011.
Grimmett, “Validation of Current Approaches for Pipeline Thompson, R. Bruce, “A Unified Approach to the Model-
Girth Weld Discontinuity Sizing Accuracy,” Materials assisted Determination of Probability of Detection,”
Evaluation, Vol. 63, No.5, 2005, pp 505-510. Materials Evaluation, Vol. 66, No. 6, pp. 667-673, 2008b.
Moore, David G. and Floyd W. Spencer, “Interlayer Crack Thompson, R. Bruce, “Back to Basics: The Role of Model
Detection Results Using Sliding Probe Eddy Current Proce- Based Inversion,” Materials Evaluation, Vol. 66, No. 7,
dures,” 10th Asia-Pacific Conference on Non-Destructive 2008a, pp. 707–712.
Testing, Brisbane, Australia, 17–21 September Todorov, E., R. Spencer, and M. Lozev, “Methodologies for
2001,published online at Ndt.net. Automated Ultrasonic Testing Performance Quantification,”
Nordtest, “Guidelines for NDE Reliability and Descriptions,” Materials Evaluation, Vol. 72, No. 76, 2014, pp. 812–824.
NT TR 394, Approved April 1998. US Department of Defense, Handbook, Nondestructive
Oneida, E., E.B. Shell, J.C. Aldrin, H.A. Sabbagh, E.H. Evaluation System Reliability Assessment, MIL-HDBK-1823A,
Sabbagh, R.K. Murphy, “Characterizing Surface-Breaking April 7 2009.
Cracks through Eddy Current NDE and Model-Based Inver- Wirgin, Armand, “The Inverse Crime,” arXiv:math–
sion,” Materials Evaluation, (submitted, 2017). ph/0401050, submitted on 28 January 2004.

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 879
PRODUCT gallery
circular active area of 5 mm2. With a The NIR-enhanced detector is specially
spectral response from 320 nm to designed for laser monitoring, medical
1100 nm, the rugged photodiode is diagnostic equipment, industrial automa-
housed in a custom 4.7 mm  4.9 mm tion, scientific measurement, and military
ceramic carrier surface-mount device applications which require a wide
(SMD) package. The new SMD joins the operating temperature range from –40 °C
company’s popular NXIR family of products to +125 °C. The robust package features
that is optimized for the near-infrared an AR-coated window that provides greater
spectrum. The NXIR-5C provides superior than 98% transmission. The SMD is
responsivity with low reverse bias and high compliant with RoHS and REACH standards
Red to Near-IR Enhanced Surface-
sensitivity at 0.62 A/W at 850 nm and and is available on tape and reel.
Mount Photodiode Opto Diode Corporation, Camarillo,
0.35 A/W at 1064 nm. It has low dark
Opto Diode Corporation, an ITW company, current at 1 nA, low capacitance of California
introduces the NXIR-5C, a red to near- 5 pico-farads (pF) at 10 volts, and high www.optodiode.com
infrared (NIR) enhanced photodiode with a shunt resistance greater than 100 M.

882 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
SPOTLIGHT w
x Radiographic Testing

Imaging Software
Yxlon now provides the ASTM E 2973 digital reference images for aluminum and
magnesium die castings in its imaging software, Image2500 and Image3500, of
X-ray inspection systems including Y.MU2000-D and MU60 AE. The reference
images, which so far have been available only as an image catalog for
radiographic inspections with film, can now be deployed in digital radioscopy for
discontinuity evaluation of aluminum and magnesium alloys in die castings via a
second review monitor. An important enhancement has now been realized with
ASTM E 2973 for aluminum and magnesium die castings to support discontinuity
classifications for these parts and document inspection decisions according to
industry specifications.
Yxlon International, Hamburg, Germany
www.yxlon.com

X-ray Imagers
Detection Technology, Inc., has taken tire inspection intelligence to the next level
by launching the X-Scan U series. The detector series based on the novel digital
platform improves image quality, increases maximum scanning speed, and saves
the overall system cost of industrial in-line and off-line nondestructive testing of
tires. The X-Scan U series is an enhanced product family of the U-shaped X-ray line
cameras developed and optimized specially for high-speed digital tire inspection
utilizing panoramic X-ray sources. The series enables the image quality to meet the
tightest quality requirements by providing robust low noise digital signal,
homogenous data over the detector active area, and the best signal-to-noise ratio
for X-ray imaging. The series has first-class radiation hardness, increasing the
lifetime of the detector up to two times longer. Combined with the excellent
reliability and remote firmware upgrades and diagnostics, the series improves
production efficiency even more and minimizes lifetime cost of X-ray systems.
Detection Technology, Inc., Billerica, Massachusetts
www.deetee.com

Flat Panel Extension for 3D X-ray Microscopes


The new ZEISS FPX flat panel extension for the ZEISS Xradia Versa 500-series of
3D X-ray microscopes delivers large sample, high-throughput scanning with
best in class image quality. Combined with the high resolution of ZEISS Xradia
Versa X-ray microscopes (XRM), the new ZEISS FPX enhances imaging flexibility
and creates workflow efficiencies with an all in one system for industrial
development and academic research. ZEISS Xradia Versa with FPX enables
engineering, development, and researchers to scout large samples 2 to 5 faster
to identify a region of interest (ROI), and then zoom to image areas at high
resolution with the exclusive ZEISS Xradia Versa RaaD dual magnification
microscope objectives that enable resolution at a distance. ZEISS FPX extends
the ability for ZEISS Xradia Versa XRM to achieve full field of view, whole-sample
imaging, up to 12.7 cm (5 in.) in diameter for samples 10 greater in volume
with higher throughput. With ZEISS FPX, fine details are imaged seamlessly from
system to components with an all in one tool to enhance efficiency.
ZEISS International, Oberkochen, Germany
www.zeiss.com

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 883
Contact ASNT
The ASNT International Service Center is open from 8:30 a.m. to 5:00 p.m. Eastern time, Monday
through Friday. Voicemail messages can be left 24 hours a day by following the recorded prompts. In
the U.S. and Canada, call toll free (800) 222-2768 or (614) 274-6003; fax (614) 274-6899. E-mail
addresses for individual staff members are given below. If you prefer, write ASNT, 1711 Arlingate Lane,
P.O. Box 28518, Columbus, OH 43228-0518. ASNT’s website is available at www.asnt.org.
AREA OF INQUIRY CONTACT (EXTENSION) E-MAIL
Executive Offices
Executive Director Arny Bereson (201) abereson@asnt.org
Executive Assistant Michelle Thomas (223) mthomas@asnt.org
Accounting Department
Chief Financial Officer Mary Potter (203) mpotter@asnt.org
Account balance inquiries Angie Guzzo (228) aguzzo@asnt.org
Credit and collections Trina Coakley (220) tcoakley@asnt.org
Dues payment inquiries Margaret Leonard (229) mleonard@asnt.org
Book Department
Book and catalog orders Curtis Smith (214) csmith@asnt.org
Customer service supervisor Trina Coakley (220) tcoakley@asnt.org
Certification and Technical Services Department
Chief Technical Officer James Bennett (250) jbennett@asnt.org Digital IC Amplifier
Application requests Tricia Davis (219) tdavis@asnt.org
ASNT NDT Level III examinations (International) Tricia Davis (219) tdavis@asnt.org Several new features have been added to
ASNT NDT Level III examinations (U.S.) Lisa Law (226) llaw@asnt.org Mahr Federal’s popular Millimar C1200
ASNT NDT Level III recertification Tricia Davis (219) tdavis@asnt.org
Level III refresher courses Kimberly Donaldson (242) kdonaldson@asnt.org Digital IC amplifier, increasing its applica-
Certification Specialist Kimberly Donaldson (242) kdonaldson@asnt.org tion range and user security. The new
General inquiries Lisa Law (226) llaw@asnt.org
IRRSP/radiation safety Jennifer Harris (237) jharris@asnt.org functions include dynamic measurement
Technical Services Supervisor Charles Longo (241) clongo@asnt.org capability, enhanced display tolerance
NDT Technical Specialist/Certification Manager Donny Didion (240) ddidion@asnt.org
Instructional Designer Bob Conklin (614) 766-7715 bconklin@asnt.org viewing, and password protection for the
Conference Department setup menu. The Millimar C1200 Digital IC
Senior Manager of Conferences Christine Schnitzer (202) cschnitzer@asnt.org amplifier is a low cost, easy to view and
Conference registration Angie Guzzo (228) aguzzo@asnt.org
Exhibit and event coordination Ruth Staat (227) rstaat@asnt.org use readout. It is designed to replace
CEU program Angie Guzzo (228) aguzzo@asnt.org analog meters, as it offers analog-like
Program coordination Alicia LeMasters (213) alemasters@asnt.org
Internet
display performance with very fast
ASNT website Stephen Schaefer (222) sschaefer@asnt.org response technology. The high-resolution
Advertising Diane Oen (209) doen@asnt.org display provides clear digital and analog
Marketing Communications Department readings with selectable resolutions/
Senior Manager of Marketing Communications Garra Liming (211) gliming@asnt.org
Advertising Supervisor Diane Oen (209) doen@asnt.org scales. The dynamic measurement capa-
Public Relations and Brand Manager Dana Sims (244) dsims@asnt.org bility added to the C1200 allows users to
Corporate design services Paul Conley (232) pconley@asnt.org
Member Relations and Services Department
capture maximum, minimum, or
Senior Manager of Member Relations and Services Heather Cowles (216) hcowles@asnt.org maximum-minimum (TIR) values. During
Awards Jessica Ames (233) awards@asnt.org measurement, the digital value is held
Sections Coordinator Debbie Segor (235) dsegor@asnt.org
Program Coordinator Jessica Ames (233) james@asnt.org while the analog position is marked by
Committee participation Jessica Ames (233) james@asnt.org blue lines on the scale. The second new
Member benefits Pat White (217) pwhite@asnt.org
President’s Award points Pat White (217) presaward@asnt.org feature allows asymmetric tolerance
Publications Department markers to be displayed on the scale.
Senior Manager of Publications Tim Jones (204) tjones@asnt.org The display can be set to center on the
Library Haley Cowans (245) hcowans@asnt.org
Materials Evaluation
tolerances rather than the nominal size.
Advertising Diane Oen (209) doen@asnt.org Finally, security is enhanced with password
Articles Karen Balkin (207) kbalkin@asnt.org protection for the setup menu, which
Buyers Guide Diane Oen (209) doen@asnt.org
Calendar Haley Cowans (245) hcowans@asnt.org can now be locked and accessed using a
Employment Service Haley Cowans (245) hcowans@asnt.org 4-digit PIN number. When enabled, a
Ready Reference Guide Karen Balkin (207) kbalkin@asnt.org
Reprints Haley Cowans (245) hcowans@asnt.org prompt appears when accessing the setup
Section News Pat White (217) presaward@asnt.org menu. Arrow keys are used to enter the
NDT Handbook inquiries Karen Balkin (207) kbalkin@asnt.org password. Operating features for the
NDTMarketplace inquiries Haley Cowans (245) hcowans@asnt.org
Advertising Diane Oen (209) doen@asnt.org Millimar C1200 Digital amplifier are set up
Educational Materials inquiries Cynthia Leeman (225) cleeman@asnt.org using the 5-button keypad and visual
Toni Kervina (205) tkervina@asnt.org menu options.
RNDE inquiries Hollis Humphries (206) hhumphries@asnt.org
The NDT Technician (TNT) inquiries Haley Cowans (245) hcowans@asnt.org Mahr Federal Inc., Providence, Rhode Island
If you are having trouble locating who should handle your inquiry, please ask the operator at extension www.mahrexactly.com w x
200 to direct your call to the appropriate department personnel.

884 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
NDT
Web Sightings
The following are online resources of interest to the NDT community. Each listing includes a description of the website and a photo of the site’s
home page. Published four times a year, NDT Web Sightings is a great way to bring traffic to your site.

www.4nsi.com www.physicalacoustics.com

INTRODUCING THE X3000 DR & CT X-RAY SYSTEM


A Compact System with Huge Capabilities Physical Acoustics, the renowned acoustic emission testing (AE)
North Star Imaging’s X3000 answers the need for a compact leader worldwide, has launched its website featuring its entire line
system with the unique capabilities generally available on our of sensors, systems, software, and monitoring solutions.
larger DR and CT X-ray systems. Check out the new Physical Acoustics website for all your AE needs!
Start browsing today at www.4nsi.com. Start browsing today at www.physicalacoustics.com

www.universityofultrasonics.com www.asnt.org

Broaden your ultrasonic testing (UT) spectrum with advanced ASNT is very excited about its new website. With the new website,
ultrasonics skills training for tomorrow’s UT, phased array, and a digital version of Materials Evaluation is available. For a nominal
time of flight diffraction inspectors. University of Ultrasonics’ fee, advertisers can take advantage of making their e-mail and web
(UUT’s) qualified instructors deliver field-oriented training methods address hot links, or even customize the ads so their products or
in a high-level learning environment. With a curriculum structured services link to the company’s website. ASNT will also have
to maximize each student’s learning potential, UUT classes go sponsorship opportunities on a first come, first served basis.
beyond that which is traditionally taught in basic skills training. Please contact the advertising supervisor for more information.
Register online for your class today.

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 885
886 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
INDUSTRY news
Carestream Non-Destructive Testing served as Alcoa Executive Vice President equipment, and tooling and ground
Announces Appointments and Group President for Alcoa Engineered service equipment. Air Dynamics is a
Carestream Non-Destructive Testing is Products and Solutions (EPS), where he Transport Canada licensed facility and is
pleased to announce the appointment of oversaw the transformation of EPS into a an approved supplier for major airlines,
Laurent Rapon as digital sales manager for global aerospace solutions leader. In his military and defense establishments, and
European, African, and Middle Eastern five year tenure as Alcoa EVP and Group aircraft manufacturers and original
Region (EAMER). Laurent brings with him a President of EPS, he was responsible for equipment manufacturers.
wealth of imaging knowledge, strong five business and 28 000 employees, Air Dynamics’ facility will remain in
management experience, excellent rela- serving six markets across 19 countries Baie‐d’Urfé, Quebec, and NDT Products
tionship skills, and an unwavering focus globally. Limited will be managing and overseeing
on customer satisfaction. His career Jarrault joined Alcoa in 2002 as the company’s sales and operations under
extends over 20 years with a variety of President of Alcoa Fastening Systems and the leadership of M. Sean McKernan,
major imaging companies where he held progressed to the role of Alcoa EVP and president and CEO of NDT Products
roles of increasing responsibility. Laurent’s Group President of Alcoa Engineered Limited.
new role begins with immediate effect. Products and Solutions. He has held “The time has come to ensure
Carestream Non-Destructive Testing is several senior executive roles with global continued growth and development for the
also pleased to announce the appoint- organizations such as The Fairchild company,” said Bruce Truesdale, former
ment of Fabrizio Benigni as sales manager Corporation and LISI. Jarrault holds a B.S. president of Air Dynamics Company
for the UK, Ireland, Nordic regions, in higher mathematics from Ecole Sainte Limited. “Sean and I go back more than 25
Benelux, France, Algeria, and Morocco. Genevieve in France and a M.S. in years. I hand over Air Dynamics with pride
Fabrizio brings with him a wealth of sales mechanical engineering from Centre and confidence that Sean, his team, and
experience, relationship skills, and a drive d’Évaluation de la Sécurité des the Air Dynamic staff, will continue to keep
to succeed. His career extends over 15 Technologies de l’Information in France. He Air Dynamics growing and evolving.”
years with major imaging companies later graduated with a M.S. in mechanical “We look forward to welcoming Air
where he held a variety of key customer engineering from the California Institute of Dynamics to the NDT Products family,”
focused roles. Fabrizio’s new role also Technology and holds an M.B.A. from said McKernan. “Air Dynamics is well-posi-
begins with immediate effect. University of California, Los Angeles. tioned in the aerospace industry and has a
Carestream Non-Destructive Testing’s significant presence in Quebec and the
solutions address the unique needs of NDT Products of Canada Acquires Maritime provinces. With this transaction,
aerospace, petrochemical, and other Air Dynamics we will leverage on both companies’
industrial testing with innovative research, Non-Destructive Testing (NDT) Products strengths, utilize operational synergies and
products, and services. Limited, a major reseller and distributor of share best practices. Our team is looking
NDT equipment and supplies, announced forward to meeting Air Dynamics
Element Appoints Experienced on 16 March 2017 the successful acquisi- customers and welcoming them into the
Alcoa Senior Executive to Board tion of Air Dynamics Company Limited, a NDT Products family.” w x
Element Materials Technology has leading supplier in the Canadian
announced the appointment of highly aerospace industry. The transaction is an
experienced senior executive Olivier
Jarrault as a non-executive member to the
integral part of the NDT Products strategic
growth plan and continued expansion into
Write Us
group’s Board. Eastern Canada. Industry News
Jarrault has 30 years of experience Air Dynamics represents major brands Materials Evaluation publishes information
serving in various senior executive roles serving the aerospace market including on the activities of businesses in the NDT
for global companies in the aerospace, 3M, PPG, Elixair, and Marvel Aero, among field of a noncommercial nature. Send
commercial transportation, industrial gas others. Air Dynamics’ product mix includes press releases concerning Industry News
turbine, nonresidential construction, and aerospace sealants and adhesives, power to Haley Cowans at hcowans@asnt.org.
industrial markets. Most recently, he supplies and accessories, marking

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 887
NEW media
The Standards for Air Cooled Condensers steam condensers that are predominately
(ACCs) covers specification and design utilized in power plant applications.
recommendations, along with performance The publication of the new ACC
and operational issues associated with air Standard represents another step in HEI’s
cooled condensers for power plant appli- continuing program to provide standards
cations. The standard includes typical that represent the latest technological
purchaser requirements and manufac- advancements in heat exchange
turers’ experience. It also highlights the equipment. HEI is a non-profit trade asso-
important design criteria for air cooled ciation concentrating its efforts on the
condensers. manufacturing and engineering aspects of
HEI’s Air Cooled Condenser Section steam surface condensers, closed
develops this standard and updates it as feedwater heaters, power plant heat
needed. The new edition includes relevant exchangers, liquid ring vacuum pumps,
updates, revisions, and clarifications to steam jet ejectors, deaerators, and air
Heat Exchange Institute Updates most sections. Metric units have been cooled condensers.
Standards for Air Cooled added, including metric units for all three Suggestions for improvement of the
Condensers with 2nd Edition tables on exhaust casing. standard are welcome, and should be
The Heat Exchange Institute (HEI) has There are many different types of ACCs directed to HEI.
announced the release of Standards for designed for various services. This www.heatexchange.org w x
Air Cooled Condensers, 2nd edition. standard applies only to two-stage vacuum

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 889
STANDARDS update
These standards apply to materials,
The Standards Update department focuses on standards, codes, recommended
construction, and testing of insulated
practices and other documents used by NDT professionals. This department reports
cables used for the utilization of elec-
every few months on new publications, draft work currently in process, and the status
trical energy in surface and under-
of standards development. This month’s installment focuses on current work in
ground mines and similar applications.
American National Standards and ISO Draft International Standards.
Included are portable cables for use in
mining machines, dredges, shovels,
American National Draft Standards It includes specific information on design and similar equipment, and mine power
and fabrication requirements for the cables for use as connections between
Project Initiation procurement of new UF6 packaging for units of mine distribution systems, and
ANSI procedures require notification by transportation of 0.1 kg (0.2205 lb) or remote control and drill cords for mining
ANSI-accredited standards developers more of UF6. This standard also defines and similar applications.
of the initiation and scope of activities the requirements for in-service inspec- l BSR/AWS B5.2-201x, Specification for
expected to result in new or revised tions, cleanliness, and maintenance for the Training, Qualification, and Company
American National Standards. The following packaging in service. Also included are Certification of Welding Inspector
is a list of proposed actions and new cylinder loadings; shipping requirements; Specialists and Welding Inspector
standards that have been received recently and requirements for valves, plugs, and Assistants. This is a new standard. This
from accredited standards developers. To valve protectors. specification defines the requirements
view information about additional standards l BSR/AWS B1.10M/B1.10-201x, Guide and program for an employer (company)
for which a project initiation notification has for the Nondestructive Examination of to train, qualify, and company certify
been submitted, and to search approved Welds. This is a revision of ANSI/AWS Welding Inspector Specialists and
American National Standards, please visit B1.10M/B1.10-2016. This guide Welding Inspector Assistants to contract
www.nssn.org, which is a database of acquaints the user with the nondestruc- or industry-specific inspector standards.
standards information. Note that this tive examination methods commonly The program is developed as a written
database is not exhaustive. used to examine weldments. The practice and controlled by an employer.
l BSR/AWS B2.1/B2.1M:2014-AMD1-201x, standard also addresses which method The employer is responsible for the
Specification for Welding Procedure best detects various types of discontinu- testing, examination, and qualification of
and Performance Qualification. This ities. The methods included are visual, their inspectors.
is an addenda to ANSI/AWS B2.1/ liquid penetrant, magnetic particle, radi- l BSR/AWS D14.3/D14.3M-201x,
B2.1M:2014-AMD1-2015. This specifica- ographic, ultrasonic, electromagnetic Specification for Welding Earthmoving,
tion provides the requirements for (eddy current), and leak testing. Construction, Agricultural, and Ground-
qualification of welding procedure specifi- l BSR/AWS B1.11M/B1.11-201x, Guide Based Material Handling Equipment.
cations, welders, and welding operators for the Visual Examination of Welds. This This is a revision of ANSI/AWS
for manual, semiautomatic, mechanized, is a revision of ANSI/AWS B1.11M/B1.11- D14.3/D14.3M-2010.
and automatic welding. The welding 2014. This guide contains information to This provides standards for producing
processes included are electrogas assist in the visual examination of welds. structural welds used in the manufac-
welding, electron beam welding, elec- Included are sections on fundamentals, ture and repair of earthmoving,
troslag welding, flux-cored arc welding, surface conditions, and equipment. construction, agricultural, and ground-
gas-metal arc welding, gas-tungsten arc Sketches and full-color photographs illus- based material handling equipment.
welding, laser-beam welding, oxyfuel gas trate discontinuities commonly found in Such equipment is defined as self-
welding, plasma-arc welding, shielded- welds. propelled, on- and off-highway
metal arc welding, stud arc welding, and machinery and associated implements.
submerged arc welding. Base metals, Call for Comment on Proposals Listed Manufacturer’s responsibilities are
filler metals, qualification variables, The public comment period has passed for presented as they relate to the welding
welding designs, and testing require- the following draft American National practices that have been proven
ments are also included. Standards, which are currently in review. successful within the industry in the
l BSR N14.1-201x, Uranium Hexafluoride - l BSR/ICEA S-75-381-201x/NEMA WC 58- production of weldments on this
Packagings for Transport. This is a revision 201x, Portable and Power Feeder Cables for equipment. Requirements for basic
of ANSI N14.1-2012. This standard Use in Mines and Similar Applications. This weld details, base material, filler
provides criteria for packaging used for is a revision and redesignation of ANSI material, processes, welding procedure
transport of uranium hexafluoride (UF6). ICEA S-75-381-2008/NEMA WC 58-2008. qualification and documentation,

890 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
welding personnel qualification, weld l BSR/SAIA A92.24-201x, Training prescribes the requirements for classifica-
quality, inspection, and repair are Requirements for the Use, Operation, tions of copper and copper-alloy elec-
included with consideration given to Inspection, Testing and Maintenance of trodes for shielded metal arc welding.
factors that affect weldability. Mobile Elevating Work Platforms (MEWPs). Classifications are based on chemical
l BSR/ASME AG-1-201X, Code on Nuclear This is a new standard. This Standard is composition, mechanical properties, and
Air and Gas Treatment. This is a revision intended to be used in conjunction with usability of the electrodes.
of ANSI/ASME AG-1-2015. This Code BSR/SAIA A92.20, Design, Calculations, l BSR/AWS D1.3/D1.3M-201x, Structural
provides requirements for the perform- Safety Requirements and Test Methods for Welding Code-Sheet Steel. This is a
ance, design, fabrication, installation, Mobile Elevating Work Platforms (MEWPs), revision of ANSI/AWS D1.3/D1.3M-
inspection, acceptance testing, and and BSR/SAIA A92.22, Safe Use of Mobile 2007. This code contains the require-
quality assurance of equipment used in Elevating Work Platforms (MEWPs). This ments for arc welding of structural
air and gas treatment systems in standard provides methods and guide- sheet/strip steels, including cold-
nuclear facilities. lines to prepare MEWP training materials, formed members, collectively referred to
l BSR/SAIA A92.20-201x, Design, defines administrative criteria, and as “sheet steel,” which are equal to or
Calculations, Safety Requirements and delivers elements required for proper less than 3/16 in (0.188 in) [4.8 mm] in
Test Methods for Mobile Elevating Work training and familiarization. It applies to nominal thickness. When this code is
Platforms (MEWPs). This is a new all types and sizes of MEWPs defined in stipulated in contract documents,
standard. This Standard is intended to be BSR/SAIA A92.20 that are intended to conformance with all its provisions shall
used in conjunction BSR/SAIA A92.22, position personnel, along with their be required, except for those provisions
Safe Use of MEWPs and BSR/SAIA necessary tools and materials, at work that the engineer or contract documents
A92.24, Training Requirements for locations. specifically modifies or exempts.
Operators of MEWPs. This American l BSR/HI 4.1-4.6-201x, Sealless, l BSR/IIAR 6-201x, Standard for
National Standard specifies safety Magnetically Driven Rotary Pumps for Inspection, Testing, and Maintenance of
requirements and preventive measures, Nomenclature, Definitions, Application, Safe Closed-Circuit Ammonia
and the means for their verification, for Operation, and Test. This is a revision of Refrigeration Systems. This is a new
certain types and sizes of mobile ANSI/HI 4.1-4.6-2010. This standard standard. This safety standard specifies
elevating work platforms (MEWPs) covers the unique features of sealless, minimum requirements for inspection,
intended to position personnel, along magnetically driven rotary pumps and testing, and maintenance of closed-
with their necessary tools and materials, includes sections on types and nomen- circuit ammonia refrigeration systems.
at work locations. It contains the struc- clature; definitions; design and applica- This standard is intended to assist indi-
tural design calculations and stability tions; installation, operation, and viduals responsible for developing and
criteria, construction, safety examina- maintenance; and test. Because of the implementing inspection, testing, and
tions, and tests that shall be applied variety of rotary pump configurations maintenance programs for facilities with
before a MEWP is first put into service. available and the broad range of appli- stationary closed-circuit ammonia refrig-
l BSR/SAIA A92.22-201x, Safe Use of cations, familiarization with Hydraulic eration systems using recognized and
Mobile Elevating Work Platforms Institute Standards ANSI/HI 3.1 - 3.5, generally accepted good engineering
(MEWPs). This is a new standard. Rotary Pumps for Nomenclature, practices (RAGAGEP).
This Standard is intended to be used in Definitions, Application and Operation; l BSR/ASSE Z359.18-201X, Safety
conjunction with BSR/SAIA A92.20, and ANSI/HI 3.6, Rotary Pump Tests, is Requirements for Anchorage Connectors
Design calculations, safety requirements recommended. for Active Fall Protection Systems. This is
and test methods for Mobile Elevating l BSR/AWS F1.6-201X, Guide for Estimating a new standard. This Standard estab-
Work Platforms (MEWPs) and BSR/SAIA Welding Emissions for EPA and lishes requirements for the performance,
A92.24, Training Requirements for Ventilation Permit Reporting. This is a design, testing, marking, and instructions
Operators of Mobile Elevating Work new standard. This document assists for use of anchorage connectors in travel
Platforms (MEWPs). This Standard companies in estimating emissions from restraint, fall arrest, rescue, work position,
specifies requirements for application, welding processes for EPA reporting rope access, and suspended
inspection, training, maintenance, purposes by choosing the simplest appli- component/tie-back line systems only.
repair, and safe operation of Mobile cable method and following its steps. l BSR/ASSE Z359.12-201X, Connecting
Elevating Work Platforms (MEWPs). Example calculations are included. Components for Personal Fall Arrest
It applies to all types and sizes of l BSR/AWS A5.6/A5.6M-2008 (R201x), Systems. This is a revision of ANSI/ASSE
MEWPs as specified in BSR/SAIA Specification for Copper and Copper- Alloy Z359.12-2009. This standard establishes
A92.20 that are intended to position Electrodes for Shielded Metal Arc Welding. requirements for the performance, design,
personnel, along with their necessary This is a reaffirmation of ANSI/AWS marking, qualification, test methods, and
tools and materials, at work locations. A5.6/A5.6M-2008. This Specification removal from service of connectors.

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 891
ISO Draft International Standards Part 2: Control of film processing by l ISO/DIS 16063-33, Methods for the cali-
The following are standards that the means of reference values. bration of vibration and shock trans-
International Organization for l ISO/DIS 19232-5, Non-destructive ducers - Part 33: Testing of magnetic
Standardization (ISO) is considering for testing - Image quality of radiographs - field sensitivity.
approval. The proposals have received Part 5: Determination of the image l ISO/DIS 13259, Thermoplastics piping
substantial support within the technical unsharpness and basic spatial resolu- systems for underground non- pressure
committee that developed them and are tion value using duplex wire-type image applications - Test method for leaktight-
now being circulated to ISO members for quality indicators. ness of elastomeric sealing ring type
comment and vote. Readers interested in l ISO/DIS 11666, Non-destructive testing joints.
reviewing or commenting on these of welds - Ultrasonic testing - l ISO 10816-8/DAmd1, Mechanical
standards should order copies from ANSI. Acceptance levels. vibration - Evaluation of machine
l ISO/DIS 9869-2, Thermal insulation - l ISO/DIS 10804, Restrained joint systems vibration by measurements on non-
Building elements - In-situ measure- for ductile iron pipelines - Design rules rotating parts - Part 8: Reciprocating
ment of thermal resistance and thermal and type testing. compressor systems - Amendment 1.
transmittance - Part 2: Infrared method l ISO/DIS 12107, Metallic materials - l ISO/DIS 18095, Condition monitoring
for frame structure dwelling. Fatigue testing - Statistical planning and and diagnostics of power transformers.
l ISO/DIS 17677-1, Resistance welding - analysis of data. l ISO/DIS 29821, Condition monitoring
Vocabulary - Part 1: Spot, projection l ISO/DIS 16063-33, Methods for the and diagnostics of machines - Ultrasound
and seam welding. calibration of vibration and shock - General guidelines, procedures and
l ISO/DIS 11699-2, Non-destructive transducers - Part 33: Testing of validation. wx
testing - Industrial radiographic films - magnetic field sensitivity.

892 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
NEW
ROBERT E. SHANNON
Associate Technical Editor
patents
US 9594061 and insulation of a solid rocket motor. These This patent presents a new ultrasonic
Methods and apparatus for detecting defects typically require the use of one X-ray device approach for detecting defects in a struc-
in an object of interest oriented such that the X-ray is transmitted tures comprised of multiple material layers
(J. K. Hartman and L. H. Pearson) substantially orthogonally to the solid rocket where each layer may have significantly
Conventional nondestructive evaluation motor to obtain an X-ray image through a different acoustic impedance. Although the
techniques have been used in solid rocket thickness of the solid rocket motor and into ultrasonic approach described in this patent
motor programs, including NASA’s Space the propellant. As a result, defects in the ion refers to a solid rocket motor and its
Shuttle, to screen for defects such as propellant may be detected. Then a second components, this is not limited to solid
cracks, debond, voids in the assembly of X-ray device must be oriented at an angle rocket motors, but could more generally
the solid rocket motor consisting of outer such that it obtains a tangential image of the apply to any object (for example, space
casing, insulation, and internal propellant. solid rocket motor to better detect defects in launch systems, tanks, and armor) that
Uncertainty in the size, location, and orien- the additional insulation layers that largely go includes multiple materials with different
tation of defects may result in uncertainty undetected by the first X-ray device. Because acoustic impedances—particularly if there is
in the analytical models designed to of the size of solid rocket motors, this inspec- an acoustic impedance mismatch between
assess structural allowable stresses and tion method may require an undesirably large an outer layer having a higher acoustic
strains for the propellant. Defects that number of man-hours to obtain the images. impedance relative to the inner layer(s). For
occur in propellant-liner interface may In particular, the tangential image may be a example, a steel case has a high acoustic
cause hot gas to be present near the wall very small field of view relative to the entire impedance relative to rubber liners. The
of the rocket motor case. In addition, if a solid rocket motor being imaged. As a result, greater the impedance mismatch there is
defect near the liner extends further into after each tangential image is obtained, the between two materials, the worse conven-
the propellant, the propellant may become solid rocket motor must be rotated to a new tional inspection methods tend to perform
detached from the bonding surface of the position to obtain another tangential image. in detecting defects associated with the
liner. Debonding may cause further Each tangential image requires a substantial inner materials because more acoustic
defects, for example, cracks, in the propel- number of man-hours to rotate the solid energy stays trapped in the outer layer
lant, which may result in augmented and rocket motor between each image, in and/or the acoustic energy is quickly attenu-
accelerated burning of the propellant, addition to the time that is needed to expose ated in the inner layers. Examples were
including near the wall of the case, as well the solid rocket motor to an X-ray. Thus, while given where the case may be formed from
as concerns regarding the structural conventional inspection methods may have steel or other appropriate materials, which
impact of the decreased bonding with the resulted in the detection of defects, the may include metals, metal-alloys, and
liner. In addition, environmental factors, conventional inspection methods may be carbon or other fiber reinforced plastic
such as moisture, may weaken the time consuming and costly. Some additional materials. The insulation material may
adhesion strength of the propellant binder conventional inspection approaches have include Nitrile Butadiene Rubber (NBR),
to the surface of the reinforcing and attempted to detect voids using ultrasonic Room Temperature Vulcanized (RTV) Rubber,
combustible fillers in the solid rocket methods. These conventional ultrasonic Silicone Rubber, ethylene propylene diene
motor over time, which can result in methods have used either a repetitive high Monomer (EPDM) Rubber, Urethane Rubber,
reduced load bearing capability of the frequency (for example, 1 MHz to 10 MHz) Hydroxy Terminated Polybutidiene (HTPB)
propellant. Because there is often uncer- square or instantaneous pulse for the ultra- Rubber, Inorganic Phosphazene Rubbers,
tainty associated with the constitutive sonic signal propagating into a material, and Natural Rubber, or other suitable insulation
properties of the these polymeric systems, measuring and quantifying discreet reflec- materials. The liner may be formed from
especially when exposed to environmental tions off of internal interfaces or potential materials such as a polyurethane adhesive,
aging, the term “health” of solid rocket defects. Images may be generated based on and the like. Propellants of solid rocket
motor is sometimes used to classify the the peak amplitude responses from the ultra- motors may include combustive and particu-
launch readiness of the solid rocket motor sonic signal. The conventional inspection late materials mixed within an elastomeric
and the propellant’s ability to withstand methods, however, have not adequately binder material (for example, HTPB,
damage during the dynamic launch event. provided the necessary depth to obtain Polybutadiene/Acrylonitrile [PBAN], or
Conventional methods for screening the accurate information any significant distance Nitrate ester/polyester [NEPE] based
health of a solid rocket motor include radi- past the inside wall of case. Therefore, polymers).
ographic inspection methods for verifying the defects in the insulation materials may be In operation, the ultrasonic sensor may
health and quality of the propellant, liner, undetected. interrogate the solid rocket motor to detect

894 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
defects by applying an ultrasonic signal to case that is based, at least in part, on the significantly affecting the results. In
the solid rocket motor by energizing the material of the case and the thickness of the operation the return signals from the
ultrasonic sensor to generate a tone burst case. For example, for a steel case that is different reflections are received after the
having a predetermined frequency that is approximately 0.5 in. thick, the predeter- tone burst is shut off, there may be a greater
tuned to create a standing wave (as in, mined frequency may be tuned to be approx- opportunity to detect the reflections from
destructive interferences) in the reflections imately 250 kHz, which is approximately the the deeper internal layers because the reflec-
within the case. With a tone burst, the ultra- frequency at which the wavelength is about tions within the case of the outer material
sonic signal is driven for a predetermined twice the thickness of the case. As a result, destructively interfere due to the predeter-
number of cycles (for example, five cycles) the effects of the reflections within the case mined frequency being tuned to the
and then the ultrasonic signal is shut off. may be reduced so that the return signal resonance of the outer material. In addition,
Within the tone burst, the ultrasonic signal coming back from the internal layers (for because lower frequencies (such as those in
may be a sine wave, square wave, or other example, insulation or liner) may be more the kHz range) may be used in implementa-
periodic signal having the predetermined detectable. Because the predetermined tion of embodiments of the disclosure in
frequency band to create a standing wave in frequency of the ultrasonic signal may be comparison to those employed in conven-
the case. With the reflections in the case tuned to the resonant frequency of the case tional methods, more energy may pass
destructively interfering with themselves, the (or other outer material), which resonant through deeper into the internal layers of the
smaller energy reflections from the deeper frequency is dependent on the thickness of solid rocket motor such that a deeper image
internal layers (for example, insulation, liner, the material used, having a substantially may be obtained. As a result, the ultrasonic
or propellant) may have a higher signal-to- uniform thickness for the case 304 may signal may experience less attenuation in the
noise ratio (SNR) enabling their detection. improve results. In some embodiments, the internal layers so that information about the
The predetermined frequency may be thickness of the other materials (such as conditions of defects deeper into the solid
approximately the resonant frequency for the insulation or liner) may vary without rocket motor. w x

