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MIANG BESAR COAL TERMINAL

Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
INPUT
GENERAL DATA MATERIAL CONSTRUCTION
Design Code and Specification = Roof Plate
API 650, 11th edition, add 1 Nov. Roof Plate Material = ASTM A-36
Tank Nominal Capacity (Vnom) = 3000 kLiter SMYS roof of Tank Material (Fyr) = 250 MPa
Location = East Kalimantan Density (U) = 7865 kg/m 3
Site = Miang Besar Corrosion Allowance (CA) = 1 mm
Design Pressure at top of tank = 1 kPa Standard Plate Dimension =
Design Vacuum at top of tank = 0 kPa Widht = 1.828 m x Lenght = 6.096 m
Operating ratio (operating/design pressure) = 0.4 Shell Plate
Design temperature of tank = 10 °C Shell Plate Material = ASTM A-36
Roof Life Load = 100 kg/m 2 SMYS Shell of Tank Material (Fys) = 250 MPa
Design Wind Velocity = 190 km/h Density (U) = 7865 kg/m 3
Seismic Condition, Group = III Corrosion Allowance (CA) = 2 mm
Site Classification = D Standard Plate Dimension =
Grounf Snow Load (S) = 0 kg/m 2 Widht = 1.828 m x Lenght = 6.096 m
Insulation thickness = 0 mm Bottom Plate
Insulation Density = 0 kg/m 3 Bottom Plate Material = ASTM A-36
SMYS Bottom of Tank Material (Fyb) = 250 MPa
Density (U) = 7865 kg/m 3
PRODUCT STORE Corrosion Allowance (CA) = 2.5 mm
Fluid Name = Diesel Oil Standard Plate Dimension =
Flash Point Temperature = 55 ° C Widht = 1.828 m x Lenght = 6.096 m
Fluid Class = II Roof Frame
Specific Grafity = 0.835 Frame Material = ASTM A-36
SMYS Frame of Roof Tank Material (F yt) = 250 MPa
TANK CONSTRUCTION Density (U) = 7865 kg/m 3
Joint Efficiency = 0.85 Corrosion Allowance (CA) = 0 mm
Roof Type =
Structurally Supported Conical Roof TANK TEST
Frangible Roof per API-650 5.10.2.6 = Yes Hydrostatic Test : Full Water (Design Liquid Level 1)
Bottom Type = Radiograpic Test : Per API 650 A5.3
Flat bottom non-Annular

OUTPUT
TANK DRAWING

Roof Plate Thickness


12 Roof : 6 mm
1

Shell Plate Thickness


Course # n Course Qty (n) : 7 Nos
Course #1 : 9 mm
Course # (n-1) Course #2 : 8 mm
Course #3 : 7 mm
Height of Tank (H) ....... Course #4 : 7 mm
12.60 m Course #5 : 6 mm
....... Course #6 : 6 mm
Course #7 : 6 mm
Course #2

Coursel #1

Dia. Nominal (D) = 18.29 m Bottom Plate Thickness


Bottom : 9 mm
Annular Plate : 9 mm
Annular Width : 800 mm
MIANG BESAR COAL TERMINAL
Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
TANK DRAWING

SHELL RING #3 RING #2 RING #1 CENTER

RAFTER SUMMARY
Ring Radius
Ring Name Number of Girder Number of Rafter
m
#1 2.29 8 8
#2 4.57 16 16
#3 6.86 16 32
Shell 9.14 0 32

RAFTER SUMMARY
RAFTER Weight /
BRACING Quantity Lenght Weight
No. Description Type of Rafter Lenght
kg/m Nos m kg
COLUMN 1 #1 C 75x40x5 6.920 8 1798.56 99.57
2 #2 C 75x40x5 6.920 16 1794.63 198.70
GIRDER 3 #3 C 75x40x5 6.920 32 1345.98 298.05
4 Shell C 75x40x5 6.920 32 1794.63 397.40
RAFTER TOTAL 993.73

GIRDER SUMMARY
TOP STIFFENER DETAIL Weight /
Quantity Lenght Weight
No. Description Type of Girder Lenght
kg/m Nos m kg
1 RING #1 C 75x40x5 6.920 8 1.75 97.03
2 RING #2 C 75x40x5 6.920 16 1.78 197.43
3 RING #3 C 100x50x5 6.920 16 2.67 296.14

TOTAL 590.60

COLUMN SUMMARY
Weight /
Quantity Lenght Weight
No. Description Type of Column Lenght
kg/m Nos mm kg
1 RING #1 200mm 40sch 40 Pipe 43.00 8 13.17 4530.77
2 RING #2 200mm 40sch 40 Pipe 43.00 8 12.98 4465.41
Compression Ring Detail = API-650 Fig F-2, Detail a 3 RING #3 200mm 40sch 40 Pipe 43.00 16 12.79 8799.81
Stiffener Size = 70 x 70 x 7 mm CENTER 200mm 40sch 40 Pipe 43.00 1 13.36 574.55
Stiffener Material = ASTM A-36 TOTAL 18370.53
MIANG BESAR COAL TERMINAL
Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
INPUT OUTPUT
DATA DRAWING RESULT
Tank Nominal Capacity (Vnom) = 3000 kLiter Minimum Operating Volume (Vmin) = 78.80 m3
Shell Plate Overfill Protection Level Requirement (Voff) = 105.07 m3
Standard Plate Dimension = Tank Nominal Capacity (Vnom) = 3000 m3
Widht = 1.828 m x Lenght = 6.096 m Maximum Capacity (Vmax=Vmin+Voff+Vnom) = 3183.87 m3
SELECTION TANK CAPACITY CONCLUTION
TANK DIMENSION SELECTION Vmax ≤ Vtank ,thus selected diameter and hight of tank is acceptable
Selected Tank Capacity (Vtank) = 3206 kLiter
Selected Nominal Tank Diameter (D) = 18.3 m Maximum Fluid Hight for operation (Hmax) = 12.12 m
Selected Course Quantity (n) = 7 Nos
Selected Hight of Tank (H) = 12.60 m
Minimum Liquid Level = 0.3 m
Difference Level between Normal Filling to = 0.4 m
Design Level

API Standard 650, Table A-1a (SI) Typical size and corresponding Normal capacity (m 3) for tank with 1800-mm courses API Standard 650, Table A-1b (UCS) Typical size and corresponding Normal capacity (barrels) for tank with 72-in courses
Capacity Tank Height (m)/Number of Course in completed tank Capacity Tank Height (m)/Number of Course in completed tank
Tank Tank
per m of 3.6 5.4 7.2 9 10.8 12.6 14.4 16.2 18 per ft of 12 18 24 30 36 42 48 54 60
Diameter Remark Diameter Remark
height 2 3 4 5 6 7 8 9 10 height 2 3 4 5 6 7 8 9 10
3
m m m m m m m m m m m ft barrels ft ft ft ft ft ft ft ft ft
3 7.07 25 38 51 64 76 - - - - 10 14 170 250 335 420 505 - - - -
4.5 15.9 57 86 115 143 172 - - - - 15 31.5 380 565 755 945 1130 - - - -
6 18.3 102 153 204 254 305 356 407 - - 20 56 670 1010 1340 1680 2010 2350 2690 - -
7.5 44.2 159 239 318 398 477 557 636 716 795 25 87.4 1050 1570 2100 2620 3150 3670 4200 4720 5250
9 63.6 229 344 458 573 687 802 916 1031 1145 30 126 1510 2270 3020 3780 4530 5290 6040 6800 7550
10.5 86.6 312 468 623 779 935 1091 1247 1403 1559 35 171 2060 3080 4110 5140 6170 7200 8230 9250 10280
12 113 407 611 814 1018 1221 1425 1629 1832 2036 40 224 2690 4030 5370 6710 8060 9400 10740 12100 13430
13.5 143 515 773 1031 1288 1546 1804 2061 2319 2576 45 283 3400 5100 6800 8500 10200 11900 13600 15300 17000
15 177 636 954 1272 1590 1909 2227 2545 2863 3181 50 350 4200 6300 8400 10500 12600 14700 16800 18900 21000
18.288 254 916 1374 1832 2290 2748 3206 3664 4122 4580 60 504 6040 9060 12100 15110 18130 21150 24190 37220 28260
21 346 1247 1870 2494 3117 3741 4364 4988 5089 D=18 70 685 8230 12340 16450 20580 24700 28800 32930 30970 D=58
24 452 1629 2443 3257 4072 4886 5700 5474 D=20 - 80 895 10740 16120 21500 26880 32260 37600 35810 D=64 -
27 573 2061 3092 4122 5153 6184 6690 D=22 - 90 1133 13600 20400 27720 34030 40820 40510 D=73 -
30 707 2545 3817 5089 6362 7634 D=26 - - - 100 1399 16800 25200 33600 42000 48400 D=83 - - -
36 1018 3664 5497 7329 9161 D=30 - - - - 120 2014 24190 36290 48380 58480 D=98 - - - -
42 1385 4988 7481 9975 D=36 - - - - - 140 2742 32930 49350 65860 D=118 - - - - -
48 1810 6514 9772 11966 - - - - - - 160 3581 43000 64510 74600 - - - - - -
54 2290 8245 12367 D=46 - - - - - - 180 4532 54430 81650 D=149 - - - - - -
60 2828 10178 15268 - - - - - - - 200 5595 67200 100800 - - - - - - -
66 3421 12316 16303 - - - - - - - 220 6770 81310 102830 - - - - - - -
D=62 D=202
MIANG BESAR COAL TERMINAL
Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
INPUT
ROOF DATA TOP STIFFENER
Roof Plate Material = ASTM A-36 Stiffener Material = ASTM A-36
SMYS Roof of Tank Material (Fyr) = 250 MPa SMYS Stiffener Material (F) = 250 Mpa
Allowable Design Strees (F) = 160 MPa Compression Ring Detail = API-650 Fig F-2, Detail a
Density (U) = 7865 kg/m 3 Lenght of Angle Leg Parallel to the shell = mm
Roof Corrosion Allowance (CA) = 1 mm Distance from top of shell to angle = mm
Design Pressure at Top of Tank (Pi) = 1 kPa Comp. Ring Joint Efficiency = 0.85
Design Vacuum at Top of Tank = 0 kPa Stiffener Size = 70 x 70 x 7
Operating ratio (Oerating/Design Pressure) = 0.4 Stiffener Area = 931 mm 2
Live Load (Lr) = 100 kg/m 2 Modulus of Section = 8430 mm3
2
Ground Snow Load (S) = 0 kg/m
2
Additional Dead Load = 20 kg/m
Roof Insulation thickness = 0 mm
Roof Insulation Density = 0 kg/m 3
Nominal Tank Diameter (D) = 18.29 m

ROOF CONSTRUCTION
Roof type of tank =
Structurally Supported Conical Roof
Slope Roof = 1 / 12 or 4.76 °
Roof Plate Weld Type = Lap-Welded
Selected Roof Thickness = 6 mm

