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Dee Development Engineers Ltd

Tatarpur, Palwal, India


TECHNICAL DELIVERY CONDITIONS (TDC)
(MATERIALS)
TDC No. Rev. No. Date: Job Order No.
TDC/DDE/General-014 00 13.2.2018 DDE/MHPS TAIWAN FP1
Page 1 of 6
1 . Ordering information

Table-1

MATERIAL MATERIAL GRADE PRODUCT TYPE DELIVERY INSPECTION


STANDARD AND CONDITION CERTIFICATE
EDITION REQUIRED
ASME SA 53M-2017 Grade B, Type E Electric Resistance Hot-finished, Heat EN 10204 type
edition Welded pipe ttreated 3.1
ASTM A 53M-2012
edition

QUANTITY As per P.O


NPS & SCHEDULE As per P.O
OUTSIDE DIA As per P.O
INSIDE DIA As per P.O
NOMINAL / MINIMUM WALL THICKNESS As per P.O
SURFACE FINISH Black / Galvanized to be specified in PO
END FINISH As per Annex-2 of this TDC.
SPECIAL O.D TOLERANCE PIPE N.A
THREADED AND COUPLED N.A
POWER TIGHT COUPLINGS N.A
CLOSE COILING N.A
SKELP FOR TENSION TESTS N.A
SPECIAL I.D TOLERANCE PIPE N.A
PIPE LENGTH (SPECIFIC/FIXED or RANDOM) As per P.O
SUPPLEMENTARY REQUIREMENTS As per Table-3 of this TDC
TEST REPORT REQUIRED (YES/NO) YES
END USE OF MATERIAL Fabrication of piping spools, induction bends, fittings
DRAWINGS REQUIRED (YES/NO) NO

NOTES:
1. All units shall be in SI units. “M” designation beside material grade shall be specified on MTC.
2. Dual certification to ASME / ASTM is required.
3. ISO certified mill shall be used for purchasing.
4. Material make on mill sheet to be dated within 2 years from PO date.
5. Re-worked material shall not be supplied.

Prepared By: Checked By : Approved By:


Name: Arkaprava Ghosh Name: A K Samanta Name: A K Samanta
Designation: Dy.Manager-QA Designation:Manager-QA Designation:Manager-QA
Date:13.2.18 Sign: Date:13.2.18 Sign: Date:13.2.18 Sign:

DDE/TDC/E-18 Rev. 01 Exhibit No. 18,Rev 01


Dee Development Engineers Ltd
Tatarpur, Palwal, India
TECHNICAL DELIVERY CONDITIONS (TDC)
(MATERIALS)
TDC No. Rev. No. Date: Job Order No.
TDC/DDE/General-014 00 13.2.2018 DDE/MHPS TAIWAN FP1
Page 2 of 6
Table-2 : MANDATORY REQUIREMENTS

SR.NO. Type of inspection Number of tests CODE REQUIREMENT

Open-hearth, electric-process or basic oxygen. The


01 Manufacturing Process Each pipe
same shall be specified in MTC.
02 Heat Treatment Each pipe Weld seam of ERW pipe shall be heat treated
1 test from one length of
02 Heat analysis pipe from each lot of As per Table-1 of SA-53
each pipe size
03 Product analysis 2 pipes from each lot As per clause-6 and Table-1 of SA-53
1 test from one length of
As per Table-2 of SA-53
04 Mechanical Tests pipe from each lot of
All specimens shall be tested at room temperature
each pipe size
-Test is required for > NPS 8
1 test from one length of
-Test specimen shall be approximately 40mm in
Transverse Tension Test pipe from each lot of
gage length and shall represent full wall thickness
each pipe size
of the pipe
1 test from one length of
-Applicable for pipes NPS 2 and under
05 Bending Test pipe from each lot of
-As per clause 8 of SA-53
each pipe size
1 test from one length of -Applicable on pipe > NPS 2 with all thicknesses
06 Flattening Test pipe from each lot of extra strong and lighter
each pipe size -As per clause 9.3 of SA-53
07 Hydrostatic Test Each pipe As per clause 10 of SA-53
-As per clause 11.1 of SA-53
-EIther Ultrasonic test as per E213 or Eddy-current
testing as per E309 or Magnetic flux leakage
Non-Destructive Test Each weld seam
examination as per E570 shall be carried out
-Notch depth, Testing standard and test results
shall be specified in MTC.
Wieght calculated as per Table X2.2 / Table X2.3 or
08 Tolerance on weight Each pipe as calculated by ASME B36.10 shall not vary by
±10%
≤ NPS 1.5 : ±0.4mm
09 Tolerance on Outside Diameter Each pipe
≥ NPS 2: ± 1%
10 Tolerance on Thickness Each pipe 12.5% under the nominal wall thickness specified.

