04 Flow Ultrasonic Clamp

Clamp – on
Ultrasonic
Product family introduction

Principle of operation
Product review
Applications
Key product features
© Siemens Industry, Inc. 2010

Flow seminar This document should not be duplicated, used, distributed, or disclosed for any purpose
unless authorized by Siemens. Page 1
Clamp-On Ultrasonic Flowmeter Family
Ideal for providing highly accurate measurement of liquids and gases
while minimizing installation time and maintenance expenses.
Product family
Principle of
operation FUS1010 FUG1010
Standard Gas
Product overview
FUP1010 FUH1010
Application Portable Hydrocarbon
Key features FUE1010 FST020

Energy Standard
Compact
FUT1010
CT-Spool

Flow seminar
This document should not be duplicated, used, distributed, or disclosed for any purpose unless authorized by Siemens. Page 2
Principles of operation
Transducer Transducer
Product family
Auto Zero
Principle of
operation
Product overview Flow

D
Application Upstream Downstrea
Beam m VF
Beam
Key features
LT
Zeromatic Path™
No need to shut flow or block line for Zero Setting
No Zero Drift
Automatic, continuous zero check.

Flow seminar
Product family
Principle of
operation
Product overview
Application
Key features

Flow seminar
A transducer converts electrical Frequency (f ):
energy into mechanical energy – Subsonic 0 to 20 Hz
A transducer also converts – Audio 20 Hz to 20 kHz
mechanical energy into electrical (human hearing)
energy
– Ultrasonic >20 kHz
– Piezoelectric Effect
A transducer is both a transmitter
and receiver
160 khz to 4 mhz

Depending on wall
thickness
To Flow
Piezioelectric Tuning meter
crystal Network electronics

Flow seminar
Product family Larger Flow Sample with Dual / Quadruple Beam

Principle of
operation
Product overview
Application
Dual Quadruple
Key features
WideBeam WideBeam

Flow seminar
Product family
Transit-Time Measure Variables
Principle of
operation Flow Velocity
Product overview
Sonic Velocity
Application
Key features
Signal Strength
Liquid Aeration
Temperature

Flow seminar
Product family Pipe Configuration Menu

Principle of Fully Developed Fully Developed flow, as would be expected for very long straight
operation pipe runs or installation downstream of a flow condition or
installation.
Product overview
Application 1 Elbow Single 90 degree Elbow upstream of transducer installation
Key features
Dbl Elbow - Double out-of-plane Elbows upstream of transducer installation
Dbl Elbow + Double in-plane Elbows upstream of transducer installation
Expander Pipe expansion upstream of transducer installation
Reducer Pipe reduction upstream of transducer installation
Header Inlet Header or pipe manifold upstream of transducer installation

Flow seminar
Flow Display Computer
SIEMENS
Product family CuFT / HR
SITRANS
12.54
Basic Clamp-on
Principle of 1
4
2
5
3
6
System Components
operation 7 8 9
Product overview Transducer Cable Pair

RTD Cable
Application
Ultrasonic Clamp -on Transducers
Key features
Mounting Assembly
Spacer Bar
RTD Transducer
and Mount
PIPE
Coupling
Compound
Mounting Strap Kit
Flow seminar
Doppler
Product family
Principle of
operation
Product overview
Application
Key features
Doppler available in all units except FST020

Freq shift is effected by particle distributions and size
Flow seminar
Product family
Transit time & Doppler
Principle of
operation
Product overview
Application
Key features

Flow seminar
Non-Intrusive (No Process Shutdown)
Product family
Low Installation Costs
Principle of Measure Pipes From 1/4” – 360”
operation
No Pressure Drop or Energy Loss

Product overview
Little to No Maintenance
Application
No Moving Parts to Wear or Foul
Key features
Maintains Calibration
No Process Shutdown for Installation
No Need to Cut Pipes
Wide Turn-Down Ratio
Can measure non-conductive liquids

Flow seminar
Product overview
Product family
Principle of
operation
Product overview
Application
Flow Display Mount Hardware
Key features Transmitters
Transducers Accessories
Flow seminar
Transducers
Product family
Principle of
operation
Product overview
Application
Universal High Precision