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 895
CORPORATE partners
3angles, Inc. (Albany, NY)
3D Engineering Solutions
(Cincinnati, OH)
Thank You
ASNT is proud to present these NDT manufacturers, users
Circle Systems, Inc. (Hinckley, IL)
Citadel Engineering Co. (Sarasota, FL)
Clover Park Technical College
3E NDT, LLC (La Porte, TX) (Lakewood, WA)
4A Inspection, LLC (Houston, TX) and suppliers who support the Society. This list is current CNI Pacific Co., Ltd. (Banchang,
as of 1 June 2017. Thailand)
A Coast to Coast Inspection Services,
Abdallah I AlTamimi Industrial Inc. (Portland, OR)
Services (Al Khobar, Saudi Arabia) American Aerospace Technical BETZ Engineering & Technology Cokebusters USA (Houston, TX)
ABM Franchising Group Academy (Los Angeles, CA) Zone (Chennai, India) College of the North Atlantic
(Canonsburg, PA) American Inspection Services, Inc. BFW Engineering & Testing (Stephenville, Canada)
Access Plug Flange, Inc. (Houston, TX) (Grand Bay, AL) (Paducah, KY) Comet Technologies USA, Inc.
ACML 2i2S (Alexandria, Egypt) American Institute of Nondestructive BG Detection Services/ LA X-Ray (Shelton, CT)
ACNDT, Inc. (Middleburg, FL) Testing (Baxter, MN) (Sun Valley, CA) Comibassal (Alexandria, Egypt)
Acoustic Technology Group American Marine Corp. (Anchorage, AK) Bighorn Inspection, Inc. (Laurel, MT) Commercial Divers International,
(Grandville, MI) American Piping Inspection (Tulsa, OK) BKS Consulting & Training Institute Inc. (Goodyear, AZ)
ACS-Solutions GmbH (Saarbrucken, American Testing Services (Tehran, Iran) Commodity Resource &
Germany) (Miamisburg, OH) Blastline Institute of Surface Environmental, Inc. (Burbank, CA)
Acuren Inspection, Inc. (Edmonton, Amo & Partners Engineering Co. (Al Preparation & Painting (Kochi, Connect NDT, Ltd. (Aberdeenshire,
Canada) Khobar, Saudi Arabia) India) United Kingdom)
Adaptive Energy (University Place, WA) Amosco (Eastleigh, United Kingdom) Blatek, Inc. (State College, PA) Cooperheat Saudi Arabia Co., Ltd.
Ademinsa (Lima, Peru) AMS Store and Shred, LLC (Lake In Blitz Academy (Cochin, India) (Jubail, Saudi Arabia)
Advanced Energy (Fort Collins, CO) The Hills, IL) BlueScope Steel Research CoreStar International Corp. (Irwin, PA)
Advanced Inspection Services Co. Aolong Group (Dandong City, China) (Wollongong, Australia) Cotech IRM Services, Inc. (Houston, TX)
(Jubail Industrial City, Saudi Arabia) Aplus+ NDT (Coimbatore, India) Boeing (Seattle, WA) Creaform, Inc. (Levis, Canada)
Advanced Inspection Technologies Applied Technical Services Bossier Parish Community College Curtis Industries, Inc. (Cowansville, PA)
(Melbourne, FL) (Marietta, GA) (Bossier City, LA) Curtiss Wright Anatec-LMT (Irvine, CA)
Advanced Material Solutions Applus RTD (Edmonton, Canada) Branch Radiographic Labs, Inc. Cutech Group (Singapore,
(Phoenix, AZ) Aqua Communications, Inc. (Cranford, NJ) Singapore)
Advanced OEM Solutions (Waltham, MA) Bridgsite Nigeria, Ltd. (Port Cuyahoga Community College
(Cincinnati, OH) Arad Paya Quality Engineering & Harcourt, Nigeria) (Cleveland, OH)
Advanced Test Equipment Rentals Inspection Co. (Tabriz, Iran) BRL Consultants, Inc. (San Antonio, TX) CXR Corp. (Kure City, Japan)
(San Diego, CA) Aral General Trading, LLC (Port Bruker (Kennewick, WA) Cygnus Instruments (Annapolis, MD)
AEIS (Rahway, NJ) Saeed, United Arab Emirates) BTEC LLC (Pueblo, CO) Cylinder Testing Solutions (Denver, CO)
Aero Norway AS (Sola, Norway) Arcadia Aerospace Industries (Punta
Aerofab NDT, LLC (Kent, WA) Gorda, FL) C D
Aerotest Operations, Inc. (San Arcmart Indonesia (Bandung, Cadillac Casting, Inc. (Cadillac, MI) DARLSCO Inspection Services
Ramon, CA) Indonesia) Cadorath Aerospace (Broussard, LA) (Dubai, United Arab Emirates)
AES Destructive & NDT, Ltd. (Kwai Armstech Engineers Private Ltd. Cairo Inspection Co. (Nasr City Cairo, Dakota Ultrasonics (Scotts Valley, CA)
Chung, Hong Kong) (Kerala, India) Egypt) Danatronics (Danvers, MA)
AES NDT (Las Vegas, NV) Arrow-Tech, Inc. (Rolla, ND) Calaya Engineering (Port Harcourt, Danco Inspection Service, Inc.
African NDT Centre Pty., Ltd. Arya Fould Gharn (Ahwaz, Iran) Nigeria) (Oklahoma City, OK)
(Centurion, South Africa) ASG Inspection, Ltd. (Aberdeen, Callington Haven Pty., Ltd. Dantec Dynamics, GmbH (Ulm,
AGD Inspection Services, LLC United Kingdom) (Rydalmere, Australia) Germany)
(Stafford, TX) AssetSmart (Calabasas, CA) CAM (Doha, Qatar) Dantec Dynamics, Inc. (Holtsville, NY)
AGR Inspection, Inc. (Burleson, TX) Associated X-Ray Corp. (East Canadian Engineering & Inspection, Dares Srls. (Casamarciano, Italy)
AIP (Houston, TX) Haven, CT) Ltd. (Edmonton, Canada) DBI, Inc. (Lincoln, NE)
AIP Global Strategies (Pelham, NH) ATEC Training & Certification Carbon Steel Inspection, Inc. Decibel NDE Inspections & Training
Air Services (Middleburg Heights, OH) Services (Houston, TX) (Pittsburgh, PA) Institute (Kerala, India)
Aircraft Inspection Services (Grand Atlas Inspection Technologies Carestream NDT (Rochester, NY) DECTRIS, Ltd. (Baden-Daettwil,
Rapids, MI) (Seattle, WA) Carl Zeiss Industrial Metrology Switzerland)
Aircraft X-Ray Labs, Inc. (Huntington Atout Technical Supports (Maple Grove, MN) DEKRA Industrial (Ankara, Turkey)
Park, CA) (Port-Gentil, Gabon) Caterpillar, Inc. (Peoria, IL) Delphi Precision Imaging
Airon Academy (Trivandrum, India) Aurora Institute & Inspection CATSI, Inc. (Valparaiso, IN) (Redmond, WA)
Aker Solutions Saudi Arabia Co., Services (Coimbatore, India) CD International Technology, Inc. Detagulf Global Services, Ltd. (Port
Ltd. (Al Khobar, Saudi Arabia) AUT Solutions (Fulshear, TX) (Livermore, CA) Harcourt, Nigeria)
Akroscan End Chile, SA (Santiago, Automated Inspection Systems CDA Technical Institute (Jacksonville, Detection Technology, Inc.
Chile) (Martinez, CA) FL) (Billerica, MA)
Akura Bina Citra (Bekasi, Indonesia) Avonix Imaging (Maple Grove, MN) Cenergy International Services, LLC DETEK, Inc. (Temple Hills, MD)
Al Mansoori Inspection Services Aycan Data Management (Houston, TX) Diakont Advanced Technologies
(Abu Dhabi, United Arab Emirates) (Rochester, NY) Central Flying Service (Little Rock, (San Diego, CA)
Al Othman Trading & Contracting AZTech Training & Consultancy AR) Diamond Technical Services, Inc.
Co. (Dammam, Saudi Arabia) (Dubai, United Arab Emirates) CentroTEST Asia, Inc. (Mandaluyong (Blairsville, PA)
Al Rookal for Engineering City, Philippines) Dixon Hard Chrome (Sun Valley, CA)
Inspection, Ltd. (Baghdad, Iraq) B Centura X-Ray NDT (Cleveland, OH) DJA Inspection Services, Inc. (Reno,
Allis Engineering (Lake Elsinore, CA) Baker Testing Services, Inc. Chemetall US, Inc. (New Providence, NJ) PA)
Alpha NDT (Ho Chi Minh City, Vietnam) (Rockland, MA) Chesapeake Testing (Belcamp, MD) DK Shah NDT Training Institute
Alta Vista Solutions (Richmond, CA) Balteau NDT (Hermalle sous Churchill Steel Plate, Ltd. (Vadodara, India)
ALX Industries (Pasadena, TX) Argenteau, Belgium) (Twinsburg, OH) DolphiTech (Raufoss, Norway)
AM Technical Solutions, Inc. (Austin, TX) Base Line Data, Inc. (Portland, TX) Cifra Industrial Services Corp. Dominion NDT Services, Inc.
Amerapex Corp. (Houston, TX) Best NDT (Springfield, VA) (Makati City, Philippines) (Richmond, VA)

896 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
Doncasters (Groton, CT) George Consulting Services, Inc. ImechE Engineering Training IRM Servicos Eireli (Macae, Brazil)
Draka Cableteq, Inc. (Bridgewater, NJ) (Monaca, PA) Solutions (Sheffield, United IS Industrie Thailand, Ltd. (Bangkok,
Dürr NDT, GmbH & Co. KG GES for Petroleum Inspection & Kingdom) Thailand)
(Bietigheim-Bissingen, Germany) Training Services (Menofeyah, Imperium, Inc. (Beltsville, MD) Isoflex Radioactive, LLC (San
Dynamic Software Solutions Egypt) Industrial Inspection Systems, Ltd. Francisco, CA)
(Niceville, FL) Gladd Solutions (Plymouth, MI) (Vaughan, Canada) Isotopes Arabia Co., Ltd. (Al Khobar,
Glajoe Multi Services, Ltd. (Port Industrial Testing Laboratory Saudi Arabia)
E Harcourt, Nigeria) Services, LLC (Pittsburgh, PA) IVC Technologies (Lebanon, OH)
Echo Maintenance (Nederland, TX) Global Academy for Inspection and Inmedin Ingenieria (Vina del Mar, IveyCooper Services, LLC (Soddy
Echo Ultrasonics (Bellingham, WA) Training (Pandalam, India) Chile) Daisy, TN)
Eclipse Scientific (Waterloo, Canada) Global Diving & Salvage, Inc. Innerspec Technologies, Inc.
ECS, Inc. (Kennesaw, GA) (Anchorage, AK) (Forest, VA) J
Eddyfi (Quebec, Canada) Global Engineering Documents (IHS) Innodes (Quito, Ecuador) Jan Kens Co., Inc. (Monrovia, CA)
EddySonix (Orbe, Switzerland) (Englewood, CO) Insight KK (Tokyo, Japan) JANX (Parma, MI)
Edison Welding Institute Global Lifting Services, Nigeria, Ltd. Inspec Testing, Inc. (National City, CA) JB Testing, Inc. (Blaine, MN)
(Columbus, OH) (Port Harcourt, Nigeria) Inspectest Pvt., Ltd. (Lahore Punjab, JC International, Ltd. (Port Harcourt,
Eishin Kagaku Co., Ltd. (Minato-Ku, Global Oil Inspectindo (Indramayu, Pakistan) Nigeria)
Japan) Indonesia) Inspection Plug Strategies, LLC Jentek Sensors, Inc. (Waltham, MA)
ElectroMagneticWorks, Inc. (LaSalle, Glomacs Fz, LLC (Dubai, United Arab (Houston, TX) JES Pipelines, Ltd. (Willemstad
Canada) Emirates) Inspection Point Seals, LLC Curacao, Netherlands Antilles)
Enerfab, Inc. (Cincinnati, OH) GMTech Services Corp. (Anaheim, CA) (Prairieville, LA) Jesse Garant Metrology Center
Energyray Integrated Services, Ltd. Golden Engineering, Inc. Inspection Quality International (Windsor, Canada)
(Port Harcourt, Nigeria) (Centerville, IN) (Bangalore, India) JETS, Inc. (Carrollton, TX)
Envite Nigeria, Ltd. (Port Harcourt, Goolsby Testing Laboratories Inspection Technologies, Inc. Jireh Industries, Ltd. (Ardrossan,
Nigeria) (Humble, TX) (Pomona, CA) Canada)
Epica Applied Technologies (San Gravitech Inspection Services Inspection Technology, WLL (Doha, JMD NDT, Inc. (Piscataway, NJ)
Clemente, CA) (Ernakulam, India) Qatar) Johnghama International Services,
ETher NDE, Ltd. (St. Albans, United Guangdong Goworld Co., Ltd. Inspectron, Inc. (Novi, MI) Ltd. (Warri, Nigeria)
Kingdom) (Shantou, China) Institute of Industrial Quality Jubail Industrial College (Jubail
ETM, Inc. (Newark, CA) Guangzhou Doppler Electronic Management (Shoranur, India) Industrial City, Saudi Arabia)
Euroteck Systems UK, Ltd. Technologies Co., Ltd. (Guangzhou Institute of Nondestructive Testing JZ Russell Industries, Inc.
(Tamworth, United Kingdom) City, China) and Training (Mumbai, India) (Nederland, TX)
Exova (Linkoping, Sweden) Guided Ultrasonics, Ltd. (Brentford, Institute of Reliability Centred
Extende (Ballston Spa, NY) United Kingdom) Maintenance (Lahore, Pakistan) K
ExxonMobil (Baytown, TX) Gulf Energy International (Dammam, Instrument Technology, Inc. KA Imaging (Kitchener, Canada)
Saudi Arabia) (Westfield, MA) Kakivik Asset Management, LLC
F Gulf Quality Control Co., Ltd. Integrated Quality Services (Anchorage, AK)
Fangzheng Valve Group Co., Ltd. (Al-Khobar, Saudi Arabia) (Ontario, CA) Kalva Engineers Pvt., Ltd. (Nagole
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First Alert Sling Testing, LLC Gulmay (Suwanee, GA) (Cundinamarca, Colombia) KARL STORZ Industrial Group (El
(Lafayette, LA) Integrity Products & Supplies, Inc. Segundo, CA)
Fish & Associates, Inc. (Middleton, WI) H (Sherwood Park, Canada) Keltron Kerala State Electronics
Flathead Valley Community College HAECO Americas (Lake City, FL) Integrity Scientific Laboratory Devp. Corp., Ltd. (Trivandrum,
(Kalispell, MT) Hakem Group (Lyttelton, South Africa) (Dubai, United Arab Emirates) India)
FlawSpec Manufacturing, Inc. Haks Engineers Architects & Land Integrity Smart Services, LLC Keville Enterprises, Inc. (Boston, MA)
(Edmonton, Canada) Surveyors PC (New York, NY) (Muscat, Oman) Kimtron, Inc. (Oxford, CT)
FlawTech (Concord, NC) Halifax International, Fze. (Erbil, Iraq) Integrity Testing & Inspection, LLC Kinetic Solutions, LLC (Fort Ripley, MN)
Foerster Instruments, Inc. Hamamatsu Corp. (Bridgewater, NJ) (Onaway, MI) Koslow Scientific Co. (Englewood, NJ)
(Pittsburgh, PA) Helium Leak Testing, Inc. (Simi International Inspection (Santa Fe KTA Tator, Inc. (Pittsburgh, PA)
Force Technology (Broendby, Denmark) Valley, CA) Springs, CA) Kuwait Pipe Industries & Oil
Formweld Fitting, Inc. (Milton, FL) Hellier (Houston, TX) International Leak Detection, LLC Services Co. (Kuwait City, Kuwait)
Foster Tecnica Solutions (Kerala, Herzog Services, Inc. (St. Joseph, MO) (Des Plaines, IL)
India) High Technology Sources, Ltd. International Maritime Welding L
Fujifilm North America – NDT (Didcot, United Kingdom) Society (NCR, Philippines) Labino AB (Solna, Sweden)
Materials and Equipment Highland Oilfield Services Group, International Quality Systems Laboratory Testing, Inc. (Hatfield, PA)
(Valhalla, NY) Ltd. (Aberdeen, United Kingdom) (Concepcion, Chile) Laser Technology (Norristown, PA)
Hi-Spec Systems, Ltd. (Nantwich, International Robotic Tank Solutions Laurus Systems, Inc. (Ellicott City, MD)
G United Kingdom) (Khobar, Saudi Arabia) Lavender International NDT
G&G Technical Services, Ltd. Hobart Institute of Welding Intertek (Amelia, LA) Consultants (Sheffield, United
(London, United Kingdom) Technology (Troy, OH) Intron Plus (Moscow, Russia) Kingdom)
Gamesa Innovation & Technology Hocker, Inc. (Houston, TX) Inuktun Services, Ltd. (Nanaimo, Librestream Technologies
(Sarriguren, Spain) Hodges Transportation, Inc. (Carson Canada) (Winnipeg, Canada)
Gamma Petroleum Services (Basra, City, NV) Ionix Advanced Technologies (Leeds, Lickenbrock Technologies, LLC (Saint
Iraq) Honeywell Aerospace de Mexico United Kingdom) Louis, MO)
Gamma Rad (Tehran, Iran) (Chihuahua, Mexico) IPSI (Courbevoie Cedex, France) Lion Inspection Services, Inc.
GB Inspection Systems, Ltd. Honeywell Federal Manufacturing & Iranian Society of Technical (Houston, TX)
(Cannock, United Kingdom) Technologies (Kansas City, MO) Inspection & NDT Companies Lonestar PMI (League City, TX)
GE Measurement & Control HSI Group, Inc. (Torrance, CA) (Tehran, Iran) Lucid Software, Ltd. (Chennai, India)
(Lewistown, PA) IRED Thermal Group, Ltd.
GE Power Generation Services I (Edmonton, Canada) M
(Houston, TX) I & T Nardoni Institute, Srl. (Brescia, Irez Academy (Kollam, India) M2M (San Francisco, CA)
General Dynamics NASSCO Norfolk Italy) Iris Inspection Services, Inc. MA Al Mutlaq Sons Co. (Dammam,
(Norfolk, VA) Idaho National Laboratory (Idaho (Baytown, TX) Saudi Arabia)
Genesis Systems Group Falls, ID) IRISNDT (Houston, TX) MAC NDT Services, LLC
(Davenport, IA) (Montgomery, TX)

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 897
CORPORATE partners
Magnaflux (Glenview, IL) National University Polytechnic P QSA Global, Inc. (Baton Rouge, LA)
Magnetic Analysis Corp. (Elmsford, NY) Institute (San Diego, CA) Paragon Industries, Inc. (Sapulpa, OK) Q-Sea Corporation (Tampa, FL)
Maintenance & Inspection Services, Naya Engineering Services Parker Research Corp. (Dunedin, FL) Qualitas Material Testing Laboratories
Inc. (Morganton, NC) (Basra, Iraq) Patterson Tubular Services (United Arab Emirates)
Manadher Al Sahra Trading (Ruwi, NDE Professionals, Inc. (Portland, OR) (Channelview, TX) Qualitek, LLC (Houston, TX)
Oman) NDE Solutions, LLC (Bryan, TX) PCA Engineering, Inc. (Pompton Quality Control Co. (Cairo, Egypt)
Mandina’s Inspection Services, Inc. NDT & Corrosion Control Services Lakes, NJ) Quality Control Council US (Kansas
(Belle Chasse, LA) (Dammam, Saudi Arabia) PdM Consultores Internacional, Srl. City, KS)
Mansol Technical Training Services NDT Classroom, Inc. (Buffalo, NY) (Cartago, Costa Rica) Quality Control Services Co., Ltd. (Al
Pvt., Ltd. (Lahore, Pakistan) NDT Italiana, Srl. (Concorezzo, Italy) Peak NDT (Derby, United Kingdom) Khobar, Saudi Arabia)
Marietta Nondestructive Testing, NDT Phils Inspection Services Corp. Peltec Services, Inc. (Darlington, SC) Quality Equipment Distributors, Inc.
Inc. (Marietta, GA) (Paranaque, Philippines) Pemo Nigeria, Ltd. (Warri, Nigeria) (Orchard Park, NY)
Martin Testing Laboratories, Inc. NDT Seals, Inc. (Houston, TX) Performance Review Institute Quality NDE, Ltd. (Mercier, Canada)
(McClellan, CA) NDT Solutions (New Richmond, WI) (Warrendale, PA) Quality Systems International, Inc.
Matec Instrument Cos., Inc. NDT Testing, Srl. (Odobesti, Petra Engineering for Inspection and (Russellville, AR)
(Northborough, MA) Romania) Services (Amman, Jordan) Quality Testing Services, Inc.
McNDT Pipeline, Ltd. (Channahon, IL) NDT Training & Testing Center Petro Base, Ltd. (Richmond, TX) (Linden, NJ)
Medical Intubation Technology Corp. (Houston, TX) Petro Service International (Cairo, Quality Testing Services, Inc.
(Taoyuan City, Taiwan) NDT-PRO Services (Houston, TX) Egypt) (Maryland Hts, MO)
Merrill Technologies Group NdtXducer, LLC (Northborough, MA) PetroKnowledge (Masdar City, Qualtech NDE (Karachi, Pakistan)
(Saginaw, MI) New Tech Systems (Mansfield, TX) United Arab Emirates)
Metafix (Lachine, Canada) Newco, Inc. (Florence, SC) PetroScanalog International, Ltd. R
Metal Fatigue Solutions (Las Vegas, NV) Newport News Shipbuilding (Port Harcourt, Nigeria) RADAC -Radiographic Accessories,
Metals Testing Co. (South Windsor, CT) (Newport News, VA) Pfinder KG (Boeblingen, Germany) Ltd. (Stockton On Tees, United
Metalscan Inspection Services Nexco-West USA (Vienna, VA) PFL Engineering Services, Ltd. Kingdom)
(Chennai, India) NextNDT (Redwood City, CA) (Lekki, Nigeria) RadiaBeam Technologies (Santa
Met-L-Chek (Santa Monica, CA) Nikon Metrology (Brighton, MI) PH Tool Reference Standards Monica, CA)
Meyer Tool, Inc. (Cincinnati, OH) Nondestructive Inspection Service, (Pipersville, PA) Radiago Work Solutions Pvt. Ltd.
MFE Enterprises, Inc. (Dripping Inc. (Hurricane, WV) Phateco Technical Services Joint (Navi Mumbai, India)
Springs, TX) Norfolk Naval Shipyard Stock Co. (Hai Phong City, Vietnam) Ram Designs (Broussard, LA)
MFE Rentals (Pasadena, TX) (Portsmouth, VA) Phoenix Inspection Systems, Ltd. Rayan Petro Azmoon (Tehran, Iran)
Miami NDT, Inc. (Doral, FL) North Idaho College / Aerospace (Warrington, United Kingdom) Ray-Check MFG, Inc. (Clovis, CA)
Milan Tool Corp (Cleveland, OH) Technology (Hayden, ID) Phoenix Nuclear Labs (Monona, WI) R-CON NDT, Inc. (Menomonie, WI)
Minton Treharne & Davies, Ltd. North Star Imaging, Inc. (Rogers, MN) Pine (Windsor, NJ) Redi Inspection Services
(Cardiff, United Kingdom) North Texas Calibration (Fort Worth, TX) Pinnacle X-Ray Solutions (Evanston, WY)
MIR Engineering (Tangerang Northbridge Energy, Ltd. (Igando, (Suwanee, GA) Regional Utility Services
Selatan, Indonesia) Nigeria) Pipe & Well O&M Services Est (Spartanburg, SC)
MISTRAS Group, Inc. (Princeton Northeast Testing & Mfg, LLC (Dammam, Saudi Arabia) Reinhart & Associates, Inc.
Junction, NJ) (Beverly, MA) Plant Integrity, Ltd. (Cambridge, (Austin, TX)
Mitchell Laboratories (Pico Rivera, CA) NOVO DR, Ltd. (Yehud, Israel) United Kingdom) Rel Inc. (Calumet, MI)
Modal Shop, Inc. (Cincinnati, OH) NQS Inspection, Ltd. (Corpus PM Testing Laboratory, Inc. (Fife, WA) RF System Lab (Traverse City, MI)
Moraine Valley Community College Christi, TX) Poco Graphite (Decatur, TX) Ridgewater College (Hutchinson, MN)
(Palos Hills, IL) Nucleom, Inc. (Quebec, Canada) Portsmouth Naval Shipyard Rig Fab Energy Services (Baton
Morex 71, Ltd. (Even Yehuda, Israel) NXT NDT, Inc. (North Adams, MA) (Portsmouth, NH) Rouge, LA)
Motabaqah Brand of Saudi PQNDT, Inc. (Arlington, MA) Rig Solution Engineering (Cairo,
Specialized Laboratories Co
O Pragma (Quebec, Canada) Egypt)
Obelix Maintenance & Inspection Ritec, Inc. (Warwick, RI)
(Riyadh, Saudi Arabia) Precision Flange & Machine, Inc.
Services SAC, (Arequipa, Peru) Rockwood Service Corp. (Danbury, CT)
Mountain Pressure Testing (Houston, TX)
Ocean Corp. (Houston, TX) Rohmann Eddy Current Instruments
(Longview, TX) Premier NDT Services, Inc.
Oceaneering (Panama City, FL) & Systems (Spartanburg, SC)
moviTherm (Irvine, CA) (Farmington, NM)
Oceaneering International Asset Rokaysan Engineering Ltd., Co.
Mozzat Enterprise Sdn. Bhd. (Kuala Premier Tubular Inspection Services
Integrity (Houston, TX) (Bursa, Turkey)
Belait, Brunei) Pte., Ltd. (Karachi, Pakistan)
Oceanscan USA (Stafford, TX) Rolls-Royce Nuclear Field Services
MPM Products, Inc. (Ontario, CA) Premium Inspection & Testing
OcerT Training & Consulting, Ltd. (Williamson, NY)
MQ TEC (Hyderabad, India) (Houston, TX)
(Jianding New City, China) Rosen (Shah Alam, Malaysia)
MR Chemie, GmbH (Unna, Germany) Premium Inspection Co.
Ogden Weber Applied Technology RTW Roentgen-Technik
MSPEC (Mussafah, United Arab (Bakersfield, CA)
College (Ogden, UT) (Neuenhagen, Germany)
Emirates) Prime NDT Services, Inc.
OGTC Pvt., Ltd. (Islamabad, Pakistan) Russell NDE Systems, Inc.
MTEC Mechanical Testing Services, (Schnecksville, PA)
Ohio CAT (Broadview Heights, OH) (Edmonton, Canada)
Inc. (Houston, TX) PRL Industries, Inc. (Cornwall, PA)
Ohmstede, Ltd. (Corpus Christi, TX) RusselSmith Nigeria, Ltd. (Lagos,
Mudiame Welding Institute, Ltd. Pro Mag Inspection, LLC (Gray, LA)
Oil & Gas Educational and Training Nigeria)
(Port Harcourt, Nigeria) PSSI NDT (League City, TX)
Center (Kayamkulam, India)
Multicare Safety & Industrial PT Karsa Kencana Indonesia
Oilfield Equipment Marketing, Inc. S
Inspections LLC (Dubai, United (Tangerang, Indonesia)
(San Antonio, TX) Safe Ocean Service, Inc. (Houston, TX)
Arab Emirates) PT Radiant Utama Interinsco Tbk.
OKOS Solutions, LLC (Manassas, VA) Safe Systems For Advanced
Mytechnic Mro (Istanbul, Turkey) (Jakarta Selatan, Indonesia)
Olympus America, Inc. (Waltham, MA) Technologies (Jeddah, Saudi Arabia)
Pueblo Community College
N Omni Metal Finishing, Inc. (Fountain SAI Global (Paramus, NJ)
(Pueblo, CO)
Valley, CA) Salt Lake Community College (Salt
Nafto Serv (Istanbul, Turkey) Opgal (Karmiel, Israel) Q Lake City, UT)
Nanjing Tycho Information Technology Optim, LLC (Sturbridge, MA) QA Systems Pte., Ltd. (Singapore, SAMES KREMLIN (Streamwood, IL)
Co., Ltd. (Beijing, China) Oracle, Ltd. (Apapa Lagos, Nigeria) Singapore) Sarl 3MECS Engineering &
National Oilwell Varco (Singapore, Orbit Industries, Inc. (Cleveland, OH) Qass Technologies (Marietta, GA) Consulting Services (Laghouat,
Singapore) OSG Testing Pty., Ltd. (Alberton QinetiQ NDT Pty., Ltd. (South Algeria)
Johannesburg, South Africa) Melbourne, Australia) ScanMaster IRT, Inc. (Greenville, SC)

898 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
Join Us
ScanTech Instruments, Inc. Venture Inspection, Ltd. (Derby,
(Longview, TX) United Kingdom)
SCC Inspection Services (Great Falls, Verasonics, Inc. (Kirkland, WA)
MT) Being a part of the Society links your business to the worldwide Verichek Technical Services, Inc.
School of Applied Non Destructive (Bethel Park, PA)
NDT community and puts your business on the front lines of the
Examination (Boksburg, South Versa Integrity Group (Sulphur, LA)
Africa) industry. To learn more about becoming a Corporate Partner, see Vibranalysis, Inc. (Trujillo Alto,
SCI Control & Inspeccion (Ajalvir, the Membership section of the ASNT website at www.asnt.org. Puerto Rico)
Spain) Vibspectrum International, LLC
Score QC (Trivandrum, India) Trading & Electromechanical
SE International, Inc. ST Aerospace Engineering Pte., Ltd. Texas Research International (Dubai, United Arab Emirates)
(Summertown, TN) (Singapore, Singapore) (Austin, TX) Vidisco, Ltd. (Or Yehuda, Israel)
SEAL Aviation (Fort Lauderdale, FL) St. Johns NDT Training & Services Thermal Wave Imaging, Inc. Vincotte International Algeria
Sense of Siam International Trading (Pathanamthitta, India) (Ferndale, MI) (Mahelma, Algeria)
Co., Ltd. (Sattahip, Thailand) Stalion-Primi (Port Harcourt, Nigeria) ThermalStar Training Center Vincotte International Middle East,
Sensima Inspection (Gland, Standard Testing and Inspection (Phoenix, AZ) LLC (Abu Dhabi, United Arab
Switzerland) Services, Ltd. (Port Harcourt, Thermographie GG, Inc. (Granby, Emirates)
Sensor Networks (Boalsburg, PA) Nigeria) Canada) Virgin Galactic (Mojave, CA)
Sensors & Software, Inc. Stanley Inspection (Houston, TX) TIBA Oil Tools (Cairo, Egypt) Virtual Media Integration
(Mississauga, Canada) Star Pipe Service, Inc. (Moore, OK) TMAC Technologies (Mansfield, TX) (Pensacola, FL)
Setcore Arabia Petroleum Services Steinol Solutions Pvt., Ltd. TP Group, S.A. (Bogota, Colombia) VisiConsult X-Ray Systems &
(Dammam, Saudi Arabia) (Islamabad, Pakistan) Trainee World Institute (Baghdad, Solutions, GmbH (Stockelsdorf,
SGS Transportation (Cincinnati, OH) Stowen (Katy, TX) Iraq) Germany)
Shanghai CHiNDT Systems and Structural Integrity Associates Tribogenics (Los Angeles, CA) Vision Financial Group, Inc.
Services (Shanghai, China) (Huntersville, NC) Trident Refit Facility (Kings Bay, GA) (Pittsburgh, PA)
Shanghai Puxian Mechanical Sullivan & Associates, Inc. Trinity NDT Engineers (Bangalore, Vizaar Industrial Imaging
Technology Co., Ltd. (Shanghai, (Ladson, SC) India) (Gibsonia, PA)
China) Superior Inspection Services, LLC Tru Amp Corp. (Jackson, MS) VJ Technologies, Inc. (Bohemia, NY)
Shanghai QiJi Inspection Technology (Broussard, LA) TSC Inspection Systems Volume Graphics, Inc. (Charlotte, NC)
Co. (Shanghai, China) Supervisor of Shipbuilding (Buckinghamshire, United Volunteer NDT Corp. (Chattanooga, TN)
Sherwin, Inc. (South Gate, CA) Conversion and Repair (Bath, ME) Kingdom)
Siemens Energy, Inc. (Pittsburgh, PA) System One (Cheswick, PA) TTAsia Co., Ltd. (Ho Chi Minh City, W
Sigma NDT Services Pvt., Ltd. Vietnam) Walashek Industrial & Marine, Inc.
(Chennai, India) T Tulsa Welding School (Tulsa, OK) (National City, CA)
Signature TechnicAir (Greensboro, NC) Target NDT (Mangaf, Kuwait) Turbo Nondestructive Testing, Inc. Warren Associates (Pittsburgh, PA)
Silean (Tremonton, UT) TCR Arabia Co., Ltd. (Dammam, (Kemah, TX) Wasatch Photonics (Logan, UT)
Silverwing (Swansea, United Saudi Arabia) Turnco, LLC (Houston, TX) Washita Valley Enterprises, Inc.
Kingdom) Team Industrial Services (Alvin, TX) Turner Specialty Services, LLC (Oklahoma City, OK)
SIUI (Shantou, China) Team QualSpec (Torrance, CA) (Pasadena, TX) Welding and Control (Oran, Algeria)
Sky Prime Aviation Services (Riyadh, Tech Service Products, Inc. TWI, Ltd. (Cambridge, United Welding Inspection (Cologne, NJ)
Saudi Arabia) (Harahan, LA) Kingdom) Welding Technology & NDT Research
SME (Plymouth, MI) Tech4Imaging (Columbus, OH) Application Center (Ankara, Turkey)
Snell Group (Barre, VT) Techinco (Tehran, Iran) U Weldtest (Bir Khadem, Algeria)
SOLEND (Cochabamba, Bolivia) TechKnowServ Corp. (State College, Ultrasonic Sciences, Ltd. (Aldershot, WENS Quality Assurance Pvt., Ltd.
Son Set Consultants, LLC (Owasso, OK) PA) United Kingdom) (Singapore, Singapore)
Sonartech (Kempton Park, South Techna NDT (Kent, WA) Uniclimb Services Pte., Ltd. WesDyne Amdata (Windsor, CT)
Africa) Technical Loadarm, Ltd. (Guelph, (Singapore, Singapore) West Penn Testing Group (New
Sonaspection International, Inc. Canada) Unitek Engineering (Gangnam-gu, Kensington, PA)
(Concord, NC) Technisonic Research, Inc. (Fairfield, South Korea) Westminster Education Circle
Sonatest, Ltd. (San Antonio, TX) CT) University of Alaska Anchorage (Ernakulam, India)
Sonic Systems International Technology Design Ltd. (Winsford, (Anchorage, AK) Williams Bridge Co. (Richmond, VA)
(Houston, TX) United Kingdom) UniWest (Pasco, WA) Willick Engineering Co., Inc. (Santa
Sonotec (Central Islip, NY) Technoscan Inspection Services US Army Yuma Proving Ground Fe Springs, CA)
Source Production & Equipment Co., (Pathanamthitta, India) (Yuma, AZ) World Testing, Inc. (Mt. Juliet, TN)
Inc. (St. Rose, LA) Techshore Inspection Services US Photon Service (Hayward, CA) Wyle (Dayton, OH)
Southern Inspection Services (Cochin, India) USPS NCED (Norman, OK)
(Chennai, India) Techstreet (Ann Arbor, MI) UT Quality (Edmonton, Canada) X
Southwest Research Institute (San Tecnatom, S.A. (Madrid, Spain) Utex Scientific Instruments, Inc. X-Ray Associates, LLC (San Dimas, CA)
Antonio, TX) Tecnoplet, S.A. (Francisco de (Mississauga, Canada) X-Ray Industries, Inc. (Troy, MI)
Sowsco Inspection Services, Ltd. Orellana, Ecuador) UTX, Inc. (Holmes, NY)
(Port Harcourt, Nigeria) Teledyne DALSA (Santa Clara, CA) Y
Sparrows (Bridge of Don Aberdeen, Teledyne ICM (Andrimont, Belgium) V Yxlon (Hudson, OH)
United Kingdom) Tesco Corp. (Kanagawa, Japan) VAAL University of Technology
Spartan College of Aeronautics & Test Equipment Distributors, LLC (Vanderbijlpark, South Africa) Z
Technology (Tulsa, OK) (Troy, MI) Valley Inspection Service, Inc. Zamil Lifting & Industrial Supports
Special Oilfield Services Co., LLC Test NDT, LLC (Brea, CA) (Allentown, PA) (Dammam, Saudi Arabia)
(Ruwi, Oman) Testex, Inc. (Pittsburgh, PA) Vandergriff Technologies NDT Zetec, Inc. (Snoqualmie, WA)
Specialized Services & Supplies Testia, Ltd. (Newport, United Services (Haltom City, TX) Zuuk International, Inc. (
General Trading & Contracting Co. Kingdom) Varex Imaging (Salt Lake City, UT) Charleston, SC) wx
(North Shuwaikh, Kuwait) Testing Equipment Specialist Team Vector TUB, GmbH (Hattingen,
Specpro (Santiago, Chile) Co. (Abqaiq, Saudi Arabia) Germany)
Spectronics Corp. (Westbury, NY) Testing Service Group SAC (Lima, Velosi, Sdn. Bhd. (Kuala Belait,
Spellman High Voltage Electronics Peru) Brunei)
Corp. (Hauppauge, NY)

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 899
Correction
Correction
On page 502 of the April 2017 issue of Materials Evaluation,
Figure 1 in “A New Detection Sensor for Wire Rope Based on
Open Magnetization Method” was incorrectly captioned. The
correction appears below.
Materials Evaluation regrets this error.