Prepared By: Checked By : Approved By:


Name: Arkaprava Ghosh Name: A K Samanta Name: A K Samanta
Designation: Dy.Manager-QA Designation:Manager-QA Designation:Manager-QA
Date:13.2.18 Sign: Date:13.2.18 Sign: Date:13.2.18 Sign:

DDE/TDC/E-18 Rev. 01 Exhibit No. 18,Rev 01


Dee Development Engineers Ltd
Tatarpur, Palwal, India
TECHNICAL DELIVERY CONDITIONS (TDC)
(MATERIALS)
TDC No. Rev. No. Date: Job Order No.
TDC/DDE/General-014 00 13.2.2018 DDE/MHPS TAIWAN FP1
Page 3 of 6
≤ NPS 1.5 : Plain Ends
11 Pipe Ends Each pipe
≥ NPS 2: As per Annex-2 of this TDC
-Depth of Surface imperfections ≤ 12.5% of nominal
12 Finish and appearance Each pipe wall thickness
-As per clause 14 of ASME SA-53
-Shall be legibly marked by stamping / stenciling
with the following minimum information:
Manufacturer’s name or mark
Specification number
NPS and weight class
13 Marking Each pipe
Schedule number
Specified outside diameter
Pipe Grade and Type
Test Pressure
Heat number / lot number
-Pipe ends shall be properly capped
Level of preservation and
14 Each pipe -Inner surface shall be protected from pitting /
packaging
corrosion

Table-3 : ADDITIONAL CLIENT REQUIREMENTS-N/A

Prepared By: Checked By : Approved By:


Name: Arkaprava Ghosh Name: A K Samanta Name: A K Samanta
Designation: Dy.Manager-QA Designation:Manager-QA Designation:Manager-QA
Date:13.2.18 Sign: Date:13.2.18 Sign: Date:13.2.18 Sign:

DDE/TDC/E-18 Rev. 01 Exhibit No. 18,Rev 01


Dee Development Engineers Ltd
Tatarpur, Palwal, India
TECHNICAL DELIVERY CONDITIONS (TDC)
(MATERIALS)
TDC No. Rev. No. Date: Job Order No.
TDC/DDE/General-014 00 13.2.2018 DDE/MHPS TAIWAN FP1
Page 4 of 6

ANNEX-1: REQUIREMENTS OF MILL CERTIFICATE

ITEM INFORMATION REQUIRED


Certification EN 10204 type 3.1
Manufacturer Name of Manufacturer and address
Raw material details Not required to be reported
Shall be reported along with statement that “ Steel used is fully killed steel and with
Process of manufacture
fine grain practice”
Buyer Name of buyer
Purchase order number Purchase order number
Commodity Name of product, Quantity and Sizes
Dimensions Length , Diameter, Thickness and Mass
Specification number, year of issue, revision letter(if any), grade and class (where
Standard
applicable)
Certificate number Reference number of certificate
Issuance date Date of issue of certificate
Heat number Manufacturer’s heat identification, unique and traceable to mill certificate
Heat treatment (if
Type of heat treatment, heat treatment temperatures
applicable)
Statement that “ Visual inspection has been carried out on surface of all pipes and no
Visual inspection
surface damage or any damage otherwise has been observed”
Statement that “ Dimensional inspection has been carried out for all products and are
Dimensional inspections
within code and client limits”
Hydrostatic test pressure Test pressure and holding time shall be reported
Non-Destructive Test Notch depth, Test standard and Test result shall be specified in MTC
Chemical analysis Each value
Tensile test Each value, Specimen details, Direction of testing , Test temperature
Bend Test / Flattening
Bend Test acceptable / Flattening Test acceptable
test

Prepared By: Checked By : Approved By:


Name: Arkaprava Ghosh Name: A K Samanta Name: A K Samanta
Designation: Dy.Manager-QA Designation:Manager-QA Designation:Manager-QA
Date:13.2.18 Sign: Date:13.2.18 Sign: Date:13.2.18 Sign:

DDE/TDC/E-18 Rev. 01 Exhibit No. 18,Rev 01


Dee Development Engineers Ltd
Tatarpur, Palwal, India
TECHNICAL DELIVERY CONDITIONS (TDC)
(MATERIALS)
TDC No. Rev. No. Date: Job Order No.
TDC/DDE/General-014 00 13.2.2018 DDE/MHPS TAIWAN FP1
Page 5 of 6

ANNEX-2: BEVEL ENDS

THICKNESS BEVEL ENDS

3mm < Wall thickness ≤ 19mm

Prepared By: Checked By : Approved By:


Name: Arkaprava Ghosh Name: A K Samanta Name: A K Samanta
Designation: Dy.Manager-QA Designation:Manager-QA Designation:Manager-QA
Date:13.2.18 Sign: Date:13.2.18 Sign: Date:13.2.18 Sign:

DDE/TDC/E-18 Rev. 01 Exhibit No. 18,Rev 01


Dee Development Engineers Ltd
Tatarpur, Palwal, India
TECHNICAL DELIVERY CONDITIONS (TDC)
(MATERIALS)
TDC No. Rev. No. Date: Job Order No.
TDC/DDE/General-014 00 13.2.2018 DDE/MHPS TAIWAN FP1
Page 6 of 6

19mm < Wall thickness ≤ 25mm

Wall thickness > 25mm

Prepared By: Checked By : Approved By:


Name: Arkaprava Ghosh Name: A K Samanta Name: A K Samanta
Designation: Dy.Manager-QA Designation:Manager-QA Designation:Manager-QA
Date:13.2.18 Sign: Date:13.2.18 Sign: Date:13.2.18 Sign:

DDE/TDC/E-18 Rev. 01 Exhibit No. 18,Rev 01