OUTPUT
DESIGN THICKNESS OF ROOF DESIGN THICKNESS OF ROOF (CONT'd)
(Ref. Paragraph 5.10.4.1, API 650-Supported Cone Roof) ACTUAL PARTICIPATING AREA OF ROOF TO SHELL JUNCTURE
Supporting cone roofs shall conform to the following requirements : Nominal Roof Thickness (tr= t-CA) = 5 mm
■ 9.5 ≤ q ≤ 37 degree ( 1/6 ≤ slope ≤ 3/4 ) Nominal Shell Thickness (ts= t-CA) = 4 mm
( Slope of the cone elements to the horizontal shall be m per m) D/2 9.144
2 R2 = = = 110.1 m
Plate Weight , assumsing 1/2" roof plate = 98.3 kg/m Sin T Sin 4.76
2
Added Dead Load = 20 kg/m Rc = D/2 = 9.14 m
2
Minimum Roof Live Load (Lr) = 100 kg/m From API-650 Figure F-2
2
Specific Snow Load (S) = 0 kg/m Wc = 0.6 (Rcts)0.5 = 114.7 mm
Specified external pressure (Pe) = 1 kPa From API-650 Figure F-2
2
= 102.04 kg/m Wh = MIN (0.3(R2tr)0.5, 300)
Dead Load (DL) = Insulation + Plate Weight + Added Dead Load = MIN ( 222.6 , 300)
= 0 x 0 + 98.3 + 20 = 222.60 mm
2
= 118.313 kg/m Unstiffenesed length of angle bar (Le)
0.5
ROOF LOAD PER API-650 APPENDIX R Le = 250t/Fy = 110.68 mm
Load combination (L1) Effective Stiffener Area (Aa) = Stiffener area - unstiffened area
L1 = DL + MAX (S,Lr)+0.4*Pe = 931.00 - 0
= 118.3 + MAX (0,100) + 0.4* 102 = 931.00 mm 2
= 259.13 kg/m 2 Contributing Area due to shell plate
2
Load combination (L2) Ashell = Wc * ts = 114.7 x 4 = 459 mm
L2 = DL + Pe +0.4*MAX (S,Lr) Contributing Area due to Roof plate
2
= 118.3 + 102.04 + 0.4* MAX (0,100) Aroof = Wh * tr = 222.6 x 5 = 1113 mm
2
= 260.35 kg/m Actual part. Area of roof to shell juncture (per API 650) (A)
Balance roof design Load (T) A = Aa + Ashell + Aroof
T = MAX (L1,L2) = 931.0 + 459 + 1113
= MAX (259.13,260.35) = 2503.0 mm 2
= 260.35 kg/m 2 SUMMERY OF ROOF WEIGHT
= 2.55 kPa
DESIGN THICKNESS AT DESIGN CONDITION FOR SELF-SUPPORTED CONE ROOF t Calculated t Selected Weight
Minimum Slope Roof for Self-Supported Cone roof = 1/6 or 9.46 q No. Description inc. CA exc. CA inc. CA exc. CA New Corroded
D x √T mm mm mm mm kg kg
Nominal roof thickness (tr) =
4.8 x sin T x √2.2 1 Roof 6 5 6 5 12431.90 10359.92
18.29 x √ 2.55
=
4.8 x sin 9.46 x √2.2 Weight of New Roof plates
= 24.96 mm Wrnt = density x t x PI/4 x (D-tshell)^2 / cos T
Nominal roof thickness base on API 5.10.5.1 = 7865 x 0.006 x PI/4 x ( 18.29 - 0.005 ) /cos 4.76
Minimum roof thickness (trmin) = 5 mm ( exclude CA) = 12431.9 kg
Maximum roof thickness (trmax) = 12.5 mm ( include CA) Weight of Corroded Roof plates
Self-Supported roof type evaluation Wrct = density x t x PI/4 x (D-tshell)^2 / cos T
Because tr ≥ trmin & tr + CA > trmax = 7865 x 0.005 x PI/4 x ( 18.29 - 0.005 ) /cos 4.76
, thus self- supported cone roof can not be constructed = 10359.9 kg
MIANG BESAR COAL TERMINAL
Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
EVALUATION OF ROOF TO THE SHELL JOINT WITH APPENDIX F
2
Design Internal Pressure (Pi) = 1 kPa = 102 kg/m
Roof plate Weight (corroded) (Wrct) = 10359.92 kg
Roof Structure Weight (Wf) = 18370.53 kg
Shell Weight (corroded )(Wsct) = 32204.56 kg
UPLIFT FOR DESIGN PRESSURE (Fu)
2 2
Fu = Pi x PI x D /4 = 102 x PI x 18.29 /4 = 26803.8 kg
• EVALUASION 1 (UPLIFT CASE PER API 650 1.1.1)
Total Weight Resisting uplift
Fr = Wrct = 10359.92 kg
Because Fu > Fr ,then see evaluation 2 result
• EVALUASION 2 (UPLIFT CASE PER API 650 F.1.2)
Total Weight Resisting uplift
Fr = Wrct + Wf+Wsct = 10359.92 + 18370.5 + 32204.56
= 60935.01
Because Fu ≤ Fr
Design max. internal pressure as per F.1 through F.6

MINIMUM PARTICIPATING AREA PER API 650 F.5.1


SMYS Roof of Tank Material (Fyr) = 250 MPa
SMYS Shell of Tank Material (Fys) = 250 MPa
SMYS Stiffener Material (Fyf) = 250 MPa
Lowest Minimum specified Yield Strenght material in juction (Fy)
Fy = MIN ( Fyr, Fys, Fyf)
= MIN ( 250 , 250 , 250 )
= 250 MPa
Minimum Participating Area per API 650 F.5.1 (Amin)
200D2(Pi-0.00127DLR/D2)
Amin =
Fy tan T
200 x 18.29 2 ( 1 - 0.00127 x 101527.2 / 18.29 2 )
=
250 x tan ( 4.76 )
= 1972.91 mm2
Actual part. Area of roof to shell juncture (per API 650) (A) Evaluation
Because A ≥ Amin,
thus Actual part. Area of roof to shell jucture is acceptable

FRANGIBLE ROOF DESIGN PER API 650 5.10.2.6.a.5


Shell Weight (corroded )(Wsct) = 32204.56 kg = 315604.69 N
Roof Structure Weight (Wf) = 18370.53 kg = 180031.21 N
SMYS Shell of Tank Material (Fys) = 250 MPa =
Maximum Participating area for frengible joint (Afr)
Wsct + Wf 495635.90
Afr = = = 3786.38 mm2
2*PI*Fy*tan T 2*PI* 250 * tan 4.76
Actual part. Area of roof to shell juncture (per API 650) (A) Evaluation
Because A < Afr
thus Actual part. Area of roof to shell jucture is acceptable
MIANG BESAR COAL TERMINAL
Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
INPUT
GENERAL DATA GIRDER DATA
Roof Type = Girder Material = ASTM A-36
Structurally Supported Conical Roof AlloAllowable Design Strees (Sd) = 160 Mpa
Roof Plate Material = ASTM A-36 Numbers of intermediate girder ring = 3 Nos
SMYS Roof of Tank Material (Fy) = 250 MPa Intermedier Girder Ring
Allowable Design Strees (Sd) = 160 MPa Ring Radius
Ring Name Number of Girder Number of Rafter
Density (U) = 7865 kg/m 3 m
Roof Corrosion Allowance (CA) = 1 mm #1 2.29 8 8
Design Pressure at Top of Tank (Pe) = 1 kPa #2 4.57 16 16
Design Vacuum at Top of Tank = 0 kPa #3 6.86 16 32
Operating ratio (Operating/Design Pressure) = 0.4 Shell 9.14 0 32
Live Load (Lr) = 100 kg/m 2
2
Ground Snow Load (S) = 0 kg/m Girder Selection
Additional Dead Load = 20 kg/m 2 Z R Weight Area
Ring Name Type of Girder
Roof Insulation thickness = 0 mm mm 3 m kg/m m2
Roof Insulation Density = 0 kg/m 3 #1 C 75x40x5 20080 0.0292 6.92
Nominal Tank Diameter (D) = 18.288 m #2 C 75x40x5 20080 0.0292 6.92
Slope Roof = 1 / 12 or 4.76 ° #3 C 100x50x5 37600 0.0292 6.92

RAFTER DATA COLUMN DATA


Rafter Material = ASTM A-36 Column Material = ASTM A-36
Allowable Design Strees (Sd) = 160 Mpa Allowable Design Strees (Sd) = 160 Mpa
Rafter Selection Modulus of Elasticity ( E ) = 200 Gpa
Z R Weight Area Column Selection
Ring Name Type of Rafter
mm 3 m kg/m m2 Z R Weight Area
Ring Name Type of Column
#1 C 75x40x5 20080 0.0292 6.92 mm 3 m kg/m mm 2
#2 C 75x40x5 20080 0.0292 6.92 #1 200mm 40sch 40 Pipe 27562 0.1095 43 5303.01
#3 C 75x40x5 20080 0.0292 6.92 #2 200mm 40sch 40 Pipe 27562 0.1095 43 5303.01
Shell C 75x40x5 20080 0.0292 6.92 #3 200mm 40sch 40 Pipe 27562 0.1095 43 5303.01
Center 200mm 40sch 40 Pipe 27562 0.1095 43 5303.01

OUTPUT
RAFTER DESIGN
Nominal Roof Thickness = 6 mm MAXIMUM RAFTER SPACING PER API 650 5.10.4.4
Roof Plate Weight = 47.2 kg/m 2 Maximum Rafter Spacing (b)
Added Dead Load = 20 kg/m 2 b = ( t - c ) * sqrt (1.5 * Fy / T)
2
Minimum Roof Live Load (Lr) = 100 kg/m = ( 6 - 1 )* sqrt (1.5 * 2.50E+05 / 1.64 )
Specific Snow Load (S) = 0 kg/m 2 = 2392.03 mm
Specified external pressure (Pe) = 0 kPa SPACING OF RAFTERS
= 0.00 kg/m 2 <FOR OUTER SHELL RING>
Dead Load (DL) = Insulation + Plate Weight + Added Dead Load Ring Radius ( R ) = 9.14 m
= 0 x 0 + 47.2 + 20 b = 2392 mm since b > 2100 mm , then b = 2100 mm
2
= 67.19 kg/m Minimum numbers of Rafter (N_min)
N_min = 2*PI*R/b = 2 *PI* 9140 / 2100
= 27.35 Nos
ROOF LOAD PER API-650 APPENDIX R N_min must be a multiple of 16 , therefore N_min = 27.35 Nos
Load combination (L1) Actual Numbers of Rafter = 32 Nos
L1 = DL + MAX (S,Lr)+0.4*Pe ■ Minimum roof thickness based on actual rafter spacing (t-calc)
= 67.19 + MAX (0,100) + 0.4* 0.0 b = 1794.63 mm
2
= 167.19 kg/m t-calc = b/ SQRT (1.5*Fy/T) + CA
Load combination (L2) = 1795 / SQRT(1.5 * 2.50E+05 / 1.64 ) + 1
L2 = DL + Pe +0.4*MAX (S,Lr) = 4.75 mm
= 67.19 + 0.00 + 0.4* MAX (0,100) ■ Maximum Roof Load based on actual rafter spacing (Rload_Max)
2
= 107.19 kg/m RLoad_Max = 1.5*Fy*((t-CA )/b)^2
Balance roof design Load (T) = 1.5 * 2.50E+08 *(( 6 - 1 )/ 1795 )^2
T = MAX (L1,L2) = 2.91 kPA
= MAX (167.19,107.19) = 297.03 kg/m2
2
= 167.19 kg/m Let Max T1 = RLoad_Max
= 1.64 kPa ■ Vacuum Limited by actual rafter spacing (P_ext_1)
P_ext_1 = -(MaxT1-DL-0.4*MAX(Snow_Load;Lr))
= - ( 297.0 - 67.19 - 0.4 * Max ( 0 , 100 )
= -190 kg/m2 = -1.86 kPa
Pa_rafter_4 = P_ext_1
2
= -190 kg/m = -1.86 kPa
MIANG BESAR COAL TERMINAL
Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
RAFTER DESIGN (CONT'd)
SPACING OF RAFTERS (CONT'd)
< FOR GIRDER RING OUTER RADIUS = 6.855 m> < FOR GIRDER RING OUTER RADIUS = 2.29 m>
Numbers of Girder (N) = 16 Numbers of Girder (N) = 8
Ring Radius ( R ) = 6.855 m Ring Radius ( R ) = 2.29 m
b = 2392 mm since b > 2100 mm , then b = 2100 mm b = 2392 mm since b > 2100 mm , then b = 2100 mm
Minimum numbers of Rafter (N_min) Minimum numbers of Rafter (N_min)
N_min = 2*PI*R/b = 2 *PI* 6855 / 2100 N_min = 2*PI*R/b = 2 *PI* 2290 / 2100
= 20.51 Nos = 6.852 Nos
N_min must be a multiple of 16 , therefore N_min = 20.51 Nos N_min must be a multiple of 8 , therefore N_min = 6.852 Nos
Actual Numbers of Rafter = 32 Nos Actual Numbers of Rafter = 8 Nos
■ Minimum roof thickness based on actual rafter spacing (t-calc) ■ Minimum roof thickness based on actual rafter spacing (t-calc)
b = 1345.98 mm b = 1798.56 mm
t-calc = b/ SQRT (1.5*Fy/T) + CA t-calc = b/ SQRT (1.5*Fy/T) + CA
= 1346 /SQRT(1.5* 2.50E+05 / 1.64 ) + 1 = 1799 /SQRT(1.5* 2.50E+05 / 1.64 ) + 1
= 3.81 mm = 4.76 mm
■ Maximum Roof Load based on actual rafter spacing (Rload_Max) ■ Maximum Roof Load based on actual rafter spacing (Rload_Max)
RLoad_Max = 1.5*Fy*((t-CA )/b)^2 RLoad_Max = 1.5*Fy*((t-CA )/b)^2
= 1.5 * 2.50E+08 *(( 6 - 1 )/ 1346 )^2 = 1.5 * 2.50E+08 *(( 6 - 1 )/ 1799 )^2
= 5.17 kPA = 2.90 kPA
= 528.04 kg/m2 = 295.73 kg/m2
Let Max T1 = RLoad_Max Let Max T1 = RLoad_Max
■ Vacuum Limited by actual rafter spacing (P_ext_1) ■ Vacuum Limited by actual rafter spacing (P_ext_1)
P_ext_1 = -(MaxT1-DL-0.4*MAX(Snow_Load;Lr)) P_ext_1 = -(MaxT1-DL-0.4*MAX(Snow_Load;Lr))
= - ( 528.0 - 67.19 - 0.4 * Max ( 0 , 100 ) = - ( 295.7 - 67.19 - 0.4 * Max ( 0 , 100 )
2 2
= -421 kg/m = -4.12 kPa = -189 kg/m = -1.85 kPa
Pa_rafter_3 = P_ext_1 Pa_rafter_1 = P_ext_1
2 2
= -421 kg/m = -4.12 kPa = -189 kg/m = -1.85 kPa