Ferrous yoke
Magnetic-yoke Permanant
testing package magnet
stack II

Permanant
magnet
stack I
Magnetic
sensing unit
Defect

Tested wire rope

Figure 1. Testing principles based on yoke magnetizing


method for wire rope.

900 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
meetings PLEASE NOTE: Materials Evaluation’s Calendar department is
The following courses are listed
without necessarily giving their full
titles.
Meetings are events at which derived from information sent to our offices by the sponsoring
paper and/or poster presentations organizations. ASNT staff is not responsible for collecting or
are made and recent developments
in technology, research and devel-
verifying the information contained herein: for more information Acoustic Emission Testing
opment are discussed by those in on meetings or courses, please contact the sponsoring organi-
12–14 SEP
attendance. These are generally zation. The Calendar copy deadline is the first of the month, two
months prior to the issue date: for example, 1 August for the For Scientists and Engineers,
sponsored by academic or profes-
sional technical associations. The October journal. Send your organization’s information by e-mail, Princeton Junction, New Jersey.
sponsor is the same as the contact fax, or mail to the Associate Editor, Materials Evaluation, 1711 Mistras.
except where noted.
Arlingate Lane, P.O. Box 28518, Columbus, OH 43228-0518; fax 9–13 OCT
For ASNT meetings and events
(highlighted in red) contact the (614) 274-6899; e-mail hcowans@asnt.org. Information in the Level I, Princeton Junction, New
ASNT Conference Department, Calendar runs for four months at a time. ASNT reserves the right Jersey. Mistras.
1711 Arlingate Lane, P.O. Box to reject event listings for any reason. Listings will be edited to
28518, Columbus, OH 43228- conform to ASNT’s editorial style. Electromagnetic Testing
0518; (800) 222-2768 or (614)
274-6003; fax (614) 274-6899; 29 JUN–3 JUL
e-mail conferences@asnt.org. 25–29 SEP 2018 Level I/II (SNT-TC-1A),
19th Schweissen & Schneiden, Bangalore, India. Trinity.
2017 Düsseldorf Exhibition Ground, 28–31 OCT
1–8 JUL
Düsseldorf, Germany. Contact: ASNT Annual Conference,
16–21 JUL George R. Brown Convention Level I/II, Trivandrum, India.
Messe Essen; 49 0 201 724
44th Annual Review of Center, Houston, Texas. Decibel Remote.
529/648; fax 49 0 201 72 44
Progress in Quantitative Contact: ASNT. 3–15 JUL
448; e-mail team@schweissen-
Nondestructive Evaluation, Level I/II, Kerala, India.
schneiden.com; website
Utah Valley Convention Center, 2019 Decibel.
www.schweissen-
Provo, Utah. Contact: Kay
schneiden.com. 10–14 JUL
Williams; (515) 294-9749; fax 10–14 NOV
(515) 294-7771; e-mail registra- 10–11 OCT ASNT Annual Conference, Level I, Atlanta, Georgia. ATS.
tions@iastate.edu; website Offshore Energy Exhibition & Westgate Resort & Casino, Las 10–22 JUL
www.qndeprograms.org. Conference, Amsterdam RAI, Vegas, Nevada. Contact: ASNT. Level I/II, Kerala, India.
Amsterdam, the Netherlands.
5–7 SEP
56th Annual Conference of the
Contact: Navingo BV; 31 010 courses Decibel.
17–21 JUL
20 92 600; fax 31 010 43 68 Courses are events where partici-
British Institute of Non- pants are instructed in the tech- Level II, Atlanta, Georgia. ATS.
134; website www.offshore-
Destructive Testing, The nologies and methodologies of a
energy.biz. 17–29 JUL
International Centre, Telford, particular technical area and which
UK. Contact: Karen Cambridge; 10–13 OCT generally conclude with the Level I/II, Kerala, India.
44 01604 438300; fax 44 World Conference on Acoustic student being evaluated to Decibel.
determine the student's retention
01604 438301; e-mail Emission 2017, Xi’an, Shanxi, of the material presented. These 27–31 JUL
conf@bindt.org; website China. Contact: Zhanwen Wu; events often offer some form of Level I/II (SNT-TC-1A),
www.bindt.org. 86 1 59068313; fax 86 10 course credit or continuing Bangalore, India. Trinity.
59068023; e-mail education units to those partici-
5–7 SEP pants successfully completing the 24–28 JUL
wcae2017@163.com; website
Materials Testing 2017, The course. For ASNT refresher Eddy Current Level I, St. Louis,
www.wcacousticemission.org.
International Centre, Telford, courses, see page 911. Missouri. Quality.
UK. Contact: Karen Cambridge; 30 OCT–2 NOV ASNT neither approves nor
disapproves of any program or 31 JUL–4 AUG
44 01604 438300; fax 44 ASNT Annual Conference,
Gaylord Opryland Resort and training course claiming to meet Eddy Current Level I, St. Louis,
01604 438300; e-mail
Convention Center, Nashville,
the recommendations of ASNT’s Missouri. Quality.
mt2017@bindt.org; website Recommended Practice No.
www.materialstesting.org. Tennessee. Contact: ASNT. SNT-TC-1A. The following are 1–8 AUG
contacts for only those organiza- Level I/II, Trivandrum, India.
tions that offer public courses Decibel Remote.
listed in this month’s Calendar.

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 901
calendar
Course Contacts
The following are contacts for only those organizations that offer public courses listed in this month’s Calendar.

Atlantic: Atlantic NDT Training; Gary L. Kraft: Kraft Technology Resources; Karl Quality: Quality Testing Services;
Chapman; 24 Flat Rock Rd., Branford, CT E. Kraft; 1377 Timshel St., Dayton, OH Melissa Rankin; 2305 Millpark Dr.,
06405; (203) 481-4041; website 45440; (405) 819-7786; fax (405) 691- Maryland Heights, MO 63043; (314)
www.atlanticndttraining.com. 4342; e-mail kraftndt@aol.com; website 770-0607; (888) 770-0607; fax (314)
ATS: Applied Technical Services; Lisa www.ndtbootcamp.com. 770-0103; e-mail training@quality
Henry; 1049 Triad Ct., Marietta, GA LTS: Leak Testing Specialists, Inc.; testing.com; website www.quality
30062; (888) 287-5227; (678) 444- Cyndi Reid; 5776 Hoffner Ave., Ste. 304, testing.com.
2897; fax (770) 514-3299; e-mail Orlando, FL 32822; (407) 737-6415; Snell: The Snell Group; 322 N. Main St.,
lhenry@atslab.com; website www fax (407) 737-6416; e-mail cyndi.reid Ste. 8, Barre, VT 05641; (802) 479-
.atslab.com/training. @leaktestingspec.com; website 7100; fax (802) 479-7171; e-mail
BRL: BRL Consultants, Inc.; 219 W. www.leaktestingspec.com. info@thesnellgroup.com; website
Rhapsody Dr., San Antonio, TX 78216; MFE: MFE Enterprises, Inc., 150 Holder www.thesnellgroup.com.
(210) 341-3442; fax (210) 341-2844; Ln., Dripping Springs, TX 7862; (281) Test: Test NDT; Richard Harrison; 193
e-mail info@brlconsultants.com; 441-8284; e-mail bduke@mferentals Viking Ave., Brea, CA 92821; (714) 255-
website www.brlconsultants.com. .com; website mferentals.com/training. 1500; fax (714) 255-1580; e-mail
Decibel: Decibel NDE Training Institute; Mistras: Mistras Group, Inc.; Christina ndttrain@aol.com; website
1st Floor Plainfield, Pattambi, Palakkad, Librandy; 195 Clarksville Rd., Princeton www.testndt.com.
Kerala, India 679303; 91 9387 674 Junction, NJ 08550; (609) 716-4020; Trinity: Trinity Institute of NDT
153, 91 466 2214 333, or 91 8089 000 fax (609) 716-0706; e-mail christina Technology; Ravi Kumar T. or Shiva
250; e-mail info@decibelnde.com; .librandy@mistrasgroup.com; website Kumar R.; Plot No. V-22a, 2nd Stage,
website www.decibelnde.com. www.mistrasgroup.com. Peenya Industrial Estate, Bangalore,
Decibel Remote: Decibel Remote Moraine: Moraine Valley Community India 560058; 91 99009 29439 or
Training Center; TC No. 1/1374(12), College; 9000 W. College Pkwy., Palos 91 98441 29439; e-mail training
2nd Floor, Kottakath Bldg., Poonthi Rd., Hills, IL 60465, M150; (708) 974-5735; @trinityndt.com; website www
Kumarapuram, Trivandrum, India; e-mail ccce@morainevalley.edu; website .trinityndt.com.
91 81 29508881; e-mail decibeltvm www.morainevalley.edu/ccce/contin- Ultrasonics: University of Ultrasonics
@decibelnde.com; website www uing/nondestructive-testing. /NDEU; Ron Kent; P.O. Box 328 Elkton,
.decibelnde.com. MPM: MPM Products, Inc.; Jeri Matza; FL 32033; (205) 822-5203; e-mail
ETS: ETS Sistemi Industriali, Srl.; Alberto 1718 East Grevillea Ct., Ontario, CA info@nde.university; website
Monici; Via S. Francesco 323, 20861 91761; (918) 740-0290 or (800) 429- www.nde.university.
Brugherio (MB), Italy; 39 039877790; 0128; fax (909)-947-3257; e-mail WTTI: Welder Training and Testing
e-mail a.monici@etssistemi.it; website jerimatza@mpmproducts.com; website Institute; Tracy Wiswesser; 1144 N.
www.etssistemi.it. www.mpmproducts.com. Graham St., Allentown, PA 18109;
Extende: Extende, Inc.; P.O. Box 461, Odyssey: Odyssey Technology Corp.; (800) 223-9884; e-mail tracy
Ballston Spa, NY 12020; (518) 490- Carol Sansieri; 3000 Village Run Rd., @welderinstitute.com; website
2376; fax (518) 602-1367; e-mail Unit 103, #149, Wexford, PA 15090; www.wtti.edu.
contactus@extende.com; website (843) 817-3475; e-mail carols@odyssey XRI: X-Ray Industries; Bob Henchar;
www.extende.com. test.com. 1961 Thunderbird Dr., Troy, MI
Extende France: Extende; Le Bergson, PQT: PQT Services (Plumstead Training); 48084; (248) 244-1582; e-mail
15 Ave. Emile Baudot, 91300 Massy, Kim Rosa; 806 Botany Rd., Greenville, bob.henchar@xrayindustries.com;
France; 33 1 78 90 02 21; fax 33 09 72 SC 29615; (864) 292-1115; fax (770) website www.xrayindustries.com.
13 42 68; e-mail contact@extende.com; 514-3299; e-mail krosa@atslab.com;
website www.extende.com. www.pqt.net.
GINDT: Gavade Institute of QCTL: QCTL, Inc.; Rod Reinholdt or
Nondestructive Testing & Training; David White; 21112 Scott Park Rd.,
Sunil Baburao Gavade; Plot No. 29/B, Davenport, IA 52804; (800) 391-8500;
Swatantravir Sawarkar Marg, Opposite fax (563) 391-0112; e-mail testlab1
Gopinath Patil Parsik Janatha Sahakari @att.net; website www.testlab1.com.
Bank, Sector 1, Airoli, Navi Mumbai
400 708, Maharashtra State, India; 091
99 67581383; fax 091 22 27793512;
e-mail infogindt@gmail.com; website
www.gindt.co.in.

902 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
Electromagnetic Testing, cont. 16–20 OCT
Eddy Current Level II,
1–12 AUG Pittsburgh, Pennsylvania.
Level I/II, Kerala, India. Odyssey.
Decibel.
16–28 OCT
7–11 AUG Level I/II, Kerala, India.
Level I, Atlanta, Georgia. ATS. Decibel.
7–19 AUG 23–27 OCT
Level I/II, Kerala, India. Eddy Current Level I, San
Decibel. Antonio, Texas. BRL.
14–18 AUG Eddy Current Level I, St. Louis,
Level II, Atlanta, Georgia. ATS. Missouri. Quality.

14–26 AUG 27–31 OCT


Level I/II, Kerala, India. Level I/II (SNT-TC-1A),
Decibel. Bangalore, India. Trinity.

15–17 AUG 30 OCT–3 NOV


Eddy Current Recurrent San Eddy Current Level II, San
Antonio, Texas. BRL. Antonio, Texas. BRL.
Eddy Current Level II, St. Louis,
1–5 SEP Missouri. Quality.
Level I/II (SNT-TC-1A),
Bangalore, India. Trinity. Infrared and Thermal
1–8 SEP Testing
Level I/II, Trivandrum, India.
Decibel Remote. 10–13 JUL
Level I Buildings, Toronto,
4–16 SEP Ontario, Canada. Snell.
Level I/II, Kerala, India.
Decibel. 10–14 JUL
Level I, Barre, Vermont. Snell.
11–23 SEP
Level I/II, Kerala, India. 17–21 JUL
Decibel. Level I, Burlington, New Jersey.
Infraspection.
12–14 SEP Level I/II, Kerala, India.
Eddy Current Recurrent, San Decibel.
Antonio, Texas. BRL. Level II, Barre, Vermont. Snell.
18–30 SEP 24–28 JUL
Level I/II, Kerala, India. Level I/II, Kerala, India.
Decibel. Decibel.
28 SEP–2 OCT NDT Level II, Detroit, Michigan.
Level I/II (SNT-TC-1A), Snell.
Bangalore, India. Trinity. 25–27 JUL
1–8 OCT For Rail Industry, St. Louis,
Level I/II, Trivandrum, India. Missouri. Quality.
Decibel Remote. 7–16 AUG
2–6 OCT Level I/II, Trivandrum, India.
Level I, Atlanta, Georgia. ATS. Decibel Remote.
2–14 OCT 8–11 AUG
Level I/II, Kerala, India. Level I, St. Louis, Missouri.
Decibel. Quality.
9–13 OCT 14–18 AUG
Level II, Atlanta, Georgia. ATS. Level I, St. Louis, Missouri.
Quality.
9–21 OCT Level I, Toronto, Ontario,
Level I/II, Kerala, India. Canada. Snell.
Decibel. Level I/II, Kerala, India.
Decibel.

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 903
calendar
Infrared and Thermal Testing, cont. Level I, Toronto, Ontario, Liquid Penetrant Testing Level I/II, Allentown,
Canada. Snell. Pennsylvania. WTTI.
Level I/II, Kerala, India. 3–7 JUL
21–25 AUG 7–11 AUG
Decibel. Level I/II, Kerala, India.
Level I, Indianapolis, Indiana. Level I/II, Kerala, India.
Decibel.
Snell. 18–19 OCT Decibel.
Level I/II, Kerala, India. Mechanical Specialty Course, 7–12 JUL
Decibel. Level I/II, Trivandrum, India. 7–12 AUG
Charlotte, North Carolina. Level I/II, Trivandrum, India.
Level II, Indianapolis, Indiana. Snell. Decibel Remote.
Snell. Decibel Remote.
23–27 OCT 10–11 JUL
11–14 SEP Level I/II, Greenville, South 14 AUG
Level I, Tampa, Florida. Snell.
Level I, Atlanta, Georgia. ATS. Carolina. PQT. Recurrent, San Antonio, Texas.
Level I/II, Kerala, India. BRL.
11–15 SEP Decibel. 10–14 JUL
Level I, Burlington, New Jersey. Level II, Montreal, Quebec, Level I/II, Kerala, India. 14–18 AUG
Infraspection. Canada. Snell. Decibel. Level I/II, Kerala, India.
Level I, Denver, Colorado. Level I/II (NAS-410), Branford, Decibel.
30 OCT–3 NOV
Snell. Level I, Burlington, New Jersey. Connecticut. Atlantic. 19–24 AUG
Level I, Minneapolis, Infraspection. 13–14 JUL Level I/II, Trivandrum, India.
Minnesota. Snell. Level II, Tampa, Florida. Snell. Level II (SNT-TC-1A), Brea, Decibel Remote.
Level I, Montreal, Quebec, California. Test. 21–22 AUG
Canada. Snell.
Leak Testing 17–18 JUL Level I/II, Atlanta, Georgia.
18–22 SEP Level I/II, Palos Hills, Illinois. ATS.
17–21 JUL
Level I, Chicago, Illinois. Snell. Moraine. Level I/II, Jacksonville, Florida.
Level I, Seattle, Washington. Level I/II, Kerala, India.
Decibel. Level I/II, Jacksonville, Florida. PQT.
Snell. PQT. 21–25 AUG
Level I/II, Kerala, India. 24–30 JUL
Decibel. 17–21 JUL Level I/II, Kerala, India.
Level I/II, Trivandrum, India.
Level II, Atlanta, Georgia. ATS. Level I/II, Kerala, India. Decibel.
Decibel Remote.
Level II, Burlington, New Decibel. 23–24 AUG
14–18 AUG
Jersey. Infraspection. 18–21 JUL Level I/II (SNT-TC-1A),
Level I/II, Kerala, India.
Level II, Seattle, Washington. Level I/II, St. Louis, Missouri. Bangalore, India. Trinity.
Decibel.
Snell. Quality. 25–30 AUG
21–25 AUG
25–29 SEP 19–20 JUL Level I/II, Trivandrum, India.
Mass Spectrometer Level I/II,
Level I, Calgary, Alberta, Level I/II (SNT-TC-1A), Decibel Remote.
Orlando, Florida. LTS.
Canada. Snell. Bangalore, India. Trinity. 4–8 SEP
Level I, Little Rock, Arkansas. 28 AUG–1 SEP
19–24 JUL Level I/II, Kerala, India.
Snell. Pressure Change Measurement
Level I/II, Trivandrum, India. Decibel.
Level I/II, Kerala, India. Level I/II, Bubble Level I/II, &
Decibel. Level III Prep, Orlando, Florida. Decibel Remote. 5–8 SEP
LTS. 24–25 JUL Level I/II, St. Louis, Missouri.
2–6 OCT
1 SEP Level I/II, Atlanta, Georgia. Quality.
Level I, Cincinnati, Ohio. Snell.
Level II, Pittsburgh, Bubble Level I/II, St. Louis, ATS. 7–12 SEP
Pennsylvania. Snell. Missouri. Quality. 24–28 JUL Level I/II, Trivandrum, India.
11–15 SEP Level I/II, Kerala, India. Decibel Remote.
7–16 OCT
Level I/II, Trivandrum, India. Pressure Change Measurement Decibel. 11 SEP
Decibel Remote. Level I/II, Orlando, Florida. LTS. 25–30 JUL Level I, Davenport, Iowa. QCTL.
18–22 SEP Level I/II, Trivandrum, India. Recurrent, San Antonio, Texas.
10–13 OCT
Level I/II, Kerala, India. Decibel Remote. BRL.
Level I, St. Louis, Missouri.
Quality. Decibel. 31 JUL–3 AUG 11–15 SEP
Level II, Heath, Ohio. Mistras. Level I/II, Kerala, India.
16–17 OCT 24–30 SEP
Level I/II, Trivandrum, India. Decibel.
Electrical Specialty Course, 1–5 AUG
Charlotte, North Carolina. Decibel Remote. Level I/II, Kerala, India. 12 SEP
Snell. Decibel. Level II, Davenport, Iowa.
25–27 SEP
For engineers, Orlando, QCTL.
16–20 OCT 7–8 AUG
Level I, St. Louis, Missouri. Florida. LTS. Level I/II, San Antonio, Texas. 12–15 SEP
Quality. BRL. Level I/II (NAS-410), Troy,
16–20 OCT
Level I, Omaha, Nebraska. Level I/II, Kerala, India. Level I/II, Greenville, South Michigan. XRI.
Snell. Decibel. Carolina. PQT.

904 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
14–15 SEP 16–20 OCT 25–29 SEP 26–28 JUL
Level II (SNT-TC-1A), Brea, Level I/II, Kerala, India. Level I/II (SNT-TC-1A), Troy, Level I/II, Atlanta, Georgia.
California. Test. Decibel. Michigan. XRI. ATS.
18–19 SEP 18–19 OCT 9–13 OCT 1–5 AUG
Level I/II, Atlanta, Georgia. Level I/II (SNT-TC-1A), Level I/II, Allentown, Level I/II, Kerala, India.
ATS. Bangalore, India. Trinity. Pennsylvania. WTTI. Decibel.
Level I/II, Greenville, South 19–24 OCT 16–20 OCT 1–6 AUG
Carolina. PQT. Level I/II, Trivandrum, India. Level I/II, Branford, Level I/II, Trivandrum, India.
Level I/II, Jacksonville, Florida. Decibel Remote. Connecticut. Atlantic. Decibel Remote.
PQT.
23–27 OCT 23–30 OCT 7–11 AUG
18–22 SEP Practical, Kerala, India.
Level I/II, Kerala, India. Level I/II, Kerala, India.
Level I/II, Kerala, India. Decibel.
Decibel. Decibel.
Decibel.
25–30 OCT 9–11 AUG
20–21 SEP
Level I/II, Trivandrum, India. Magnetic Particle Testing Level I/II, San Antonio, Texas.
Level I/II (SNT-TC-1A),
Decibel Remote. 1–6 JUL BRL.
Bangalore, India. Trinity.
Level I/II, Trivandrum, India. Level I/II, Greenville, South
19–24 SEP Magnetic Flux Leakage Decibel Remote. Carolina. PQT.
Level I/II, Trivandrum, India. Testing Level I/II, Allentown,
Decibel Remote. 3–7 JUL Pennsylvania. WTTI.
17–29 JUL Level I/II, Kerala, India.
25–28 SEP Decibel. 13–18 AUG
Level I/II, Kerala, India.
Level I/II, Portland, Oregon. Level I/II, Trivandrum, India.
Decibel. 10–12 JUL
NPI. Decibel Remote.
7–11 AUG Level II (SNT-TC-1A), Brea,
25–29 SEP California. Test. 14–18 AUG
Level I/II, Dripping Springs,
Level I/II, Kerala, India. Level I/II, Kerala, India.
Texas. MFE. 10–15 JUL
Decibel. Decibel.
13–22 AUG Level I/II, Kerala, India. Level I/II (NAS-410), Branford,
25–30 SEP Decibel.
Level I/II, Trivandrum, India. Connecticut. Atlantic.
Level I/II, Trivandrum, India.
Decibel Remote. 11–14 JUL
Decibel Remote. 21–22 AUG
14–26 AUG Level I/II, St. Louis, Missouri. Level I/II (SNT-TC-1A),
2–6 OCT Quality.
Level I/II, Kerala, India. Bangalore, India. Trinity.
Level I/II, Kerala, India.
Decibel. 12–14 JUL
Decibel. 21–25 AUG
18–30 SEP Level I/II, Greenville, South Level I/II, Kerala, India.
7–12 OCT Carolina. PQT.
Level I/II, Kerala, India. Decibel.
Level I/II, Trivandrum, India.
Decibel. 13–18 JUL
Decibel Remote. 22–25 AUG
13–22 OCT Level I/II, Trivandrum, India. Level I/II, St. Louis, Missouri.
9–10 OCT Decibel Remote.
Level I/II, Trivandrum, India. Quality.
Level I/II, San Antonio, Texas.
Decibel Remote. 17–18 JUL
BRL. 23–25 AUG
Level I/II, Greenville, South 16–28 OCT Level I/II (SNT-TC-1A), Level I/II, Atlanta, Georgia.
Carolina. PQT. Level I/II, Kerala, India. Bangalore, India. Trinity. ATS.
Level I/II, Allentown, Decibel. 17–21 JUL Level I/II, Jacksonville, Florida.
Pennsylvania. WTTI. Level I/II, Kerala, India. PQT.
9–13 OCT Magnetic Particle and Decibel. 25–30 AUG
Level I/II, Kerala, India. Liquid Penetrant Testing 19–21 JUL Level I/II, Trivandrum, India.
Decibel. 21–30 JUL Level I/II, Palos Hills, Illinois. Decibel Remote.
10–13 OCT Practical, Kerala, India. Moraine. 1–6 SEP
Level I/II, St. Louis, Missouri. Decibel. Level I/II, Jacksonville, Florida. Level I/II, Trivandrum, India.
Quality. PQT. Decibel Remote.
7–11 AUG
16–17 OCT Level I/II, Allentown, 24–28 JUL 4–8 SEP
Level I/II, Atlanta, Georgia. Pennsylvania. WTTI. Level I/II, Kerala, India. Level I/II, Kerala, India.
ATS. Decibel. Decibel.
23–30 AUG
Level I/II, Jacksonville, Florida. Practical, Kerala, India. 25–28 JUL 11–13 SEP
PQT. Decibel. Level II, Heath, Ohio. Mistras. Level II (SNT-TC-1A), Brea,
16–18 OCT 21–30 SEP 25–30 JUL California. Test.
Level I/II (SNT-TC-1A), Practical, Kerala, India. Level I/II, Trivandrum, India. 11–15 SEP
Branford, Connecticut. Atlantic. Decibel. Decibel Remote. Level I/II, Kerala, India.
Decibel.

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 905
Magnetic Particle Testing, cont. 13–18 OCT 13–23 JUL Level II Non-film (NAS-410),
Level I/II, Trivandrum, India. Film Interpretation Level II, Greenville, South Carolina.
13–14 SEP
Decibel Remote. Trivandrum, India. Decibel PQT.
Level I, Davenport, Iowa. QCTL. 16–17 OCT
Remote. 24 JUL–1 AUG
13–18 SEP
Level I/II (SNT-TC-1A), 17–21 JUL Level II Film/Non-film
Level I/II, Trivandrum, India. Bangalore, India. Trinity. Computed Radiography Level I, (NAS-410), Greenville, South
Decibel Remote. 16–20 OCT
Greenville, South Carolina. Carolina. PQT.
Level I/II, Kerala, India. PQT. 24 JUL–2 AUG
15 SEP Digital Radiography Level I,
Level II, Davenport, Iowa. Decibel. Computed Radiography Level I,
Greenville, South Carolina. Atlanta, Georgia. ATS.
QCTL. 18–20 OCT PQT.
Level I/II, Atlanta, Georgia. Digital Radiography Level I,
18–19 SEP Level I, Greenville, South Atlanta, Georgia. ATS.
Level I/II (SNT-TC-1A), ATS. Carolina. PQT.
Level I/II, Jacksonville, Florida. Level I Film, Atlanta, Georgia.
Bangalore, India. Trinity. Level I, Allentown, ATS.
PQT. Pennsylvania. WTTI.
18–21 SEP Level I/II (SNT-TC-1A), Level I Film/Non-film
Level I, Troy, Michigan. XRI. (NAS-410), Atlanta, Georgia.
Level I/II, Portland, Oregon. Branford, Connecticut. Atlantic. Level I Film, Greenville, South
NPI. ATS.
23–27 OCT Carolina. PQT. Level I Non-film (NAS-410),
18–22 SEP Level I/II, Kerala, India. Level I Film to Non-film Atlanta, Georgia. ATS.
Level I/II, Kerala, India. Decibel. Transition (NAS-410),
Decibel. Greenville, South Carolina. 31 JUL–2 AUG
25–30 OCT PQT. Level I Non-film Transition
19–22 SEP Level I/II, Trivandrum, India. (NAS-410), Atlanta, Georgia.
Level I Non-film (NAS-410),
Level I/II (NAS-410), Troy, Decibel Remote. ATS.
Greenville, South Carolina.
Michigan. XRI.
30 OCT–1 NOV PQT. 31 JUL–4 AUG
20–22 SEP Level II (SNT-TC-1A), Brea, Level II, San Antonio, Texas. Computed Radiography
Level I/II, Atlanta, Georgia. California. Test. BRL. Level II, Atlanta, Georgia. ATS.
ATS. Level II, St. Louis, Missouri. Digital Detector Array
31 OCT–3 NOV
Level I/II, Greenville, South Quality. Radiography Level II, Troy,
Carolina. PQT. Level II, Heath, Ohio. Mistras.
17–25 JUL Michigan. XRI.
Level I/II, Jacksonville, Florida. Digital Radiography Level II,
Radiographic Testing Level I Film/Non-film
PQT. Atlanta, Georgia. ATS.
(NAS-410), Greenville, South
25–29 SEP 1–8 JUL Carolina. PQT. Level II, Atlanta, Georgia. ATS.
Level I/II, Kerala, India. Practical, Kerala, India. Radiation Safety, Palos Hills,
17–29 JUL
Decibel. Decibel. Illinois. Moraine.
Film Interpretation, Kerala,
25–30 SEP 1–10 JUL India. Decibel. 31 JUL–9 AUG
Level I/II, Trivandrum, India. Film Interpretation Level II, Level I/II, Kerala, India. Level II Film/Non-film
Decibel Remote. Trivandrum, India. Decibel Decibel. (NAS-410), Atlanta, Georgia.
Remote. ATS.
26–29 SEP 21–23 JUL
Level I/II, St. Louis, Missouri. 1–12 JUL Level I/II (SNT-TC-1A), 1–6 AUG
Quality. Level I/II, Trivandrum, India. Bangalore, India. Trinity. X-ray, Trivandrum, India.
Decibel Remote. Decibel Remote.
1–6 OCT 24–28 JUL
Level I/II, Trivandrum, India. 3–15 JUL Computed Radiography 1–12 AUG
Decibel Remote. Film Interpretation, Kerala, Level II, Greenville, South Film Interpretation, Kerala,
India. Decibel. Carolina. PQT. India. Decibel.
2–6 OCT
Level I/II, Kerala, India. Digital Radiography Level II, Level I/II, Kerala, India.
Level I/II, Kerala, India.
Decibel. Greenville, South Carolina. Decibel.
Decibel.
10–14 JUL PQT. Level I/II, Trivandrum, India.
8–10 OCT
Level I, San Antonio, Texas. Interpretation, San Antonio, Decibel Remote.
Level I/II, Greenville, South Texas. BRL. Practical, Kerala, India.
BRL.
Carolina. PQT. Level II, Greenville, South Decibel.
Level I, St. Louis, Missouri.
9–13 OCT Quality. Carolina. PQT. 7–9 AUG
Level I/II, Kerala, India. Radiation Safety, Palos Hills, Level II Film, Greenville, South Level II Non-film Transition
Decibel. Illinois. Moraine. Carolina. PQT. (NAS-410), Atlanta, Georgia.
Level II Film to Non-film ATS.
11–13 OCT 10–22 JUL Transition (NAS-410),
Level I/II, San Antonio, Texas. Film Interpretation, Kerala, Greenville, South Carolina. 7–11 AUG
BRL. India. Decibel. PQT. Level I, Davenport, Iowa. QCTL.
Level I/II, Allentown, Level I/II, Kerala, India. Level II, Troy, Michigan. XRI.
Pennsylvania. WTTI. Decibel.

906 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
7–16 AUG 24–28 AUG
Film Interpretation Level II, Radiation Safety (IRRSP Prep),
Trivandrum, India. Decibel Brea, California. Test.
Remote. 26–28 AUG
7–19 AUG Level I/II (SNT-TC-1A),
Film Interpretation, Kerala, Bangalore, India. Trinity.
India. Decibel. 28–29 AUG
Level I/II, Kerala, India. IRRSP Refresher, Atlanta,
Decibel. Georgia. ATS.
14–18 AUG
28–30 AUG
Computed Radiography Level I, Level I Non-film Transition
Greenville, South Carolina. (NAS-410), Atlanta, Georgia.
PQT. ATS.
Digital Radiography Level I,
Greenville, South Carolina. 28 AUG–1 SEP
PQT. Computed Radiography
Level I, Greenville, South Level II, Atlanta, Georgia. ATS.
Carolina. PQT. Computed Radiography
Level I Film, Greenville, South Level II, Greenville, South
Carolina. PQT. Carolina. PQT.
Level I Film to Non-film Digital Radiography Level II,
Transition (NAS-410), Atlanta, Georgia. ATS.
Greenville, South Carolina. Digital Radiography Level II,
PQT. Greenville, South Carolina.
Level I Non-film (NAS-410), PQT.
Greenville, South Carolina. Level II, Atlanta, Georgia. ATS.
PQT. Level II, Greenville, South
Carolina. PQT.
14–19 AUG
Level II, Brea, California. Test.
Radiation Safety, Kent,
Level II Film, Greenville, South
Washington. Mistras.
Carolina. PQT.
14–22 AUG Level II Film to Non-film
Level I Film/Non-film Transition (NAS-410),
(NAS-410), Greenville, South Greenville, South Carolina.
Carolina. PQT. PQT.
Level II Non-film (NAS-410),
14–26 AUG
Film Interpretation, Kerala, Greenville, South Carolina.
India. Decibel. PQT.
Level I/II, Kerala, India. Radiation Safety, St. Louis,
Decibel. Missouri. Quality.
28 AUG–5 SEP
21–25 AUG
Level II Film/Non-film
Computed Radiography Level I,
(NAS-410), Greenville, South
Atlanta, Georgia. ATS.
Carolina. PQT.
Digital Radiography Level I,
Atlanta, Georgia. ATS. 1–10 SEP
Level I, Brea, California. Test. Film Interpretation Level II,
Level I Film, Atlanta, Georgia. Trivandrum, India. Decibel
ATS. Remote.
Level I Non-film (NAS-410), 1–12 SEP
Atlanta, Georgia. ATS. Level I/II, Trivandrum, India.
Radiation Safety for Decibel Remote.
Radiographers, Greenville, Practical, Kerala, India.
South Carolina. PQT. Decibel.
21–30 AUG
4–16 SEP
Level I Film/Non-film Film Interpretation, Kerala,
(NAS-410), Atlanta, Georgia. India. Decibel.
ATS.
Level I/II, Kerala, India.
22–24 AUG Decibel.
Level II Image Interpretation,
Troy, Michigan. XRI.