Key features
Standard Accuracy For Highest Accuracy
Selected by Pipe Diameter Selected by Wall Thickness
ONLY FOR STEEL PIPES

Flow seminar
Transducers
Product family
Principle of
operation
Product overview
Application
Aerospace High Temp
Key features
Doppler
Flow seminar
Dry Couplant
Product family
Principle of
operation
Product overview
Application Signal Amplitude vs. Time

Advantages of solid couplant
140
Key features •Maintenance Free 120

Grease Couplant
Dry Couplant
•Wide temperature range
Signal Amplitude (milliVolts)

100
•Clean installation without the 80
use of grease 60
•Resistant to hydrocarbons,
40
fuels, liquids, and environments 20
•Cost Savings - Yearly 0 2 4 6 8
Time (months after installation)

10 12 14
Maintenance not necessary

Flow seminar
Enclosure Styles
Explosion
General Portable Proof SITRANS F US
Product family Families
Enclosures Enclosures Enclosures
Principle of 1. SITRANS FST020
operation Basic
Product overview 2. SITRANS FUS1010

General Use
Application
FUP1010 IP67 FUS1010 IP65 NEMA 7 compact 3. SITRANS FUP1010
FST020-IP65 NEMA 4X
FUE1010 IP40 NEMA 1 FUG1010 IP65 NEMA 7 compact Portable
FUH1010 IP65 NEMA 7 compact
Key features
4. SITRANS FUE1010
Energy
5. SITRANS FUH1010
Hydrocarbon
FUS1010 IP65 NEMA 4X

FUE1010 IP65 NEMA 4X FUS1010 IP66 NEMA 7 Wall Mount 6. SITRANS FUG1010
FUH1010 IP65 NEMA 4X FUG1010 IP66 NEMA 7 Wall Mount Gas
FUG1010 IP65 NEMA 4X FUH1010 IP66 NEMA 7 Wall Mount

Flow seminar
Product Information
Common Benefits To All Families
Product family • Easy installation; no need to cut pipe or stop flow
Principle of • No moving parts to foul or wear

operation
• No pressure drop or energy loss
Product overview • Wide turn-down ratio

• Minimal maintenance; external transducers do not
Application require periodic cleaning
• Choice of single channel or dual channel/dual path,

Key features with Doppler capability. (Excluding the FST020)
• Dual mode allows for Transit-time and Doppler operation
at the same time on the same pipe. (Excluding the FST020)
• Dual path allows for two sets of transducers to be set up on

one pipe and averaged for higher accuracy. (Excluding the
FST020)
• Zeromatic Path automatically sets zero without stopping

flow and reduces zero drift, even at low flow
Flow seminar
Product Information
Common Functions To All Families
• Flow display computers have integral 33 button keypads &
Product family large (128 x 240 pixel) graphic displays visible up to 12 m
(40 ft) away
Principle of • Compact flow display computer has a 2 x 16 alphanumeric
operation
LCD display
Product overview • Current, voltage, status alarm, frequency and RS232 outputs
(see specification section for details)
Application • Optional current, voltage and temperature inputs (see

specification section for details) (Excluding the FST020)
Key features • Zeromatic Path dynamically sets zero w/o stopping the process
• Bidirectional flow operation
• 1 MByte data logger with both site and data logger storage
• MODBUS / Metasys N2 IP65 (NEMA 4X, WX)
• Detects reverse flow and empty pipe detection
• English, Spanish, German, Italian and French language options

Flow seminar
Product Information
Unique FUP1010 Functions
• Optional current, voltage and temperature inputs
Product family
Principals of
Unique FUP1010 Benefits
operation • Battery power facilitates field use; the meter is easily
transported from one installation to another – saving
time for surveys, monitoring and temporary installations
Product overview
• Weatherproof model can be used outdoors and left in place

Application without concern for rain damage
Key features • Weatherproof model’s rugged plastic case enables it

to withstand rough treatment that would destroy
most other meters

Flow seminar
Portable Clamp-on Check Metering Kit
Product family
Principle of
operation
Product overview
Application
Key features