< FOR GIRDER RING OUTER RADIUS = 4.57 m> TYPE OF RAFTERS
Numbers of Girder (N) = 16 < SPAN TO SHELL >
Ring Radius ( R ) = 4.57 m Maximum Rafter Span = 2417 mm
b = 2392 mm since b > 2100 mm , then b = 2100 mm Average Rafter Spacing on inner Girders = 1346 mm
Minimum numbers of Rafter (N_min) Average Rafter Spacing on Shell = 1795 mm
N_min = 2*PI*R/b = 2 *PI* 4570 / 2100 Average plate Width = 1570 mm
= 13.67 Nos Maximum Bending Moment (Mmax)
N_min must be a multiple of 16 , therefore N_min = 13.67 Nos Mmax = W*l^2/8
Actual Numbers of Rafter = 16 Nos Where
■ Minimum roof thickness based on actual rafter spacing (t-calc) w = Uniform Load from Plate + Uniform Load from Rafter
b = 1794.63 mm = 462.5 * 1.57 + 67.82
t-calc = b/ SQRT (1.5*Fy/T) + CA = 794.02 N/m
= 1795 /SQRT(1.5* 2.50E+05 / 1.64 ) + 1 l = 2.42 m
= 4.75 mm Mmax = 794.02 * 2.42 ^2 /8
■ Maximum Roof Load based on actual rafter spacing (Rload_Max) = 579.69 N.m
RLoad_Max = 1.5*Fy*((t-CA )/b)^2 ■ Section of Modulus Required (Z_req'd)
= 1.5 * 2.50E+08 *(( 6 - 1 )/ 1795 )^2 Z_req'd = Mmax / Allowable design stress
= 2.91 kPA = 579.69 / 1.6E+08
= 297.03 kg/m2 = 3.6E-06 m3 = 3623.05 mm3
3
Let Max T1 = RLoad_Max Actual Z = 20080 mm ,using = C 75x40x5
■ Vacuum Limited by actual rafter spacing (P_ext_1) ■ Maximum stress allowed for each rafter in ring shell
P_ext_1 = -(MaxT1-DL-0.4*MAX(Snow_Load;Lr)) W_max = Z*Sd*8/l^2
= - ( 297.0 - 67.19 - 0.4 * Max ( 0 , 100 ) = 2.01E-05 * 1.60E+08 * 8 / 2.42 ^2
2
= -190 kg/m = -1.86 kPa = 4400.70 N/ m'
Pa_rafter_2 = P_ext_1 ■ Maximum Load Allowed for each rafter in ring shell (Max_P)
= -190 kg/m2 = -1.86 kPa Max_P = (Wmax-Wrafter)/Average plate width
= ( 4.40E+03 - 68 ) / 1.57
= 2759.26 N/m2 = 2.759 kPa
■ Vacuum limited by rafter type (P_ext_2)
Let Max_T1 = 281.56 Kg/m2
P_ext_2 = -2.5 *(MaxT1-DL-MAX(Snow_Load, Lr))
= -2.5*( 281.6 - 67.19 - Max ( 0 , 100 )
2
= -286 kg/m = -2.8 kPa
Pa2_rafter_4 = Max(P_ext_1,P_ext_2)
= -1.86 kPA
MIANG BESAR COAL TERMINAL
Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
RAFTER DESIGN (CONT'd)
TYPE OF RAFTERS TYPE OF RAFTERS
< SPAN TO GIRDER RING OUTER RADIUS 6.855 m> < SPAN TO GIRDER RING OUTER RADIUS 2.29 m>
Maximum Rafter Span = 2285 mm Maximum Rafter Span = 2290 mm
Average Rafter Spacing on inner Girders = 897.3 mm Average Rafter Spacing on inner Girders = 0 mm
Average Rafter Spacing on Outter Girders = 1346 mm Average Rafter Spacing on Outter Girders = 2290 mm
Average plate Width = 1122 mm Average plate Width = 1145 mm
Maximum Bending Moment (Mmax) Maximum Bending Moment (Mmax)
Mmax = w*l^2/8 Mmax = w*l^2/8
Where Where
w = Uniform Load from Plate + Uniform Load from Rafter w = Uniform Load from Plate + Uniform Load from Rafter
= 462.5 * 1.122 + 67.82 = 462.5 * 1.145 + 67.82
= 586.54 N/m' = 597.33 N/m'
l = 2.29 m l = 2.29 m
Mmax = 586.54 * 2.29 ^2 /8 Mmax = 597.33 * 2.29 ^2 /8
= 382.80 N.m = 391.56 N.m
■ Section of Modulus Required (Z_req'd) ■ Section of Modulus Required (Z_req'd)
Z_req'd = Mmax / Allowable design stress Z_req'd = Mmax / Allowable design stress
= 382.80 / 1.6E+08 = 391.56 / 1.6E+08
= 2.4E-06 m 3 = 2392.52 mm3 = 2.4E-06 m 3 = 2447.25 mm3
Actual Z = 20080 mm 3 ,using = C 75x40x5 Actual Z = 20080 mm 3 ,using = C 75x40x5
■ Maximum stress allowed for each rafter in ring shell ■ Maximum stress allowed for each rafter in ring shell
w_max = Z*Sd*8/l^2 w_max = Z*Sd*8/l^2
= 2E-05 * 1.60E+08 * 8 / 2.29 ^2 = 2E-05 * 1.60E+08 * 8 / 2.29 ^2
= 4.92E+03 N/ m' = 4.90E+03 N/ m'
■ Maximum Load Allowed for each rafter in ring shell (Max_P) ■ Maximum Load Allowed for each rafter in ring shell (Max_P)
Max_P = (wmax-wrafter)/Average plate width Max_P = (Wmax-Wrafter)/Average plate width
= ( 4.92E+03 - 68 ) / 1.12 = ( 4.90E+03 - 68 ) / 1.15
= 4328.33 N/m2 = 4.328 kPa = 4221.3 N/m2 = 4.221 kPa
■ Vacuum limited by rafter type (P_ext_2) ■ Vacuum limited by rafter type (P_ext_2)
Let Max_T1 = 441.7 kg/m 2 Let Max_T1 = 430.74 kg/m 2
P_ext_2 = (MaxT1-DL-0.4*MAX(Snow_Load, Lr)) P_ext_2 = (MaxT1-DL-0.4*MAX(Snow_Load, Lr))
= -( 441.7 - 67.19 - Max ( 0 , 100 ) = -( 430.7 - 67.19 - Max ( 0 , 100 )
= -334 kg/m 2 = -3.28 kPa = -324 kg/m 2 = -3.17 kPa
Pa2_rafter_3 = Max(P_ext_1,P_ext_2) Pa2_rafter_1 = Max(P_ext_1,P_ext_2)
= -3.28 kPa = -1.85 kPa