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 907
calendar
Radiographic Testing, cont. Digital Radiography Level I, 2–10 OCT 23–25 OCT
Greenville, South Carolina. Level II Film/Non-film Level I Non-film Transition
11–15 SEP
PQT. (NAS-410), Greenville, South (NAS-410), Atlanta, Georgia.
Level I, Heath, Ohio. Mistras. Digital Radiography Level II, Carolina. PQT. ATS.
Level I, Kent, Washington. Atlanta, Georgia. ATS. 2–14 OCT 23–27 OCT
Mistras. Level I, Greenville, South Film Interpretation, Kerala, Computed Radiography Level
Level I, St. Louis, Missouri. Carolina. PQT. India. Decibel. II, Atlanta, Georgia. ATS.
Quality. Level I Film, Greenville, South Level I/II, Kerala, India. Digital Radiography Level II,
Radiation Safety, Tulatin, Carolina. PQT. Decibel. Atlanta, Georgia. ATS.
Oregon. MPM. Level I Film to Non-film Level I, Portland, Oregon. NPI.
Transition (NAS-410), 7–16 OCT
Radiation Safety, Troy, Level II, Atlanta, Georgia. ATS.
Greenville, South Carolina. Film Interpretation Level II,
Michigan. XRI. Level II, Allentown,
PQT. Trivandrum, India. Decibel
11–23 SEP Remote. Pennsylvania. WTTI.
Level I Non-film (NAS-410),
Film Interpretation, Kerala, Greenville, South Carolina. 23 OCT–1 NOV
9–11 OCT
India. Decibel. PQT. Level II Film/Non-film (NAS-
Radiation Safety for
Level I/II, Kerala, India. Level II, Atlanta, Georgia. ATS. 410), Atlanta, Georgia. ATS.
Radiographers, Jacksonville,
Decibel.
25 SEP–3 OCT Florida. PQT. 30 OCT–1 NOV
13–23 SEP Level I Film/Non-film (NAS- Level II Non-film Transition
9–13 OCT
Film Interpretation Level II, 410), Greenville, South (NAS-410), Atlanta, Georgia.
Computed Radiography/Digital
Trivandrum, India. Decibel Carolina. PQT. ATS.
Radiography Level II,
Remote.
25 SEP–4 OCT Arlington, Texas. MPM. 30 OCT–3 NOV
18–22 SEP Level II Film/Non-film (NAS- Computed Radiography Computed Radiography Level I,
Computed Radiography Level I, 410), Atlanta, Georgia. ATS. Level II, Troy, Michigan. XRI. Greenville, South Carolina.
Atlanta, Georgia. ATS. Level II, Kent, Washington. PQT.
1–6 OCT
Digital Radiography Level I, Mistras. Digital Detector Array
Atlanta, Georgia. ATS. X-ray, Trivandrum, India.
9–21 OCT
Radiography Level II, Troy,
Level I Film, Atlanta, Georgia. Decibel Remote.
Film Interpretation, Kerala, Michigan. XRI.
ATS. 1–12 OCT Digital Radiography Level I,
India. Decibel.
Level I Non-film (NAS-410), Level I/II, Trivandrum, India. Greenville, South Carolina.
Level I/II, Kerala, India.
Atlanta, Georgia. ATS. Decibel Remote. PQT.
Decibel.
Level II, Heath, Ohio. Mistras. Practical, Kerala, India. Level I, Greenville, South
Level II, St. Louis, Missouri. Decibel. 16–20 OCT Carolina. PQT.
Quality. Computed Radiography Level I, Level I Film, Greenville, South
2–4 OCT
Atlanta, Georgia. ATS. Carolina. PQT.
18–27 SEP Level II Non-film Transition
Digital Radiography Level I, Level I Film to Non-film
Level I Film/Non-film (NAS-410), Atlanta, Georgia.
Atlanta, Georgia. ATS. Transition (NAS-410),
(NAS-410), Atlanta, Georgia. ATS.
Film Interpretation, Davenport, Greenville, South Carolina.
ATS.
2–6 OCT Iowa. QCTL. PQT.
18–30 SEP Computed Radiography Level Level I Film, Atlanta, Georgia. Level I Non-film (NAS-410),
Film Interpretation, Kerala, II, Greenville, South Carolina. ATS. Greenville, South Carolina.
India. Decibel. PQT. Level I Non-film (NAS-410), PQT.
Level I/II, Kerala, India. Computed Radiography/Digital Atlanta, Georgia. ATS. Level II, Portland, Oregon. NPI.
Decibel. Radiography Level I, Arlington, Radiation Safety for
30 OCT–7 NOV
22–24 SEP
Texas. MPM. Radiographers, Greenville,
Level I Film/Non-film
Level I/II (SNT-TC-1A), Digital Radiography Level II, South Carolina. PQT.
(NAS-410), Greenville,
Bangalore, India. Trinity. Greenville, South Carolina. 16–25 OCT South Carolina. PQT.
PQT. Level I Film/Non-film
25–27 SEP Level I, Troy, Michigan. XRI.
Level I Non-film Transition (NAS-410), Atlanta, Georgia. Ultrasonic Testing
Level II, Greenville, South ATS.
(NAS-410), Atlanta, Georgia. Carolina. PQT. 1–12 JUL
ATS. Level II Film, Greenville, South 16–28 OCT
Phased Array Level II,
Radiation Safety for Carolina. PQT. Film Interpretation, Kerala,
Trivandrum, India. Decibel
Radiographers, Jacksonville, Level II Film to Non-film India. Decibel.
Remote.
Florida. PQT. Transition (NAS-410), Level I/II, Kerala, India.
Greenville, South Carolina. Decibel. 1–15 JUL
25–29 SEP
PQT. Practical, Trivandrum, India.
Computed Radiography Level I, 21–23 OCT
Level II Non-film (NAS-410), Decibel Remote.
Greenville, South Carolina. Level I/II (SNT-TC-1A),
PQT. Greenville, South Carolina. Bangalore, India. Trinity. 3–15 JUL
Computed Radiography PQT. Level I/II, Kerala, India.
Level II, Atlanta, Georgia. ATS. Radiation Safety, Davenport, Decibel.
Iowa. QCTL.

908 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
Phased Array Level II, Kerala, Level II, Heath, Ohio. Mistras. 9–20 AUG 1–12 SEP
India. Decibel. Level II, Concord, North Level I/II, Trivandrum, India. Phased Array Level II,
Time of Flight Diffraction Carolina. Sonaspection. Decibel Remote. Trivandrum, India. Decibel
Level II, Kerala, India. Decibel. Phased Array Level I 13–22 AUG
Remote.
3–22 JUL
(SNT-TC-1A), Brea, California. Practical, Kerala, India. 1–15 SEP
Practical, Kerala, India. Test. Practical, Trivandrum, India.
Decibel.
Decibel. Thickness, Greenville, South Decibel Remote.
Carolina. PQT. 13–24 AUG
9–20 JUL Level I/II, Trivandrum, India. 4–16 SEP
17–29 JUL
Level I/II, Trivandrum, India. Decibel Remote. Level I/II, Kerala, India.
Level I/II, Kerala, India.
Decibel Remote. 14–18 AUG
Decibel.
Decibel.
Practical, Kerala, India. Level II, Atlanta, Georgia. ATS. Phased Array Level II, Kerala,
Phased Array Level II, Kerala,
Decibel. India. Decibel.
India. Decibel. 14–26 AUG
10–14 JUL
Time of Flight Diffraction
Time of Flight Diffraction Level I/II, Kerala, India.
Level I, Atlanta, Georgia. ATS. Level II, Kerala, India. Decibel.
Level II, Kerala, India. Decibel. Decibel.
Level I, Heath, Ohio. Mistras. 4–23 SEP
24–28 JUL Phased Array Level II, Kerala,
Level I, Concord, North Practical, Kerala, India.
Level I, Palos Hills, Illinois. India. Decibel.
Carolina. Sonaspection. Decibel.
Moraine. Time of Flight Diffraction
Level II, Davenport, Iowa.
Level II, Portland, Oregon. NPI. Level II, Kerala, India. Decibel. 9–20 SEP
QCTL. Level I/II, Trivandrum, India.
Level II, Greenville, South 15–17 AUG
10–22 JUL Carolina. PQT. Thickness, St. Louis, Missouri. Decibel Remote.
Auto Data Interpreter, Kerala, Phased Array Level II Quality. 11–15 SEP
India. Decibel. (SNT-TC-1A), Brea, California. Level I, Atlanta, Georgia. ATS.
Level I/II, Kerala, India. Test. 16–20 AUG
Level I/II (SNT-TC-1A), Level I, Greenville, South
Decibel. Carolina. PQT.
31 JUL–4 AUG Bangalore, India. Trinity.
Phased Array Level II, Kerala, Level I, Concord, North
Level I, St. Louis, Missouri.
India. Decibel. 16–30 AUG Carolina. Sonaspection.
Quality.
Time of Flight Diffraction Practical, Trivandrum, India. Level II, Allentown,
Level I, Concord, North
Level II, Kerala, India. Decibel. Decibel Remote. Pennsylvania. WTTI.
Carolina. Sonaspection.
10–29 JUL Level I, Brea, California. Test. 17–30 AUG Thickness, Greenville, South
Practical, Kerala, India. Phased Array Level II, Carolina. PQT.
1–12 AUG
Decibel. Trivandrum, India. Decibel 11–23 SEP
Automated, Trivandrum, India.
12–14 JUL Decibel Remote. Remote. Auto Data Interpreter, Kerala,
A-scan Thickness, Allentown, Level I/II, Kerala, India. 21–25 AUG India. Decibel.
Pennsylvania. WTTI. Decibel. Level I, San Antonio, Texas. Level I/II, Kerala, India.
12–15 JUL Phased Array Level II, Kerala, BRL. Decibel.
Level II, Concord, North India. Decibel. Level I, Greenville, South Phased Array Level II, Kerala,
Carolina. Sonaspection. Time of Flight Diffraction Carolina. PQT. India. Decibel.
Level II, Kerala, India. Decibel. Level I, Davenport, Iowa. QCTL. Time of Flight Diffraction
12–16 JUL Level II, Kerala, India. Decibel.
1–21 AUG Phased Array Week 1, St.
Level I/II (SNT-TC-1A),
Practical, Kerala, India. Louis, Missouri. Quality. 11–30 SEP
Bangalore, India. Trinity.
Decibel. Thickness, Greenville, South Practical, Kerala, India.
13–24 JUL Carolina. PQT. Decibel.
Level I/II, Trivandrum, India. 7–11 AUG
Level I, Atlanta, Georgia. ATS. 23–25 AUG 13–17 SEP
Decibel Remote. Annex Q, Allentown,
Level II, St. Louis, Missouri. Level I/II (SNT-TC-1A),
Time of Flight Diffraction Pennsylvania. WTTI.
Quality. Bangalore, India. Trinity.
Level II, Trivandrum, India.
Decibel Remote. Level II, Brea, California. Test. 23–30 AUG 13–20 SEP
7–19 AUG Auto Data Interpreter, Practical, Kerala, India.
16–30 JUL
Auto Data Interpreter, Kerala, Trivandrum, India. Decibel Decibel.
Practical, Trivandrum, India.
India. Decibel. Remote.
Decibel Remote. 13–24 SEP
Level I/II, Kerala, India. 28 AUG–1 SEP Level I/II, Trivandrum, India.
17–18 JUL Decibel. Level II, San Antonio, Texas. Decibel Remote.
Introduction to Phased Array, Phased Array Level II, Kerala, BRL. Time of Flight Diffraction
Brea, California. Test. India. Decibel. Level II, Greenville, South Level II, Trivandrum, India.
17–21 JUL Time of Flight Diffraction Carolina. PQT. Decibel Remote.
Level I, Portland, Oregon. NPI. Level II, Kerala, India. Decibel. Phased Array Week 2, St.
16–30 SEP
Level I, Greenville, South 8–29 AUG Louis, Missouri. Quality.
Practical, Trivandrum, India.
Carolina. PQT. Practical, Kerala, India. Decibel Remote.
Level II, Atlanta, Georgia. ATS. Decibel.

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 909
calendar
Ultrasonic Testing, cont. Level I/II, Kerala, India. 23–30 OCT 15–17 AUG
Decibel. Auto Data Interpreter, Weld Inspection, Heath, Ohio.
18–22 SEP Phased Array Level II, Kerala, Trivandrum, India. Decibel Mistras.
Level I, Pittsburgh, India. Decibel. Remote. 21–25 AUG
Pennsylvania. Odyssey. Time of Flight Diffraction 30 OCT–3 NOV Level I/II, Kerala, India.
Level I, St. Louis, Missouri. Level II, Kerala, India. Decibel. Level I, Atlanta, Georgia. ATS. Decibel.
Quality. 9–28 OCT Phased Array Week 2, St. 29–31 AUG
Level I, Brea, California. Test. Practical, Kerala, India. Louis, Missouri. Quality. Level I/II (SNT-TC-1A),
Level II, Greenville, South Decibel. Bangalore, India. Trinity.
Carolina. PQT. Visual Testing
11–15 OCT
Level II, Concord, North 6–8 SEP
Level I/II (SNT-TC-1A), 5–7 JUL
Carolina. Sonaspection. Level I/II, Atlanta, Georgia.
Bangalore, India. Trinity. Level I/II, St. Louis, Missouri.
Phased Array (first 40 h), ATS.
San Antonio, Texas. BRL. 13–22 OCT Quality.
11–15 SEP
Practical, Kerala, India. 10–14 JUL
18–30 SEP Level I/II, Kerala, India.
Decibel. Level I/II, Kerala, India.
Level I/II, Kerala, India. Decibel.
Decibel. 13–24 OCT Decibel.
18–22 SEP
Phased Array Level II, Kerala, Level I/II, Trivandrum, India. 11–13 JUL Level I/II, Kerala, India.
India. Decibel. Decibel Remote. Level I/II, Portland, Oregon. Decibel.
Time of Flight Diffraction 16–20 OCT NPI.
Level II, Kerala, India. Decibel. 25–27 SEP
Level I, Heath, Ohio. Mistras. 12–14 JUL Level I/II (SNT-TC-1A),
25–29 SEP Level I, Greenville, South Level I/II, Jacksonville, Florida. Bangalore, India. Trinity.
Level II, St. Louis, Missouri. Carolina. PQT. PQT.
Quality. Level II, Portland, Oregon. NPI. 25–29 SEP
Level II, Brea, California. Test. Thickness, Greenville, South 17–21 JUL Level I/II, Kerala, India.
Phased Array (second 40 h), Carolina. PQT. Level I/II, Kerala, India. Decibel.
San Antonio, Texas. BRL. Decibel.
16–28 OCT 25–30 SEP
26–28 SEP Level I/II, Kerala, India. 24–26 JUL Level II, Trivandrum, India.
Thickness Davenport, Iowa. Decibel. Level I/II (SNT-TC-1A), Decibel Remote.
QCTL. Phased Array Level II, Kerala, Bangalore, India. Trinity.
1–6 OCT
India. Decibel. 24–28 JUL Level II, Trivandrum, India.
1–12 OCT
Phased Array Level II, Concord, Level I/II, Kerala, India. Decibel Remote.
Automated, Trivandrum, India.
North Carolina. Sonaspection. Decibel.
Decibel Remote. 3–5 OCT
Time of Flight Diffraction
2–6 OCT 25 JUL Level I/II, Portland, Oregon.
Level II, Kerala, India. Decibel.
Level I, Atlanta, Georgia. ATS. Level I, Davenport, Iowa. QCTL. NPI.
16–30 OCT Level I/II, St. Louis, Missouri.
2–14 OCT 25–30 JUL
Practical, Trivandrum, India. Quality.
Level I/II, Kerala, India. Level II, Trivandrum, India.
Decibel Remote.
Decibel. Decibel Remote. 9–13 OCT
17–30 OCT Level I/II, Kerala, India.
Phased Array Level II, Kerala, 26–27 JUL
Phased Array Level II, Decibel.
India. Decibel. Level II, Davenport, Iowa.
Trivandrum, India. Decibel
Time of Flight Diffraction QCTL. 16–18 OCT
Remote.
Level II, Kerala, India. Decibel. Level I/II, San Antonio, Texas.
1–3 AUG
18–20 OCT BRL.
2–21 OCT Level I/II, Greenville, South
D1.1 and D1.5, Allentown,
Practical, Kerala, India. Carolina. PQT. 16–20 OCT
Pennsylvania. WTTI.
Decibel. Level I/II, Kerala, India.
1–6 AUG
19 OCT Decibel.
9–13 OCT Level II, Trivandrum, India.
Digital Thickness Level II,
Level I, Portland, Oregon. NPI. Decibel Remote. 23–27 OCT
San Antonio, Texas. BRL.
Level II, Atlanta, Georgia. ATS. Level I/II, Kerala, India.
2–4 AUG
Phased Array Level I, Concord, 23–27 OCT Decibel.
Level I/II (SNT-TC-1A), Troy,
North Carolina. Sonaspection. Level II, Heath, Ohio. Mistras.
Michigan. XRI. 24–26 OCT
Level II, Greenville, South
9–20 OCT Level I/II, Jacksonville, Florida.
Carolina. PQT. 7–11 AUG
Level I/II, Trivandrum, India. PQT.
Phased Array Week 1, St. Level I/II, Kerala, India.
Decibel Remote. Level I/II (SNT-TC-1A),
Louis, Missouri. Quality. Decibel.
9–21 OCT Time of Flight Diffraction, Bangalore, India. Trinity.
14–18 AUG
Auto Data Interpreter, Kerala, Concord, North Carolina. 31 OCT–2 NOV
Level I/II, Kerala, India.
India. Decibel. Sonaspection. Level I/II, Greenville, South
Decibel.
Carolina. PQT.

910 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
Short Courses/Topical 21–30 SEP
Seminars Introduction to NDT,
Trivandrum, India. Decibel
1–13 JUL Remote.
Welding Inspection and
Quality Control Level I, 25–29 SEP
Trivandrum, India. Decibel CIVA NDE Simulation Software:
Remote. Intro and Applications (UT,
GWT), Massy, France. Extende
4–5 JUL France.
CIVA NDE Simulation Software:
Intro and Applications (RT, CT), 1–12 OCT
Massy, France. Extende France. Welding Inspection and
Quality Control Level I,
13–24 JUL Trivandrum, India. Decibel
Welding Inspection and Remote.
Quality Control Level II,
Trivandrum, India. Decibel 3–5 OCT
Remote. Training Seminar for NDE
Users, Wheat Ridge, Colorado.
21–30 JUL Olson.
Introduction to NDT,
Trivandrum, India. Decibel 10–11 OCT
Remote. CIVA NDE Simulation Software:
Intro and Applications (ET),
1–12 AUG Massy, France. Extende France.
Welding Inspection and
Quality Control Level II, 13–24 OCT
Trivandrum, India. Decibel Welding Inspection and
Remote. Quality Control Level II,
Trivandrum, India. Decibel
7–11 AUG Remote.
MFL per API 653 Annex G,
Dripping Springs, Texas. MFE. 21–30 OCT
Introduction to NDT,
13–24 AUG Trivandrum, India. Decibel
Welding Inspection and Remote.
Quality Control Level II,
Trivandrum, India. Decibel Level III Examination
Remote.
Preparation/Refreshers
18 AUG
NDT 101, St. Louis, Missouri. 1–6 JUL
Quality. UT Level III Prep, Trivandrum,
India. Decibel Remote.
21–30 AUG
Introduction to NDT, 3–7 JUL
Trivandrum, India. Decibel Basic Level III, Kerala, India.
Remote. Decibel.
MT Level III, Kerala, India.
29–31 AUG Decibel.
Basic Metallurgy for NDT,
Heath, Ohio. Mistras. 7–12 JUL
RT Level III Prep, Trivandrum,
1–13 SEP India. Decibel Remote.
Welding Inspection and
Quality Control Level I, 10–14 JUL
Trivandrum, India. Decibel Basic Level III, Houston, Texas.
Remote. Kraft.
PT Level III, Kerala, India.
13–24 SEP Decibel.
Welding Inspection and RT Level III, Kerala, India.
Quality Control Level II, Decibel.
Trivandrum, India. Decibel
Remote. 12–14 JUL
Basic Level III, Greenville,
South Carolina. PQT.
MT Level III, Greenville, South
Carolina. PQT.

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 911
calendar
Level III Examination 7–11 AUG MT Level III, Greenville, South 4–6 OCT
Preparation/Refreshers, cont. PT Level III, Kerala, India. Carolina. PQT. Basic Level III, Greenville,
Decibel. PT Level III, Greenville, South South Carolina. PQT.
PT Level III, Greenville, South
RT Level III, Kerala, India. Carolina. PQT. MT Level III, Greenville, South
Carolina. PQT.
Decibel. RT Level III, Greenville, South Carolina. PQT.
RT Level III, Greenville, South
Carolina. PQT. 7–12 AUG Carolina. PQT. PT Level III, Greenville, South
UT Level III, Greenville, South RT Level III Prep, Trivandrum, UT Level III, Greenville, South Carolina. PQT.
Carolina. PQT. India. Decibel Remote. Carolina. PQT. RT Level III, Greenville, South
VT Level III, Greenville, South VT Level III, Greenville, South Carolina. PQT.
8–10 AUG Carolina. PQT. UT Level III, Greenville, South
Carolina. PQT. PT Level III, St. Louis, Missouri. VT Level III, St. Louis, Missouri. Carolina. PQT.
13–16 JUL Quality. Quality. VT Level III, Greenville, South
MT Level III Prep, Trivandrum, 13–16 AUG Carolina. PQT.
7–12 SEP
India. Decibel Remote. MT Level III Prep, Trivandrum, RT Level III Prep, Trivandrum, 7–12 OCT
17–18 JUL India. Decibel Remote. India. Decibel Remote. RT Level III Prep, Trivandrum,
PT Level III, Branford, 14–18 AUG India. Decibel Remote.
11–15 SEP
Connecticut. Atlantic. ET Level III, Houston, Texas. Basic Level III, St. Louis, 9–13 OCT
17–19 JUL Kraft. Missouri. Quality. PT Level III, Kerala, India.
MT Level III, Houston, Texas. 16–18 AUG IR Level III, Barre, Vermont. Decibel.
Kraft. Basic Level III, Greenville, Snell. RT Level III, Kerala, India.
17–20 JUL South Carolina. PQT. PT Level III, Kerala, India. Decibel.
PT Level III Prep, Trivandrum, MT Level III, Greenville, South Decibel. UT Level III, Brea, California.
India. Decibel Remote. Carolina. PQT. RT Level III, Kerala, India. Test.
PT Level III, Greenville, South Decibel. 13–16 OCT
18–19 JUL
Carolina. PQT. 13–16 SEP MT Level III Prep, Trivandrum,
MT Level III, Branford,
RT Level III, Greenville, South MT Level III Prep, Trivandrum, India. Decibel Remote.
Connecticut. Atlantic.
Carolina. PQT. India. Decibel Remote.
19–21 JUL UT Level III, Greenville, South 16–19 OCT
PT Level III, Houston, Texas. Carolina. PQT. 17–20 SEP Eddy Current Level III, Brea,
Kraft. VT Level III, Greenville, South PT Level III Prep, Trivandrum, California. Test.
Carolina. PQT. India. Decibel Remote. 16–20 OCT
20–21 JUL
Basic Level III, Branford, 17–20 AUG 21–25 SEP RT Level III, St. Louis, Missouri.
Connecticut. Atlantic. PT Level III Prep, Trivandrum, Basic Level III Prep, Quality.
India. Decibel Remote. Trivandrum, India. Decibel 17–20 OCT
21–25 JUL Remote.
Basic Level III Prep, 21–25 AUG PT Level III Prep, Trivandrum,
Trivandrum, India. Decibel Basic Level III Prep, 25–27 SEP India. Decibel Remote.
Remote. Trivandrum, India. Decibel IR Level III, Burlington, New 19–20 OCT
Remote. Jersey. Infraspection. MT Level III, Brea, California.
24–28 JUL
ET Level III, Kerala, India. RT Level III, Houston, Texas. 25–29 SEP Test.
Decibel. Kraft. UT Level III, Kerala, India. 21–25 OCT
UT Level III, Kerala, India. UT Level III, Kerala, India. Decibel. Basic Level III Prep,
Decibel. Decibel.
1–6 OCT Trivandrum, India. Decibel
UT Level III, Houston, Texas. VT Level III, Kerala, India.
UT Level III Prep, Trivandrum, Remote.
Kraft. Decibel.
India. Decibel Remote. 23–24 OCT
25–27 JUL 1–6 SEP
2–6 OCT PT Level III, Brea, California.
MT Level III, St. Louis, UT Level III Prep, Trivandrum,
Basic Level III, Kerala, India. Test.
Missouri. Quality. India. Decibel Remote.
Decibel. 25–27 OCT
1–5 AUG 4–8 SEP Basic Level III, Brea, California. RT Level III, Brea, California.
Basic Level III, Kerala, India. Basic Level III, Kerala, India. Test. Test.
Decibel. Decibel. MT Level III, Kerala, India. UT Level III, Kerala, India.
MT Level III, Kerala, India. MT Level III, Kerala, India. Decibel. Decibel.
Decibel. Decibel. UT Level III, St. Louis,
Missouri. Quality. 30–31 OCT
1–6 AUG 6–8 SEP
VT Level III, Brea, California.
Basic Level III, Greenville,
UT Level III Prep, Trivandrum, Test. w
x
India. Decibel Remote. South Carolina. PQT.

912 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
ME TECHNICAL PAPER w
x

Characterizing Surface-breaking Cracks through Eddy


Current NDE and Model-based Inversion
by Erin K. Oneida*, Eric B. Shell†, John C. Aldrin‡, Harold A. Sabbagh§, Elias H. Sabbagh¶, and R. Kim Murphy**

ABSTRACT Introduction
Initial results for model-based inversion of eddy Nondestructive testing methods are critical to ensuring the
current flaw response data are presented as an structural integrity of aircraft propulsion components. As the
average age of the US Air Force (USAF) fleet increases, life
alternative or supplement to amplitude-based
extension practices that rely on accurate flaw characterization,
sizing. The approach provides an estimation of the such as condition-based maintenance, are required to ensure
flaw dimensions (length, depth, and width) and flight safety (Lindgren, 2016). Eddy current inspection tech-
orientation that are independent of amplitudes niques are frequently used to inspect engine components for
cracks with lengths between 254 and 1524 μm (10 and
and assumptions from a probability of detection
60 mils). The eddy current response amplitude can be used
(POD) analysis. The effects of probe construction with an â versus a probability of detection statistical analysis
characteristics on eddy current signals are consid- to determine if a flaw length (or depth) likely exceeds a speci-
ered. The inversion method performs well over a fied critical value (US Department of Defense, 2009). While
amplitude-based methods provide acceptable sizing estimates
range of intermediate flaw sizes and orientations,
for current part inspections, the associated assumptions and
representing an improvement for flaws that are uncertainty affect the accuracy of any reported flaw dimen-
dissimilar from those used in an amplitude-based sions and may result in the unnecessary removal of parts from
POD model. Future research directions to improve service.
Amplitude-based flaw sizing methods rely on an assump-
inversion estimates associated with greater uncer-
tion that there is a common length-to-depth aspect ratio
tainty are discussed. (for example, 2:1) among the flaws located in inspected parts
KEYWORDS: eddy current, inversion modeling, flaw and those in the POD specimens. Looking at amplitude
characterization. versus flaw planar area on a log-log scale, such as in Figure 1a,
a linear relationship is apparent, even for flaws with varying
aspect ratios. POD-derived parameters are dependent on an
assumed linear relationship between response amplitudes
and crack lengths (or depths), and, to achieve this linearity,
a constant aspect ratio is required. Looking at the data in
Figure 1b, it is clear that an amplitude based approach relying
on linear fit parameters derived for 2:1 flaws would provide
poor size estimates for flaws with varying aspect ratios.
Following the methodology of MIL-HDBK-1823A, eddy
current response data is collected using multiple probes and
* KBRwyle, 2700 Indian Ripple Rd., Dayton, Ohio 45440; e-mail specimens to capture some of the amplitude variations that
erin.oneida@wyle.com
† Ph.D., KBRwyle, 2700 Indian Ripple Rd., Dayton, Ohio 45440; e-mail can be expected during eddy current testing. The residuals
eric.shell@wyle.com between the data and linear fit lead to an uncertainty param-
‡ Ph.D., Computational Tools, 4275 Chatham Ave., Gurnee, Illinois 60031; eter, which is then used to determine a critical amplitude that
e-mail aldrin@computationaltools.com
§ Ph.D., Victor Technologies LLC, P.O. Box 7706, Bloomington, Indiana; ensures, with a predetermined degree of certainty, that a criti-
47407-7706; e-mail has@sabbagh.com cally sized flaw will be detected as such. Noisier data leads to
¶ Victor Technologies LLC, P.O. Box 7706, Bloomington, Indiana 47401; a lower critical amplitude, which results in an increased
e-mail ehs@sabbagh.com
** Ph.D., Victor Technologies LLC, P.O. Box 7706, Bloomington, Indiana number of parts failing inspections. While there are many
47401; e-mail rkmurphy@att.net factors that can cause noise during POD data collection and

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 915
ME TECHNICAL PAPER w
x characterizing surface-breaking cracks

tions due in part to a lack of robustness when applied to data


exhibiting variability associated with depot nondestructive
3.5
evaluation (NDE) measurements, parts, and flaw conditions.
Recent work has investigated the use of model-based inver-
sion methods that rely on simulated eddy current response
log(Amplitude)

signals to size uncharacterized flaws in bolt holes (Aldrin et


3
al., 2014) and on flat surfaces (Shell et al., 2015; Aldrin et al.,
2016; Aldrin et al., 2017). This work involves using the full
eddy current flaw response together with computer-simulated
2.5
eddy current responses (Sabbagh et al., 2013) to estimate a
flaw’s length, depth, width (crack/notch opening), and
angular orientation with respect to the inspection scan direc-
2 tion. The accuracy of the simulated responses is dependent on
4.5 5 5.5 6
log(Known area) properly modeling the inspection process and the inspection
(a)
probes. While the simulated probes are typically based on
ideal dimensions and coil placement, actual inspection probes
exhibit variations, such as the coil being rotated or tilted about
3.5
an axis, that affect eddy current response signals (Mooers et
al., 2014; Aldrin et al., 2016; Aldrin et al., 2017). Some probe
log(Amplitude)

variations have been represented in simulations (Mooers et


3 al., 2015; Aldrin et al., 2016; Aldrin et al., 2017), and ongoing
work is investigating the development of inversion methods
to characterize the probe properties and improve flaw dimen-
2.5 sion estimates for data collected using probes with typical
variations (Aldrin et al., 2016; Aldrin et al., 2017).
The work presented in this paper is part of an existing
2 effort (Aldrin et al., 2014; Shell et al., 2015; Aldrin et al.,
2.4 2.6 2.8 3 3.2
2016), and it includes characterization results obtained using
(b) log(Known length)
updated algorithms and improved software-generated forward
model libraries (FMLs). Flaw dimensions and orientations
Aspect ratio varies (Plate #1) are estimated for notches and cracks with aspect ratios
Aspect ratio varies (Plate #2) ranging from 1:1 to 7.5:1 and for notches with semielliptical
Aspect ratio = 2:1 (Plate #3) or rectangular profiles. The flaws are embedded in a titanium
alloy or nickel superalloy, and, during data collection, the
probes were carefully positioned to acquire data representa-
Figure 1. Eddy current response amplitudes for transversely oriented
notches in a nickel-based superalloy plotted against (a) measured tive of probes with different properties or positioning relative
notch profile areas (μm2) and (b) measured notch lengths (μm). to the part surface. Validation of the dimensions and orienta-
tions estimated using the inversion method is accomplished
by comparing estimated values to either nondestructively
actual inspections, for example, probe characteristics, some of measured flaw characteristics or dimensions obtained by
this variation is due to uncertainty of the crack depths in POD breaking open cracked specimens.
specimens. To better estimate flaw dimensions and determine
if parts should be removed from service, new sizing Experimental Data Collection
approaches that are not dependent on fixed aspect ratio To ensure the robustness of the developed inversion method,
assumptions are under development. there was a need for a large set of eddy current response
Significant research investigating the use of inverse signals representing the expected variation observed during
methods for flaw characterization using eddy current data has depot inspections. Factors considered include specimen
been performed over the past few decades (Sabbagh and material type; flaw type (crack versus notch), geometric
Sabbagh, 1988; Norton and Bowler, 1993; Bowler, 1997; planar profile (rectangular versus semielliptical), aspect ratio
Auld and Moulder, 1999; Yusa et al., 2007; Liu et al., 2008; (length:depth), dimensions (length, depth, and width), and
Sabbagh et al., 2008; Yusa, 2009; Sabbagh et al., 2013). Many orientation relative to scan direction; and probe characteris-
of these efforts have focused on the sizing of surface-breaking tics and positioning relative to the specimen surface and scan
cracks or corrosion pits. However, there has been limited direction. To date, more than 5100 two-dimensional eddy
progress in transitioning these techniques to practical applica- current flaw response datasets have been collected.

916 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
Transverse data collection
Calibration Inspection
Scan direction
Index distance (μm) 38.1 50.8
Index direction

Scan sampling
21.2 42.3
distance (μm)

Scan speed (cm/s) 2.12 4.23

Sample rate (pts/s) 1000 1000

Figure 2. Experimental data collection details.

General Inspection Characteristics notch scanned at 4 different angles are shown in Figure 3.
To create a vast library of eddy current responses, data was This paper focuses on the application of the inversion
collected using seven different split-D differential reflection method to 38 notches in four specimens (Table 1) and to
probes, which have 1 mm (40 mil) nominal diameter ferrite 63 cracks. Previous work has also relied on the experimental
cores and are operated at a 2 MHz inspection frequency data collected using Plates #1 and #4 (Shell et al., 2015;
(Shell et al., 2015). A single piece of ~69 μm (2.7 mils) thick Aldrin et al., 2016; Oneida et al., 2016; Aldrin et al., 2017).
tape was affixed to the probe shoe across the coil. Eight-axis, Recently, a new nickel plate was constructed to further test
automated eddy current inspection stations (ECIS) were used the inversion method’s robustness when applied to notches
to collect data following a raster scan pattern with the sample with varying aspect ratios. Plate #2 was carefully designed so
spacing and inspection parameters listed in Figure 2 (Shell that for each rectangular notch (#1–5), there is a semiellip-
et al., 2015). All probes were calibrated on a 383  208  76 μm tical notch with approximately the same length and depth
(15.09  8.18  3 mil) (length  depth  width) electrical (#6–10). Notches 1–5 all have similar planar areas, ranging
discharge machined (EDM) notch in a reference bar from 0.1138 to 0.1284 mm2 (176.4 to 199 mils2), while
(nickel-based superalloy) to achieve a desired peak-to-peak notches 6–10 have areas that range from 0.0888 to 0.0981 mm2
amplitude equal to approximately 400 digitizer counts (488 (137.6 to 152.1 mils2). The remaining five notches (#11–15)
mV) with a vertical phase orientation. A high-pass filter was have depths that correspond to notches 6–10 and their areas
not used during collection, and the sample spacing was range from 0.0502 to 0.0585 mm2 (77.8 to 90.7 mils2). Data
refined compared to typical inspections. These collection from Plate #2 is used to investigate the ability of the inversion
techniques led to high-quality eddy current response data that method to estimate lengths and depths when the planar areas
was well-balanced for probes exhibiting proper coil place- are similar, but the aspect ratios are variable. Inability to
ment. estimate lengths and depths for varying aspect ratios is a
major limitation of existing amplitude-based, POD-dependent
Notched/Cracked Specimens and Flaw Orientation methods. The eddy current data for this plate also enables
Eddy current response data was collected for 54 different investigation of the inversion method capabilities for notches
EDM notches and 169 different cracks, which were in either a with rectangular profiles.
nickel-based superalloy or titanium alloy. Known values for The current inversion method was applied to previously
the length, depth, and width of each EDM notch were studied data (Shell et al., 2015), obtained from a set of cracked
obtained by using reported values or measuring them using a nickel POD specimens with approximately 2.5:1 aspect ratios
replication approach. Notch length-to-depth aspect ratios and lengths ranging from 432 to 991 μm (17 to 39 mils).
varied from approximately 1:1 to 7.5:1, and, with the excep- Since crack depths could not be readily measured, the known
tion of eleven rectangular notches, the planar geometric values were previously estimated by using aspect ratios
profile was semielliptical. The inspected cracks were part of measured from a few destructively characterized specimens
POD sets that had reported lengths and depths, where the (Shell et al., 2015). In the current work, the inversion method
lengths were measured optically and the depths were esti- is also applied to eddy current data collected for five cracks in
mated by destructively characterizing a few specimens to nickel specimens. After experimental data collection, these
estimate likely aspect ratios. The flaws were scanned in both specimens were destructively characterized, allowing for
transverse and longitudinal orientations, and several flaws comparison of the estimated dimensions to measured crack
were also scanned at 27 different angles. Eddy current depths and lengths.
response data for a 495  251  38 μm (19.5  9.9  1.5 mil)
J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 917
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x characterizing surface-breaking cracks

Flaws
Coil axial view

Scan Length
direction

Depth
0° 30° 60° 90° Semielliptical

300

200

100

–100

–200

–300
0° (Longitudinal) 30° 60° 90° (Transverse)

Figure 3. Eddy current responses for a 495  251  38 μm (19.5  9.9  1.5 mil) semielliptical notch positioned at four different angles relative
to the scan direction.