Flow seminar
Product Information
Unique FST020 Benefits

Product family • Low cost
• Compact, integral design reduces installation cost
Principle of
operation
Unique FST020 Functions
Product overview • 2x16 integral alphanumeric display and 5 key
keypad for installation menu and data display
Application
• Assignable 4 ... 20 mA isolated loop-powered output
• TTL flow pulse rate output
• DB9 connector for PC communication
Key features • Assignable open collector alarm output (40 V DC max)
• Internal calibration security switch
• Remote PC installation menu

Flow seminar
Product Information
Unique FUE1010 Benefits
• Measures energy rate and total consumption with
Product family highest accuracy available
• Accurately measures at both low flow rates and low
differential temperatures
Principle of
operation • Choice of single or dual channel / dual path or dual
mode operation:
• Dual channel operation reduces the cost for the system
Product overview
on a per channel measurement basis and permits
measuring hot and chilled water lines at the same time
Application
Unique FUE1010 Functions

Key features
• 4-wire 1000 Ω platinum RTD’s for supply and return temperature
measurements are precision matched to within 0.01 °C (0.02 °F)
• Temperature is factory calibrated with built-in field calibrator
• Built-in energy/BTU mode
• Cooling load (kW/ton)
• Coefficient of performance (COP)
• Energy efficiency ratio (EER)

Flow seminar
Software: Si-Ware
Si-Ware capabilities include:

Product family “Terminal mode” communication and downloading of specific data
Programming and set-up of the meter
Evaluation of meter operation and performance
Principle of
operation Troubleshooting performance issues
Querying the meter and creating data reports
“Flashing” new operating system software
Product overview
Generation and uploading of AGA-8 Tables
Download and transfer of “live” site data
Application
Key features

Flow seminar
Applications
Wastewater Water
Raw Sewage Raw water
Product family
Effluent Potable water
Sludges Chemicals
Principle of Mixed liquor
operation Chemicals
Product overview Power HVAC

Nuclear Chillers
Fossil Condensers
Application Hydroelectric Hot and cold water
systems
Key features
Gas Hydrocarbon Petroleum

Checkmetering & Interface Detection
Allocation Standard Volume
Flow Survey Verification Ship Loading/Unloading
LAUF Gas Analysis Process Control
Production/ Storage Tank Measurement

Flow seminar
Compatible Piping Materials
COPPER PLASTIC (ABS, PVC, PE, ETC)
Product family COPPER NICKLE FRP
Principle of HASTELLOY GLASS

operation
TITANIUM CERAMIC
Product overview
ALUMINUM CEMENT LINED PIPES
Application TEFLON
Key features STEEL
DUCTILE IRON
CAST IRON
BLACK IRON

Flow seminar
Applications – partial liquid list
¾ Acids ¾ Molasses
¾ Acetone ¾ Oils (Crudes, Motor,etc.)
Product family ¾ Alcohol ¾ Paper Pulp
¾ Ammonia ¾ Paint
¾ Asphalt ¾ Peanut Butter
Principle of
operation ¾ Beer ¾ Phosphorous
¾ Benzene ¾ Polymer
¾ Brine ¾ Process Condensate
Product overview
¾ Butane ¾ Resins
¾ Caustic ¾ Styrene
Application ¾ Chlorine ¾ Sodium Hydroxide
¾ Deionized Water ¾ Steam Condensate
Key features ¾ Ethylene Glycol ¾ Sulfuric Acid
¾ Freon ¾ Tetrahydrofuran
¾ Fruit Juices ¾ Toluene
¾ Hydraulic Oil ¾ Tomato Juice & Paste
¾ Hydrocarbons ¾ Water (All Types)
¾ Gasolines ¾ Wine
¾ Latex ¾ Xylene
¾ Lime & Slurry
¾ Liquor (Black,White, etc..)
¾ Milk
Flow seminar
Application Considerations
Pipe Condition Transducer location
Product family
Inside Diameter
Clean pipe
Principle of
operation
Product overview
Inside Diameter
Application
Wall build-up
Key features Changes inside diameter
Creates meter error
Pipe Orientation
Vertical up Horizontal Vertical down
(Preferred) (Good) (Questionable)