< SPAN TO GIRDER RING OUTER RADIUS 4.57 m> RAFTERS WEIGHT SUMMARY
Maximum Rafter Span = 2280 mm
Average Rafter Spacing on inner Girders = 899.3 mm Weight /
Quantity Lenght Weight
Average Rafter Spacing on Outter Girders = 1795 mm No. Description Lenght
Average plate Width = 1347 mm kg/m Nos mm kg
Maximum Bending Moment (Mmax) 1 RING #1 6.920 8 1798.56 99.57
Mmax = w*l^2/8 2 RING #2 6.920 16 1794.63 198.70
Where 3 RING #3 6.920 32 1345.98 298.05
w = Uniform Load from Plate + Uniform Load from Rafter 4 SHELL RING 6.920 32 1794.63 397.40
= 462.5 * 1.347 + 67.82 TOTAL 993.73
= 690.73 N/m'
l = 2.28 m
Mmax = 690.73 * 2.28 ^2 /8
= 448.84 N.m
■ Section of Modulus Required (Z_req'd)
Z_req'd = Mmax / Allowable design stress
= 448.84 / 1.6E+08
= 2.8E-06 m 3 = 2805.24 mm 3
Actual Z = 20080 mm 3 ,using C 75x40x5
■ Maximum stress allowed for each rafter in ring shell
W_max = Z*Sd*8/l^2
= 2E-05 * 1.60E+08 * 8 / 2.28 ^2
= 4.94E+03 N/ m'
■ Maximum Load Allowed for each rafter in ring shell (Max_P)
Max_P = (Wmax-Wrafter)/Average plate width
= ( 4.94E+03 - 68 ) / 1.35
2
= 3620.36 N/m = 3.62 kPa
■ Vacuum limited by rafter type (P_ext_2)
Let Max_T1 = 369.4 kg/m 2
P_ext_2 = (MaxT1-DL-0.4*MAX(Snow_Load, Lr))
= -( 369.4 - 67.19 - Max ( 0 , 100 )
= -262 kg/m 2 = -2.57 kPa
Pa2_rafter_2 = Max(P_ext_1,P_ext_2)
= -2.57 kPa
MIANG BESAR COAL TERMINAL
Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
GIRDER DESIGN
< AT GIRDER RING OUTER RADIUS 6.855 m> < AT GIRDER RING OUTER RADIUS 4.57 m>
Number of Girders = 16 Number of Girders = 16
Girder Length (l) = 2.675 Girder Length (l) = 1.783
Load due to inner rafters and roof (Wi) Load due to inner rafters and roof (Wi)
Wi = (Rafter_Load_Inner) (Rafter_Span) (NumberRaft/Numbergird) Wi = (Rafter_Load_Inner) (Rafter_Span) (NumberRaft/Numbergird)
= 586.54 * 1.14 * 2 = 690.73 * 1.14 * 1
= 1340.23 N = 787.435 N
Load due to outer rafters and roof (Wo) Load due to outer rafters and roof (Wo)
Wo = (Rafter_Load_Outer) (Rafter_Span) (NumberRaft/Numbergird) Wo = (Rafter_Load_Outer) (Rafter_Span) (NumberRaft/Numbergird)
= 794.02 * 1.14 * 2 = 586.54 * 1.143 * 2
= 1814.34 N = 1340.23 N
W1 = (Wi + Wo)/L_gird W1 = (Wi + Wo)/L_gird
= ( 1340.23 + 1814.34 ) / 2.675 = ( 787.44 + 1340.23 ) / 1.783
= 1179.42 N/m' = 1193.22 N/m
Total Load including Weight of Girder (w) Total Load including Weight of Girder (w)
w = 1179.42 + 67.816 w = 1193.22 + 67.816
= 1247.23 N/m' = 1261.04 N/m
■ Maximum Bending Moment (Mmax) ■ Maximum Bending Moment (Mmax)
Mmax = w*l^2/8 Mmax = w*l^2/8
Mmax = 1247.23 * 2.67 ^2 /8 Mmax = 1261.04 * 1.78 ^2 /8
= 1115.33 N.m = 501.19 N.m
■ Section of Modulus Required (Z_req'd) ■ Section of Modulus Required (Z_req'd)
Z_req'd = Mmax / Allowable design stress Z_req'd = Mmax / Allowable design stress
= 1115.33 / 1.6E+08 = 501.19 / 1.6E+08
3 3 3 3
= 7E-06 m = 6970.82 mm = 3.1E-06 m = 3132.44 mm
Actual Z = 37600 mm 3 ,using C 100x50x5 Actual Z = 20080 mm 3 ,using C 75x40x5
■ Maximum stress allowed for each Girder in ring shell ■ Maximum stress allowed for each Girder in ring shell
w_max = Z*Sd*8/l^2 w_max = Z*Sd*8/l^2
= 3.8E-05 * 1.60E+08 * 8 / 2.67 ^2 = 2E-05 * 1.60E+08 * 8 / 1.78 ^2
= 6.73E+03 N/ m' = 8.08E+03 N/ m'
Let_C1 = (RafterSpan) (NumRaft_inner/NumGird) Let_C1 = (RafterSpan) (NumRaft_inner/NumGird)
= 1.1425 * 2 = 1.14 * 1
= 2.29 m = 1.14 m
Let_C2 = (RafterSpan) (NumRaft_outer/NumGird) Let_C2 = (RafterSpan) (NumRaft_outer/NumGird)
= 1.1425 * 2 = 1.1425 * 2
= 2.29 m = 2.29 m
■ Maximum Load allowed for each girder in ring 3 (F_Max) ■ Maximum Load allowed for each girder in ring 2 (F_Max)
F_Max = w_max *GirdLengt F_Max = w_max *GirdLengt
= 6727.47 * 2.67 = 8.08E+03 * 1.78
= 17993.87 N = 14414.24 N
■ Back calculate Max_P from F_Max, using ■ Back calculate Max_P from F_Max, using
F_Max = (Max_P*RafterSpacing_Inner)+RWgt_Inner)*C1 F_Max = (Max_P*RafterSpacing_Inner)+RWgt_Inner)*C1
(Max_P*RafterSpacing_Inner)+RWgt_Outer)*C (Max_P*RafterSpacing_Inner)+RWgt_Outer)*C
■ Solving for Max_P ■ Solving for Max_P
(F_Max - RWgt_Inner*C1 - RWgt_Outer*C2) (F_Max-RWgt_Inner*C1-RWgt_Outer*C2)
Max_P = Max_P =
RafterSpacing_Inner*C1 + RafterSpacing_Outter*C2 RafterSpacing_Inner*C1+RafterSpacing_Outter*C2
17993.87 - ( 67.82 * 2.29 )-( 67.82 * 2.29 ) 14414.24 - ( 67.82 * 1.14 )-( 67.82 * 2.29 )
Max_P = Max_P =
1.12 * 2.29 + 1.57 * 2.29 1.35 * 1.14 + 1.12 * 2.29
17684 14182
= =
6.15 4.09849
= 2874.92 Pa = 3460.29 Pa
Let Max_T1 = Max_P = 293.4 kg/m 2 Let Max_T1 = Max_P = 353.1 kg/m 2
Vacuum limited by girder type (P_ext_4) Vacuum limited by girder type (P_ext_4)
P_ext_4 = -2.5 * (MaxT1 - DL - MAX(Snow_Load, Lr)) P_ext_4 = -2.5 * (MaxT1 - DL - MAX(Snow_Load, Lr))
= -2.5*( 293.4 - 67.19 - Max ( 0 , 100 ) = -2.5*( 353.1 - 67.19 - Max ( 0 , 100 )
= -315 kg/m2 = -3.09 kPa = -465 kg/m2 = -4.55 kPa
MIANG BESAR COAL TERMINAL
Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
GIRDER DESIGN
< AT GIRDER RING OUTER RADIUS 2.29 m> GIRDER WEIGHT SUMMARY
Number of Girders = 8
Girder Length (l) = 1.753 Weight /
Quantity Lenght Weight
Load due to inner rafters and roof (Wi) No. Description Lenght
Wi = (Rafter_Load_Inner) (Rafter_Span) (NumberRaft/Numbergird) kg/m Nos m kg
= 597.33 * 1.145 * 1 1 RING #1 6.920 8 1.75 97.03
= 683.949 N 2 RING #2 6.920 16 1.78 197.43
Load due to outer rafters and roof (Wo) 3 RING #3 6.920 16 2.67 296.14
Wo = (Rafter_Load_Outer) (Rafter_Span) (NumberRaft/Numbergird)
= 690.73 * 1.14 * 2 TOTAL 590.60
= 1574.87 N
W1 = (Wi + Wo)/L_gird
= ( 683.949 + 1574.87 ) / 1.753
= 1288.77 N/m'
Total Load including Weight of Girder (w)
w = 1288.77 + 67.816
= 1356.59 N/m
Maximum Bending Moment (Mmax)
Mmax = w*l^2/8
Mmax = 1356.59 * 1.75 ^2 /8
= 520.92 N.m
■ Section of Modulus Required (Z_req'd)
Z_req'd = Mmax / Allowable design stress
= 520.92 / 1.6E+08
3 3
= 3.3E-06 m = 3255.73 mm
Actual Z = 20080 mm3 ,using = C 75x40x5
■ Maximum stress allowed for each Girder in ring shell
w_max = Z*Sd*8/l^2
= 2E-05 * 1.60E+08 * 8 / 1.75 ^2
= 8.37E+03 N/ m'
Let_C1 = (RafterSpan) (NumRaft_inner/NumGird)
= 1.145 * 1
= 1.15 m
Let_C2 = (RafterSpan) (NumRaft_outer/NumGird)
= 1.14 * 2
= 2.28 m
■ Maximum Load allowed for each girder in ring 1 (F_Max)
F_Max = w_max *GirdLengt
= 8.37E+03 * 1.75
= 14664.54 N
■ Back calculate Max_P from F_Max, using
F_Max = (Max_P*RafterSpacing_Inner)+RWgt_Inner)*C1
(Max_P*RafterSpacing_Inner)+RWgt_Outer)*C2
■ Solving for Max_P
(F_Max-RWgt_Inner*C1-RWgt_Outer*C2)
Max_P =
RafterSpacing_Inner*C1+RafterSpacing_Outter*C2
14664.54 - ( 67.82 * 1.15 )-( 67.82 * 2.28 )
Max_P =
1.145 * 1.15 + 1.347 * 2.28
14432.3
=
4.38209
= 3293.47 Pa
Let Max_T1 = Max_P = 336.1 Kg/m 2
Vacuum limited by girder type (P_ext_4)
P_ext_4 = -2.5 *(MaxT1-DL-MAX(Snow_Load, Lr))
= -2.5*( 336.1 - 67.19 - Max ( 0 , 100 )
= -422 kg/m 2 = -4.14 kPa
MIANG BESAR COAL TERMINAL
Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
COLUMN DESIGN
< AT GIRDER RING OUTER RADIUS 6.855 m> < AT GIRDER RING OUTER RADIUS 4.57 m>
Number of Column = 16 Number of Column = 8
Column Length (l) = 12.79 Column Length (l) = 12.98
■ Radius Gyration ( r ) ■ Radius Gyration ( r )
if l/r must be less than 180, then if l/r must be less than 180, then
r_req'd = l/180 = 12.79 / 180 = 0.071 m r_req'd = l/180 = 12.98 / 180 = 0.072 m
Actual_r = 0.11 m , using = 200mm 40sch 40 Pipe Actual_r = 0.11 m , using = 200mm 40sch 40 Pipe
■ Total Roof Load Supported by each column (P) ■ Total Roof Load Supported by each column (P)
P = 1247 x 2.67 P = 1261 x 1.783
= 3335.96 N = 2248.59 N
■ Allowable Compressive Stress per API 650 5.10.3.4 (Fa) ■ Allowable Compressive Stress per API 650 5.10.3.4 (Fa)
R = l/r = 116.8 (Actual) R = l/r = 118.5 (Actual)
Column Selenderness ratio (Cc) Column Selenderness ratio (Cc)
Cc = SQRT (2 PI ^2 E /Fy) Cc = SQRT (2 PI ^2 E /Fy)
= SQRT (2*PI^2* 2.00E+11 / 3E+08 ) = SQRT (2*PI^2* 2.00E+11 / 3E+08 )
= 125.66 = 125.66
Factor of Safety (FS) Factor of Safety (FS)
FS = 5/4 + (3 * R /8 * CC)-(R^3 / 8*CC^3) FS = 5/4 + (3 * R /8 * CC)-(R^3 / 8*CC^3)
= 5/4 + ( 3* 116.81 / (8 * 125.7 )) - ( 116.8 ^3 / ( 8* 125.7 ^3) = 5/4 + ( 3* 118.55 / (8 * 125.7 )) - ( 118.5 ^3 / ( 8* 125.7 ^3)
= 1.498 = 1.499
Since R <= 120 Since R <= 120
Using AISC Specification Formulas Section E2 Using AISC Specification Formulas Section E2
Let_K = 1 Let_K = 1
Fa = ((1 - R^2/(2*Cc^2))*Fy/FS Fa = ((1 - R^2/(2*Cc^2))*Fy/FS
= ( 1 - 116.8 ^2 / ( 2 * 125.7 ^2))* 2E+08 / 1.498 = ( 1 - 118.5 ^2 / ( 2 * 125.7 ^2))* 3E+08 / 1.499
= 6E+07 Pa = 9E+07 Pa
= 63263.6 kPa = 92578.4 kPa
Fa is not modified since design temp <= 93qC (API-650 M.3.5 N.A) Fa is not modified since design temp <= 93qC (API-650 M.3.5 N.A)
Fa = 63263.6 x 1 Fa = 92578.4 x 1

A_reqd = P /Fa A_reqd = P /Fa


= ( 8725.84 / 6E+07 ) = ( 7718.72 / 9E+07 )
= 0.00014 m 2 = 8.3E-05 m 2
= 137.928 mm 2 = 83.3749 mm 2
A_act = 5303 mm2 A_act = 5303 mm2
Actual Induced Stress for the column ( F ) Actual Induced Stress for the column ( F )
F = 8725.84 / 0.0053 F = 7718.72 / 0.0053
= 1645451 Pa = 1455535 Pa
= 1.65 MPa = 1.46 MPa
■ Max. Weight Allowed for each coloumn (W_max) ■ Max. Weight Allowed for each coloumn (W_max)
W_Max = 34233.40 - 549.988 W_Max = 50096.36 - 558.176
= 33683.41 Kg = 49538.18 Kg
■ Max. Load Allowed for each column (Max_P)) ■ Max. Load Allowed for each column (Max_P))
(F_Max - RWgt_Inner*C1 - RWgt_Outer*C2) (F_Max - RWgt_Inner*C1 - RWgt_Outer*C2)
Max_P = Max_P =
RafterSpacing_Inner*C1 + RafterSpacing_Outter*C2 RafterSpacing_Inner*C1 + RafterSpacing_Outter*C2
33683.41 - ( 67.82 * 2.29 )-( 67.82 * 2.29 ) 49538.18 - ( 67.82 * 2.29 )-( 67.82 * 2.29 )
Max_P = Max_P =
1.12 * 2.29 + 1.57 * 2.29 1.12 * 2.29 + 1.57 * 2.29
33373.5 49228.3
= =
6.15 6.15
= 5425.60 Pa = 8003.15 Pa
2
Let Max_T1 = Max_P = 553.6 Kg/m Let Max_T1 = Max_P = 816.6 Kg/m 2
P_ext_2 = (MaxT1-DL-0.4*MAX(Snow_Load, Lr)) P_ext_2 = (MaxT1-DL-0.4*MAX(Snow_Load, Lr))
= -( 553.6 - 67.19 - Max ( 0 , 100 ) = -( 816.6 - 67.19 - Max ( 0 , 100 )
= -446 kg/m 2 = -4.38 kPa = -709 kg/m 2 = -6.95 kPa
MIANG BESAR COAL TERMINAL
Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
COLUMN DESIGN (CONT'd)
< AT GIRDER RING OUTER RADIUS 2.29 m> < AT GIRDER RING OUTER RADIUS 0 m>
Number of Column = 8 Number of Column = 1
Column Length (l) = 13.17 Column Length (l) = 13.36
■ Radius Gyration ( r ) ■ Radius Gyration ( r )
if l/r must be less than 180, then if l/r must be less than 180, then
r_req'd = l/180 = 13.17 / 180 = 0.073 m r_req'd = l/180 = 13.36 / 180 = 0.074 m
Actual_r = 0.11 m , using = 200mm 40sch 40 Pipe Actual_r = 0.11 m , using = 200mm 40sch 40 Pipe
■ Total Roof Load Supported by each column (P) ■ Total Roof Load Supported by each column (P)
P = 1.75 x 1356.6 P = 597.3 x 1.145
= 2377.68 N = 683.949 N
■ Allowable Compressive Stress per API 650 5.10.3.4 (Fa) ■ Allowable Compressive Stress per API 650 5.10.3.4 (Fa)
R = l/r = 120.3 (Actual) R = l/r = 122 (Actual)
Column Selenderness ratio (Cc) Column Selenderness ratio (Cc)
Cc = SQRT (2 PI ^2 E /Fy) Cc = SQRT (2 PI ^2 E /Fy)
= SQRT (2*PI^2* 2.00E+11 / 3E+08 ) = SQRT (2*PI^2* 2.00E+11 / 3E+08 )
= 125.66 = 125.66
Factor of Safety (FS) Factor of Safety (FS)
FS = 5/4 + (3 * R /8 * CC)-(R^3 / 8*CC^3) FS = 5/4 + (3 * R /8 * CC)-(R^3 / 8*CC^3)
= 5/4 + ( 3* 120.28 / (8 * 125.7 )) - ( 120.3 ^3 / ( 8* 125.7 ^3) = 5/4 + ( 3* 122.02 / (8 * 125.7 )) - ( 122 ^3 / ( 8* 125.7 ^3)
= 1.499 = 1.500
Since R <= 120 Since R <= 120
Using AISC Specification Formulas Section E2 Using AISC Specification Formulas Section E2
Let_K = 1 Let_K = 1
Fa = ((1 - R^2/(2*Cc^2))*Fy/FS Fa = ((1 - R^2/(2*Cc^2))*Fy/FS
= ( 1 - 120.3 ^2 / ( 2 * 125.7 ^2))* 3E+08 / 1.499 = (1 - 122 ^2 / ( 2 * 125.7 ^2))* 3E+08 / 1.500
= 9E+07 Pa = 9E+07 Pa
= 90359.6 kPa = 88108.6 kPa
Fa is not modified since design temp <= 93qC (API-650 M.3.5 N.A) Fa is not modified since design temp <= 93qC (API-650 M.3.5 N.A)
Fa = 90359.6 x 1 Fa = 88108.6 x 1