Probe Characteristics setback (Z-direction), rotation (about Z-axis), and tilt about
Probes are constructed according to a specific design; either the X- or Y-axis (Figure 4). Non-ideal probe posi-
however, acceptable variations in coil placement can lead to tioning relative to the specimen surface, which occurs due to
non-uniformity in the eddy current response footprint across allowable part and ECIS alignment tolerances, can cause eddy
nominally identical probes. Four realistic coil positioning vari- current responses similar to those associated with non-ideal
ations were considered during experimental collection efforts: coil placement.

TABLE 1
Dimensions (μm) for notches in the three nickel plates and one titanium plate studied in this paper. Eleven of the notches had rectangular
profiles, while the remaining had semielliptical profiles. The seven crossed-out notches on Plate #1 are not studied in this paper.
Notch Nickel plate #1 Nickel plate #2 Nickel plate #3 Titanium plate #4
ID Variable aspect ratios Variable aspect ratios 2:1 Aspect ratios 2:1 Aspect ratios
Length Depth Width Length Depth Width Length Depth Width Length Depth Width
1 1011 503 43 940* 122 38 470 236 89 267* 140 69
2 155 76 28 759* 150 41 399 198 86 391* 201 69
3 127 124 23 638* 191 38 574 292 89 521* 264 66
4 3073 1384 71 566* 218 36 704 361 89 658* 333 69
5 503 503 53 505* 254 36 325 163 89 777* 378 69
6 3043 505 43 958 127 38 856 429 86 1031* 503 69
7 2294 391 61 754 150 36 1057 518 86
8 765 124 28 635 193 38 264 135 81
9 460 79 28 559 224 38 1295 640 89
10 74 76 25 495 251 38
11 249 122 28 508 127 36
12 249 241 30 437 163 36
13 530 251 30 386 193 33
14 1529 254 28 312 221 38
15 2550 249 30 251 254 38
* Notch has rectangular profile.

918 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
300
200
rotation about Z
Rotation ΘZ

100
0
–100
–200
–300

200
rotation about Y

100
Tilt ΘY

–100

Y –200

X
200
rotation about X

100
Tilt ΘX

–100

–200

–10° 0° 10°

Figure 4. Eddy current responses for a transversely oriented flaw scanned at three different rotation or tilt angles.

To collect data representative of non-ideal coil placement software-generated eddy current responses that were simu-
or probe position, controlled variations in setback, tilt, and lated for numerous flaw sizes and orientations. The major
rotation were included in the experimental design. To re- components of this method comprise 1) developing a forward
create the effects of coil setback, between 1 and 5 additional model library; 2) using the experimental calibration response
layers of tape were placed between the probe shoe and the to calibrate the forward model library; and 3) iteratively
specimen. Coil rotation was accomplished by automatically comparing the uncharacterized flaw to the calibrated forward
rotating the probe about its Z-axis using the ECIS. Tilt was models while varying the model parameters until the best fit is
approximated by using a probe with a shoe that had a reduced reached. Details of these steps are presented in this section.
contact area, which allowed the probe to be more easily tilted
using the rotary axes of the inspection station. For the Forward Model Libraries
rotation and tilt cases, the probes were first calibrated at the 0° Semielliptical and rectangular flaws located in nickel or
orientation, and then the probes were positioned at five titanium were modeled using software that relies on volume-
different angles (–10°, –5°, 0°, 5°, and 10°). Figure 4 illustrates integral method calculations to simulate eddy current inspections
the changes in eddy current responses that occur when the (Sabbagh et al., 2013), where nickel was assigned a conductivity
coil is not properly positioned. of  = 0.782  106 S/m (1.34 %IACS) and titanium had  =
0.580  106 S/m (1.00 %IACS). For each material and
Inversion Procedure for Flaw Characterization geometry combination, flaws with the lengths, depths, and
The basic concept underlying the developed inversion widths indicated in Table 2 were modeled (Shell et al., 2015).
method involves comparing experimental eddy current A split-D differential probe was simulated with geometric and
responses associated with uncharacterized flaws to material properties representative of the probes used during

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 919
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x characterizing surface-breaking cracks

TABLE 2 later created by using cubic spline interpolation. To include


Dimensions and angles included in software models, except where data representative of a crack, linear extrapolation was used to
noted. create eddy current responses for a width of 0.0254 μm
Depth (μm) 63.5, 127, 254, 508, 762, 1016 (0.001 mils). During the inversion process, eddy current
Length (μm) 254, 508, 762*, 1016, 1524*, responses were generated for flaws with dimensions and
2032, 3048 angles not included in Table 2 by using N-dimensional cubic
Width (μm) 0.0254**, 25.4, 76.2, 127 spline interpolation with the existing FML response data.
Angle 0°, 30°, 60°, 90°
*Data for these lengths generated using cubic spline interpolation. Calibrating Forward Model Library
**Data for this width generated using linear extrapolation. The first step of the inversion process involves calibrating the
forward model library following the outline in Figure 5. First,
the experimental calibration flaw response is centered and
re-sampled. This response is then compared to the FML
experimental data collection (Shell et al., 2015). To generate response associated with the known calibration flaw dimen-
data for four flaw orientations (Table 2), a transversely sions, and an iterative scheme is used to find the flaw angle
oriented flaw was included in the model, and the probe was ( ), calibration parameter (
), and an improved width. The
rotated to different angles. Data was simulated every 127 μm FML is calibrated by multiplying
by the vertical and hori-
(5 mils) along the length of each flaw and every 50.8 μm zontal components for each flaw in the FML.
scales the
(2 mils) in the perpendicular direction. The resulting data generated data and rotates the phase of the impedance plane
was then stored in a forward model library. Prior to using the response. The iterative method seeks to minimize the differ-
simulated data during the inversion process, it is rotated to ence between the experimental response signal for the calibra-
the correct angle and then re-sampled. tion flaw and the corresponding calibrated FML flaw.
The generated signals all include horizontal and vertical
components, which were gathered into four separate forward Inversion Method to Characterize the Unknown Flaw
model libraries according to material and geometry type. Flaw dimensions and orientations are estimated by comparing
Signals for two additional lengths (762 and 1524 μm) were the unknown flaw signals to simulated flaw responses

Centered and interpolated


calibration EC response
Ex and Ey Use
(Mx iMy) to recenter
Get forward model experimental response and
using new and width resampled to get new
Ex and Ey
Get forward model
Mx and My, with dimensions
383  208  76 μm Calculate angle
= 90° Calculate new

NO Repeat 10
Calculate width

Calculate Repeated 3

=
1 + i
2

YES

Use
to adjust all
flaws in forward
model library

Figure 5. Outline of inversion calibration procedure.


, , width, and the new center are calculated by minimizing the difference between
Ex + iEy and the corresponding
(Mx + iMy).

920 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
Experimental Compare to Experimental data: Calibrated forward
data:calibration corresponding Use β to scale uncharacterized model library used
flaw centered forward model to forward models flaw centered to estimate
and resampled calculate β and resampled flaw size
Vertical

β = 18643 e2.445i
Horizontal

Uncalibrated Matching calibrated


Measured Calibrated forward model Measured dimensions
forward model forward model
(383 × 208 × 76 μm) (383 × 208 × 76 μm) (754 × 150 × 36 μm)
(383 × 208 × 76 μm) (732 × 158 × 25 μm)

Figure 6. Outline of inversion method starting with calibration data and leading to estimated flaw dimensions.

obtained from the calibrated FML. An outline of the inversion many different orientations relative to the scan direction.
method is shown in Figure 6; for more information, see other Next, the inverse method was applied to non-ideal notch
scholarship (Shell et al., 2015; Sabbagh et al., 2013). This responses, which were obtained by including known amounts
procedure involves using a general nonlinear least squares of setback, rotation, and tilt during the experimental collec-
algorithm together with custom algorithms that compare the tion effort. Finally, the inverse method was applied to cracked
experimental and generated flaw responses. Random initial specimen response data to investigate characterization capa-
guesses of the desired parameters are supplied, and the algo- bilities for flaws resembling those present in actual engine
rithms search for the combination of length, depth, width, and parts.
orientation that minimizes the difference between the experi-
mental and simulated data. When comparing the experi- Case 1: Variations in Dimensions, Orientation, Geometric Profile,
mental and calibrated FML responses, data is compared along and Material
nine horizontal lines that are spaced 304.8 μm (12 mils) apart in The inversion method was applied to the experimental data
the index direction. A comparison of the experimental data collected using a well-balanced probe for the three nickel
and the calibrated forward model identified as the best match plates in Table 1. Notches on Plate #1 with planar areas
by the inversion algorithms is shown in Figure 7. smaller than 0.0129 mm2 (20 mils2) are not part of this study,
because the background noise interferes with the inversion
Application to Experimental Data method algorithms and leads to poor sizing estimates.
To investigate the capabilities of the developed model-based Additionally, four notches with lengths larger than 2286 μm
inversion method, it was used to estimate the length, depth, (90 mils) are not studied, because the inversion algorithms
width, and orientation of notches and cracks whose data have not been optimized for flaws of that size. The semiellip-
exhibited many different characteristics that might be tical nickel forward model library was used for the inversion
observed during depot inspections. First, relatively well- procedure for all notches except for the five rectangular
balanced eddy current responses were characterized for notches on Plate #2, which used the rectangular nickel FML.
notches that were in nickel and titanium alloys; exhibited a Initially, only the eddy current response data for notches
large range of length, depth, and width combinations; had scanned in the transverse or longitudinal orientation was char-
rectangular or semielliptical profiles; and were inspected at acterized, and the estimated lengths, depths, widths, and

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 921
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Horizontal Vertical

30
–1.27 –1.27 200
20
Index (mm)

Index (mm)
10 100

0 0 0
0
–10
–100
–20
1.27 1.27
–30 –200
(a)
–1.27 0 1.27 –1.27 0 1.27
Scan (mm) Scan (mm)

30
200
–1.27 20 –1.27

100
Index (mm)

Index (mm)

10
0 0 0 0
–10
–100
1.27 –20 1.27
–30 –200
(b)
–1.27 0 1.27 –1.27 0 1.27
Scan (mm) Scan (mm)

40 300
Experimental Experimental
Eddy current response
Eddy current response

Forward model 200 Forward model


20
100

0 0

–100
–20
–200

(c)–40 –300
–2.54 –1.27 0 1.27 2.54 –2.54 –1.27 0 1.27 2.54
Scan (mm) Scan (mm)

Figure 7. Comparison of: (a) an experimental response (notch size: 754  150  36 μm, = 90°); and (b) the matching calibrated forward
model (notch size: 726  150 x 36 μm, = 91.8°) identified by the inversion method, which (c) compares experimental and simulated
responses along nine horizontal lines

aspect ratios are shown in Figure 8, along with the differences the transverse and longitudinal orientations were considered.
between the estimated lengths and depths and their corre- There is excellent agreement between the estimated and
sponding measured values. known orientations.
Next, inversion was performed on data from notches on The inversion method was also applied to eddy current
Plate #2 that were oriented at 27 different angles relative to data for the notched titanium specimen (Plate #4, 2:1 aspect
the scan direction. The resulting dimension estimates ratios), which was collected using a well-balanced probe.
(Figure 9) exhibit more spread than was observed when only The estimated lengths and depths are shown in Figure 10.

922 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
1.6 10

Estimated length (mm)


0.7

Estimated aspect ratio


Estimated depth (mm)

1.4
0.6 8
1.2
0.5 1 6
0.4 0.8
0.3 0.6 4
0.2 0.4
2
0.1 0.2
0 0 0
0 0.2 0.4 0.6 0 0.5 1 1.6 0 1 2 3 4 5 6 7 8 9 10
Known depth (mm) Known length (mm) Known aspect ratio
Plate #1 Plate #2 Plate #3 x=y Plate #1 Plate #2 Plate #3 x=y Plate #1 Plate #2 Plate #3 x=y
0.08 0.2 0.1

Estimated width (mm)


0.06 known length (mm) 0.15
known depth (mm)

Estimated minus
Estimated minus

0.08
0.04 0.1
0.02 0.05 0.06
0 0
–0.02 –0.05 0.04
–0.04 –0.1
0.02
–0.06 –0.15
–0.08 –0.2 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0 0.5 1 1.5 0 0.02 0.04 0.06 0.08 0.1
Known depth (mm) Known length (mm) Known width (mm)
Semielliptical (L) Rectangular (L) ± 50.8 μm Semielliptical (L) Rectangular (L) ± 50.8 μm Plate #1(L) Plate #2 (L) Plate #3 (L) x=y
Semielliptical (T) Rectangular (T) Semielliptical (T) Rectangular (T) Plate #1(T) Plate #2 (T) Plate #3 (T)

Figure 8. Estimated depths, lengths, widths, aspect ratios, and differences between estimated and measured dimensions for notches in
nickel Plates #1-3 that were scanned in the transverse (T) and longitudinal (L) orientations.

1 300
Estimated orientation (°)
Estimated depth (mm)

0.3
Estimated length (mm)

Semielliptical Semielliptical Semielliptical


Rectangular Rectangular 250 Rectangular
0.25 0.8
x=y x=y x=y
200
0.2 0.6
0.15 150
0.4
0.1 100
0.2
0.05 50
0 0 0
0 0.05 0.1 0.15 0.2 0.25 0.3 0 0.2 0.4 0.6 0.8 1 0 50 100 150 200 250 300
Known depth, mm Known length (mm) Known orientation (°)
(a) (b) (c)

Figure 9. Estimated (a) depths; (b) lengths; and (c) orientations for notches on Plate #2 that were positioned at 27 different orientations relative
to the scan direction.

To determine , the semielliptical nickel FML was used with (coil setback), rotation, and tilt in two directions. For the
the experimental calibration data. This  was used to calibrate rotation and tilt cases, the experimental calibrations were
the rectangular titanium FML, which was then used to charac- performed with the probe rotation and tilt nominally set to 0°.
terize the titanium notches. The titanium grain noise repre- During an actual part inspection, if a probe had a tilted or
sented in the eddy current responses (Figure 10) can distort rotated coil, this characteristic would hold true during calibra-
the flaw response signals and is responsible for some of the tion. To account for this inconsistency between calibration and
error in the sizing estimates. inspection state, a 530  251  30 μm (20.85  9.9  1.2 mil)
notch on the plate was specified as the calibration notch for the
Case 2: Non-ideal Probe Properties or Surface Positioning inversion procedure, and the method used the notch-specific
The inversion method was applied to eddy current data dimensions to determine . Since the 530  251 μm notch
collected on Plate #1 under conditions simulating probe liftoff was used for calibration, inversion estimates of its dimensions

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 923
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0.6 1.2
Longitudinal Longitudinal
Estimated depth (mm)

Estimated length (mm)


0.5 Transverse 1 Transverse
x=y x=y
0.4 0.8

0.3 0.6

0.2 0.4

0.1 0.2

0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0 0.2 0.4 0.6 0.8 1 1.2
(a) Known depth (mm) (b) Known length (mm)

–1.27 –1.27
Vertical

Vertical
0 0

1.27 1.27

–1.27 0 1.27 –1.27 0 1.27

–1.27 –1.27
Horizontal

Horizontal

0 0

1.27 1.27

–1.27 0 1.27 –1.27 0 1.27


(c) Longitudinal (d) Transverse

Figure 10. Estimated: (a) depths; and (b) lengths for 2:1 notches in a titanium plate (Plate #4) that were scanned; (c) and (d) show the effects
of grain noise on the eddy current response for Notch #1.

0.8 1.8 0.1


Estimated depth (mm)

Estimated width (mm)


Estimated length (mm)

0.7 1.4
0.8
0.6 1.2
0.5 1 0.6
0.4 0.8
0.3 0.6 0.4
0.2 0.4
0.2
0.1 0.2
0 0 0
0 0.2 0.4 0.6 0.8 0 0.5 1 1.5 0 0.02 0.04 0.06 0.08 0.1
(a) Known depth (mm) (b) Known length (mm) (c) Known width (mm)
69 μm 137 μm 206 μm x=y 69 μm 137 μm 206 μm x=y 69 μm (L) 137 μm (L) 206 μm (L)
69 μm (T) 137 μm (T) 206 μm (T)
x=y

Figure 11. Estimated: (a) depths; (b) lengths; and (c) widths for notches in nickel (Plate #1) that were scanned in the transverse (T) and
longitudinal (L) orientations with controlled amounts of setback.

924 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
and orientations are not included in the results presented in variations are not expected to exceed 76 μm (3 mils), and the
this section. data presented in this section includes additional liftoff
Experimental data was collected in a way that enabled a ranging from 69 to 206 μm (2.7 to 8.1 mils). For the notches
controlled amount of additional liftoff between ~69 and on Plate #1, the inversion estimates for the lengths, depths,
343 μm (~2.7 and 13.5 mils). In actual practice, coil setback and widths are shown in Figure 11. The estimated dimensions

0.6 1.6
Θx Θx
1.4

Estimated length (mm)


Estimated depth (mm)

0.5
1.2
0.4
1
0.3 0.8
0.6
0.2
0.4
0.1
0.2
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0 0.5 1 1.5
Known depth (mm) Known length (mm)
0.8
Θy 1.6
0.7 Θy
1.4
Estimated length (mm)
Estimated depth (mm)

0.6
1.2
0.5
1
0.4
0.8
0.3
0.6
0.2 0.4
0.1 0.2
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0 0.5 1 1.5
Known depth (mm) Known length (mm)
0.6
Θz 1.6
0.5 Θz
1.4
Estimated length (mm)
Estimated depth (mm)

0.4 1.2
1
0.3
0.8

0.2 0.6
0.4
0.1
0.2
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0 0.5 1 1.5
(a) Known depth (mm) (b) Known length (mm)

Θ = –10° or 10° Θ = –5° or 5° Θ = 0° x=y

Figure 12. Estimated: (a) depths; and (b) lengths for notches with varying aspect ratios in nickel (Plate #1) that were scanned in the transverse
and longitudinal orientations. Experimental data was collected by carefully controlling coil rotation and tilt in two directions to represent angles
ranging from -10° to 10°.

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 925
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show a much greater spread than was observed in Figure 8.


The inversion method appears to have largely overestimated
the widths of the transverse notches and underestimated the 0.5
widths of the longitudinal notches. The effects that additional 0.45 Longitudinal
Transverse
liftoff has on the eddy current response signal are not suffi- 0.4 x=y

Estimate depth (mm)


ciently accounted for through model calibration. 0.35
The rotation (Z) and tilt (X, Y) angles considered in 0.3
this paper are –10°, –5°, 0°, 5°, and 10°. A well-balanced probe 0.25
was used for the rotation cases, and the minimal contact area
0.2
probe, which exhibited more signal asymmetry even when
0.15
not tilted, was used for the tilt cases. Data for both transverse
and longitudinal flaw orientations were characterized using 0.1
the inversion algorithm (Figure 12). Estimates for three eddy 0.05
current datasets for the 460  79  28 μm notch (X = 10°, 0
0 0.1 0.2 0.3 0.4 0.5
transverse; Y = –10°, transverse and longitudinal) and (a) Assumed depth (mm)
one eddy current dataset for the 249  122  28 μm notch
(Y = –10°, longitudinal) are not included in Figure 12 due to 1.1
very inaccurate inversion results. The poor length  depth 1 Longitudinal
Transverse
estimates for the 460  79 μm notch are 2458  15, 21  0.9 x=y

Estimate length (mm)


1016, and 3048  21 μm, and for the 249  122 μm notch, 0.8
the estimate is 3048  13 μm. 0.7
0.6
Case 3: Application to Cracked Specimens 0.5
The inversion algorithms were used with updated forward 0.4
model libraries to estimate lengths and depths for a set of 0.3
eddy current responses for cracks in nickel. The estimated 0.2
depths and lengths are shown in Figure 13 for cracks with 0.1
measured lengths larger than 406 μm (16 mils). The assumed 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1
depths in Figure 13 were determined by using measured (b) Known length (mm)
lengths with an assumed aspect ratio. Estimates for smaller
cracks are not included, because, for many of these crack
responses, the background noise was large relative to the flaw Figure 13. Estimated: (a) depths; and (b) lengths for cracks in nickel
response, and the noise resulted in poor centering leading to with measured lengths greater than 406 μm (16 mils) that were
inaccurate inversion estimates. scanned in the transverse and longitudinal orientations.

0.4 1.2 8
Estimated length (mm)
Estimated depth (mm)

Longitudinal Longitudinal Longitudinal


Estimated aspect ratio

0.35 7
Transverse 1 Transverse Transverse
0.3 x=y x=y 6 x=y
0.25 0.8 5
0.2 0.6 4
0.15 3
0.4
0.1 2
0.2
0.05 1
0 0 0
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0 0.2 0.4 0.6 0.8 1 1.2 0 1 2 3 4 5 6 7 8
(a) Known depth (mm) (b) Known length (mm) (c) Known aspect ratio

Figure 14. Estimated: (a) depths; (b) lengths; and (c) aspect ratios for cracks in nickel specimens scanned in the (T) transverse and (L)
longitudinal orientations. Specimens were broken open to obtain known depths and lengths.

926 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
Eddy current response data was collected for five cracked The probe inventory used for depot inspections of USAF
specimens which were subsequently destructively character- engine parts contains probes with variations in the coil posi-
ized to measure the depths. The inversion method was tioning, which can result in the non-ideal eddy current
applied to this eddy current data and inversion estimates of responses investigated in the second case study. To use the
the depths and lengths for the largest three flaws are shown in inversion method to characterize flaws detected during depot
Figure 14. The smallest two flaws had measured dimensions inspections, it must consistently provide acceptable sizing
equal to 356  102 μm (14  4 mils) and 422  74 μm estimates for data collected with coils exhibiting variations in
(16.6  2.9 mils), and the inversion method provided poor setback, rotation, or tilt. For probe rotation angles (Z)
size estimates for these cracks. The background noise was ranging from –10° to +10°, the mean and standard deviation
large relative to the signal and negatively affected the flaw of the absolute differences between the estimated and known
centering algorithms. Additional inversion algorithm develop- depths are 27.4 and 25.6 μm (1.08 and 1.01 mils), respec-
ment and experimental data preprocessing could be tively, while the mean and standard deviation for the absolute
performed to improve the estimates for these small flaws. length differences are 44.2 and 40.6 μm (1.74 and 1.60 mils),
respectively. Greater deviations between the estimated and
Discussion known dimensions were observed for the tilt cases; however,
The developed model-based inversion method provided many of the larger deviations are associated with ±10° tilt
very good estimates of depths and lengths for transverse and angles, which are approaching the bounds of what is accept-
longitudinal notches in nickel that were inspected using a able for existing probes. The current work does not address
well-balanced probe. Of the 64 characterized eddy current combinations of challenging scenarios such as simultaneous
responses (Figure 8), only one depth estimate differed from tilt and rotation, nor does it investigate the ability to handle
its known value by more than 50.8 μm (2 mils). Four length many different flaw orientations when non-ideal probe char-
estimates differed from their measured values by 50.8 to acteristics are present.
76.2 μm (2 to 3 mils), and four estimates were greater than The existing forward model libraries can be expanded to
76.2 μm (3 mils). The flaw responses leading to length differ- increase robustness and likely enable better characterization
ences exceeding 76.2 μm (3 mils) were all associated with of cracks and larger flaws. Forward models for cracks (very
notches that were either 958 or 1529 μm (37.7 or 60.2 mils) small widths) are currently obtained by extrapolating from
long. The forward model library has more simulated data for forward models with widths of 25.4 and 76.2 μm (1 and 3 mils).
smaller lengths (254, 508, 1016 μm), than larger lengths Flaws with lengths greater than 1016 μm (40 mils) use cubic
(2032, 3048 μm). When using cubic spline interpolation to fit spline interpolation that depends on generated models with
flaws in the 1016 to 1524 μm range, the interpolation relies on large variations in lengths (the only simulated lengths above
data for significantly larger flaws, which could be contributing 508 μm are 1016, 2032, and 3048 μm). Future work can
to the inaccurate length estimates. All depth estimates for the involve expanding the number of lengths, depths, widths,
rectangular nickel flaws were within 25.4 μm (1 mil) of the and angles in Table 2; replacing the interpolated data for the
known values and all length estimates were within 35.6 μm 762 and 1524 μm (30 and 60 mil) lengths with simulated
(1.4 mils) of the known values. The estimated widths for the eddy current responses; and refining the sample spacing in
transverse notches were closer to the measured widths than those the simulated inspections, which is currently 127 μm (5 mils)
estimated for the longitudinal notches. The widths for longitu- along the flaw length and 50.8 μm (2 mils) across the width of
dinal notches may be less accurate, in part, due to the algorithms the flaw. Additionally, ongoing related efforts are investigating
using seven horizontal lines, spaced 304.8 μm (12 mils) apart, to expanding the forward model libraries to include generated
compare the experimental and simulated data. For transverse eddy current signals that are representative of non-ideal probe
notches, the points compared are spaced 25.4 μm (1 mil) apart characteristics or probe positioning relative to the part surface
in the flaw width direction, while they are spaced by 304.8 μm (Aldrin et al., 2016; Aldrin et al., 2017).
(12 mils) across the width for longitudinal notches. For relatively small flaws, the current inversion algorithms
The inversion method estimated aspect ratios ranging can produce poor estimates due to problematic background
from 1:1 to 7.5:1 and accurately identified flaw orientations noise effects. Small flaws in titanium alloys are more chal-
relative to the scan direction. These capabilities represent an lenging to size than those in the nickel alloys studied due to
important improvement over existing amplitude-based the distortion of the eddy current response caused by grain
methods that are dependent on an assumed aspect ratio and noise. Recent work has studied this challenge (McMahan
flaw orientation. Existing methods would estimate very similar et al., 2017). Future work could investigate signal prepro-
lengths and depths for each group of five flaws on Plate #2 cessing improvements to reduce detrimental noise effects and
that had similar planar areas, and are incapable of determining consider a grain noise model as part of the inversion process.
flaw orientation. While excellent orientation estimates were The experimental data used for this investigation was
obtained, the accuracy of the depth and length estimates was collected without a high pass filter, had relatively refined
inconsistent across the different angles. sample spacing, and was collected using one inspection

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 927
ME TECHNICAL PAPER w
x characterizing surface-breaking cracks

technique on a flat surface. Typical surface data collected Conclusions


during part inspections are collected using much coarser A model-based inversion method was developed to use the
sample spacing and with a high-pass filter that alters the flaw full eddy current response to estimate the length, depth,
signal. A previous study (Oneida et al., 2016) investigated the width, and orientation of a flaw. To assess the accuracy of the
possibility of converting the filtered, coarse data into the method, it was applied to a large number of experimental
format used in this paper. It involved resampling the data and eddy current response datasets, which represent the variety of
applying Wiener deconvolution to effectively remove the response signals encountered during typical depot inspec-
effects the filter has on the data. After processing the filtered tions. For many notches scanned in the transverse or longitu-
data and applying the inversion method, estimates of the flaw dinal orientations using the well-balanced probe, there was
dimensions were in good agreement with those estimated good agreement between the estimated lengths and depths
using data collected with refined sample spacing and without and their corresponding measured values. Additionally, the
a high pass filter. To use the inversion method as a general inversion method very accurately estimated the notch orienta-
tool for characterizing flaws located during depot inspections, tion for all angles investigated. Less accurate dimension esti-
which include different inspection techniques, inspection mates were obtained for the eddy current data associated with
frequencies, filters, and probes, additional investigation and the more extreme probe tilt/rotation angles and setback
development would be required. distances. Smaller flaws, especially those embedded in
titanium, were more likely to be associated with poor inver-
Potential Applications sion estimates due to background noise interference. Future
The primary application of this capability is for use as either a work will focus on expanding the forward model libraries to
full replacement for, or supplement to, amplitude-based sizing contain more simulated data, improving size estimates for
for USAF depot inspections. Amplitude-based sizing is robust cracks and small notches, and more consideration for probe
for detection of potential defects. However, improvements construction variations. Overall, this inversion method shows
could be made to the characterization, classification, and great promise for sizing flaws exhibiting a range of aspect
sizing capabilities of indicated defects. Amplitude-based ratios and flaw orientations, which is a limitation of current
inspections blindly assume that all signals that make it amplitude-based sizing methods.
through signal processing are due to cracks. Model-based
inversion or filtering algorithms based on model-based inver- ACKNOWLEDGEMENTS
sion could be used to classify between material noise, The authors wish to acknowledge the technical interaction and support by
Siamack Mazdiyasni of AFRL/RXCA. Five cracked specimens with charac-
geometry noise, material defects, and crack defects. As an terization results were provided by Waled Hassan of Rolls Royce. This
example, future work will focus on the characterization of work is supported by the US Air Force Research Laboratory (AFRL)
nonmetallic inclusions (NMIs) and classifying between NMIs through Research Initiatives for Materials State Sensing (RIMSS) program
through UTC, Contract No: FA8650-10-D-5210, Agreement No. 12-
and cracks. This may allow parts with benign, but high ampli- S7114-03-C1, and RIMSS II program through UTC, Contract No:
tude, response defects to remain in use through a secondary F48650-15-D-5231, Agreement No. 17-S8205-01-C1.
analysis. A similar approach may help classify between
material noise caused by anisotropic conductivity in titanium REFERENCES
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method involves using it to estimate crack depths in POD Progress in Quantitative Nondestructive Evaluation, Baltimore, Maryland,
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studies, there are occasionally shallow cracks that do not Murphy, S. Mazdiyasni, and E.A. Lindgren, “Model-Based Inverse
Methods for Sizing Surface-Breaking Discontinuities with Eddy Current
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result in low responses and scatter in the data that are statisti- Nondestructive Evaluation: Incorporating the 6th European-American
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2015, AIP Conference Proceedings, Vol. 1706, published online 2016.
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The resulting inspection is penalized by the statistics of the Sabbagh, R. Kim Murphy, Siamack Mazdiyasni, Eric A. Lindgren, and Ryan
POD analysis, resulting in unjustified low thresholds and D. Mooers, “Model-Based Probe State Estimation and Crack Inverse
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of Progress in Quantitative Nondestructive Evaluation, Vol. 36, Atlanta,
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Auld, B.A. and J.C. Moulder, “Review of Advances in Quantitative Eddy Oneida, Erin K., Eric B. Shell, John C. Aldrin, Harold A. Sabbagh, Elias H.
Current Nondestructive Evaluation,” Journal of Nondestructive Evaluation, Sabbagh, R. Kim Murphy, Siamack Mazdiyasni, and Eric A. Lindgren,
Vol. 18, No. 1, 1999, pp. 3–36. “Flaw Characterization using Inversion of Eddy Current Response and the
Bowler, John, “Review of Eddy Current Inversion with Application to Effect of Filters and Scan Resolution,” 42nd Annual Review of Progress in
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netics and Mechanics, Vol. 8, No. 1, 1997, pp. 3–16. American Workshop on Reliability of NDE, Minneapolis, Minnesota, 26–
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Lindgren, Eric A., “US Air Force Perspective on Validated NDE-Past,
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Nondestructive Evaluation: Incorporating the 6th European-American “Application of Model Based Inversion to Eddy Current NDT of
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“Bayesian Flaw Characterization from Eddy Current Measurements with
Grain Noise,” 43rd Annual Review of Progress in Quantitative Nonde- Sabbagh, L. David and Harold A. Sabbagh, “Eddy-Current Modeling and
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Conference Proceedings, Vol. 1806, published online 2017. 1988, pp. 95–110.
Mooers, Ryan D., John C. Aldrin, and Jeremy S. Knopp, “Realistic Split D Shell, Eric B., John C. Aldrin, Harold A. Sabbagh, Elias Sabbagh, R. Kim
Differential Probe Model Validation,” 41st Annual Review of Progress in Murphy, Siamack Mazdiyasni, and Eric A. Lindgren, “Demonstration of
Quantitative Nondestructive Evaluation: Vol. 34, Boise, Idaho, 20–25 July Model-Based Inversion of Electromagnetic Signals for Crack Characteriza-
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x

Toward Characterization of Single Crystal Elastic


Properties in Polycrystalline Materials using
Resonant Ultrasound Spectroscopy
by T.J. Lesthaeghe*, R.A. Adebisi†, S. Sathish†, M.R. Cherry‡, and P.A. Shade§

ABSTRACT promise on a nickel aluminide bicrystal, provided


Resonance ultrasound spectroscopy (RUS) is a that the sample geometry, density, and crystallo-
nondestructive technique that exploits the natural graphic orientations are adequately characterized.
resonance behavior of a material to characterize its KEYWORDS: resonant ultrasound spectroscopy,
elastic properties. The traditional RUS approach finite element, elastic moduli, nonlinear optimization.
utilizes an analytic approximation to determine
Introduction
resonance behavior given a guess set of elastic
Resonance ultrasound spectroscopy is a nondestructive char-
moduli. An optimization process is then used to acterization technique that can be used to measure the elastic
fit elastic properties to experimentally measured moduli of a material by exploiting its natural resonance
resonance frequencies. This approach generally behavior. The resonance frequencies of a material are
requires certain limiting assumptions to be made predominantly determined by geometry, density, grain struc-
ture, and elastic properties. If the former three properties are
with respect to sample geometry, crystallographic adequately characterized, the natural resonance frequencies of
orientation, and requires single crystal samples a sample can be experimentally measured and can solve the
to obtain single crystal elastic properties. Toward inverse problem to determine elastic properties. The develop-
the goal of developing a measurement process ment and history of RUS is described in outside works
(Maynard, 1996; Migliori and Sarrao, 1996).
to obtain single crystal elastic properties on Solution of the forward problem in conventional RUS
polycrystalline aerospace alloys without the measurements, that is, computation of expected resonance
aforementioned limitations, a framework has been behavior given a guess set of properties, is performed as
developed to enable this process on samples with detailed in a seminal paper on the topic (Visscher et al.,
1991). However, this technique generally requires that single
multiple grains, arbitrary sample shape, and crystal elastic properties be obtained from precisely prepared
without restrictions to crystallographic orientation. single crystal samples. The sample must have a specific
This framework utilizes off-the-shelf finite element geometry (to be detailed momentarily) with crystallographic
method software and optimization routines, axes appropriately aligned to the sample axes and the sample
mounted and excited during experimental measurement of
enabling rapid modeling and easy adaptation to resonance frequencies as to assume free boundary conditions
different scenarios. Testing of this framework was (Migliori et al., 1993).
performed on an amorphous specimen, a single Solution of the forward problem when any of the assump-
crystal specimen, and preliminary results show tions above are invalid can be approached by utilizing finite
element method (FEM) software. However, this presents
challenges with respect to solving the inverse problem due to
* Center for Nondestructive Evaluation, Iowa State University, Ames, Iowa the increased computational requirements. Limited work has
50011; email tylerl@iastate.edu. been done in this area; however, several approaches to
† Ph.D.; University of Dayton Research Institute, Dayton, Ohio 45469
‡ Air Force Research Laboratory, WPAFB, Ohio 45433 handling computational constraints have been proposed,
§ Ph.D.; Air Force Research Laboratory, WPAFB, Ohio 45433 including a fixed-point iteration technique and an approach

930 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
utilizing a derivative matrix to determine optimal guess input In the conventional process, sample preparation is highly
parameters (Liu and Maynard, 2012; Plesek et al., 2004). critical. Determination of single crystal elastic properties
Additionally, some recent work utilized genetic algorithms typically requires growing a single crystal of the material of
with FEM to perform RUS on materials with high damping interest and then orienting so that major crystallographic axes
and arbitrary geometry (Remmillieux et al., 2015). align with the sample axes. The sample is then polished using
This work details the development of a framework that precision procedures, such as those described elsewhere for
seeks to enable RUS on samples with arbitrary geometry, the rectangular parallelepiped geometry (Migliori et al.,
multiple grains with varying crystallographic orientations, and 1993). Other canonical geometries can be used provided
boundaries that may not be able to be assumed stress free. that an appropriate solution exists for the forward problem
Toward that end, the framework presented was tested on two described in the next section. Such solutions have been
single crystal samples with simple geometries for comparison developed for geometries including, but not limited to,
to conventional RUS. Additionally, preliminary results on a rectangular parallelepipeds, cylinders, spheres, shells, and
nickel aluminide (NiAl) bicrystal with dimensions on the cones (Visscher, 1991).
millimeter scale showed promising results, provided adequate
characterization of geometry, density, and crystallographic Conventional Forward and Inverse Problem Solution
orientation. The forward problem is conventionally solved by seeking
The work presented here is simply one step in the process stationary points for the Lagrangian using formulations origi-
toward the development of techniques to determine single nally proposed by researchers and expanded on by others
crystal elastic properties in fine-grained aerospace alloys and later refined to a general form (Anderson et al., 1973;
without the need to grow sufficiently large single crystals. In Demarest, 1971; Holland, 1968; Ohno, 1976; Visscher, 1991).
particular, this work provides the computational component To briefly summarize, the Lagrangian L is defined as
to a micro-RUS technique presently being studied by the L = V(KE – PE)dV, where KE is kinetic energy and PE is
authors in which several grains may be involved in the RUS potential energy. Kinetic energy and potential energy can
process. Furthermore, this work seeks to enable computa- be defined in terms of the displacement field ui(x,y,z,t) =

tional study of the limitations of RUS measurement to obtain u i(x,y,z)ejt, which is assumed to have a harmonic time depend-
single crystal properties in samples where multiple grains are ence t with angular frequency ω. Thus, the Lagrangian in
present. einstein notation can be written as:
⎛1 1 ⎞
Conventional Experimental Measurement Process (1) L = ∫ ⎜ ρω 2 ui ui − c ijkl ui , j uk ,l ⎟ dV
V⎝2 2 ⎠
The experimental measurement process used in most typical
RUS measurements is well-detailed in literature (Maynard, where
1996; Migliori et al., 1993). Briefly, the typical process ρ is density,
involves an apparatus designed to suspend a specimen of cijkl is the linear elastic stiffness tensor from Hooke’s law.
interest on its corners with the minimum possible loading,
thus enabling the assumption of free boundary conditions. A solution with the rayleigh-ritz technique approximates
The sample is suspended between two transducers in a pitch- the displacement vector by an expansion of some set of basis
catch configuration. The sample is excited and a frequency functions, which must meet boundary conditions and be valid
spectrum is collected. A schematic of this process can be seen on the entire domain, given by:
in Figure 1. N
(2) ui ( x , y , z) ≈ ∑ aipΦ p ( x , y , z)
p =1

where
Excitation Receiving
transducer transducer
aip are expansion coefficients,
p are the basis functions.