Flow seminar
Applications
Product family
Principle of
operation
Product overview
24” Jet Fuel Line Hong Kong 54” Penstock

Application
Key features
16” Crude Oil, Lanzhou China 8” Natural Gas, Texas

Flow seminar
Applications
Product family
Principle of
operation
Product overview
Application
Liquid Hydrocarbons Bi-directional gas meter
Key features
Portable Direct Burial

Flow seminar
Applications
Product family
Principle of
operation
Product overview
Application
Key features
108” Penstock Lift station

Flow seminar
Applications
Air Handling Unit
Product family
or FUE 1010
Principle of
Fan Coil Unit Energy Meter
operation DANFOSS EFC3500
Product overview
Application
Temperature
Flow Sensor
Key features (RTD)
Measuremen
t
Temperature Sensor

Flow seminar
Clamp-on Ultrasonics
•Non-intrusive
•1/4” – 360”
•Lower cost than a Mag for sizes >10 / 12”
•Lower installation costs
•0.25 – 2% accuracy
•Application diagnostics
•Permanent and portable applications
•Data logger
•Liquids / gas
•Non-conductive liquids
•Single or Multiple channels
•Approvals FM/CSA Class I, Div I & II
•Submersible transducers and portable meter

Flow seminar

04 Flow Ultrasonic Clamp

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Clamp – on

Product family introduction

© Siemens Industry, Inc. 2010

Key features FUE1010 FST020

© Siemens Industry, Inc. 2010

Product overview Flow

© Siemens Industry, Inc. 2010

© Siemens Industry, Inc. 2010

160 khz to 4 mhz

© Siemens Industry, Inc. 2010

Product family Larger Flow Sample with Dual / Quadruple Beam

© Siemens Industry, Inc. 2010

© Siemens Industry, Inc. 2010

Product family Pipe Configuration Menu

Application 1 Elbow Single 90 degree Elbow upstream of transducer installation

Dbl Elbow + Double in-plane Elbows upstream of transducer installation

Expander Pipe expansion upstream of transducer installation

Reducer Pipe reduction upstream of transducer installation

Header Inlet Header or pipe manifold upstream of transducer installation

© Siemens Industry, Inc. 2010

Product overview Transducer Cable Pair

Doppler available in all units except FST020

© Siemens Industry, Inc. 2010

No Pressure Drop or Energy Loss

© Siemens Industry, Inc. 2010

Universal High Precision

© Siemens Industry, Inc. 2010

Application Signal Amplitude vs. Time

Key features •Maintenance Free 120

•Wide temperature range

Signal Amplitude (milliVolts)

•Clean installation without the 80

fuels, liquids, and environments 20

•Cost Savings - Yearly 0 2 4 6 8

Time (months after installation)

Maintenance not necessary

Product overview 2. SITRANS FUS1010

FUS1010 IP65 NEMA 4X

© Siemens Industry, Inc. 2010

Principle of • No moving parts to foul or wear

Product overview • Wide turn-down ratio

• Choice of single channel or dual channel/dual path,

• Dual path allows for two sets of transducers to be set up on

• Zeromatic Path automatically sets zero without stopping

Application • Optional current, voltage and temperature inputs (see

© Siemens Industry, Inc. 2010

• Weatherproof model can be used outdoors and left in place

Key features • Weatherproof model’s rugged plastic case enables it

© Siemens Industry, Inc. 2010

© Siemens Industry, Inc. 2010

Unique FST020 Benefits

© Siemens Industry, Inc. 2010

Unique FUE1010 Functions

© Siemens Industry, Inc. 2010

Si-Ware capabilities include:

© Siemens Industry, Inc. 2010

Product overview Power HVAC

Gas Hydrocarbon Petroleum

© Siemens Industry, Inc. 2010

Principle of  HASTELLOY  GLASS

Key features  STEEL

© Siemens Industry, Inc. 2010

© Siemens Industry, Inc. 2010

24” Jet Fuel Line Hong Kong 54” Penstock

Principle of HASTELLOY GLASS

Key features STEEL