A_reqd = P /Fa A_reqd = P /Fa


= ( 2377.68 / 9E+07 ) = ( 6314.55 / 9E+07 )
= 2.6E-05 m 2 = 7.2E-05 m 2
= 26.3135 mm 2 = 71.6679 mm 2
A_act = 5303 mm2 A_act = 5303 mm2
Actual Induced Stress for the column ( F ) Actual Induced Stress for the column ( F )
F = 2377.68 / 0.0053 F = 6314.55 / 0.0053
= 448364 Pa = 1190750 Pa
= 0.45 MPa = 1.19 MPa
■ Max. Weight Allowed for each coloumn (W_max) ■ Max. Weight Allowed for each coloumn (W_max)
W_Max = 48895.67 - 566.346 W_Max = 47677.60 - 574.552
= 48329.33 Kg = 47103.05 Kg
■ Max. Load Allowed for each column (Max_P)) ■ Max. Load Allowed for each column (Max_P))
(F_Max - RWgt_Inner*C1 - RWgt_Outer*C2) (F_Max - RWgt_Inner*C1 - RWgt_Outer*C2)
Max_P = Max_P =
RafterSpacing_Inner*C1 + RafterSpacing_Outter*C2 RafterSpacing_Inner*C1 + RafterSpacing_Outter*C2
48329.33 - ( 67.82 * 2.29 )-( 67.82 * 2.29 ) 47103.05 - ( 67.82 * 2.29 )-( 67.82 * 2.29 )
Max_P = Max_P =
1.12 * 2.29 + 1.57 * 2.29 1.12 * 2.29 + 1.57 * 2.29
48019.4 46793.1
= =
6.15 6.15
= 7806.62 Pa = 7607.27 Pa
2
Let Max_T1 = Max_P = 796.6 Kg/m Let Max_T1 = Max_P = 776.3 Kg/m 2
P_ext_2 = (MaxT1-DL-0.4*MAX(Snow_Load, Lr)) P_ext_2 = (MaxT1-DL-0.4*MAX(Snow_Load, Lr))
= -( 796.6 - 67.19 - Max ( 0 , 100 ) = -( 776.3 - 67.19 - Max ( 0 , 100 )
= -689 kg/m 2 = -6.76 kPa = -669 kg/m 2 = -6.56 kPa

COLUMN WEIGHT SUMMARY

Weight /
Quantity Lenght Weight
No. Description Lenght
kg/m Nos m kg
1 RING #1 43.0 8 13.17 4530.77
2 RING #2 43.0 8 12.98 4465.41
3 RING #3 43.0 16 12.79 8799.81
1 CENTER 43.0 1 13.36 574.55
TOTAL 18370.53
MIANG BESAR COAL TERMINAL
Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
INPUT DATA
SHELL DATA SHELL STIFFENER
Design Method = 1-Foot Method Stiffener Material = ASTM A-36
Shell Plate Material = ASTM A-36 Number of Stiffener = 0
SMYS Shell of Tank Material (Fys) = 250 MPa API 650 stiffening-ring type = -
Allowable Design Strees (Sd) = 160 MPa Stiffener Size = -
Allowable Test Stress (St) = 171 MPa Stiffener Area = -
3
Density (U) = 7865 kg/m
Shell Corrosion Allowance (CA) = 2 mm
Shell Joint Type = Butt Weld
Joint Efficiency = 0.85
Design Pressure at Top of Tank (Pe) = 1 kPa
Maximum Liquid Level = 12.12 m
Minimum Liquid Level = 0.3 m
Roof Insulation thickness = 0.4 mm
3
Roof Insulation Density = 10 kg/m DATA
10 ° C ) ( U)
3
Nominal Tank Diameter (D) = 18.288 m Water Density (at Temp = = 998 kg/m
2
Per API 650 Appendix (example A or J) = None Grafity (g) = 9.8 m/s

OUTPUT DATA
DESIGN THICKNESS OF SHELL DESIGN THICKNESS OF SHELL (CONT'd)
EVALUATION TO VARIABLE-DESIGN-POINT METHOD WITH API 5.6.4.1 SUMMERY OF SHELL THICKNESS AND WEIGHT
Nominal Tank Diameter (D) = 18.29 m t Calculated t Selected Weight
Bottom-course corroded shell thickness (t) = 7 mm No. Description inc. CA exc. CA inc. CA exc. CA New Corroded
Maximum Liquid Level = 12.12 m mm mm mm mm kg kg
VDP Criteria (per API 650 5.6.4.1) 1 Course #1 8.57 6.57 9 7 7430.53 5779.93
L = (500xDxt)^0.5 = ( 500 x 18.29 x 0.007 )^0.5 2 Course #2 7.57 5.57 8 6 6605.28 4954.50
= 0.253 m 3 Course #3 6.56 4.56 7 5 5779.93 4128.98
L/H ≤ 1000/6 4 Course #4 6.00 4.00 7 5 5779.93 5779.93
0.021 ≤ 1000/6 ----->>> TRUE 5 Course #5 6.00 4.00 6 4 4954.50 4954.50
Because L/H ≤ 1000/6, then Variable-Design-Point Method can be used 6 Course #6 6.00 4.00 6 4 4954.50 3303.36
7 Course #7 6.00 4.00 6 4 4954.50 3303.36
TOTAL 40459.17 32204.56