Substituting Equation 2 into Equation 1 produces:


1 2 1
(3) L≈ ω Mipjq aip a jq − Kipjq aip a jq
2 2

Function Oscilloscope where


generator Specimen Amplifier or DAC the mass matrix, M, is defined as follows.

Figure 1. Schematic of typical resonance ultrasound spectroscopy (4) Mipjq = δ ij ∫ ρΦ pΦ q dV


V
measurement setup.

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 931
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x characterization using rus

The stiffness matrix, K, is defined as follows. boundary conditions, it is desirable to have flexibility with
respect to this limitation as well. These requirements motivate
(5) K ipjq = ∫ c ikjl Φ p , k Φ q ,l dV the usage of FEM to calculate resonance frequencies.
V

The basis functions proposed by another author Computation of Resonance Frequencies with Finite Element
(Visscher, 1991) are of the form in Equation 6. Method
The forward problem is readily solved utilizing commercial or
(6) Φ p ( x , y , z) = x l ym zn homebrewed FEM codes. In this work, a commercial FEM
package was utilized. Models were constructed initially using
These are subjected to the truncation condition l + m + n graphical user interface tools fully parameterized and without
 N and the order of the corresponding mass and stiffness any explicitly defined numeric values, and then exported for
matrices are thus on the order of R = 3(N + 1)(N + 2)(N + 3) usage in a scientific scripting language. This approach allows
/ 6 (Visscher, 1991). The solution converges toward the exact rapid reuse of existing models where only modifications to
value as N approaches infinity; however, N must be limited parameters are needed and also allows these models to be
for computational concerns. In practice, N is typically chosen incorporated into target functions for off-the-shelf optimizers.
such that 12  N  18 (Liu and Maynard, 2012). Mesh sizes are set at the beginning of the optimization
Finally, applying Hamilton’s principle, and using r to process and are configured based on a common rule that
represent all combinations of ip and s for the combinations of there should be 6 to 10 mesh elements per smallest wave-
jq, the eigenvalue problem is established as Equation 7. length of interest (Marburg, 2008). A mesh refinement study
further validated that mesh error at frequencies of interest in
(7) ω 2 Mrs as = Krs as this work is at or below 0.3% of sufficiently converged
frequencies. Mesh error is at least an order of magnitude
This can be solved to determine the natural angular smaller than optimization residual error. Typical forward
resonant frequencies (eigenvalues) and the corresponding model computations on simple geometries with millimeter-
mode shapes (eigenvectors). scale dimensions are on the order of 10 s. While this is several
The associated inverse problem is traditionally solved orders of magnitude longer than comparable computations
using the levenberg-marquardt algorithm, which interpolates with the rayleigh-ritz approach, it is still within the realm of
between the gauss-newton technique and the gradient descent reasonable for a laboratory measurement technique being
technique (Marquardt, 1963). To use this algorithm, a target performed on a desktop computer with reasonable consumer
function to be minimized is defined as: hardware. Obviously, computing requirements increase as the
model becomes more complex.
( )
S 2
(8) F = ∑ wi ficalc − flmeas
i =1
Solving the Inverse Problem
where As mentioned previously, the levenberg-marquardt algorithm
ficalc and fimeas are sorted lists of length S respectively is generally used in traditional RUS to handle the inverse
containing calculated and experimentally measured problem. This requires the computation of the full gradient
resonance frequencies, of the target function with respect to all input parameters.
wi[1,0] is a weighting function used to remove modes Additionally, the levenberg-marquardt algorithm does not
poorly matched or missing/weak resonances. guarantee convergence to a global minimum. Initial attempts
to use this algorithm required many repeated runs of the opti-
Details on implementation are readily found in prior work mization process with varied initial conditions and bounds to
(Migliori and Sarrao, 1996). obtain good results. Given the possibility for meshing related
numerical error in the context of FEM, particularly if
Framework Development attempting to fit geometric model parameters in addition to
As previously mentioned, the conventional RUS approach to elastic properties, the authors chose to look at other
computing resonance frequencies based on the rayleigh-ritz approaches.
technique is limited to simple geometries. Additionally, while The open-source toolkit Implicit Filtering was chosen
crystal orientation and multiple grains could be incorporated instead (Kelly, 2011). The specifics of the algorithms used
into the rayleigh-ritz approach, it comes with added can be found elsewhere, but briefly, it is a hybrid of a gauss-
complexity. This work endeavors to develop an approach to newton technique and grid search (Kelly, 2011). Additionally,
handling scenarios with arbitrary geometry and multiple matters such as scaling are handled automatically. It was
grains with varying orientation. Additionally, while the test found to be highly efficient provided that the problem space is
cases presented later all work with the assumption of free reasonably well bounded.

932 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
This algorithm performs the nonlinear least squares opti- converged to the minimum in the first optimization run. In
mization given by: the test case as follows for the fused silica cylinder, bounds
⎛ ⎡ meas ⎞ within ±50% would converge within two optimization runs;
( ) ( )
T
⎜ ⎣ fi − f icalc ⎡⎣ p⎤⎦ ⎤⎦ ⎣⎡ fimeas − ficalc ⎣⎡ p⎤⎦ ⎦⎤ ⎟ however, this became much less true as the number of
(9) min ⎜ wi ⎟
parameters increased. Regardless, testing of robustness is
p ∈η ⎜ 2 ⎟
⎝ ⎠ encouraged.
where Furthermore, this process can be greatly aided by repara-
 = {pRO|Lj  pj  Uj}, meterization of the independent elastic moduli and capital-
p is a vector of length O containing input parameters to the izing on known symmetries. In many specimens of interest,
computational model, including those examined in this study, there is either
Lj and Uj are lower and upper bounds for the jth input isotropic or cubic crystal symmetry. In these cases, it is only
parameter, necessary to solve for two or three independent elastic
T indicates the vector transpose, moduli, respectively. In the cubic case, for example, conven-
wi[1,0] is a weighting parameter used to remove poorly tional RUS code typically performs optimization in terms of
matched modes and missing/weak resonances. the independent elastic moduli c11, c12, and c44. However,
reparameterizing these into the directional Young’s modulus
Additionally, for reporting purposes, two metrics were E<001>, directional Poisson’s ratio v<001><>, and the zener
used to evaluate error. A simple sum squared residual error is anisotropy ratio A was observed to improve performance of
given by Equation 10. the optimization process. These parameters are defined in the
2 following equations (Siebörger et al., 2001)
( )
S
(10) essq = ∑ w i f imeas − f icalc ⎡⎣ p⎤⎦
i=1 2
c11 + c11c12 − 2c12
2
(12) E 001 =
Equation 10 provides a simple metric to compare error c11 + c12
between forward model runs, where fimeas is the same for all
values being compared. Alternatively, an average percent c12
v 001 =
difference metric is given by Equation 11. (13) ⊥
c11 + c12

1 S fimeas − ficalc ( p) 2c 44
(11) e avdiff = ∑ wi meas A=
S i =1 ⎛ f i + f icalc ( p) ⎞ (14) c11 − c12
⎜ ⎟
⎜ 2 ⎟
⎝ ⎠
Equation 11 provides a comparable metric of performance The effect of this reparameterization is that all resonance
without consideration to the number of frequencies utilized; frequency residuals (that is, all elements in the vector fimeas –
however, it does introduce a frequency dependent bias. ficalc) are sensitive to changes in E<001>. The degree of sensi-
It is also worth briefly discussing the number of frequen- tivity varies depending on the resonance mode and degree of
cies to utilize in the fitting process. Some resonance modes misalignment between crystallographic and sample axes. In
are impacted by the same parameter pj in approximately the the test scenarios presented as follows, the parameter E<001>
same or similar fashion requiring the utilization of many more was observed to be quickly adjustable to dramatically reduce
than O resonances to obtain a successful fit (Migliori and residual error.
Sarrao, 1996). However, care and some manual manipulation The code responsible for the optimization process was
are generally required to ensure that modes are matched segmented into three distinct parts so that starting the opti-
correctly, as missing modes will cause frequencies above that mization process requires providing one of each of three types
frequency to be fit incorrectly. The weighting parameter wi of snippets. The first snippet contains definitions of the neces-
can be used to provide a space for missing modes. Taking sary model parameters, such as geometric dimensions and
repeated measurements in differing orientations can help to density, experimentally measured resonance frequencies fimeas
fill in some of these gaps; however, this process may require and corresponding weight function wi, and initial conditions
some trial and error. The test cases presented in the following and bounds on parameters to be optimized. The second
seek to obtain as many modes from experimental measure- snippet is the objective function to be optimized, which takes
ment as reasonably possible. vector p with O input parameters and outputs a length S
Additionally, bounding and initial conditions are impor- vector containing wi(fimeas – ficalc[p]). This snippet contains
tant. Ideally, one would want to perform repeat optimization the necessary code to update the model on each iteration with
processes with varied bounds and initial conditions to test new input parameters, perform the model run, and return
robustness of the fit. In the test cases presented as follows, results—a process seen outlined in the schematic in Figure 2.
convergence studies with varied bounds and initial conditions The third snippet contains the code necessary to dynamically
showed that bounds within ±10% of the minimum values build the forward model within the FEM software using the

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TABLE 1
Critical properties of specimens used in amorphous and single
crystal test studies
Constant model
parameters Property Fused silica Nickel superalloy
Type Amorphous Single crystal
Shape Cylinder Parallelepiped
Length (mm) – 2.86
Nonlinear Width (mm) – 3.89
Finite element Height (mm) 12.71 3.96
least forward model Implicit
squares filtering Diameter (mm) 25.98 –
(target function)
algorithm Chamfer (mm) 0.9 –
Density (g/cm3) 2.19 8.66

Error metric However, a hardware lock-in amplifier was utilized to provide


Elastic properties
and other input
a direct output of the frequency spectrum.
parameters
Tests on Amorphous and Single Crystal Samples
To ensure proper operation of the framework on cases easily
validated independently, experiments were performed with
two single crystal specimens: a fused silica cylinder and a
Initial conditions Termination
for input condition nickel superalloy parallelepiped. Table 1 presents the
parameters reached geometry and other necessary parameters for the two speci-
mens. Table 2 presents the results of the optimization process
on the fused silica cylinder, along with comparative results for

Figure 2. Nonlinear least squares fitting process for elastic properties


TABLE 2
with the finite element method.
Fit elastic properties for the fused silica cylinder used in the single
crystal test study*

scripting interface. Each of these three snippets can be inter- Technique c11 c44 Residual
changed independently, allowing the same code base to be (GPa) (GPa)
quickly adapted to handle new problems and configurations. Ultrasonic testing wave speed 76.2 30.9 –
Rayleigh-ritz 78.8 31.3 12.0
Framework Testing FEM without chamfer 78.9 31.5 9.71
FEM with chamfer 77.7 31.2 0.94
A photograph of the experimental measurement apparatus
utilized in test experiments is shown in Figure 3. The process *Residual error is as defined in Equation 10 with frequencies in MHz;
FEM = finite element method.
utilized here is similar to those described previously.

Figure 3. Experimental resonance measurement setup with nickel


aluminide bicrystal. Figure 4. Sketch of fused silica cylinder with chamfer.

934 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
TABLE 3
Fit elastic properties for nickel superalloy parallelepiped used in the single crystal test study*
Technique c11 (GPa) c12 (GPa) c44 (GPa) Residual
Rayleigh-ritz 254.1 162.6 130.2 262.9
Finite element model 255.1 162.8 131.6 34.69
* Residual error is as defined in Equation 10 with frequencies in MHz.

elastic moduli obtained using results obtained using the TABLE 4


rayleigh-ritz technique, ultrasonic wave speed measurement, Critical properties of single crystal sections from NiAl bicrystal
and results obtained using the FEM approach with two including crystallographic orientation measured using EBSD
different variants of the geometry. One FEM geometric defined with euler angles in passive bunge notation
variant assumes a perfect cylinder, as does the rayleigh-ritz Property Left section Right section
technique. However, the physical test specimen has a small Length (mm) 2.89 3.01
chamfer on each end, illustrated by the sketch in Figure 4. Width (mm) 3.08 4.54
This feature was readily incorporated into the FEM model Height (mm) 3.67 3.05
and results are included in Table 2. Density (g/cm3) 5.88 5.90
A quantity of 31 experimentally measured resonance Z = α (°) 36.0 43.2
modes were utilized in the fitting process for the rayleigh-ritz X′ = β (°) 57.3 91.8
Z′ = γ (°) 350.0 179.0
technique and FEM, with one additional mode being
weighted out since it was missing from the experimental
data but identified by both forward models.
As can be seen, the various techniques all produce compa-
rable results; however, the FEM-based inversion process of the bicrystal. To briefly review the theory, crystallographic
produced results with the lowest residual error. The presence orientation was introduced into computations of resonance
of the chamfer in the FEM model did not substantially change by applying a coordinate transformation to the elastic stiffness
the optimized elastic moduli, but it did lower the residual matrix cij. The coordinate transformation is given by the
error by a factor of approximately 10. expression:
Table 3 displays results of optimization on the nickel
superalloy parallelepiped. This is compared against the values
obtained utilizing the rayleigh-ritz technique. A quantity of (15) c′ij = Rc ij RT
35 experimentally measured resonance modes were used in
the fitting processes. The results show good agreement
between the two approaches; however, again, residual error where R is the 6  6 matrix defined as:
was lower utilizing the FEM approach.
⎛ ⎞
⎜ T112 T122 T132 ⎟
Tests on Single Crystal Sections of Nickel Aluminide Bicrystal
⎜ T212 T222 T232 ⎟
The NiAl bicrystal utilized in this effort was originally manu- ⎜ ⎟
factured by diffusion bonding together two pieces of NiAl ⎜ T312 T322 T332 ⎟
⎜ ⎟
single crystal sections cut into different orientations (Miracle, ⎜ T21T31 T22T32 T23T33 ⎟
1990). Since it was received in this form, sections were taken ⎜ ⎟
⎜ T T
31 11 T T
32 12 T33T13 ⎟
from each end to perform initial testing and to obtain better
⎜ T11T21 T12T22 T13T23 ⎟
estimates of the expected elastic properties prior to work with
(16) R = ⎜ ⎟
the bicrystal. The dimensions and other critical properties are ⎜ ⎟
displayed in Table 4. This table also displays crystallographic ⎜ 2T12T13 2T13T11 2T11T12 ⎟
⎜ ⎟
orientations as measured utilizing electron backscatter diffrac- ⎜ 2T22T23 2T23T21 2T21T22 ⎟
tion (EBSD). These measurements were taken with a ⎜ 2T12T33 2T33T31 2T31T32 ⎟
⎜ ⎟
commercial scanning electron microscope operating at 20 kV. ⎜ T22 2T33 + T23T32 T21 2T33 + T23T31 T22 2T31 + T21T32 ⎟
Maps across the entire surface were taken with a 2 μm step ⎜ ⎟
size. ⎜ T12 2T33 + T13T32 T13 2T31 + T11T33 T11 2T32 + T12T31 ⎟
⎜ T 2T + T T ⎟
A challenge that arose during this testing step came as the ⎝ 12 23 13 22 T13 2T21 + T11T23 T11 2T22 + T12T21 ⎠
result of miscommunication of reference frames between
EBSD data and the FEM forward model for the right section

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TABLE 5
Preliminary optimizations performed on right single crystal section of the NiAl bicrystal to resolve error in crystallographic orientation
reference frame. Permutation 3 resulted in lower residual error and it was later confirmed with electron backscatter diffraction that this
was the correct orientation*
Property 1 2 3 4 5 6
Length (mm) 3.05 3.01 3.01 3.05 4.54 4.54
Width (mm) 3.01 3.05 4.54 4.54 3.05 3.01
Height (mm) 4.54 4.54 3.05 3.01 3.01 3.05
c11 (GPa) 156.0 155.9 203.9 204.6 197.4 190.4
c12 (GPa) 79.2 79.0 137.6 138.6 132.5 123.6
c44 (GPa) 96.2 96.3 110.9 111.2 111.7 109.2
Residual 27 077.4 27 280.5 2217.1 2365.5 3200.7 3897.4
* Residual error is as defined in Equation 10 with frequencies in MHz.

T is the 3  3 transformation matrix given by: correct reference frame. It is worth noting the similarity
between residual error between several of these data points.
⎛ cos α cos γ − sin α cos β sin γ ⎞ This is readily explained by the dimensions of two sides of the
⎜ ⎟ parallelepiped being similar. It is also important to note that
⎜ sin α cos γ + cos α cos β sin γ ⎟
⎜ ⎟ this scenario only worked because the nature of the error was
⎜ sin β sin γ ⎟ well understood. In general, it is necessary to expect crystallo-
⎜ ⎟ graphic orientation to be known parameters (with perhaps
⎜ − cos α sin γ − sin α cos β sin γ ⎟
⎜ ⎟ some known measurement uncertainty) to be successful at
(17) T =⎜ − sin α sin γ + cos α cos β cos γ ⎟ obtaining fits.
⎜ sin β cos γ ⎟
⎜ ⎟ The resulting optimizations for elastic properties on both
⎜ ⎟ single crystal sections from the NiAl bicrystal are presented in
⎜ sin α sin β ⎟ Table 6. These fits utilized 42 and 40 experimentally
⎜ ⎟
⎜ − cos α sin β ⎟ measured resonance modes for the left and right sections,
⎜ cos β ⎟ respectively. Also presented are optimized values for crystallo-
⎝ ⎠
graphic orientation which align within expected EBSD meas-
where urement error (expected to be on the order of 1° due mostly
, , and  correspond to euler angles in passive bunge to alignment error) on the right section; however, optimized
notation (Auld, 1973). angles varied slightly more than expected on the left section.
It is probable that these parameters may have been capturing
Passive bunge notation describes a rotation of the sample error from elsewhere in the process—for example, errors in
coordinate frame to the crystal coordinate frame in which a dimensional properties or the sample not being a perfect
rotation  was first performed about the Z axis, then a parallelepiped. However, the resulting optimized elastic prop-
rotation  about the newly transformed X’ axis, and finally a erties still otherwise agreed with the values obtained from the
rotation  about the transformed Z’ axis.
Returning to the optimization challenges on the right side
of the bicrystal, it was known that the sample coordinate TABLE 6

frame was aligned in an orthogonal fashion with respect to the Fit elastic properties and crystallographic orientations for single
crystal sections from the NiAl bicrystal*
EBSD measurement frame; however, the face of the sample
measured was not the face expected. Given that this sample Property Left section Right section
was a rectangular parallelepiped with sample symmetry, this c11 (GPa) 202.4 203.0
specific case made it possible to check the six possible orienta- c12 (GPa) 134.5 135.4
tions using the FEM optimization process with the expecta- c44 (GPa) 114.4 114.8
Z = α (°) 33.2 43.3
tion that one of the orientations would result in lower residual
X′ = β (°) 60.9 92.3
error. This is effectively performed by permuting the dimen- Z′ = γ (°) 349.5 178.8
sions of the sample in the optimization code. This process was Residual 206.3 66.28
readily automated utilizing the framework. The results are Average percent difference 0.22% 0.15%
shown in Table 5. As can be seen, one permutation has
* Residual error is as defined in Equation 10 with frequencies in MHz, and
lower residual error than the others. It was later verified by average percent difference is as defined in Equation 11.
repeating EBSD measurements properly that this was the

936 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
right section—0.3% difference in c11, 0.7% difference in c12, microscope indicated that a more rigorous characterization of
and 0.3% difference in c44 between the two sides. Addition- the sample was going to be required to have a chance at
ally, while expected values from literature varied depending successfully fitting elastic properties.
on exact atomic composition and temperature, the presented The sample underwent a series of polishing operations to
results fell within at least several percent of literature estimates enable optical microscope images to be captured indicating
(Miracle, 1993). the position and shape of the grain boundary on all sides. A
sample of these images is displayed in Figure 5. As can be
Tests on Nickel Aluminide Bicrystal seen, the grain boundary is somewhat jagged at the
Initial attempts at fitting elastic properties on the NiAl microscale; however, it is relatively straight macroscopically.
bicrystal produced results that were dramatically different The assumption of a straight grain boundary will be kept in
than what was to be expected. It became quickly apparent that place; however, it is of interest to explore sensitivity to this
some of this was the result of similar issues related to crystal- feature.
lographic orientation as previously described. Additionally, Additionally, these micrographs reveal the presence of a
some preliminary analysis of the sample under an optical potential feature along the grain boundary. EBSD maps were

(a) (b)

500 μm
(c) (d)

Figure 5. Micrographs of nickel aluminide bicrystal showing grain boundary (in μm) on all four sides: (a) front; (b) back; (c) top; and
(d) bottom.

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TABLE 7
6 Critical properties of the NiAl bicrystal assuming a perfect
parallelepiped
Property Left grain Right grain
5
Length (mm) 1.35 2.13

Misorientation from mean (°)


Width (mm) 4.39 4.39
Height (mm) 1.75 1.75
4
Density (g/cm3) 5.53 5.53
Z = α (°) 184.11 288.46
X′ = β (°) 43.87 34.28
3
Z′ = γ (°) 86.00 286.31

1 Since there was some uncertainty in density within reason-


1 mm able bounds, it would be useful to fit this as a parameter
0
during the optimization process. However, attempting to fit
both E and  at the same time would result in a situation
where increasing one parameter would cause an increase in
Figure 6. Stitched electron backscatter diffraction map from the the other parameter and vice versa. Since there is some
nickel aluminide bicrystal face shown in Figure 5a. numerical error present, this makes it easy for the optimiza-
tion process to find a local minima and give the appearance of
taken across the entire surface of the specimen, displayed in obtaining a proper fit if one is not aware of this issue.
Figure 6, that indicate the presence of small regions along the However, an attempt can be made to identify this ratio, while
grain boundary with misorientation of approximately 5 to 6° also simultaneously testing the robustness of fit on other
from the mean orientation. These features appear to be parameters of interest, by simultaneously fitting E and 
limited to within 100 μm of the grain boundary. It is not repeatedly with different initial conditions and bounds. In this
believed that these will cause dramatic issues; however, sensi- process, the ratio over a number of optimization processes
tivity to this feature is of interest for future examination. can be evaluated and can also see how well other parameters
It is also worth noting from the optical micrograph that consistently fit to the same values.
the sample is not a perfect parallelepiped. An advantage of the Additionally, to further simplify the process of performing
FEM approach is the ability to easily incorporate 3D solid optimizations on this sample, it is recognized that the avail-
model representations of a specimen, as opposed to using ability of whole surface EBSD maps provides a very accurate
canonical geometries. The dimensions for each face were representation of crystallographic orientation with respect to
measured using the optical micrographs and were fit together the angle between the two grains. Absolute measurement
into a 3D model that attempts to capture some of these error for this equipment is less than 0.1°. Much of the error
geometric inaccuracies. The impact of this approach on fitting in orientation will be the result of the sample axes not being
elastic properties is to be studied further. perfectly orthogonal to the EBSD reference frame, mostly due
However, more importantly, this error can have a substan- to rotation about the out-of-plane axis in the EBSD frame.
tial impact on calculations of density. Density was determined This simplification can be utilized to avoid optimizing all
by measuring mass and dividing by volume. Assuming a six euler angles and only optimize one parameter 1 which
perfect parallelepiped and using the averaged dimensions rotates both sets of euler angles together about the Z axis.
displayed in Table 7 to compute density, a value of 5482 kg/m3 This is not presented as an alternative to properly fitting all
was obtained versus a value of 5534 kg/m3 obtained using the values to obtain final results; however, it reduces the number
volume computed from the 3D model. This is approximately of parameters to speed up the following experiment.
a 1% difference, which, since wave speed is proportional to With these considerations, a five-parameter optimization
the relevant elastic modulus divided by density, results in a 1% process can be attempted on E, , A, , and 1. As mentioned,
difference in the elastic modulus, depending on the value this process was repeated many times with varied initial condi-
used. It is also worth noting that these densities are almost 7% tions and bounds within 10% of the values from the single
different than the density values previously measured from crystal sections, yielding different results as the fit finds minima
larger portions of this sample before sectioning and the single along the line (E / ). The results are displayed in Table 8. A
crystal sections. The reason behind this discrepancy is not quantity of 30 experimentally measured resonance modes were
known at this time. included. It was readily observed that (E / ) = 4083.30 m/s.

938 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
TABLE 8
Results of optimization of the parameters E, ν, A, ϕ1, and ρ for varied initial conditions and bounds to fit the ratio (E / ρ)*
c11 c12 c44 E ν A ϕ1(°) ρ Residual Average (E / ρ)
(GPa) (GPa) (GPa) (GPa) (kg/m3) % difference (m/s)
209.83 142.32 114.83 94.7923 0.4041 3.4018 0.0962 5672.07 189.56 0.2700 4088.05
206.31 139.59 114.35 93.6518 0.4035 3.4274 0.1987 5618.46 189.28 0.2679 4082.72
210.15 141.99 116.79 95.6460 0.4032 3.4267 0.1826 5737.98 189.33 0.2677 4082.76
211.43 143.09 117.13 95.9246 0.4036 3.4277 0.1738 5754.79 189.18 0.2678 4082.73
201.33 136.23 111.86 91.3764 0.4036 3.4365 0.2289 5486.91 189.43 0.2671 4080.87
206.10 139.08 114.66 94.0231 0.4029 3.4217 0.1597 5637.51 189.31 0.2671 4083.89
212.38 144.23 116.11 95.7102 0.4045 3.4076 0.1319 5730.72 189.42 0.2711 4086.72
208.71 141.13 116.10 94.8478 0.4034 3.4357 0.2169 5694.66 189.28 0.2666 4081.12
207.68 140.57 115.15 94.1978 0.4036 3.4318 0.2312 5653.44 189.34 0.2670 4081.92
206.11 139.78 113.62 93.1315 0.4041 3.4261 0.1558 5586.50 189.26 0.2697 4082.99
199.53 134.64 111.19 91.0291 0.4029 3.4272 0.2283 5460.50 189.58 0.2653 4082.95
198.57 134.05 110.51 90.5252 0.4030 3.4256 0.1566 5429.83 189.31 0.2669 4083.11
206.03 139.65 113.69 93.1963 0.4040 3.4255 0.1891 5590.00 189.11 0.2689 4083.13
Mean 0.4036 3.4247 0.1807 189.34 0.2679 4083.30
Standard deviation 0.0005 0.0099 0.0409 0.13 0.0016 2.01
95% 0.40 3.42 0.16 189.26 0.2670 4082.09
Confidence 0.40 3.43 0.21 189.42 0.2689 4084.52
* It can be seen that the parameters ν, A, and ϕ1 are nominally constant. Residual error is as defined in Equation 10 with frequencies in MHz and average percent
difference is as defined in Equation 11.

TABLE 9
Estimated values of elastic properties computed using average (E / ρ), ν, and A as displayed in Table 8 for densities computed assuming
a perfect parallelepiped, the 3D model, and an average of previously measured densities for the NiAl bicrystal
Property Averaged dimensions 3D model Average of previous
Density (kg/m3) 5482 5534 5888
c11 (GPa) 201.44 203.35 216.36
c12 (GPa) 136.32 137.61 146.42
c44 (GPa) 111.51 112.57 119.77

Additionally, it can be seen that there is very little variance Conclusions and Future Work
in the resulting values of the parameters , A, and 1. It has been shown that the framework developed in this work
Accepting average values for those parameters, values of c11, is functioning as expected and generally producing acceptable
c12, and c44 can be computed utilizing density values for the fits of elastic parameters. However, it is clear that adequate
case with averaged dimensions, from the 3D solid model, characterization of specimens is critical to obtaining accurate
and using an average of previously measured densities from results. This becomes particularly true as sample sizes become
this material. It can be seen in Table 9 that the density value smaller, with geometry and material properties becoming
from the 3D model produces elastic properties that are very more difficult to measure, and when more than one grain is
similar to those from the single crystal section. Furthermore, incorporated.
almost identical results were obtained by performing a Additionally, while the FEM approach does increase
four-parameter optimization holding density constant at the computation time over the traditional rayleigh-ritz approach,
values shown in Table 9. It is clear that there is still error that as a laboratory research technique, it is still well within the
remains to be investigated. However, residual error was gener- realm of feasibility and is a viable approach to performing
ally obtained that is similar to that from the single crystal inversions on RUS data from specimens with arbitrary
sections and obtaining estimated elastic properties that are geometry and multiple grains with varying orientations. Addi-
within approximately 1% of values from the single crystal tionally, the framework developed makes adapting to new
sections reported, as reported in Table 6. scenarios relatively quick and painless.

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 939
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Moving forward, sensitivity issues will be examined on the Holland, R., “Resonant Properties of Piezoelectric Ceramic Rectangular
Parallelepipeds,” Journal of the Acoustical Society of America, Vol. 43, No. 5,
NiAl bicrystal sample to gain a better feel for how the kinds of 1968, pp. 988–997.
uncertainty identified during the course of this study may Kaplan, G., T.W. Darling, and K.R. McCall, “Resonant Ultrasound Spec-
impact the ability to obtain accurate results with more compli- troscopy and Homogeneity in Polycrystals,” Ultrasonics, Vol. 49, No. 1,
cated scenarios. 2009, pp. 139–142.
It is also of interest to consider how the impact of addi- Kelly, C.T., Implicit Filtering, Society for Industrial and Applied
Mathematics, Philadelphia, PA, 2011.
tional grains may influence the ability to obtain accurate
Liu, G., and J.D. Maynard, “Measuring Elastic Constants of Arbitrarily
single crystal properties. As the number of grains increases, Shaped Samples using Resonant Ultrasound Spectroscopy,” Journal of the
elastic property fits performed with RUS will lose sensitivity Acoustical Society of America, Vol. 131, No. 3, 2012, pp. 2068–2078.
to individual grains and will approach homogeneous bulk Marquardt, D., “An Algorithm for Least-squares Estimation of Nonlinear
elastic properties of the polycrystalline aggregate. Work by Parameters,” Journal of the Society for Industrial and Applied Mathematics,
Vol. 11, No. 2, 1963, pp. 431–441.
others has demonstrated that this limit appears as the largest
Marburg, S., “Discretization Requirements: How many Elements per
grains approach 15% of the sample’s smallest dimensions in Wavelength are Necessary?” Computational Acoustics of Noise Propagation
pure copper samples (Kaplan et al., 2009). The framework in Fluids – Finite and Boundary Elements Methods, edited by S. Marburg and
developed during this effort could be used to study this effect B. Nolte, Springer, Berlin, Germany, 2008, pp. 309–332.
from a purely simulation perspective. Additionally, efforts are Maynard, J., “Resonant Ultrasound Spectroscopy,” Physics Today, Vol. 49,
No. 1, 1996, pp. 26–31.
underway to enable this framework to be compatible with
Migliori, A., and J.L. Sarrao, Resonant Ultrasound Spectroscopy, Wiley, New
data obtained from synthetic microstructure generation tools York, NY, 1996.
that could facilitate such a study (Groeber and Jackson, 2014). Migliori, A., J.L. Sarrao, W.M. Visscher, T.M. Bell, M. Lei, Z. Fisk, and R.G.
Leisure, “Resonant Ultrasound Spectroscopic Techniques for Measure-
ACKNOWLEDGMENTS ment of the Elastic Moduli of Solids,” Physica B, Vol. 183, Nos. 1–2, 1993,
The authors wish to thank Daniel Miracle, from the Air Force Research pp. 1–24.
Laboratory, for providing the NiAl specimen being examined in this Miracle, D., “The Deformation of NiAl Bicrystals,” Technical Report, WL-
research effort. Additionally, the authors are grateful to John Aldrin, of TR-92-411, Wright Laboratory, Dayton, OH, 1990.
Computational Tools, for support provided during this effort. This work Miracle, D., “Physical and Mechanical Properties of NiAl,” Acta Metallur-
was performed at Iowa State University and the Air Force Research Labo- gica et Materialia, Vol. 41, No. 3, 1993, pp. 649–684.
ratory. The authors acknowledge support from the Air Force Research
Laboratory under contract #FA8650-14-D-5224, task order #0004. The Ohno, I., “Free Vibration of a Rectangular Parallelepiped Crystal and its
authors also acknowledge support from the Materials & Manufacturing Application to Determination of Elastic Constants of Orthorhombic
Directorate of the Air Force Research Laboratory and the Air Force Office Crystals,” Journal of Physics of the Earth, Vol. 24, No. 4, 1976, pp. 355–379.
of Scientific Research (program managers David Stargel and James Plesek, J., R. Kolman, and M. Landa, “Using Finite Element Method for the
Fillerup). Determination of Elastic Moduli by Resonant Ultrasound Spectroscopy,”
Journal of the Acoustical Society of America, Vol. 116, No. 1, 2004, pp. 282–287.
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Anderson, O.L., E. Schreiber, and N. Soga, Elastic Constants and their Bas, “Resonant Ultrasound Spectroscopy for Materials with High Damping
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Auld, B.A., Acoustic Fields and Waves in Solids: Vol. 1, Wiley, New York, NY,
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Elastic Moduli of the Nickel-base Auperalloy CMSX-4 and its Isolated
Demarest, H.H., “Cube-resonance Method to Determine the Elastic Phases,” Materials Science and Engineering: A, Vol. 298, No. 1, 2001,
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No. 3B, 1971, pp. 768–775.
Visscher, W.M., A. Migliori, T.M. Bell, and R.A. Reinert, “On the Normal
Groeber, M.A., and M.A. Jackson, “DREAM.3D: A Digital Representation Modes of Free Vibration of Inhomogeneous and Anisotropic Elastic
Environment for the Analysis of Microstructure in 3D,” Imaging Materials Objects,” Journal of the Acoustical Society of America, Vol. 90, No. 4, 1991,
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940 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
ME TECHNICAL PAPER w
x

Process Compensated Resonance Testing Models for


Quantification of Creep Damage in Single Crystal
Nickel-based Superalloys
Julieanne V. Heffernan*, Leanne Jauriqui†, Eric Biedermann‡, Alexander Mayes§, Richard Livings¶, Brent Goodlet**,
Siamack Mazdiyasni††

