United States Patent 09
Michel
[54] METHOD FOR MANUFACTURE OF
PHOSPHORIC ACID FROM PHOSPHATE
ROCK
[76] Inventor: Robert Michel, c/o Toren, McGeady
and Stanger P.C., 521 Fifth Ave.,
New York, N.Y. 10017
[21] Appl. No.: 761,885
[22] Filed: Jan, 24, 197
Related U.S. Application Data
[63] Continuation-in-part of Ser. No. 66,330, Mar. 9, 1976,
‘abandoned,
[51] Int, C2...
(2) US...
[58] Field of Search ......
cor 43/00
. 423/35 423/11;
423/18; 423/20; 423/308; 423/309; 423/319;
423/320; 423/16;
s 423/635
«. 423/3, 11, 18, 20, 319,
423/320, 308, 309, 167, 635
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156) References Cited
US. PATENT DOCUMENTS
2,882,123 4/1959 Long ayiex
Sa11450 3/1967 Alon ea 425/319,
3360978 1/1968 De Roi eta 23319
Rivzisi iss Case 3/166
3m2soi6 12/1975 Michel Ta
Soi2491 3/1977 Hauge “23/309
Sous07 8/1977 Houghealing 323/320
Primary Examiner—Benjamin R. Padgett
‘Assistant Examiner—E. Suzanne Patt
‘Attorney, Agent, or Firm—Toren, McGeady and Stanger
(7) ABSTRACT
A. method is disclosed for the manufacture of phos-
phorie acid directly from phosphate rock wherein the
crushed phosphate rock is mixed with dilute phosphoric
acid to form a slurry and the slurry is then heated to
produce calcium monophosphate. Thereafter, oxalic
acid is added to the slurry to precipitate the calcium
therein as calcium oxalate which is separated. The liq-
uid resulting therefrom which contains the phosphoric
acid from the rock is then treated conventionally to
recover the phosphoric acid therein,
15 Claims, 1 Drawing Figure
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54. CRYSTAL GROWTH GYPSUM
34
CRYSTALLIZER4,108,957
1
METHOD FOR MANUFACTURE OF
PHOSPHORIC ACID FROM PHOSPHATE ROCK
‘CROSS REFERENCE
is a continuation-in-part application based on
application Ser. No. 665,330, filed Mar. 9, 1976, now
abandoned.
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a method for the manufac-
ture of phosphoric acid from naturally occurring phos-
phate rock and, particularly, to a method for obtaining
high purity calcium sulphate and phosphoric acid from
the phosphate rock.
2. Description of the Prior Art
‘A number of processes are known for the conversion
of phosphate rock into phosphoric acid and other valu-
able phosphorus containing materials. Generally, there
are based on the formation of mono calcium phosphate,
Cali,(PO,), which is a water soluble compound. This is
generally effected by treating the phosphate rock with
sulfuric acid to form a mixture which consists predomi-
nantly of mono calcium phosphate and calcium sul-
phate.
‘These prior art processes make use of strong mineral
acids for strong bases in some cases and the processes
are usually carried out at relatively high temperatures
which, in turn, require elaborate installations and costy
‘materials for the plant equipment, such as, refractories,
stainless steel, and the like. Moreover, a number of the
prior art processes cannot be carried out effectively and
efficiently on a continuous basis.
Additionally, in the United States wherein phosphate
rock is mined primarily by strip-mining, the excavator
or the dragline deposits the ore in sumps where itis then
broken up by water jets to produce a slurry. This slurry
is pumped to a beneficiation plate where it undergoes a
complex procedure involving wet-screening, hy-