THICKNESS OF SHELL COURSE #1 THICKNESS OF SHELL COURSE #2


Shell Plate Material = ASTM A-36 Shell Plate Material = ASTM A-36
Corrosion Allowance (CA) = 2 Corrosion Allowance (CA) = 2
Joint Efficiency ( E) = 0.85 Joint Efficiency ( E) = 0.85
Allowable Design Strees (Sd) = 160 MPa Allowable Design Strees (Sd) = 160 MPa
Allowable Test Stress (St) = 171 MPa Allowable Test Stress (St) = 171 MPa
DESIGN CONDITION DESIGN CONDITION
Design specific grafity of the liquid to be store = 0.835 (per API 650) Design specific grafity of the liquid to be store = 0.835 (per API 650)
< Design Condition G = 0.835 > < Design Condition G = 0.835 >
Effective Liquid head at design Pressure (H') Effective Liquid head at design Pressure (H')
H' = H + 1000Pe/UgG H' = H + 1000Pe/UgG
= 12.12 + 1000 * 1 / ( 998 x 9.8 x 0.835 ) = 10.29 + 1000 * 1 / ( 998 x 9.8 x 0.835 )
= 12.24 m = 10.42 m
Thickness of Shell Thickness of Shell
tcalc = 4.9D(H'-0.3)*G + CA tcalc = 4.9D(H'-0.3)*G + CA
(Sd*E) (Sd*E)
4.9 x 18.29 x ( 12.24 - 0.3) x 0.835 4.9 x 18.29 x ( 10.42 - 0.3) x 0.835
= + 2 = + 2
160 x 0.85 160 x 0.85
= 8.571 mm = 7.565 mm
HYDROSTATIC TEST CONDITION HYDROSTATIC TEST CONDITION
< Design Condition G = 1> < Design Condition G = 1>
= 12.12 + 1000 * 1 / ( 998 x 9.8 x 1.000 ) = 10.29 + 1000 * 1 / ( 998 x 9.8 x 1.000 )
= 12.22 m = 10.40 m
Thickness of Shell Thickness of Shell
4.9D(H'-0.3)*G 4.9D(H'-0.3)*G
tcalc = tcalc =
(St*E) (St*E)
4.9 x 18.29 x ( 12.22 - 0.3) x 1 4.9 x 18.29 x ( 10.40 - 0.3) x 1
= =
171 x 0.85 171 x 0.85
= 7.351 mm = 6.224 mm
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CALCULATION FOR STORAGE TANK
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DESIGN THICKNESS OF SHELL DESIGN THICKNESS OF SHELL (CONT'd)
THICKNESS OF SHELL COURSE #3 THICKNESS OF SHELL COURSE #5
Shell Plate Material = ASTM A-36 Shell Plate Material = ASTM A-36
Corrosion Allowance (CA) = 2 Corrosion Allowance (CA) = 2
Joint Efficiency ( E) = 0.85 Joint Efficiency ( E) = 0.85
Allowable Design Strees (Sd) = 160 MPa Allowable Design Strees (Sd) = 160 MPa
Allowable Test Stress (St) = 171 MPa Allowable Test Stress (St) = 171 MPa
DESIGN CONDITION DESIGN CONDITION
Design specific grafity of the liquid to be store = 0.835 (per API 650) Design specific grafity of the liquid to be store = 0.835 (per API 650)
< Design Condition G = 0.835 > < Design Condition G = 0.835 >
Effective Liquid head at design Pressure (H') Effective Liquid head at design Pressure (H')
H' = H + 1000Pe/UgG H' = H + 1000Pe/UgG
= 8.46 + 1000 * 1 / ( 998 x 9.8 x 0.835 ) = 4.81 + 1000 * 1 / ( 998 x 9.8 x 0.835 )
= 8.59 m = 4.93 m
Thickness of Shell Thickness of Shell
4.9D(H'-0.3)*G 4.9D(H'-0.3)*G
tcalc = + CA tcalc = + CA
(Sd*E) (Sd*E)
4.9 x 18.29 x ( 8.59 - 0.3) x 0.835 4.9 x 18.29 x ( 4.93 - 0.3) x 0.835
= + 2 = + 2
160 x 0.85 160 x 0.85
= 6.560 mm = 4.548 mm
HYDROSTATIC TEST CONDITION HYDROSTATIC TEST CONDITION
< Design Condition G = 1> < Design Condition G = 1>
= 8.46 + 1000 * 1 / ( 998 x 9.8 x 1.000 ) = 4.81 + 1000 * 1 / ( 998 x 9.8 x 1.000 )
= 8.57 m = 4.91 m
Thickness of Shell Thickness of Shell
4.9D(H'-0.3)*G 4.9D(H'-0.3)*G
tcalc = tcalc =
(St*E) (St*E)
4.9 x 18.29 x ( 8.57 - 0.3) x 1 4.9 x 18.29 x ( 4.91 - 0.3) x 1
= =
171 x 0.85 171 x 0.85
= 5.097 mm = 2.843 mm
THICKNESS OF SHELL COURSE #4 THICKNESS OF SHELL COURSE #6
Shell Plate Material = ASTM A-36 Shell Plate Material = ASTM A-36
Corrosion Allowance (CA) = 2 Corrosion Allowance (CA) = 2
Joint Efficiency ( E) = 0.85 Joint Efficiency ( E) = 0.85
Allowable Design Strees (Sd) = 160 MPa Allowable Design Strees (Sd) = 160 MPa
Allowable Test Stress (St) = 171 MPa Allowable Test Stress (St) = 171 MPa
DESIGN CONDITION DESIGN CONDITION
Design specific grafity of the liquid to be store = 0.835 (per API 650) Design specific grafity of the liquid to be store = 0.835 (per API 650)
< Design Condition G = 0.835 > < Design Condition G = 0.835 >
Effective Liquid head at design Pressure (H') Effective Liquid head at design Pressure (H')
H' = H + 1000Pe/UgG H' = H + 1000Pe/UgG
= 6.64 + 1000 * 1 / ( 998 x 9.8 x 0.835 ) = 2.98 + 1000 * 1 / ( 998 x 9.8 x 0.835 )
= 6.76 m = 3.10 m
Thickness of Shell Thickness of Shell
4.9D(H'-0.3)*G 4.9D(H'-0.3)*G
tcalc = + CA tcalc = + CA
(Sd*E) (Sd*E)
4.9 x 18.29 x ( 6.76 - 0.3) x 0.835 4.9 x 18.29 x ( 3.10 - 0.3) x 0.835
= + 2 = + 2
160 x 0.85 160 x 0.85
= 5.554 mm = 3.542 mm
HYDROSTATIC TEST CONDITION HYDROSTATIC TEST CONDITION
< Design Condition G = 1> < Design Condition G = 1>
= 6.64 + 1000 * 1 / ( 998 x 9.8 x 1.000 ) = 2.98 + 1000 * 1 / ( 998 x 9.8 x 1.000 )
= 6.74 m = 3.08 m
Thickness of Shell Thickness of Shell
4.9D(H'-0.3)*G 4.9D(H'-0.3)*G
tcalc = tcalc =
(St*E) (St*E)
4.9 x 18.29 x ( 6.74 - 0.3) x 1 4.9 x 18.29 x ( 3.08 - 0.3) x 1
= =
171 x 0.85 171 x 0.85
= 3.970 mm = 1.716 mm
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CALCULATION FOR STORAGE TANK
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DESIGN THICKNESS OF SHELL DESIGN THICKNESS OF SHELL (CONT'd)
THICKNESS OF SHELL COURSE #7 SHELL COURSE #3 SUMMARY
Shell Plate Material = ASTM A-36 Widht of Shell plate = 1.828 m
Corrosion Allowance (CA) = 2 t-calc = MAX (t-calc_650,t.seismic)
Joint Efficiency ( E) = 0.85 = MAX ( 6.560 , 0 )
Allowable Design Strees (Sd) = 160 MPa = 6.560 mm
Allowable Test Stress (St) = 171 MPa t.required = MAX(t.design, t.test, t.min650)
DESIGN CONDITION = MAX ( 6.560 , 5.097 , 6 )
Design specific grafity of the liquid to be store = 0.835 (per API 650) = 6.56 mm
< Design Condition G = 0.835 > t.actual = 7.00 mm
Effective Liquid head at design Pressure (H') Weight = Density*PI*(D-t)*Widht*t
H' = H + 1000Pe/UgG = 7865 x PI x( 18.3 - 0.007 ) * 1.828 * 0.007
= 1.15 + 1000 * 1 / ( 998 x 9.8 x 0.835 ) = 5779.93 kg (NEW)
= 1.28 m Weight = Density*PI*(D-t)*Widht*t
Thickness of Shell = 7865 x PI x( 18.3 - 0.005 ) * 1.828 * 0.005
4.9D(H'-0.3)*G = 4128.98 kg (CORRODED)
tcalc = + CA
(Sd*E)
4.9 x 18.29 x ( 1.28 - 0.3) x 0.835 SHELL COURSE #4 SUMMARY
= + 2
160 x 0.85 Widht of Shell plate = 1.828 m
= 2.537 mm t-calc = MAX (t-calc_650,t.seismic)
HYDROSTATIC TEST CONDITION = MAX ( 5.554 , 0 )
< Design Condition G = 1> = 5.554 mm
= 1.15 + 1000 * 1 / ( 998 x 9.8 x 1.000 ) t.required = MAX(t.design, t.test, t.min650)
= 1.26 m = MAX ( 5.554 , 3.970 , 6 )
Thickness of Shell = 6.000 mm
4.9D(H'-0.3)*G t.actual = 7.00 mm
tcalc =
(St*E) Weight = Density*PI*(D-t)*Widht*t
4.9 x 18.29 x ( 1.26 - 0.3) x 1 = 7865 x PI x( 18.3 - 0.007 ) * 1.828 * 0.007
=
171 x 0.85 = 5779.93 kg (NEW)
= 0.589 mm Weight = Density*PI*(D-t)*Widht*t
= 7865 x PI x( 18.3 - 0.005 ) * 1.828 * 0.005
= 4128.98 kg (CORRODED)
SHELL COURSE #1 SUMMARY SHELL COURSE #5 SUMMARY
Widht of Shell plate = 1.828 m Widht of Shell plate = 1.828 m
t-calc = MAX (t-calc_650,t.seismic) t-calc = MAX (t-calc_650,t.seismic)
= MAX ( 8.571 , 0 ) = MAX ( 4.548 , 0 )
= 8.571 mm = 4.548 mm
t.required = MAX(t.design, t.test, t.min650) t.required = MAX(t.design, t.test, t.min650)
= MAX ( 8.571 , 7.351 , 6 ) = MAX ( 4.548 , 2.843 , 6 )
= 8.57 mm = 6.000 mm
t.actual = 9.00 mm t.actual = 6.00 mm
Weight = Density*PI*(D-t)*Widht*t Weight = Density*PI*(D-t)*Widht*t
= 7865 x PI x( 18.3 - 0.009 ) * 1.828 * 0.009 = 7865 x PI x( 18.3 - 0.006 ) * 1.828 * 0.006
= 7430.53 kg (NEW) = 4954.5 kg (NEW)
Weight = Density*PI*(D-t)*Widht*t Weight = Density*PI*(D-t)*Widht*t
= 7865 x PI x( 18.3 - 0.007 ) * 1.828 * 0.007 = 7865 x PI x( 18.3 - 0.004 ) * 1.828 * 0.004
= 5779.93 kg (CORRODED) = 3303.36 kg (CORRODED)

SHELL COURSE #2 SUMMARY SHELL COURSE #6 SUMMARY


Widht of Shell plate = 1.828 m Widht of Shell plate = 1.828 m
t-calc = MAX (t-calc_650,t.seismic) t-calc = MAX (t-calc_650,t.seismic)
= MAX ( 7.565 , 0 ) = MAX ( 3.542 , 0 )
= 7.565 mm = 3.542 mm
t.required = MAX(t.design, t.test, t.min650) t.required = MAX(t.design, t.test, t.min650)
= MAX ( 7.565 , 6.224 , 6 ) = MAX ( 3.542 , 1.716 , 6 )
= 7.565 mm = 6.000 mm
t.actual = 8.00 mm t.actual = 6.00 mm
Weight = Density*PI*(D-t)*Widht*t Weight = Density*PI*(D-t)*Widht*t
= 7865 x PI x( 18.3 - 0.008 ) * 1.828 * 0.008 = 7865 x PI x( 18.3 - 0.006 ) * 1.828 * 0.006
= 6605.28 kg (NEW) = 4954.5 kg (NEW)
Weight = Density*PI*(D-t)*Widht*t Weight = Density*PI*(D-t)*Widht*t
= 7865 x PI x( 18.3 - 0.006 ) * 1.828 * 0.006 = 7865 x PI x( 18.3 - 0.004 ) * 1.828 * 0.004
= 4954.5 kg (CORRODED) = 3303.36 kg (CORRODED)
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CALCULATION FOR STORAGE TANK
Rev. No. :
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Reference spec.: Process & Piping Specification Engineer : Tjo
DESIGN THICKNESS OF SHELL DESIGN THICKNESS OF SHELL (CONT'd)
SHELL COURSE #7 SUMMARY
Widht of Shell plate = 1.828 m
t-calc = MAX (t-calc_650,t.seismic)
= MAX ( 2.537 , 0 )
= 2.537 mm
t.required = MAX(t.design, t.test, t.min650)
= MAX ( 2.537 , 0.589 , 6 )
= 6.000 mm
t.actual = 6.00 mm
Weight = Density*PI*(D-t)*Widht*t
= 7865 x PI x( 18.3 - 0.006 ) * 1.828 * 0.006
= 4954.5 kg (NEW)
Weight = Density*PI*(D-t)*Widht*t
= 7865 x PI x( 18.3 - 0.004 ) * 1.828 * 0.004
= 3303.36 kg (CORRODED)
MIANG BESAR COAL TERMINAL
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CALCULATION FOR STORAGE TANK
Rev. No. :
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Reference spec.: Process & Piping Specification Engineer : Tjo
INTERMADIATE WIND GIRDER PER API 5.9.7
Wind Velocity (V) = 190 km/h
Design Wind Velocity (Vd) = 60 km/h
Design Vacuum at top of tank = 0 kPa
Number of Intermediate Girder = 0
■ Velocity Factor (Vf)
Vf = ( Vd/V ) ^2 = ( 60 / 190 ) ^2 = 0.100
TOP END STIFFENER
Stiffener Size = 70 x 70 x 7
Actual Modulus of Section = 8430 mm3

INTERMEDIATE STIFFENER CALCULATION PER API 650 5.9.7


Note : Using the thinnest shell course, t_thinnest instead of
top shell course
Subtracting corrosion allowance per user setting

■ Maximum Height of unstiffened Shell (Hu)


The Ratio of the material's modulus of elasticity at maximum design
temperature per API 650 M.6
ME = 199.00 / 199.00 = 1
(t-CA)_thinnest = 4 mm
Nominal Tank Diameter (D) = 18.288 m
Hu = (ME*9.47*(t-CA)_thinnest*SQRT((t-CA)_thinnest/D)^3)/V f
= ( 1.00 * 9.47 * 4 * SQRT ( 4 / 18.29 ) ^ 3 / 0.100
= 38.86 m

■ Transposed widht of each shell course (Wtr)


Wtr = W * ((t-CA)_top / (t-CA)_course)^2.5
<TRANSFORMING COURSE 1 TO 7>
Wtr (1) = 1.828 * ( 4 / 7 ) ^ 2.5 = 0.45121 m
Wtr (2) = 1.828 *( 4 / 6 ) ^ 2.5 = 0.66336 m
Wtr (3) = 1.828 *( 4 / 5 ) ^ 2.5 = 1.04641 m
Wtr (4) = 1.828 *( 4 / 5 ) ^ 2.5 = 1.04641 m
Wtr (5) = 1.828 *( 4 / 4 ) ^ 2.5 = 1.828 m
Wtr (6) = 1.828 *( 4 / 4 ) ^ 2.5 = 1.828 m
Wtr (7) = 1.828 *( 4 / 4 ) ^ 2.5 = 1.828 m

■ Height of the transformed shell (Hts)