ABSTRACT correlate and quantify creep strain with PCRT


Process compensated resonant testing (PCRT) is a metrics. The results for PCRT forward models,
full body nondestructive evaluation (NDE) method model inversion, and VIPR correlations were
that measures the resonance frequencies of a part verified with experimental creep strain measure-
and correlates them to the part’s material state, ments made for dogbone specimens. This verifica-
structural integrity, or damage state. This paper tion demonstrated that PCRT inspections can be
describes the quantification of creep damage in a trained through forward models to detect and
virtual part population via the correlation of PCRT quantify creep damage in a part.
parameters to creep strain using inversion KEYWORDS: creep, PCRT, resonance, forward
methods and vibrational pattern recognition (VIPR) modeling, inversion, NDE, nickel-based superalloy.
analysis. Modeled populations were created using
Introduction
the finite element method (FEM) for single crystal
(SX) nickel-based superalloy dogbone and turbine Process compensated resonant testing is a full body nonde-
engine airfoil geometries. The modeled popula- structive evaluation method that uses multiple resonance
frequencies of a part to evaluate its structural integrity and
tions include nominal variation in crystallographic material states (ASTM, 2016). PCRT combines resonant
orientation, geometric dimensions, and material ultrasound spectroscopy (RUS) (Migliori et al., 1993),
properties. Modeled populations also include parts pattern recognition analysis, and statistical scoring of
with variable levels of creep strain, allowing for frequency data to perform pass/fail (P/F) NDE, process
monitoring, life monitoring, and material characterization for
NDE sensitivity studies. FEM model inversion tools commercial and scientific applications (Schwarz et al., 2005).
quantified creep strain and distinguished it from One of the most critical applications is the evaluation of gas
other variations in the part populations. Resonant turbine engine airfoils made from nickel-based superalloys
modes that were found to be particularly sensitive to (Piotrowski et al., 2008). Prior work on nickel-based super-
alloy gas turbine airfoils has shown PCRT capable of meas-
creep strain were evaluated using VIPR algorithms to uring shifts in resonance frequency peaks which are correlated
with high temperature exposure (Piotrowski et al., 2008; FAA,
2010). Additionally, the NDE potential gained from coupling
* Vibrant Corporation, 8330 Washington Pl. N.E., Albuquerque, New
Mexico, 87113-1674; (575) 418-0890; jheffernan@vibrantndt.com
forward finite element method (FEM) models of incremen-
† Vibrant Corporation, 8330 Washington Pl. N.E., Albuquerque, New tally crept dogbones to the PCRT measured changes in reso-
Mexico, 87113-1674; (575) 418-0890; ljauriqui@vibrantndt.com nance resulting from creep strain was explored for
‡ Vibrant Corporation, 8330 Washington Pl. N.E., Albuquerque, New
Mexico, 87113-1674; (575) 418-0890; ebiedermann@vibrantndt.com
polycrystalline nickel-based superalloy dogbones (Goodlet
§ Vibrant Corporation, 8330 Washington Pl. N.E., Albuquerque, New et al., 2017; Biedermann et al., 2016).
Mexico, 87113-1674; (575) 418-0890; amayes@vibrantndt.com PCRT applications use a training set consisting of compo-
¶ Vibrant Corporation, 8330 Washington Pl. N.E., Albuquerque, New
Mexico, 87113-1674; (575) 418-0890; amayes@vibrantndt.com
nents that represent the range of acceptable process varia-
** University of California, Santa Barbara, Materials, E-II Bldg. 503, Rm. tion—one or more defective conditions—as well as the range
1355, Santa Barbara, California; (720) 291-5613; of severity in those defective conditions. The VIPR algorithms
brent.goodlet@gmail.com
††Air Force Research Laboratory (AFRL/RXCA), Bldg. 655, Rm. 18,
use this training set to identify the most diagnostic resonances
Wright-Patterson AFB, Ohio; siamack.mazdiyasni@us.af.mil for the condition(s) of interest (Jauriqui, 2010). VIPR readily

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 941
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x quantification of creep damage

identifies parts with resonance differences due to a defect, more straightforward than a full creep plasticity analysis and
however, it has not frequently been used to characterize or should yield very similar deformation characteristics. Defor-
quantify defects. Additionally, a significant number of targeted mation of SX material required an anisotropic (cubic)
defective samples are often hard to obtain from a service elastic/plastic material model using a Hill stress potential
population or are too costly to create experimentally. Forward function as detailed by other scholarship (Ramaglia and
modeling in PCRT has the potential to greatly increase the Villari, 2013; Biedermann et al., 2017). After each creep strain
method’s material characterization capability while reducing interval was modeled, the deformed shape was imported into
the need for large training populations of physical samples an FEM modal analysis, using a block lanczos eigensolver, to
(Biedermann et al., 2016). predict the change in resonance frequencies resulting from
PCRT inversion tools have been expanded to use the creep strain accumulation.
mechanical resonances of a part to simultaneously estimate Forward model parameters of the 10 mm gage length SX
varying material properties and changes in part geometry. dogbone have been previously reported (Biedermann et al.,
The capability of performing inversion using surrogate 2015), including dimensional variation in gage length, elastic
models from FEM simulations has also been developed, properties, crystallographic orientation, and accumulated
addressing crystal orientation and complex geometries creep strain. To create a PCRT forward model sensitivity
(Biedermann et al., 2016). Work continues towards the goal study of creep for a more complex geometry, a 54 mm long
of using inversion tools to identify the type and severity of turbine blade with an internal cooling passage was also repre-
damage, on a path toward identifying structural deficiencies sented using models (Grabcad, 2016). Figure 1 shows the
with greater confidence. Further development of these NDE dogbone and blade models. In the blade geometry the root
tools holds the promise of reduced risk of in-service compo- volume was fixed and a body force was applied to simulate the
nent failure, and extension of serviceable component lifetimes boundary conditions and centripetal loads the blade could
due to reduced uncertainty in life estimates. experience in service. The angle () between the (001) crys-
This work explores the quantification of creep damage in a tallographic axis (Z’) and the long axis of the airfoil (Z) was
virtual part population via the correlation of PCRT parame- varied to capture normal variation and potential casting
ters to creep strain using inversion methods and VIPR defects in grain orientation. To simulate the deformed
analysis. FEM modeled design spaces of single crystal (SX) geometry associated with creep, the load applied to the airfoil
nickel-based superalloy samples for dogbone and turbine was adjusted to produce varying levels of nonlinear plastic
blade geometries were created. Design spaces included strain as measured along the trailing edge of the blade.
models with nominal levels of variation in crystallographic A series of one-factor-at-a-time (OFAT) studies varied
orientation, geometric dimensions, and material properties. each geometric, material, and creep parameter individually to
The design spaces also included models with excessive plastic evaluate its effect on resonance variation and establish a
deformation to simulate creep strain. FEM inversion tools are normal distribution of parameters within the ranges specified.
then demonstrated to successfully quantify creep strain from Next, monte carlo (MC) simulations randomly selected
natural parameter variations in the modeled part population. parameter values from within the specified ranges and gener-
With diagnostic modes found to be sensitive to creep strain ated FEM models to simulate the frequency profiles produced
using VIPR algorithms, quantification of creep strain is also by the monte carlo parameterization. Then, a selection of
demonstrated using traditional PCRT metrics. Finally, inver- normal design points were modeled with varying amounts of
sion methods were verified with experimental data collected creep strain. Table 1 describes the parameters and their
from a SX dogbone crept incrementally. This work demon- ranges chosen for the single crystal blade monte carlo design
strates that FEM inversion and VIPR algorithms can be spaces.
trained through PCRT forward models to invert the quantity Previous results have quantified the overall uncertainty in
of creep damage in a part. resonance frequencies resulting from coupled variation in
geometry, material properties, crystallographic orientation,
Methods and creep damage for nickel-based superalloys (Biedermann
et al., 2017). For instance, error can be introduced with inac-
Finite-Element Method Forward Modeling of Creep curate mode shape tracking. Each resonance mode has both a
A series of populations were created using FEM software for characteristic frequency and mode shape, or pattern, in which
SX superalloy dogbones and turbine blade geometries for the the part oscillates as it resonates. For inversion interpolations
purpose of developing virtual training sets of acceptable and to produce meaningful results, proper mode alignment
nonacceptable parts accounting for expected population vari- between the two FEM model runs is essential. However, this
ances of geometric, material, and defect creep elongation process is complicated by the fact that changes in any param-
parameters. Forward models were generated through FEM. eter value can affect the ordering in which resonance modes
Modeling the shape change associated with creep was accom- appear in the frequency regime. This mode-swapping requires
plished with a nonlinear plastic analysis, which is generally a robust mode shape based tracking and matching of modes.

942 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
X Z’
Grip 2

Grip 1
θ
Z
Gage
(a)

X Z’

θ
Z

Core shift
ge
Root Leading ed Core
Suction side

Leading edge Pressure side

(b)
Trailing edge
Trailing edge

Figure 1. Diagrams: (a) dogbone geometry; and (b) and blade geometry. For each geometry, angle () is defined between the (001)
crystallographic axis (Z’) and the long axis of the dogbone or airfoil (Z).

TABLE 1
Coupled parameters for the SX blade forward model monte carlo design space studies*
Parameter description Parameter range
Normal population: geometry Airfoil thickness diameter ±0.02%
Airfoil span ±0.04%
Leading edge inflation/deflation ±0.01%
Trailing edge inflation/deflation ±0.01%
Core thickness diameter ±0.04%
Twist/untwist of airfoil ±2.6°
Core shift ±0.1% leading edge to trailing edge,
±0.1% pressure to suction side
Normal population: material Poisson’s ratio along crystal (001), (ν(001)) ±2%
Young’s modulus along crystal (001), (E(001)) ±2%
Anisotropy ratio, (A) ±3%
Density ±0.2%
Angle of (001) crystal axis rotation, (θ) ±15°
Defect population: geometry Same as normal population Ranges listed above
Defect population: material Added creep strain, as measured along trailing edge 0.5–10%
* Geometric ranges represent estimates of acceptable design tolerance.

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Mitigating mode matching error can be very difficult and is repeated until the resonance mode shape error is below a
often involves direct comparison of all the mode shapes in a convergence threshold, at which point the current parameteri-
design space. Fortunately, while resonance frequencies vary zation is returned as the best fit parameters.
significantly within the possible parameter space, resonance The inversion process often requires many iterations to
mode shapes are much more consistent. Therefore, resonance converge to a solution, and running a full FEM model run at
modes for each simulation were matched according to a series each iteration could require hours, or even days, to complete a
of modal assurance criterion correlations, described in detail single inversion analysis. One way to decrease inversion time
in other work (Pastor et al., 2012). is to simulate a series of design points that spans the bounds
of the parameters of interest and then create a metamodel that
FEM Inversion Method for Creep quickly interpolates between the generated frequencies.
Historically, inversion has been used to estimate bulk material The metamodeling approach described here is a gridded
properties of parts with simple geometries (Migliori et al., design space. It involves creating an N-dimensional evenly
1993; Migliori and Sarrao, 1997). In order to estimate more spaced grid of FEM design points and employing cubic spline
complex material states and geometries, such as creep in a interpolation for estimations between design points. Gridded
coupon or turbine blade, an FEM model-based inversion design spaces offer good frequency estimates that increase in
approach was chosen. accuracy with resolution of the design space. However, they
The purpose of inversion is to estimate a set of parameters also require an exponential increase in the minimum number
describing a part, such as creep strain, from a measured set of of design points generated with each additional inversion param-
the part’s resonant frequencies. This is achieved using an iter- eter, as well as significant increases in interpolation time. This
ative solving method, shown in Figure 2, wherein the user makes gridded design spaces well suited for inversion problems
gives the measured frequencies and an initial guess of the with four or fewer parameters, while greater payoffs come from
parameters to an optimization routine. The optimization numerous inversion runs. Ultimately, the decision between
routine then passes the guessed parameters to a model, which conducting inversions from interpolated gridded design space
outputs what the corresponding resonant frequencies should data or performing FEM calculations on the fly must consider
be. The modeled frequencies are compared to the measured the likely number of inversion runs, the number of invertible
sample frequencies and the optimization routine adjusts its parameters, the range of possible parameter values, and the
parameter estimates based on the resultant error. This process desired resolution of each parameter being estimated.

Initial parameter Measured resonance


Street guesses frequencies

Model

Inversion
Inversion Modeled resonance
optimization
frequencies
loop routine

Residual error
calculation

Finish Best fit parameters

Figure 2. Flow diagram of the resonant ultrasound spectroscopy inversion process.

944 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
TABLE 2
Dogbone parameter ranges for material properties, dimensions, and creep strain used for inversion studies*
Parameter Range Minimum Nominal Maximum
E001 ±2% 125.2 GPa 127.7 GPa 130.3 GPa
ν001 ±7% 0.348 0.374 0.400
A ±5% 2.615 2.753 2.890
θ 0–10° 0° 0° 10°
Creep 0–8% 0% 0% 8%
Gage length ±1.00% 9.90 mm 10.0 mm 10.10 mm
Gage diameter ±0.75% 3.97 mm 4.00 mm 4.03 mm
Grip lengths ±1.11% 4.45 mm 4.50 mm 4.55 mm
* Creep deformation presented as % change in nominal gage length.

The inversion toolset used a gridded design space gener- forward model design spaces were used to train VIPR to
ated from forward models of dogbones that varied five separate modeled samples with creep strain, from modeled
material properties: elastic modulus (E001), Poisson’s ratio samples without creep damage. Then VIPR algorithms were
(001), anisotropy ratio (A), crystal orientation (grain used to identify combinations of diagnostic modes that
angle), and creep strain. In addition to the design space, produced the best correlations to creep damage. Once these
several models were created that varied the material proper- modes were identified, a VIPR-based correlation tool for
ties as well as the dimensional parameters of gage length, gage quantifying creep strain was established, and tested against
diameter, and grip length. The material and dimensional modeled and measured PCRT data.
varied samples were used to gage the error in the inversion
code caused by extra variation that was not in the gridded Experimental Creep on Single Crystal Dogbones: Inversion
space. Table 2 provides nominal values and bounds for the Validation
gridded design space as well as the dimensional parameter Iterative creep was performed on a SX dogbone in order to
bonds for the extra models. produce measured PCRT data for validation of forward models
and to test the inversion methods discussed above. The single
VIPR Creep Correlation Method crystal dogbone had the same geometry as described in other
VIPR is used to identify the resonance modes that are most works (Biedermann et al., 2016), while the experimental proce-
sensitive to various conditions of interest, or are most diag- dures employed were similar to those described in previous
nostic of defective conditions. Depending on the variation work on creep of polycrystalline superalloy dogbones (Goodlet
included in the acceptable and nonacceptable training sets, et al., 2017). First the dogbone was affixed to the load frame,
the diagnostic pattern will often include peaks that are sensi- gripping the sample by a recessed ledge just beyond the gage
tive to the defect, and some that are not. As such, VIPR and filleted regions. A clam-shell furnace enclosed the sample
focuses on the relationships and patterns between resonances, and the specimen grips, and was used to heat the dogbone to
not the absolute frequencies themselves. Statistical scoring 950 °C (1223.15 K). Once the furnace temperatures stabilized
using the mahalanobis-taguchi system (MTS) calculates the at the target temperature, a uniaxial load of 300 MPa was
mahalanobis distance which, in a PCRT context, is the applied and extensometer readings began. Two digital exten-
measure of a part’s position relative to the central tendency of someters attached to a creep-resistant scaffolding aligned to the
the reference population in N-dimensional frequency space dogbone grips recorded the elongation of the dogbone for the
(Cudney, 2009). VIPR uses taguchi-based signal-to-noise duration of the test. When the desired amount of creep strain
methods to evaluate thousands of combinations of resonances had accumulated, the test stopped by unloading the specimen
from a database of candidates to discover the combination and opening the clam-shell furnace for cooling in air. Using this
that best separates acceptable from defective parts using the procedure, a single dogbone was iteratively crept for a total
MTS score (Taguchi et al., 2001; Schwarz et al., 2005). of approximately 14% strain, as measured from the original
While VIPR can easily identify resonance peaks sensitive 10 mm gage length. After each creep step the dogbone was
to creep (Biedermann et al., 2016), it had not been used as an cooled to room temperature, measured with calipers to verify
inversion tool to quantitatively evaluate the amount a the extensometer readings, and evaluated with PCRT. Both the
specimen has been crept. In contrast with the direct inversion VIPR and FEM inversion approaches were then used to
methods discussed in the preceding section, VIPR predictions quantify the creep elongation experienced by the dogbone
require relatively few resonance measurements. In this study, based on its measured resonance response.

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x quantification of creep damage

Results and Discussion

FEM Forward Modeling of Creep

Over 300 dogbone and 250 blade MC-generated design


points, with and without creep, were simulated. A baseline
model with nominal values and zero creep strain was estab-
lished for each specimen geometry. The first 50 resonance
modes of subsequent model runs were mode matched to align
with the established baseline mode order. Combining these
subsequent model runs, each with unique MC parameteriza-
tions, resulted in a diverse population of modeled results for
inversion estimation and VIPR training.
Figure 4. One-factor-at-a-time results for changes in resonance
The modeling results for SX dogbones were presented by frequencies of a simulated blade with increasing creep strain.
another author (Biedermann et al., 2015). Unlike the uniaxial
plastic strain deformation seen in the creep of the SX dogbone
samples (Biedermann et al., 2016), the blades do not deform
in a purely axial manner, as shown in Figure 3, due to their
complex geometry. However, in both the dogbone and blade
geometries, increasing creep strain often produced a decrease
in frequency for the sensitive resonance modes. Of the modes
identified as diagnostic modes substantially affected by accu-
mulation of creep strain, lower-frequency modes exhibiting
bending motions were most common.

Figure 5. Median variation of model frequencies in the blade monte


carlo populations, with creep (dashed orange line) and without creep
(a) (solid blue line).

Figure 4 shows the OFAT results from iterative creep


modeling of blade geometries. Similar to the OFAT results,
creep populations have a general decrease in frequency varia-
tion within the monte carlo design space population. Figure 5
shows the median frequency variations of the blade monte
carlo design points, in those with and without creep.
The forward modeling results were imported into a virtual
(b) training set database for analysis using PCRT tools. Creation
of virtual spectra (via superposition of lorentzian distribu-
tions) for each simulation also allows for a visual comparison
of the model data and identification of trends. Figure 6 shows
an example of seven virtual spectra created by successively
increasing creep strain on each blade simulation. As creep
strain increases, modes that are more sensitive to creep strain,
such as Mode 15, shift more than others (for example, Mode
(c) 16 and 17). The same trend can be seen in the OFAT results
presented in Figure 4.
Figure 3. Sample dimensions depicted before creep strain was
applied (solid), and after (dashed): (a) axial deformation of an SX
dogbone; (b) twisting deformation (c); and (c) bending deformation
along the long axis (D to D’) in a turbine blade.

946 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
Eight additional models were created to test the inversion
15 16 17 code. The first four FEM design points, A, B, C, and D, varied
0% material properties randomly from within the bounds of the
gridded design space while the dimensions were fixed at
1% nominal values to confirm that the inversion would converge
to the correct values. Then four additional points, W, X, Y,
train
2%
and Z, were generated with random material and dimensional
ep s

3% variations. These later points helped to examine the effects of


g cre

normal dimensional variation on the inversion of creep.


asin

4% Initial guesses of each parameter were fed into the inver-


Incre

sion code for each of the 8 design points. The inversion code
5%
then used between 30 and 35 resonance peaks to estimate
6% creep strain. Several inversions were performed on each
design point using different starting guesses each time. Table
29.9 KHz 35.2 KHz
3 shows the known modeled creep strain, the best fit inverted
estimate for creep strain, as well as the difference between
Figure 6. Virtual resonance spectra of modeled turbine blades with
increasing creep strain. them for each point. The error for samples A through D quan-
tifies typical levels of uncertainty due to interpolation within
the gridded design space and convergence of the inversion
code. The larger error seen in samples W through Z reflects
FEM Grid Inversion the additional uncertainty caused by dimensional variation. In
All creep inversion work presented in this section pertains to order for the inversion code to estimate creep strain, other
the 10 mm gage length SX dogbone as described in other material properties of the samples had to be inverted. Table 4
scholarship (Biedermann et al., 2016). A gridded design space shows the absolute material property values used in the
was created that varied 5 material parameters: elastic modulus modeling as well as the best fit inversion results. Overall, both
(E001), Poisson’s ratio (001), anisotropy ratio (A), crystal the inversion of the creep and inversion of material properties
orientation ( grain angle), and creep strain (Table 2). were well matched to the known (modeled input) values.

TABLE 3
Inversion results of creep for modeled inputs
Sample Modeled creep, % Best fit, inversion creep, % Difference
Material variation A 1.33 1.17 –0.16
Material variation B 2.67 2.55 –0.12
Material variation C 5.33 5.40 0.07
Material variation D 6.67 6.72 0.05
Material and dimensional variation W 3.90 3.08 –0.82
Material and dimensional variation X 1.30 1.42 0.12
Material and dimensional variation Y 4.56 4.64 0.08
Material and dimensional variation Z 6.12 5.70 –0.42

TABLE 4
Inversion results of material properties for modeled inputs
Sample Modeled Inversion best fit
E (GPa) ν A θ° E (GPa) ν A θ°
Material variation A 126.03 0.39 2.80 3.75 125.96 0.39 2.80 3.85
Material variation B 126.88 0.36 2.84 6.25 126.88 0.36 2.84 6.16
Material variation C 128.59 0.37 2.66 8.75 128.60 0.37 2.66 8.74
Material variation D 129.44 0.38 2.71 1.25 129.46 0.38 2.71 1.18
Material and dimensional variation W 125.76 0.36 2.84 0.72 125.74 0.36 2.84 0.00
Material and dimensional variation X 128.91 0.36 2.82 6.80 128.82 0.36 2.83 7.08
Material and dimensional variation Y 127.61 0.38 2.64 8.57 127.60 0.38 2.64 8.46
Material and dimensional variation Z 130.14 0.39 2.69 2.64 130.21 0.39 2.68 2.51

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x quantification of creep damage

VIPR Creep Correlation For the dogbone geometries, VIPR used data from both
the monte carlo forward models, as well as the grid-based
The PCRT VIPR toolset generates statistical scores that are models used initially for inversion. The monte carlo forward
typically used for P/F NDE of components. VIPR scores can model and the grid-based inversion models had different
also be correlated to material conditions of interest in an nominal modeled material properties, as shown in Table 5.
inversion/characterization capacity. In this study, VIPR’s The differences could confound FEM inversion results, as the
ability to quantify the creep severity was explored. absolute frequency residuals are a key part of the convergence.

TABLE 5
Variation in the modeled material properties used for VIPR predictions
E001 range ν001 range A range θ range
Inversion grid 125 to 130 GPa 0.374 to 0.400 2.62 to 2.89 0 to 10°
Monte carlo study 110 to 114 GPa 0.316 to 0.329 3.00 to 3.14 0 to 12°

10 4.0

Difference from predicted creep


3.0
8
B
2.0 A
6 D
1.0
Creep (%)

4 C 0.0

A –1.0
2 C D
B –2.0
R 2 = 0.995
0 –3.0
–20 0 20 40 60 0 5 10
(a) MTS score (b) Creep (%)

Validation Design FEM Inversion points

10 4.0
Difference from predicted creep

R 2 = 0.963
3.0
8 B
A
D 2.0
6 1.0
Creep (%)

B C 0.0
4
A –1.0
2 C D
–2.0
0 –3.0
–20 0 20 40 60 0 5 10
(c) MTS score (D) Creep (%)

Validation (Grid, MC) Design (Grid, MC) FEM Inversion points

Figure 7. Results: (a) vibrational pattern recognition’s correlation of mahalanobis-taguchi system to dogbone creep strain; (b) predictive ability
of vibrational pattern recognition and inversion tools when trained with gridded inversion space data and validated with monte carlo forward
model study data; (c) vibrational pattern recognition’s correlation of to mahalanobis-taguchi system creep severity, and predictive ability;
(d) when trained with a mix of gridded and monte carlo forward model study data.

948 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
However, VIPR finds optimal resonance patterns to diagnose blade population having a more complex geometry and larger
the creep condition. The absolute frequency values are not as geometric tolerances than those of the dog bone populations.
critical as the relational differences between frequencies. A summary of all the VIPR creep predictions are shown in
As an initial test, the gridded data from the FEM inversion Table 6.
were used as the VIPR training set, and the forward monte
carlo models were used as validation samples. The training set
included over 115 undeformed samples and over 230 samples
with creep. The validation set included more than 250 samples, 7
with and without creep strain. In the initial test, VIPR was 6 R2 = 0.771954
restricted to using the lower order modes (mode numbers 5
5 to 15). Modes below mode 5 were excluded because PCRT 4
measurements showed the highest measurement error at the

Creep (%)
3
lowest modes, where the fixture’s boundary conditions can
2
have a measurable effect. Modes above mode 15 were
excluded because mode-swapping in the modeled sets became 1
more prevalent in that range. 0
VIPR solutions developed from the gridded model design –1
set were evaluated and those with the best correlation –2
between MTS score and creep were chosen. For the 0 5 10
dogbones, the best VIPR correlation used 5 resonance modes, (a) MTS Score
as opposed to the 30 to 35 used in the inversion space. These 3
Difference in predicted creep
generated excellent predictions of creep levels for the valida-
2
tion monte carlo samples. The upper portion of Figure 7
shows a sample of these results. Figure 7a and 7b also high- 1
lights the inversion model design points A, B, C, and D.
Figure 7c and 7d shows an alternate solution where parts 0
from each the gridded and monte carlo data sets were used in
–1
the VIPR training set, with 15% of the data points overall
excluded for validation. –2
For VIPR analysis of the blade geometries, only the monte
carlo design spaces were used. The set included 149 samples –3
0 2 4 6 8
without creep, and 43 samples with levels of creep strain
(b) Creep (%)
ranging from 1.0% to 5.7%. Approximately 10% of the
samples were randomly withheld for validation. VIPR solu-
tions trained to the blades did not have as high a correlation Design Validation
between MTS score and creep strain as demonstrated by the
dogbone samples, but the error between the actual creep
Figure 8. Vibrational pattern recognition’s correlation of mahalanobis-
values and the predicted creep values was comparable. taguchi system to: (a) creep severity; and (b) predictive ability, when
Figure 8 shows the results for the blade geometries corre- trained with monte carlo forward model study data for blade
lating MTS score to creep. The lower correlation value, geometry. The dashed line is the proposed mahalanobis-taguchi
compared to the dogbones, may be due to the monte carlo system limit.

TABLE 6
Results of vibrational pattern recognition predictions of creep
Part Geometry Dogbone Dogbone Blade
Training/design data Inversion grid Grid, Monte carlo Monte carlo study
Validation data Monte carlo study Grid, Monte carlo Monte carlo study
Number of resonances in VIPR pattern 5 5 6
MTS-creep correlation 0.99 0.96 0.77
Maximum prediction in creep difference (design set) 0.57 2.67 2.6
Average predication in creep difference (design set) 0.0 0.0 0.0
Maximum prediction in creep difference (variation set) 3.2 2.18 2.7
Average prediction in creep difference (variation set) –0.57 0.03 –0.01

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x quantification of creep damage

TABLE 7
Inversion of material properties from measured data
Sample, measured creep strain, % Inversion best fit
E (GPa) ν A θ°
0 127.32 0.38 2.84 4.08
0.20 127.81 0.38 2.83 4.28
0.60 128.10 0.38 2.82 3.90
3.20 128.36 0.38 2.83 4.10
9.10 128.64 0.39 2.85 2.92

TABLE 8
Inversion and VIPR estimates of creep strain from measured data
Measured creep VIPR estimate VIPR difference Inversion, best fit Inversion error,
strain, % creep strain, % creep strain, % difference
0.0 4.30 4.30 0.00 0.00
0.20 4.60 4.40 0.19 –0.01
0.60 4.80 4.20 0.59 –0.01
3.20 7.10 3.90 2.87 –0.33
9.10 13.60 4.50 9.13 0.03

VIPR sorting scores are also used to set limits for P/F-type with the trend in the modeled data. VIPR currently examines
sorting. In such an application, using the blade models as the resonance patterns of a part relative to the entire trained
training data, an MTS cutoff would be selected that correlated population. Future work will evaluate VIPR results by
to a worst allowable case level of creep strain (perhaps 2%). comparing a part to itself, before and after service creep, to
From Figure 8, the MTS cutoff to reject parts with less than evaluate if the correlation between MTS and creep deforma-
2% creep strain would be MTS = 2 (dashed line). Parts tion can be improved. This verification demonstrates that
measured with an MTS score higher than two could be both FEM and VIPR inversion can be trained through PCRT
rejected from an overhaul process stream, or segregated for forward models to invert the quantity of creep damage in an
further evaluation. SX dogbone.
In addition to estimating creep strain, the inversion code
Experimental Verification and Measured Data Inversion produced estimates of the material properties for the modeled
A single crystal dogbone was iteratively crept (as described and measured data. The true values of the measured data
earlier) and removed at intervals to make PCRT measure- material properties are unknown and verification is needed to
ments. The PCRT model inversion methods were applied to determine how close the inversion estimations are. To further
the measured spectra for the crept dogbone. E(001), (001), A, evaluate the inversion results, FEM models were created using
, and creep strain were inverted using the FEM approach, the best-fit inversion parameters of creep strain and material
while the VIPR approach was used for a creep-only estimate. properties. Figure 10 compares the change in frequency from
The inversion results for the material properties are shown in the undeformed state to 3% creep strain in the modeled and
Table 7. The error between the measured and inverted values measured data. While a slight offset exists between the
of creep are shown in Table 8. Figure 9 illustrates the differ- measured and modeled frequencies, the overall pattern is
ences between the known creep values and the inverted creep consistent because the measured and modeled mode sensitivi-
estimates for both modeled and measured data inversion ties are the same. In fact, the measured creep data include a
inputs. global frequency shift of approximately +0.3% after the first
The inversion code had excellent estimations of creep creep increment, which was not anticipated by the models. A
strain in the measured and modeled data. The VIPR method similar anomalous global increase in resonance was reported
showed high correlation in modeled data yet showed an offset after the first creep increment of polycrystalline superalloy
between the estimated and measured creep strains. However, dogbones by other authors, who postulate these observations
the offset of creep estimation was consistent (approximately may be due to changes in material microstructure or the
4%) across all creep levels, and the correlation trend agreed residual stress state of the part (Goodlet et al., 2017).

950 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
10 0.5

% Change in frequency
from undeformed state
Creep (% of nominal

8 0
gage length)

6 –0.5

4
–1

2
–1.5 Measured data
FE Model
0
A B C D –2
(a) Sample 7 17 27
10 Resonance index
Creep (% of nominal

8 Figure 10. Frequency changes for 3% creep strain in measured data


gage length)

creep (solid line) and forward model based on inversion results


6 (dashed line).

2 Conclusions and Future Work


0 This work demonstrates that a series of forward models can
W X Y Z be used to train FEM inversion and VIPR algorithms to
(b) Sample estimate the quantity of creep strain. Validation of forward
14 models with experimental data showed the good model
predictions of the resonance frequency changes in a range of
12
Creep (% of nominal

creep strains. This work also shows that in modeled data, a


gage length)

10 part’s resonant frequencies can be used to invert other


8 material and geometric parameters that describe a part
6 including E(001), (001), A, and grain angle (). Ultimately,
PCRT forward models and inversion can be expanded to
4
include additional geometries, damage mechanisms, and
2 inversion parameters. Future work will create and evaluate an
0 inversion gridded design space for the SX blade geometries.
0 0.2 0.6 3.2 9.1 Monitoring and measuring the change in resonance exhibited
(c) Sample by a single part throughout its service life would allow the
inversion process to focus on characteristics that have
Modeled input creep Bounds of design space
changed, without being confounded by sources of variation
VIPR best fit creep Inversion best fit creep
from the initial part state. For example, the primary grain
Measured creep
angle affects resonance measurements, but does not change
significantly during a service interval. Comparing a part to
itself over time should therefore highlight the effects that
damage accumulation has on resonance, while being immune
Figure 9. Plots of measured creep strain versus inversion estimates to the natural parameter variation observed in a population
from (a) modeled data with material variation; (b) modeled data with of parts.
material and dimensional variation; (c) measured data.
ACKNOWLEDGEMENTS
The authors wish to thank John Aldrin for his support during the course of
this work. This research was supported by the US Air Force Research
Laboratory (AFRL) through a Materials and Manufacturing Directorate
(AFRL/RX) Structural Materials Broad Agency Announcement (BAA)
Contract FA8650-15-M-5208 and an AFRL Small Business Innovation
Research (SBIR) Phase II Contract, FA8650-15-M-5074. This paper
has been cleared for public release by AFRL under case number
88ABW-2017-1323.

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ASTM, ASTM E3081-16: Standard Practice for Outlier Screening Using
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and Non-Metallic Parts, ASTM International, West Conshohocken, for Ceramic Components,” Review of Progress in Quantitative Nonde-
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Pollock, Chris Torbet, and Siamack Mazdiyasni, “Resonance Ultrasound Migliori, A., J.L. Sarrao, William M. Visscher, T.M. Bell, M. Lei, Z. Fisk,
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Goodlet, B.R., C.J. Torbet, E.J. Biedermann, L.M. Jauriqui, J.C. Aldrin,
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Handheld Fourier Transform Infrared Spectroscopic


Characterization of Ceramic Matrix Composites
by Amanda K. Criner*, Christine Knott†, Megan Imel‡, Derek King§, and Ming Chen*

ABSTRACT Introduction
Surface chemical characterization of ceramic matrix Ceramic matrix composites (CMCs) are a key material
system for improving the thrust-to-weight ratio in high
composites (CMCs) with carbon fiber, silicon
performance aircraft systems because of their high tempera-
carbide (SiC) matrix, and various particulates ture performance and strength (Ohnabe et al., 1999). Some
(hafnium diboride and silicon nitride) using current engines contain CMC turbine shrouds that line the
reflectance data obtained from a handheld fourier hottest zone. Engines that are scheduled to be released in
2019 will have two CMC combustor liners, two CMC
transform infrared spectroscopy device is
nozzles, and one CMC shroud (Levy, 2017). CMCs become
presented. The models of the assumed physics brittle when oxidized from exposure to high temperatures and
(including measurement error processes) are loading (Tressler, 1999). The oxidation of CMCs leads to a
discussed and then used to analyze data obtained catastrophic brittle failure mode rather than a more gradual
ductile failure mode (Wang et al., 1991). This motivates the
from the CMCs. The validity of the assumptions
development of nondestructive techniques to detect and
that are implicitly made in the data analysis is quantify oxidation in CMCs. While the oxidation of CMCs
evaluated. Estimated probability distribution changes the mechanical properties of the material, the oxida-
functions of resonant wavenumbers (cm−1) tion caused by thermal exposure is a chemical process. These
chemical changes correspond to the formation of different
obtained from the data are discussed with regard
molecules, phases, or structures in unexposed CMCs, which
to identifying SiC and the presence of hafnium can be detected and characterized with spectroscopy.
diboride. The results presented here and associ- Fourier transform infrared (FTIR) spectroscopy is a
ated techniques will be used to identify surface powerful tool for chemical characterization. The development
of handheld FTIR spectroscopy devices was motivated by and
chemical changes in the materials after they have
has enabled the nondestructive evaluation of materials for
been exposed to high temperature environments. thermal degradation in polymer matrix composites (Eibl,
KEYWORDS: ceramic matrix composites, fourier 2017; Rein and Seelenbinder, 2015). In polymer matrix
transform infrared spectroscopy. composites (PMCs), the absorbance is measured for these
materials because they are absorbing in the relevant infrared
wavenumber of 4000 to 650 cm−1. Absorbance data is linear
with respect to the underlying optical constants, which causes
the data analysis techniques, such as partial least squares
(PLS) and principal components analysis, to be readily inter-
pretable (Frank, 1990; Liu et al., 2008; Rosipal and Krämer,
2006). Reflectance, which is measured for CMCs because
* Materials and Manufacturing Directorate, Air Force Research Laboratory. they are not absorbing in the relevant wavenumber regions, is
† Materials and Manufacturing Directorate, Air Force Research Laboratory; related to the permittivity through Snell’s law and Fresnel’s
email christine.knott.1@us.af.mil
‡ Southwestern Ohio Council for Higher Education. equations. Because the reflectance is nonlinear with respect
§ UES, Inc. to the permittivity, the results obtained by applying PLS are

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 953
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x characterization of cmcs

not intuitively related to the quantities of interest. It is also regular organic polymers, the backbone of polycarbosilane
unreasonable to expect that sufficient a priori information and contains silicon and carbon atoms. This is in contrast to
a sufficient amount of data can be collected to use techniques organic polymer backbones, which are strictly carbon atoms.
such as artificial neural networks (Durand et al., 2007). High temperature pyrolysis, where the polymer is exposed to
The success of handheld FTIR devices to evaluate thermal a temperature of 1873 K (1600 °C) or greater in an inert
degradation in PMCs suggests the potential for FTIR to char- atmosphere, converts this polymer to a crystalline SiC. The
acterize thermal degradation in CMCs. Previous work details polymer was mixed with 30% volume of particulate powder
the development and application of data analysis techniques by stirring 15 g batches of deagglomerated powder into the
designed for measurements that are nonlinear in interpretable polymer, forming a slurry. The slurry was spread onto
quantities (such as oxidation product volume percent) to 5.08  5.08 cm squares of the pyrolytic carbon coated
reflectance data obtained from CMCs (Banks et al., 2016; fabric, and then heated to B-stage the thermoset, which is a
Criner et al., 2014; Criner et al., 2015). These results offered semicure of the polymer such that it holds the powder in
further evidence of the potential of a handheld FTIR device as place. This allowed the specimens to be autoclaved into an
a surface chemical characterization technique to evaluate the intermediate PMC laminate without the powder redistrib-
thermal degradation of CMCs. uting itself. After B-staging, eight plies of fabric were laid up
The work here details some of the data analysis techniques for autoclaving, where the intermediate laminate was then
to properly model and analyze reflectance data; however, in- pyrolized at 1873 K (1600 °C), converting the polycarbosi-
depth FTIR spectroscopy and data analysis discussion are lane to crystalline SiC. Table 1 gives a ply-by-ply description
beyond the scope of this paper. A thorough baseline of as- of each fabricated CMC specimen. The nomenclature for
received CMC specimens is presented here. The results and each specimen indicates the order of the polymer slurry in
techniques presented will be used in a future work to evaluate each layer, where H represents HfB2, S represents SiC, and
any surface chemical changes that occur after the specimens SN represents Si3N4. For example, the H-S-SN specimen has
are exposed to high temperature environments, including HfB2 on the top, SiC in the middle, and Si3N4 on the bottom,
formation of oxidation products and other changes in with composition changing from one ply to the next. A cross-
chemical structure. section of H-S-SN depicting the graded nature of the powder
loading throughout the CMC is presented in Figure 1.
Specimen Description
Five unique carbon fiber-based CMCs were fabricated by Experimental Setup
impregnating fabric with a slurry of 30% volume powder Data at normal incidence was collected using a portable
particulate and 70% volume liquid polycarbosilane. The deag- handheld FTIR sensor with the diffuse reflectance attachment.
glomerated powders used were hafnium diboride (HfB2), The wavenumber range of the sensor is 650 to 4000 cm –1
silicon carbide (SiC), and silicon nitride (Si3N4). The CMC (2.5 to 15.0 μm in wavelength). The FTIR sensor uses a
specimens were manufactured by polymer infiltration and michelson interferometer that collects double-sided interfero-
pyrolysis processing techniques. This process started with grams from both the specimen and a reference. Sixteen
plain weave carbon fiber fabric. The fabric was coated with interferograms were collected and averaged by the device for
pyrolytic carbon before layup. The liquid polycarbosilane was both the reference and the specimen. The resultant spectra for
used as the base for the slurry used during the layup. Unlike the specimen were then divided by the spectra obtained from

TABLE 1
Nomenclature and composition of graded Cf based CMCs*
Ply composition (30% volume total leading)
Specimen Particulate Ply number
1 2 3 4 5 6 7 8
H HfB2 100% 100% 100% 100% 100% 100% 100% 100%
H-S HfB2 100% 85% 70% 55% 45% 30% 15%
SiC 15% 30% 45% 55% 70% 85% 100%
S SiC 100% 100% 100% 100% 100% 100% 100% 100%
S-SN SiC 100% 85% 70% 55% 45% 30% 15%
Si3N4 15% 30% 45% 55% 70% 85% 100%
H-S-SN HfB2 100% 65% 35%
SiC 35% 65% 100% 85% 50% 15%
Si3N4 15% 50% 85% 100%
* Note that the volumes are of the 30% particulate, so 100% corresponds to 30% total volume.

954 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
HfB2
65 HfB2/SiC
35 HfB2/SiC

SiC
85 Sic/Si3N4
50 SiC/Si3N4
15 SiC/Si3N4
Si3N4 1mm

Figure 1. Scanning electron microscopy image of carbon fiber


silicon carbide (SiC) (H-S-SN). The labels denote the composition
of the powder used in the matrix loading during the ceramic matrix
composite layup. Dotted lines follow the pattern of the tows in
the plain weave and denote the boundaries of the plies. White
contrasted regions contain hafnium diboride (HfB2), light gray
corresponds to SiC or silicon nitride (Si3N4), medium gray regions
are the carbon fiber tows, and the black areas are voids. The
darkest gray are voids that filled with epoxy when the specimen (a)
was mounted for scanning electron microscopy imaging. Note that
the content of HfB2 (white) decreases from the first to third ply.

the reference. The reference used here is a 100 μm diffuse


reflectance reference standard (pictured in Figure 2a). Boxcar
apodization was used along with the mertz phase correction
technique. Specular reflection measurements are effective for
very smooth specimens. Rather than polishing the specimens
to obtain sufficient smoothness for specular measurements,
the diffuse reflectance attachment was used. This attachment
focuses the incident light at normal incidence to the specimen
and collects the diffuse reflectance at many angles, using a
circular ellipsoidal mirror (Seelenbinder, 2011). The diameter
of the spot size for this attachment was 9.5 mm, resulting in a
total circular spot area of 70.88 mm2. The device was placed
on the charging dock and operated in benchtop mode
(Figure 2b). Three locations were sampled on each side for
every specimen.
The first point was taken from the middle, and the (b)
second and third points were taken near the ends. At each
point, 15 data sets were collected in quick succession without
re-referencing so that experimental model calibration could
be accomplished. A new reference was obtained for each Figure 2. Collection set up: (a) the 100 μm diffuse reflectance
reference cap; and (b) handheld fourier transform infrared operating
point. The total data acquisition time for each point was in benchtop mode.
approximately 5 min.

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1.5
Si3N4 dominant sides H-S-SN Back

Reflectance
1 S-SN Back

0.5

0
600 850 1100 1350 1600 1850 2100 2350 2600 2850 3100 3350 3600 3850 4100

1.5
SiC dominant sides F Front
Reflectance

1 S Back
S-SN Front
0.5 H-S Back

0
600 850 1100 1350 1600 1850 2100 2350 2600 2850 3100 3350 3600 3850 4100

1.5
HfB2 dominant sides H Front
Reflectance

1 H Back
H-S Front
0.5 H-S-SN Front

0
600 850 1100 1350 1600 1850 2100 2350 2600 2850 3100 3350 3600 3850 4100
(a) Wavenumber (cm–1)

1.5
Si3N4 dominant sides
Reflectance

H-S-SN Back
1 S-SN Back

0.5

0
640 690 740 790 840 890 940 990 1040

1.5 S Front
SiC dominant sides S Back
Reflectance

1 S-SN Front
H-S Back
0.5

0
640 690 740 790 840 890 940 990 1040

1.5 H Front
HfB2 dominant sides H Back
Reflectance

H-S Front
1
H-S-SN Front

0.5
(D)
0
640 690 740 790 840 890 940 990 1040
(b) Wavenumber (cm ) –1

Figure 3. Sample reflectance above background with respect to wavenumber: (a) all of the data collected from all of the specimens. Dominant
side refers to the particulate that is on the side of the specimen facing the sensor. Reflectance results are presented for three dominant side
particulate conditions: (top) silicon nitride (Si3N4); (middle) silicon carbide (SiC); and (bottom) hafnium diboride (HfB2); (b) Zoomed in plot of
the smaller wavenumbers for the same specimens: (top) Si3N4; (middle) SiC; and (bottom) HfB2.

956 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
Fourier Transform Infrared Spectroscopy amplitude fluctuations are caused by differing properties
Infrared spectroscopy detects vibrations that cause changes in (such as composition and surface roughness) in the
the dipole moment of the system (called infrared active sampling regions, especially when the heterogeneity in the
modes) while raman spectroscopy detects vibrations that material in Figure 1 and the device spot size of 70.88 mm2
cause changes in the polarizability of the system (called raman are considered.
active modes). Both spectroscopy techniques provide some
information about the presence, amount, and structure of Models and Data Analysis
some constituents through the observed vibrations in solids For spectra that are closely related to the optical constants,
(Solé et al., 2005). such as absorbance spectra, the infrared active vibrational
The reflectance spectra from the specimens do not modes present can often be inferred directly from the spectra.
directly relate to physically intuitive vibrational quantities Unlike absorbance spectra, reflectance spectra are nonlinear
because of the nonlinearity of reflectance with respect to in their optical parameters, meaning the understanding of the
optical constants. They may be compared with other underlying structure of the material cannot be obtained
reflectance spectra in the literature. Because HfB2 is conduc- directly or through linear data analysis techniques. The
tive, it will not produce pronounced peaks in the reflectance kramers-kronig transform can be used to transform the
spectra, though it is expected to subtly change the spectra reflectance spectrum into the related optical constants,
through the presence of free carriers and changes in the bulk including absorbance, but these constants do not provide
limit dielectric constants. The molar volume of Si3N4 is much detailed band parameters nor resolve contributions from
larger than the molar volume of HfB2 and SiC. In the 30% vibrational modes that have overlapping bands. Detailed band
volume mixture of Si3N4 with SiC (the maximum amount in parameters are needed to track subtle changes and features
the specimens discussed), only approximately 10% of the (Efimov, 1996). Dispersion analysis, another technique for
molecules are Si3N4. The data collected from the SN sides analyzing vibrational spectra, obtains information about the
of the specimens, from the S sides of the specimens, and resonant wavenumber and other parameters underlying the
from the H sides of the specimens (labeled as in Table 1) over optical constants using nonlinear regression analysis.
the entire spectrum is depicted in Figure 3a (top), (middle), Nonlinear regression analysis obtains estimates of quantities
and (bottom), respectively. The noisy region centered at of interest (corresponding to the vibrational modes) through
2350 cm–1 corresponds to the CO2 emission band. Although curve fitting to the observed data. The obtained parameters
nitrogen and oxygen are also in the air around the specimen are the parameters that cause the predicted observed physical
during collection, they do not have a permanent dipole quantities (model of reflectance here) to be sufficiently close
moment with which to interact with the infrared energy and to the experimentally observed physical quantities
cannot absorb infrared radiation so neither of these species (reflectance data). Obtaining these underlying changes will
appears in the signal (Chalmers, 2002). allow subtle changes in the chemical structure to be observed,
There is a maxima at approximately 800 cm–1, which is which can correspond to changes in mechanical properties
consistent in all of the datasets. This can be seen in Figure 3b (Gouadec and Colomban, 2007). This framework can also
(top) for the SN sides, in Figure 3b (middle) for the S sides, lead to actionable information about the material, such as
and in Figure 3b (bottom) for the H sides. The polycarbosi- confidence regarding the presence of oxidation products
lane base for all of these specimens crystallizes into SiC. A (Banks et al., 2015).
maximum in the reflectivity at approximately 800 cm–1 Dispersion analysis combined with the assumption that
(called the reststrahlen region) corresponds to a resonant for glasses the underlying resonance wavenumbers follow
wavenumber at approximately 800 cm–1, which is common in normal distributions is discussed in prior work (Efimov,
SiC (Chibuye et al., 1994; Engelbrecht et al., 2012; Latte- 1996). Additional works discuss that the form of the analytical
mann et al., 2003; Spitzer et al., 1959). The location of the model of the optical constants ~ , which is discussed as
resonant wavenumber compared to the maxima and the follows), including the assumed distribution of the resonant
presence of a minimum (change in sign of the slope) after the wavenumbers, causes this approach to be less general than the
reststrahlen region are dependent on the dampening, the limit kramers-kronig approach (Efimov, 1996; Efimov, 1999).
dielectric constant, the resonant wavenumber of the trans- The approach presented here takes the dispersion analysis
verse and lateral optical modes, the presence of a damage approach of past work to a further level of generality, in that it
layer, and surface roughness, among other factors (Engel- only assumes there is a distribution of resonant wavenumbers
brecht and Van Rooyen, 2011; Engelbrecht et al., 2012; in the lorentz model, and relies on convergence results, which
Engelbrecht et al., 2014; Engelbrecht et al., 2015). The state that the approximation will get arbitrarily close to the
magnitude of reflectance varies from one location to another true probability distribution (Banks et al., 2014; Banks et al.,
on the same specimen and from specimen to specimen. This 2015; Banks et al., 2016; Efimov, 1996).
has been observed previously in CMCs (Banks et al., 2016; The experimental data must be modeled in order to
Criner et al., 2015). It is conceivable that the within-specimen carry out nonlinear regression analysis. The model for the

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TABLE 2
Notation
Symbol Parameter Value
θ Incident angle of beam 0°
nA Refractive index of surroundings 1
 Wave number Dependent variable, varies from 750 – 1500 cm–1
~
Dielectric constant or permittivity (complex number) Varies with wave number
ñ Refractive index of material (complex number) Depends on
~
r Perpendicular polarization reflectivity Depends on ñ, Snell’s law/Fresnel’s equations
r|| Parallel polarization reflectivity Depends on ñ, Snell’s law/Fresnel’s equations
R Total reflectance Average of r and r||

experimental data entails a mathematical model of the physics The classical lorentz oscillator model is given by:
that would be observed without any measurement error,
and a statistical model that describes the random errors Δε ω02
that are associated with the measurement process. The (3) ε (ω) = ε∞ +
dielectric constant, ~ (), is a function of the wavenumber (ω 2
0 )
− ω 2 − iγω
(the independent variable)  cm–1 and the resonant
wavenumber 0 cm–1 , among other parameters. The mathe- where
matical model relates quantities of interest (which are param- 0 is the resonant wavenumber,
eters in the model for the dielectric constant) to the observed  is the broadening,
data (the reflectance at each wavenumber). Throughout this  is the contribution to the limit dielectric constant
description, the notation in Table 2 is used. (Banks et al., 2016; Efimov, 1996).
The model of the reflectance in terms of the dielectric
constant ~ is obtained by using standard optical results that This model is most appropriate for crystalline systems
relate the dielectric constant to the refractive index, then (MacDonald et al., 2000). Recent results demonstrated appli-
relate the refractive index to the two polarizations of reflec- cation of the prokhorov metric result to appromixate an
tivity, and finally relates the polarizations of reflectivity to the underlying probability distribution in FTIR of an amorphous
reflectance (Catenacci, 2016; Griffiths, 1999). The dielectric CMC as-received, after 10 h of heating at 1473 K (1200 °C),
constant squared is the refractive index n~() = ~ 2(). The and after 100 h of heating at 1473 K (1200 °C) (Banks et al.,
perpendicular and parallel polarizations of reflectivity are 2016; Catenacci, 2016).
derived using Snell’s Law and the fresnel equation. The resonant wavenumber 0 is modeled by the random
1
variable x that follows the probability distribution, P. The

r⊥ (ω) =
(
nA cos θ I − n 2 ⎡⎣ω⎤⎦ − nA2 sin 2 θI ) 2 model for the dielectric function is then given by Equation 4.
1
nA cos θ I + (n 2⎡
⎣ω⎤⎦ − nA sin
2 2
θ )
I
2
x2
(4) ε (ω) = ε∞ + Δε ∫ dG ( x)
x 2 − ω 2 − iγω
⎛ n2 ⎞1
(1) nA ⎜⎜1 − 2 A sin 2 θI ⎟⎟ 2 − n (ω) cos θ I
⎝ n ⎣⎡ω⎤⎦ ⎠
r (ω) = The success of previous work that detected different levels
⎛ n 2 ⎞1
nA ⎜⎜1 − 2 A sin 2 θ I ⎟⎟ 2 + n (ω) cos θI
of thermal exposure in CMCs using the height and width of
⎝ n ⎡⎣ω⎦⎤ ⎠ the inferred piecewise linear basis functions motivated the
choice of piecewise linear basis functions (Banks et al., 2016).
The underlying probability density function, dP(x), may be
The reflectance is then given by the average: approximated by a sum of piecewise linear basis functions
ℓj(x):
(2) R ( ω) =
1
2 ( 2
r⊥ ⎡⎣ω⎤⎦ + r ⎡⎣ω⎦⎤
2
) M
(5) dG ( x) ≈ ∑ α j  j ( x)
where j =1
|| is the modulus of the complex number (z = x + iy, then
|z| = (x2 + y2).

958 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
with nodes xj, weights lj(x) given by: The parameter is given by the equation:
⎧ x−x ⎡ k k k ⎤
⎪ j −1 q k = ⎢c k , ∈ k∞ , α 1 , α 2 ,@ , α M ⎥
x j −1 < x < x j ⎣ ⎦
⎪⎪ x j −1 − x j
 j ( x) = ⎨ The model (Equation 9) for the parameter values esti-
(6)
(
⎪ − x − x j +1 ) x j < x < x j +1 mated is not sensitive to the dampening parameter, , in

⎪⎩ x j − x j −1 Equation 8. Therefore, this parameter was fixed at 2.5,
which is based on initial data analyses and literature
and weights j such that: (Engelbrecht et al., 2012). The data set indices (k) represent
each individual data set of reflectance values at each of the
M 402 wavenumbers (i cm–1) between 750 and 1500 cm–1.
∑ α j ∫ x j +1  j ( x) dx = 1
x
(7) j −1 The vector qk represents the unknown variables that are esti-
j =1
mated. The values –j =  j are used in the curve fitting
for j {1, 2, 3, …, M}. Equation 7 is required to ensure so that the constraint (Equation 7) is enforced after the
that the approximation is a probability distribution. The prob- estimation using equations found in an outside work
ability density’s support is (x0, xM+1), so dP(x) = 0 for x ≤ x0 (Catenacci, 2016).
and x  xM+1. Under the prokhorov metric, the dielectric The mathematical model that contains assumptions about
constant (and subsequent calculation of the reflectance) using the physics of the material (Equation 9) must be combined
the approximation (Equation 5), converges to the desired with a statistical model that contains assumptions about the
quantities as M (the number of nodes) approaches . The random error induced by various measurement factors
index j indicates the wavenumber that are being evaluated. including air variations, electronic noise, and their interactions
The dielectric constant is given by Equation 8. with the material. The data analyses used correspond to both
maximum likelihood estimation (MLE) and least squares, but
M x 2 j (x) with different assumptions (Banks et al., 2009). The proce-
ε (ω) = ε∞ + Δε ∑ α j ∫ x j +1
x
(8) dx
j =1
j −1
x 2 − ω 2 − iγω dure for each in this example is the same, given certain
assumptions. The MLE approach depends on the assumption
The integrals were solved using a symbolic computation of a specific distribution while least squares relies upon large
program, and the resultant function was evaluated using a sample size. When normally distributed errors are assumed in
numerical computing program. MLE, the algorithms and estimation results are equivalent.
This model does not include the effect of free carriers Other parameter estimation routines and approaches may be
through a drude term (equivalent to lorentz with 0 = 0), taken, such as bayesian estimation and bootstrapping. An in-
surface roughness, nor a damage layer. The reflectance model depth discussion comparing the results, advantages, and
(Equation 2) does not exceed 1 in value (representing 100% disadvantages of using these approaches in analysis of
reflection), but values in the experimental data do exceed 1. reflectance data using the prokhorov metric are discussed
There are two differences between the physical assumptions elsewhere but are beyond the scope of this work (Catenacci,
in the derivations to obtain the reflectance model (Equation 2016). The independently, identically distributed (IID) non-
2) and the experimental setup that may cause this discrep- parametric model is given by:
ancy. The reflectance model (Equation 2) assumes absolute
measurements of specular reflectance, while the experiments (10) Yik = f (ω i ; qk ) + σ k ε ik
obtained relative measurements of diffuse reflectance. A
multiplicative constant, ck, is added to account for these devia- where
tions of the experimental measurements from the physical f(i; qk) is given by Equation 9,
model assumptions. The mathematical model that is used in 2k is the measurement error variance.
the analyses is given by:
The assumption about the random error variable ik
(9) f ( ω i ; q k ) = c k R (ω i ; q k ) differs between MLE and least squares approaches. In both,
the random variable ik is assumed to be IID with mean 0
where and variance 1. This is the extent of the assumptions in the
i is the wavenumber, ordinary least squares approach. For the MLE approach, the
ck is the multiplicative constant previously discussed, error ik is further assumed to follow a standard normal distri-
R(i; qk) is the reflectance as modeled in Equation 2 with bution ( ik ~ N[0, 12]).
dielectric constant given by Equation 8 evaluated at As is depicted in Figure 3a, the amount of variation in the
parameter qk. reflectance data is different across the spectrum. This is even
clearer in Figure 3b; there is more spread in the data from

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 959
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x characterization of cmcs

wavenumbers between 650 and 740 cm–1, while there appears


(15) qˆ k = arg min qk ∈H J (q k )
to be less from 990 to 1040 cm–1. This indicates that for the
reflectance data the random error is not IID. Random error
that is not IID can be properly modeled by introducing an where
error function g(i; qk) in the statistical model. The data N = 402 is the total number of data points.
model is then given by:
The cost function (Equation 14) was minimized using a
(11) Yik = f (ω i ; qk ) + σ k g (ω i ; θ k ) εik trust region reflective algorithm.
When carrying out the nonlinear minimization (Equation 15),
where the results are very sensitive to initial guess of qk. Rather than
k are the parameters for the variance function, beginning with a fine mesh of nodes (xj) for the probability
the assumptions regarding ik are as in the ordinary least distribution functions (PDFs) in Equations 5, 6 and 8, succes-
squares formulation (Banks et al., 2009; Davidian and sive analyses were carried out with increasing resolution of
Giltinan, 1995). nodes xj (by increasing the value of M). Initial analyses were
carried out to select the nodes used in the automated data
In order to analyze data with the model in Equation 11, analysis of all the data sets. The wavenumber range for the
iteratively reweighted least squares is used, which adds signifi- PDFs (from 700 to 1550 cm–1) was taken to be larger than
cant computational time to the data analysis (Banks et al., the wavenumber range for the data (from 750 to 1500 cm–1).
2009). If data can be collected that is obtained with no varia- The nodes were evenly spaced beginning with two intervals
tion in the parameters characterizing g and f, the variance between 700 and 1550 (one node at 1125) and doubling
function may be estimated pointwise. This can be seen by the number of intervals until there were 256 intervals
considering Yik1 and Yik2, where (qk1, k1) = (qk2, k2). (255 nodes). The resultant (PDFs) were inspected for areas
that were zero (nodes above 1500), subsections that needed
(12) 1 2 1 ( 1 1 )(
Yik − Yik = σ k g ω i ; θ k εik − εik
2 ) more resolution (750 to 975 cm–1) and subsections that
did not need high resolution (700 to 750 cm–1 and 975 to
The ( ik1 – ik2) are IID with mean 0 and variance 2. The 1500 cm–1). It is not surprising that the interval 700 to
MLE approach further assumes that this error is normally 750 cm–1 does not require fine resolution because the
distributed. reflectance data analyzed begin at 750 cm–1. A consistent
A pointwise estimate of the g(i; k) may be obtained at
each wavenumber, i, by considering the differences between
data sets in which the parameters have not changed. Fifteen
data sets were collected in succession without re-referencing Obtain 15 data sets from single point
or moving the specimen (k{1, 2, …, 15}). The pointwise
estimates of g(i; k), denoted g^ik, are obtained by analyzing Form weights (Equation 13)
these differences. The differences follow a distribution with
mean 0 and variance k2 g2(i; k). The estimation of the Form cost function (Equation 4)

variance at each wavenumber, i, is then used to obtain the


weights:
Use numerical procedure to find PDF (αj,
1 J
( )
2
(13) Wik = σˆ 2k gˆ ik2 = ∑ ΔYj which is the height of the PDF at node xj),
J − 1 j =1 ε∞, Δε, and c that minimizes (Equation 14) Increase resolution
the cost function (that yields model of nodes xj
where reflectance values that are closest to the
Yj are the differences between data sets where the param- experimental reflectance data when weighted)
eters have not changed (Degroot and Schervish, 2002).
Estimate resonant wavenumber PDF, estimate
These Wik are then used as weights in the parameter esti- limit dielectric constant and estimate
contribution to the static dielectric constant
mation routines. The appropriateness of this assumption for (Equation 15)
the data considered here is discussed in the Results section.
The model given in Equation 11 with weights Wik has cost
Interpret infrared active molecules present
functional and parameter estimates: including species, amount, and structure of
constituents
(Yik − f ⎡⎣ωi ; qk ⎦⎤)
2
N
(14) J (q k ) =∑
i=1 Wik
Figure 4. Flow chart of the data analysis procedure. PDF = probability
distribution function.

960 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
dip in estimated PDF height in initial analyses for the nodes between the side 2 PDF, which attains a value of 0.04 at
near 975 cm–1 motivated using 975 cm–1 as an endpoint. 712 cm–1 in Figure 6c. The model is not very sensitive to the
Some mathematical model discrepancy is probably caused by nodes below the first data point at 750 cm–1. Improving the
this choice of nodes. Future work will include improving the node locations will ameliorate this problem. This peak causes
selection of the nodes in the PDFs. the height of the PDF to be small at 806 cm–1 because the
For the automated analysis of all of the data sets, the PDFs must have area one. The asymmetric peak at 806 cm–1
nodes at 700, 750, 975, and 1500 were fixed. Four intervals in the PDFs corresponds to the transverse optical mode in
were placed between 700 and 750 for all analyses at 700,
712.5, 725, 737.5, and 750. The number of intervals between
750 and 975 increased in each iteration, starting at 2 intervals
and doubling each time until 32 intervals were reached (2, 4,
8, 16, 32). The number of intervals between 975 and 1500
started at 1 and also doubled with each iteration, up to 6

Simulated IID normal data


16 intervals (1, 2, 4, 8, 16). Two initial guesses were used in
4
each successive interval. One initial guess was the previous
estimated values with the new weights for j interpolated 2
from weights with the previous nodes. The other initial guess
0
used the previous estimate but with all weights (j’s) set to
zero. Whichever estimate obtained the lowest cost function –2
(J[qk]) was carried forward (Equation 14). The final number
–4
of estimated weights was 51 (4 + 16 + 32 = 52 intervals have
51 interior endpoints corresponding to the nodes). –6
800 900 1000 1100 1200 1300 1400 1500
A summary of the data analysis procedure is given in a (a) Wavenumbers (cm–1)
flow chart in Figure 4 with references to the relevant equa-
tions for each step. 3
Weighted differences

Results 2

Based on the assumptions in Equation 13, the weighted differ- 1


ence between data sets should appear IID. An example of
0
simulated IID data from a normal distribution is depicted for
comparison in Figure 5a. A representative experimental –1
weighted difference (the difference between data sets that are
–2
assumed to have the equal parameters in Equation 13 divided
by the square root of the estimated weights) is depicted in –3
Figure 5b. If the assumptions that the data sets are from the 800 900 1000 1100 1200 1300 1400 1500
(b) Wavenumbers (cm–1)
same parameter set values and the pointwise weight estimates
sufficiently approximate the variance function g2(i; k) are
correct, the data plotted in Figure 5b should be IID. The 10
values in Figure 5b do appear to be IID. In Figure 5c,
Weighted residuals

weighted residuals from a representative model fit of the data 5


(point 3 of data set 14 from the SiC side of the SiC-Si3N4
specimen) are depicted. In this figure, clusters of extreme 0
values at 800 and 990 cm–1 indicate a mathematical model
discrepancy, which is likely caused by the selection of nodes.
–5
At 800 and 990 cm–1, the distance between each node is 7
and 33 cm–1, respectively. There are likely features present
that would be better captured by the model fit with increased –10
800 900 1000 1100 1200 1300 1400 1500
node sampling in these regions. (c) Wavenumbers (cm–1)
The model fits and data from side 1 and side 2 of the S
(SiC) specimen are depicted in Figure 6a and 6b, respectively.
In Figure 6c, the estimated PDFs for both sides of the S
Figure 5. Data sets: (a) simulated independently, identically
specimen are plotted. There is not very much variation in the distributed data from a normal distribution; (b) example experimental
side 2 data for wavenumbers less than 790 cm–1 in Figure 6b, weighted differences; and (c) weighted residuals from one of the
which does not seem to correspond to the large difference analyses.

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 961
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x characterization of cmcs

SiC. In Figure 6d, there is a small divot at 968 cm–1, which asymmetrical peak at 806 cm–1 corresponding to the SiC
corresponds to the lateral optical mode in SiC (Pitman et al., transverse optical mode. The sides that had HfB2 (those in
2008). Side 1 and side 2 of the H (HfB2) specimen are Figure 7c, and the HfB2 side of the H-S-SN specimen) had
depicted in Figure 7a and 7b, respectively. pronounced divots at 975 cm–1, which corresponded to
These data sets all have a minimum of approximately minima in the reflectance spectra at 980 cm–1 and the SiC
980 cm–1. These minima correspond to a minimum at lateral optical mode. The sides that did not have HfB2 had
975 cm–1 in the PDFs in Figure 7c and more clearly in subtle divots at approximately 970 cm–1.
Figure 7d. This divot at 975 cm–1 is more pronounced in the
sides of the specimens that have HfB2, which may indicate that Conclusions and Future Work
there is a change in the structure of the SiC lateral optical modes Mathematical and statistical models for FTIR data obtained
on the HfB2 sides. The PDFs, like those obtained from the S from CMCs were presented and used to evaluate CMCs that
specimens in Figure 6c, have an asymmetrical peak at 806 cm–1 are mostly crystalline SiC. The statistical model was efficiently
that corresponds to the transverse optical mode of SiC. incorporated by carrying out an experimental model calibra-
The results from the other specimens were similar to tion. The validity of implicit assumptions in the approach was
those of the H and S specimen. All estimated PDFs had an assessed by examining differences for the accuracy of these

(a) (b)

(c) (d)

Figure 6. Model data: (a) All data fits and data used for front of S specimen (silicon carbide [SiC]); (b) all data fits and data used for back of S
specimen (SiC); (c) estimated probability density function of the resonant wavenumbers for all data sets from the S specimen (SiC on both
sides); and (d) a subset of the probability distribution functions in Figure 6c to highlight the divot at approximately 970 cm–1.

962 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
(a) (b)

(c) (d)

Figure 7. Model data: (a) all data fits and data used for front of H specimen (hafnium diboride [HfB2]); (b) all data fits and data used for back of
H specimen (HfB2); (c) estimated probability density function of the resonant wavenumbers for all data sets from the H specimen (HfB2 on both
sides); and (d) a subset of the probability distribution functions in Figure 7c to highlight the divot at 975 cm–1.

assumptions. Discrepancies in the mathematical model, which selection of nodes in the PDFs. Ill-identifiability concerns will
occur near wavenumbers at approximately 800 and 990 cm–1, need to be addressed because many roughness effects have
were identified through a similar procedure. the same form as heterogeneous damage layer effects.
Estimated PDFs demonstrate an asymmetrical SiC peak at The results presented here and associated techniques will
806 cm–1 corresponding to the transverse optical mode in all be used to identify surface chemical changes in the materials
of the materials that were analyzed. The estimated PDFs had after they have been exposed to high temperature environ-
a divot at approximately 970 cm–1 corresponding to the ments. Oxidation products will be detected through the
lateral optical mode, which was more pronounced in materials addition of a peak in the estimated PDFs. With the data
that contained HfB2. analysis framework, hypothesis tests will be developed to
Further work must be carried out to model the relative associate confidence with the presence of the oxidation
diffuse reflectance in a more sophisticated manner, which will products. For instance, the formation of silica (SiO2) will
account for the reflectance values that exceed 1 in a more cause the addition of at least one peak at approximately
physically accurate way (Kortüm, 1969). Other modeling 1080 cm–1 (Criner et al., 2015). With the data analysis frame-
improvements will include incorporating damage layer work, hypothesis tests will be developed to associate confidence
models, surface roughness models, and improving the with the presence of the oxidation products. The improvements

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 963
ME TECHNICAL PAPER w
x characterization of cmcs

in modeling and data analysis will enable inference of subtle Engelbrecht, J., I. Van Rooyen, A. Henry, E. Janzén, and B. Sephton,
“Notes on the Plasma Resonance Peak Employed to Determine Doping in
changes in structure, including changes in organization in SiC,” Infrared Physics & Technology, Vol. 72, 2015, pp. 95–100.
lattice vibrations and changes in mechanical properties. Engelbrecht, J., I. Van Rooyen, A. Henry, E. Janzén, and E.Olivier, “The
Origin of a Peak in the Reststrahlen Region of SiC,” Physica B: Condensed
ACKNOWLEDGMENTS Matter, Vol. 407, No. 10, 2012, pp. 1525–1528.
The authors would like to thank Garth Wilks, Josiah Dierken, Jared Cate- Engelbrecht, J., and I. Van Rooyen, “The Influence of Various Dielectric
nacci, H.T. Banks, Matt Cherry, Lenell Kern, Eric Lindgren, Sean Coghlan, Parameters on the Reststrahlen Region of SiC,” Physica B: Condensed
Keith Klug, and Mike McCarty for their discussions, insights, and support. Matter, Vol. 406, No. 3, 2011, pp. 593–596.
Some of this work was carried out under AFOSR project number Frank, I.E., “A Nonlinear PLS Model,” Chemometrics and Intelligent
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key decision makers of
the NDT industry with display
advertising opportunities.
Contact Advertising Supervisor
Diane Oen for more information
on getting your products the
attention they deserve!

E-mail: doen@asnt.org

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 969
SERVICE directory

970 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
ASSOCIATED X-RAY
X-RAY Sales & Service
New & Reconditioned Equipment
• Portable & Stationary
• Real Time & Digital Imaging Systems
• Sale – Rental – Lease
In-House or On-Site Service For:
• Andrex • Philips • Sperry/Stavely
• XMAS • Balteau • Tubes/H.V. Cables
• TFI • Scanray • Seifert/Eresco
• Gemini • ICM • Magnaflux
• Rigaku • Gulmay • Pantak
• Faxitron • Comet • Astrophysics
246 Dodge Ave, E. Haven, CT 06512
Ph: (203) 466-2446, Email: axrcorp@aol.com

J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 971
SERVICE directory
ASSOCIATED X-RAY
X-RAY • NDT
• Real Time & Digital Imaging Systems
• Portable & Stationary Equipment
• Cabinet X-Ray Systems
• Micro focus equipment
• Radiation safe rooms and cabinets
• Safety interlock switches
• Room alarms/portable warning units
• Automatic film processors
• X-Ray film and chemicals
• High intensity illuminators
• Dark room supplies
• US & Export sales and service
246 Dodge Ave, East Haven, CT 06512
Ph: (203) 466-2446, Email: axrcorp@aol.com

972 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7
J U LY 2 0 1 7 • M AT E R I A L S E VA L U AT I O N 973
SERVICE directory

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AD index
July 2017
coming Bolded listings in the ad index below indicate platinum and gold advertisers.

attractıons Advanced OEM Solutions www.aos-ndt.com 892

AINDT www.trainingndt.com 834

CoreStar International www.corestar-corp.com 840


l In August, Materials
Evaluation will feature papers Curtis Industries www.curtis-test.com 895
on Radiographic Testing with
a Product Spotlight on Laser FEI www.fei.com 879

Methods. Make sure your


Fuji www.fujindt.com IFC
company is in the issue;
contact the advertising Hellier www.hellierndt.com 842
supervisor today!
Logos Imaging www.logosimaging.com 882
l The September issue will
MFE Enterprises www.mfescan.com 833
explore NDT Education and
Training, critical topics that are NDT Boot Camp www.ndtbootcamp.com 900
important for NDT professionals
in all areas. This issue will also NDT Classroom www.ndtclassroom.com 859
include the Education Forum, a
North Star Imaging www.4nsi.com 885
special advertising section.
Contact the advertising super- NOVO-DR www.novo-dr.com/ 837
visor to be part of the issue!
Olympus www.olympus-ims.com BC
Looking for a low cost, highly
visible advertising program? Physical Acoustics www.physicalacoustics.com 839, 885

Consider placing a directory ad Quality Testing www.qualitytesting.com IBC


in Materials Evaluation. Build
product or service recognition RF Systems www.rfsysstemlab.us 886
with this popular program.
TecScan www.tecscan.ca 860
Use the Coming Attractions
TesTex www.testex-ndt.com 889
information to help plan your
advertising schedule. Contact University of Ultrasonics www.universityofultrasonics.com 849, 885
the Advertising Supervisor at
Vidisco www.vidisco.com 848
(800) 222-2768 X209 or by
e-mail at doen@asnt.org. Virtual Media Integration www.starrview.com 844

976 M AT E R I A L S E VA L U AT I O N • J U LY 2 0 1 7

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