Hts = SUM (Wtr)
= 8.69139
L_ 0 = Hts / Number of Intermediate stiffeners +1
= 8.691 / 1
= 8.69 m
Because Hu ≥ L_ 0 , thus No intermediate Wind girder needed
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CALCULATION FOR STORAGE TANK
Rev. No. :
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Reference spec.: Process & Piping Specification Engineer : Tjo
INPUT
WIND DATA SEISMIC DATA
Method = API Method = API 650 11 th Ed -Non ASCE7 (Sp)
Wind Velocity (V) = 190 km/h Seismic Use Group = III
Design Wind Velocity (Vd) = 60 km/h Site Class = D
Importance Factor (Iw) = 1 Design Level peak ground Acceleration = 0.22
paramater for sites
ANCHOR DESIGN ANCHOR CHAIRS
Number of Anchor Bolts or Legs (Na) = 24 Chair Material = ASTM A-36
Diameter of Anchor Circle = Top Plate Type = Discrete
Anchor Bolt Material = ASTM A 193 Gr.B7 Chair Style = Vert. Straight
Anchor Bolt Corrosion Allowance = 1 mm a = 100 mm c = 56 mm g = 64 mm
Bolt Diameter (d) = 38 b = 100 mm e = 50 mm h = 300 mm
Thread Pitch (p) = 4 k = 100 mm f = 22.2 mm j = 14 mm
Pitch Angle (Φ) = 60 q Repad
t = 16 mm h = 200 mm w = 200 mm
OUTPUT
WIND CALCULATION
WIND MOMENT PER API 650 5.11 ■ Moment Due to Wind Force on Roof (M_roof)
Arae Resisting the compressive force (A) = 2502.97 mm 2 M_roof = (P_uplift)*Ap*Xw
Lowest Minimum specified yield strenght (Fy) = 250 Mpa = 0.1 * 262.7 * 9.14
Slope Roof = 1 / 12 or 4.76 ° = 344.9 N
Nominal Weight of roof plate plus any = 101527.19 N ■ Moment Arm of Wind Force on shell (Xs)
attached structural (DLR) Xs = H/2
Nominal Diameter (D) = 18.29 m = 12.60 / 2
Nominal Height of Tank (H) = 12.60 m = 6.3 m
Design Liquid height (H_liq) = 12.12 m ■ Projected Area of Shell (As)
Design Internal Pressure at Top of Tank (Pe) = 1 kPa As = H*D
■ Velocity Factor (Vf) = 18.29 * 12.60
2
Vf = ( Vd/V ) ^2 = ( 60 / 190 ) ^2 = 0.100 = 230.4 m
■ Wind Uplift (P_uplift) ■ Moment due to wind force on shell (M_shell)
P_uplift = Iw * 1.44*Vf = 1 * 1.44 * 0.100 = 0.1436 kPa M_shell = Iw * 0.86 * Vf * As * Xs
■ API 650 5.2.1.k Uplift Check = 1 * 0.86 * 0.100 * 230.4 * 6.3
A*Fy tanT 0.00127 DLR = 124.5 kN.m
P_F4.1 = +
200D2 D2 = 124500.49 N.m
2502.97 * 250 * TAN 4.76 0.00127 * 101527.19 ■ Wind Moment (Mw)
= +
200 * 18.29 ^2 18.29 ^ 2 Mw = M_roof + M_shell
= 1.17 kPa = 344.9 + 124500
■ Limit Wind Uplift + Internal Pressure to 1.6*P_F4.1 = 124845.41 N.m
P_uplift + Pe = MIN (Wind_Uplift + Pe, 1.6*P_F4.1)
P_uplift = MIN (Wind_Uplift , 1.6*P_F4.1-Pe) RESISTANCE TO OVERTURNING PER API 650 5.11.2
= MIN ( 0.1436 , 0.86415 ) Min. Specified Yield stress the bottom = 250 MPa
= 0.1436 kPa plate under the shell (Fby)
■ Vertical Projected Area of Roof (Ap_vert) An unanchored tank must these two criteria
Ap_vert = OD^2 TAN T 1) 0.6*Mw+Mpi < MDL/1.5
= 18.29 ^2 * TAN 4.76 2) Mw + 0.4Mpi < (MDL+MF)/2
2
= 27.87 m Where,
■ Horizontal Projected Area of Roof Destabilizing Wind Moment (Mw) = 124845.41 N.m
Moment Arm of UPLIFT wind force on roof (Xw) Destabilizing Moment about the shell-to-bottom joint from design Pressure
Xw = 0.5*D Mpi = Pe * PI *D^2/4 * D/2
= 0.5 * 18.29 = 1 * PI * 18.29 ^2/4* 18.29 / 2
= 9.14 m = 2401.92 kN.m
■ Projected Area of roof for wind moment (Ap) = 2401919.93 N.m
Ap = PI * D^2/4 Stabilizing Moment about the Shell-to-Bottom Joint from the Shell and
= PI * 18.29 ^ 2 / 4 Weight Supported by the Shell (MDL)
2
= 262.68 m MDL = (W_shell + W_roof) * D/2
= ( 315604.7 + 10359.9 ) * 18.29 /2
= 2980620.33 N.m
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CALCULATION FOR STORAGE TANK
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WIND CALCULATION
Annular Bottom Ring Thickness Less CA (t b) = 6.5 mm
■ Minimum Bottom Annular Ring Width (Lb)
Lb = MAX ( 450 , 0.0291*tb*SQRT (Fby/H_liq)
= MAX(0.450, 0.0291* 0 * SQRT ( 250 / 12.12 )
= 0.450 mm
■ Circumferential loading of contents along shell-top-bottom joint (w l)
wl = 59 * tb * SQRT(Fby*H_liq)
= 59 * 6.5 * SQRT ( 250 * 12.12 )
= 21110.7 N/m
■ Stabilizing Moment due to Bottom Plate and Liquid Weight (M F)
MF = (D/2)*wl*PI*D
= ( 18.29 / 2 ) * 21110.7 * PI * 18.29 )
= 11090585.1 N.m
<CRITERIA 1>
0.6*( 124845 ) + 2401920 < 2980620 / 1.5
Since 2476827.17 > 1987080.22 , Tank must be anchored
<CRITERIA 2>
124845 + 0.4 * 2401919.93 < ( 2980620 + 11090585.1 ) /2
Since 1085613.38 ≤ 7035602.72 , Tank is self anchored

RESISTANCE TO SLIDING PER API 650 5.11.4


F_wind = 0.86 * Vf * AS
= 0.86 * 0.100 * 230.4
= 19.762 kN
= 19762 N
F_Friction = Maximum of 40% of weight of tank
= 0.4 * ( W_roof Corroded + W_shell corroded +
( W_Btm_corroded + Roofstruct + W_min_liquid)
= 0.4 * ( 101527 + 315605 + 133943 +
19954.86 + 65.80 )
= 228438 Kg
= 2238695 N
Because F_friction > F_wind , Thus Anchor is not needed

ANCHORAGE REQUIREMENT
Anchorage required since criteria 1, criteria 2, or sliding are NOT acceptable
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CALCULATION FOR STORAGE TANK
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Reference spec.: Process & Piping Specification Engineer : Tjo
SEISMIC CALCULATION PER API 650 11th ED. ADDENDUM 2 SEISMIC CALCULATION PER API 650 11th ED. ADDENDUM 2
Method = Non ASCE 7 (Sp) Method ■ Spectral Acceleration Coefficients (Ai)
WEIGHT Ai = MAX (2.5*Q*Fa*Sp*I/Rwi , 0.007)
Weight of Shell Incl. Shell Stiffners & Insul. (Ws) = 40459.17 kg = MAX ( 2.5 * 1 * 1.36 * 0.22 * 1.5 / 4 , 0.007 )
Weight of Floor (Incl. Annular Ring) (Wf) = 18924.48 kg = 0.2805
Weight Fixed Roof, Framing and 10% of Design = 32386.76 kg ■ Confective Spectral Acceleration parameter (A c)
Live Load & Insul. (Wr) 2.5*K*Q*Fa*Sp*TS*T_L*I
Ac =
SEISMIC VARIABLES Tc^2 * Rwc
Seismic use Group = III 2.5 * 1.5 * 1 * 1.36 * 0.22 * 0.68 * 4 * 1.5
=
Site Class = D 4.48 ^ 2 * 2
Design Level Peak ground acceleration = 0.22 = 0.114
parameter (Sp) EFFECTIVE WEIGHT OF PRODUCT
Design Spectral Response Param. (5% damped) = 0.55 Ratio of Tank Diameter to Design Liquid Level (D/H) = 1.51
for short periods (Ss=2.5*Sp) Total Weight of Tank Content based on S.G. (Wp) = 2653217.73 kg
Design Spectral Response Param. (5% damped) = 0.275 ■ Effective Impulsive Portion of the liquid Weight (Wi)
for 1-Second periods(S1=1.25*Sp) Wi = TANH (0.866D/H)/(0.866*D/H)*Wp
Regional Dependent Transition period for Long = 4 sec = TANH (0.866 * 1.51 ) / ( 0.866 * 1.51 ) * 2653217.73
Period Ground Motion (T_L) = 1753249.66 kg
Vertical Earthquake Acceleration Coefficient (A v) = 0.1 ■ Effective convective (Sloshing) Portion of the liquid Weight (Wc)
Scalling Factor from the MCE to design level = 1 Wc = 0.23*D/H *TANH(3.67*H/D)*Wp
spectral acceleration (Q) = 0.23 * 1.51 * TANH (3.67 / 1.51 ) * 2653217.73
Acceleration-based site coefficient (Fa) = 1.36 = 906636.86 kg
Velocity-based site coefficient (Fv) = 1.85 ■ Effective Weight Contributing to Seismic Response (Weff)
Importance Factor defined by Seismic Use = 1.5 Weff = Wi + Wc
Group (III) = 1753249.66 + 906636.864
Force Reduction Factor for the impulsive = 4 = 2659886.52 kg
mode (Rwi) ■ Roof Load Acting on Shell, Including 10% of Live Load (W rs)
Force Reduction Factor for Convective = 2 Wrs = 15058.7 kg
mode (Rwc)
Coefficient for impulsive period of tank = 6.13 DESIGN LOAD
system from API 650 Fig E-1 (Ci) ■ Design base shear due to impulsive component from effective weight of
Equivalent uniform thickness of Tank shell (tu) = 7 mm tank and content (Vi)
3
Density of tank product (U ) = 833.33 kg/m Vi = Ai * (Ws +Wr + Wf + Wi)
Elastic modulus of tank material ( E ) = 200 Gpa = 0.281 * ( 40459.17 + 32386.76 + 18924.48 + 1753250 )
Coefficient to adjust spectral accleration from = 1.5 = 517528 kg
5%-0.5% damping (K) ■ Design base sheare due to convective component of the effective weight
■ The design spectral response acceleration param. At short periods (Sds) of the effective sloshing weight (Vc)
Sds = Q * Fa * Ss Vc = Ac * Wc
= 1 * 1.36 * 0.55 = 0.114 * 906637
= 0.748 = 103545 kg
■ The design spectral response acceleration param. At 1-second periods (Sd1) ■ Total design base Shear (V)
Sd1 = Q * Fv * S1 V = SQRT ( Vi^2 + Vc^2)
= 1 * 1.85 * 0.275 = SQRT( 517528 ^2 + 103545 ^2)
= 0.509 = 527785 kg
STRUCTURAL PERIOD OF VIBRATION
■ Impulsive Natural Period (Ti) CENTER OF ACTION FOR RINGWALL OVERTURNING MOMENT
Ti = (1/SQRT(2000))*(Ci*H/SQRT(tu/D))*SQRT(U/E) ■ Height to the center of action of lateral seismic force related to
= (1/SQRT(2000))* ( 6.13 * 12.60 /SQRT ( 0.007 / 18.29 )) impulsive liquid force for the ringwall moment (Xi)
* SQRT ( 833.3 / 2E+11 ) Xi = 0.375 * H
= 0.0057 sec = 0.375 * 12.12
■ Convective (Sloshing) Period (Tc) = 4.55 m
Ks = 0.578/SQRT(TANH(3.68H/D)) ■ Height to the center of action of lateral seismic force related to
= 0.578 / SQRT (TANH (3.68* 12.60 / 18.29 )) convective liquid force for the ringwall moment (Xc)
= 0.58 sec (COSH(3.67*H/D)-1)
Xc = (1 - )*H
Tc = 1.8 * Ks * SQRT (D) (3.67*H/D)*SINH(3.67*H/D)
= 1.8 * 0.582 * SQRT ( 18.29 ) (COSH(3.67/ 1.51 ) - 1
= (1 - ) * 12.12
= 4.48 sec 3.67 / 1.51 * SINH (3.67 / 1.51 )
= 7.94 m
MIANG BESAR COAL TERMINAL

Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
SEISMIC CALCULATION PER API 650 11th ED. ADDENDUM 2 SEISMIC CALCULATION PER API 650 11th ED. ADDENDUM 2
CENTER OF ACTION FOR SLAB OVERTURNING MOMENT OVERTUNING MOMENT
■ Height to center of action of lateral seismic force related to the impulsive ■ Ringwall Moment-Portion of the total overtuning moment that acts at
liquid force for the slab moment (Xis) the base of the tank shell perimeter (Mrw)
0.866*D/H Mrw = ((Ai*(Wi*Xi+Ws*Xs+Wr*Xr))^2+(Ac*Wc*Xc)^2)^0.5
Xis = 0.376 * ( 1 +1.333* ( - 1 )) *H
TANH(0.866*D/H) = (( 0.281 ( 2E+06 * 7.68 + 40459.17 * 6 +
0.866 * 1.51 12431.9007 * 12.85 )^2 +( 0.114 * 9E+05 * 7.94 )^2)^0.5
= 0.376 * ( 1 +1.333* ( -1))* 12.12
TANH (0.866 * 1.51 = 3977165.42 kg.m
= 7.68 m ■ Slab moment used for slab and pile cap design (Ms)
■ Height to center of action of lateral seismic force related to the convective Ms = ((Ai*(Wi*Xis+Ws*Xs+Wr*Xr))^2+(Ac*Wc*Xcs)^2)^0.5
liquid force for the slab moment (Xcs) = (( 0.281 ( 2E+06 * 7.68 + 40459.17 * 6 +
COSH(3.67*H/D)-1.937 12431.9007 * 12.85 )^2 +( 0.114 * 9E+05 * 8.77 )^2)^0.5
Xcs = (1- ) *H
3.67*H/D*SINH(3.67*H/D) = 3995739.82 kg.m
COSH( 3.67 / 1.51 )- 1.937
= (1- )* 12.12
3.67/ 1.51 *SINH (3.67/ 1.51 )
= 8.77 m

DYNAMIC LIQUID HOOP FORCES RESISTANCE TO DESIGN LOAD


0.75*D = 13.72 m <SELF ANCHORED>
Ratio of Tank Diameter to Design Liquid Level (D/H) = 1.51 Minimum yield strenght of Bottom Annulus (Fy) = 250 Mpa
Specific Grafity (G) = 0.835 ■ Effective specific grafity including vertical seismic effects (Ge)
Nominal Diameter (D) = 18.29 m Ge = S.G (1-0.4*Av)
Design Liquid height (H) = 12.12 m = 0.835 ( 1 - 0.4 * 0.1 )
Vertical Earthquake Acceleration Coefficient (A v) = 0.1 = 0.802
For D/H ≥ 1.333 ■ 201.1*H*D*Ge = 35733 N/m
■ Force resisting uplift in annular region (wa)
wa = 99 ta*SQRT (Fy*H*Ge)
For D/H < 1.333 and Y <0.75D = 99 * 6.5 * SQRT ( 250 * 12.12 * 0.802 )
= 31715 N/m
■ Shell and roof weight acting at base of the shell (wt)
wt = (wrs + ws)/(PI*D)
For D/H < 1.333 and Y ≥ 0.75D = ( 15059 + 12432 ) / ( PI * 18.29 )
= 478.484 kg/m
■ Uplift load due to design pressure acting at base of shell (wint)
For All proportional D/H wint = 0.4 * Pe * (PI*D^2/4)/(PI*D)
= 0.4 * 1.00 *(PI * 18.29 ^2 /4 ) /( PI * 18.29 )
= 1.83 kN/m
= 186.61 kg/m
< ANNULAR RING REQUIREMENTS>
■ Required Annular Ring Widht (L)
Dynamic hoop tensile stress L = 0.01723 * tb * SQRT (Fby/(H*Ge))
= 0.01723 * 6.5 * SQRT ( 250 / ( 12.12 * 0.802 )
= 0.5681 m
L = MIN (0.035*D,L)
= MIN ( 0.64 , 0.568 )
SHELL W t Y Ni Nc Nh σT+ σ T- = 0.568 m
m mm m N/mm N/mm N/mm MPa MPa ■ Actual Annular Plate Width (Ls)
#1 1.828 9 12.12 201.69 10.22 743.88 106.57 58.74 Ls = 800 mm
#2 1.828 8 10.29 191.72 10.92 561.51 95.20 45.18
#3 1.828 7 8.46 174.49 13.11 404.06 83.38 32.07 PIPING FLEXIBILITY
#4 1.828 7 6.64 149.99 17.10 316.80 67.29 23.22 < ESTIMATING TANK UPLIFT>
#5 1.828 6 4.81 118.23 23.42 196.75 53.15 12.44 ■ Estimating uplift displacement for self-anchored tank (yu)
#6 1.828 6 2.98 79.21 32.96 121.96 34.77 5.88 yu = 12.10*Fby*L^2/tb
#7 1.828 6 1.15 32.93 47.00 47.17 17.46 -1.73 = 12.10 * 250 * 0.8 ^ 2 / 6.5
= 297.85 mm
MIANG BESAR COAL TERMINAL

Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
SEISMIC CALCULATION PER API 650 11th ED. ADDENDUM 2 SEISMIC CALCULATION PER API 650 11th ED. ADDENDUM 2
ANCHORAGE RATIO (J)
wt = (Ws+ Wrs )/PI*D
= ( 32205 + 15058.7 ) / ( PI * 18.29 )
= 822.64 kg/m
= 8061.83 N/m
■ Anchorage Ratio (J)
Mrw
J =
D^2*(wt*(1-0.4*Av)+wa-0.4*wint)
38976221.09
=
18.29 ^ 2 ( 8061.83 (1 - 0.4* 0.1 ) + 31715 -0.4 * 1829 )
= 3.00954
Because J > 1.54 , Tank is not stable and cannot be self-anchored for the
design load. Modify the annular ring if L < 0.035D is not
controlling or add mechanical anchorage.

MAXIMUM LONGITUDINAL SHELL_MEMBRANE COMPRESSIVE STRESS


■ Shell Compression in Self-Anchored Tanks
Thickness of bottom shell course minus CA (ts_1) = 7 mm
Maximum longitudinal shell compression stress (σc )
wt*(1+0.4*Av)+wa
σc = ( - wa )/(1000*ts_1)
0.607-0.18667*J^2.3
8061.83 * (1+0.4* 0.1 ) + 31715
= ( - 31715 )/(1000 * 7 )
0.607-0.018667* 3.01 ^2.3
= 10.8809 Mpa
■ Allowable Longitudinal Shell-Membrane Compression Stress
Minimum specified yield strenght of shell course (Fty) = 250 Mpa
■ G*H*D^2/ts_1^2 = 69.08
■ Allowable longitudinal Shell-membrane compressive stress (Fc)
Fc = 83 * ts /D
= 83 * 7 / 18.29
= 31.77 MPa
Because Fc ≤ Fty --------------->> OK

HOOP STRESS

σ T+ Sd*1.33 Fy*0.9*E Allowable Membrane t-min


SHELL Status
MPa MPa MPa Stress (MPa ) mm
#1 106.57 212.8 191.25 191.25 4.3 OK
#2 95.20 212.8 191.25 191.25 4.1 OK
#3 83.38 212.8 191.25 191.25 3.8 OK
#4 67.29 212.8 191.25 191.25 3.7 OK
#5 53.15 212.8 191.25 191.25 3.4 OK
#6 34.77 212.8 191.25 191.25 3.1 OK
#7 17.46 212.8 191.25 191.25 2.2 OK
MIANG BESAR COAL TERMINAL

Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
ANCHOR BOLT DESIGN ANCHOR BOLT DESIGN (CONT'd)
MECHANICALLY-ANCHORED PER API E.6.2.1.2
Number of Anchor (Na) = 24 Nos ■ Freeboard (δ_s)
Maximum Spacing = 3m δ_s = 0.5*D*Af
Actual Spacing = 2.39 m = 0.5 * 18.29 * 0.152
Minimum Numbers of Anchor (Nmin) = 19 Nos = 1.392 m
Minimum specified yield strenght of shell course (Fty) = 250 Mpa 0.7 * δ_s = 0.975 m
■ Design Uplift on Anchores per unit circumferential length (wab) Per Table E-7
wab = (1.273*Mrw/D^2-wt(1-0.4Av) A freeboard equel to δ_s is required unless one of the following
= ( 1.273 * 3.9E+07 / 18.29 ^2 - 4689 ( 1 - 0.4 * 0.1 )) alternatives are provided :
= 143851 N/m 1. Secondary contaminent is provided to control the product spill.
■ Anchor Seismic design Load (Pab) 2. The Roof and tank shall are designed to contain the sloshing liquid.
Pab = wab* PI*D/Na
= 143851 * PI * 18.29 / 24 SLIDING RESISTANCE PER API E.7.6
= 344364 N Friction Ceofficient (μ) = 0.4
■ Anchorage chair design load (Pa) Calculated seismic base shear (V) = 527785.03 kg
Pa = 3 * Pab = 5172293.25 N
= 3 * 344364 N ■ Resistance to sliding (Vs)
= 1033093 N Vs = μ*(Ws+Wr+Wf+Wp)*(1-0.4*Av)
= 0.4 * ( 32204.56 + 10359.92 + 19954.86 + 2653217.73 ) *
SHELL COMPRESSION IN MECHANICALLY-ANCHORED TANK PER API E.6.2.2.2 ( 1 - 0.4 * 0.1 )
■ Maximum Lognitudinal Shell compression stress (σc_anchored) = 1042843.03 kg
1.273*Mrw = 10219861.71 N
σc_anchored = (wt*(1+0.4*Av)+ )/1000*ts_1
D^2 Because V ≤ Vs --------------->> OK
1.273* 3.9E+07
= ( 4689.15 *(1+0.4* 0.1 ) + )/1000 *7
18.29 ^2 LOCAL SHEAR TRANSFER (Vmax) PER API E.7.7
= 21.89 MPa Vmax = 2 * V / (PI * D)
Because σc_anchored ≤ Fty ---->> OK = 2 * 5172293 / (PI * 18.29 )
■ Longitudinal Shell-membrane compression stress (Fc) = 31.77 MPa = 180051.63 N
Because Fc ≤ Fty --------------->> OK Tangential shear in flat-bottom steel tanks shall be transferred through
the welded connection to the steel bottom. The shear stress in the weld
DETAILING REQUIREMENT PER API E.7 shall not exceed 80% of the weld or base metal yield stress.
Seismic use Group = III
The design spectral response acceleration = 0.748
param. At short periods (Sds)
<SELF ANCHORED>
Note : Butt-welded annular aplates are required.
Annular plates exceeding 3/5 inch(9.5mm) thickness shall be
butt-welded. The weld of the shell to annular plate shall be checked
for the design uplift load.
<MECHANICALLY ANCHORED>
Minimum numbers of Anchors = OK

FREEBOARD-SLOSHING PER API E.7.2


Regional Dependent Transition period for Long = 4 sec
Period Ground Motion (T_L)
Importance Factor defined by Seismic Use = 1.5
Group (III)
Convective (Sloshing) Period (Tc) = 4.48 sec
The design spectral response acceleration = 0.51
param. At 1-second periods (Sd1)
Coefficient to adjust spectral accleration from = 1.5
5%-0.5% damping (K)
■ Acceleration coefficient for sloshing wave height calculation (Af)
When, TC > 4 ,then
Af = K*Sd1*T_L/Tc^2
= 1.5 * 0.51 * 4/ 4.48 ^ 2
= 0.152
MIANG BESAR COAL TERMINAL

Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
ANCHOR BOLT DESIGN ANCHOR BOLT DESIGN (CONT'd)
Bolt Material = ASTM A 193 Gr.B7
Lowest Minimum specified yield strenght (Fy) = 723 MPa <Uplift Case 4, Wind Load only>
UPLIFT LOAD CASE PER API 650 TABLE 5-21a PWR = 0.144 kPa
Tank Diameter (D) = 18.288 m PWS = 0.86 * Vf
Design Pressure (P) = 1 kPa = 0.086 kPa
Test Pressure (Pt) = 1 kPa MWH = PWS*(D+t_ins/500)*H^2 /2
Failure Pressure per F.6 (Pf) = NA = 0.086 * ( 18.29 + 0 / 500)* 12.60 ^2/2
Roof Plate Thickness (t_h) = 5 mm = 124.5 kN.m
Wind Moment (Mw) = 124845.41 N.m U = PWR*D^2*785+(4*MWH/D)-W2
Seismic Ringwall Moment (Mrw) = 38976221.09 N.m = 0.086 * 18.29 ^2 * 785+ (4* 124.5 / 18.29 ) - 417131.87
< FOR TANK WITH STRUCTURAL SUPPORTED ROOF> = -394588.405 N
■ Dead Load of Shell minus CA and Any Load Minus CA other than Roof plate bt = U / N = -16441.2 N
Acting on Shell (W1) ■ Bolt Area Required (A_s_r)
W1 = Corroded Shell + Shell Insulation Allowable Design Stress (Sd) = 0.8 * Fy = 578.4 MPa
= 32204.56 + 0 A_s_r = N.A, Since Load per bolt is zero
= 32204.56 kg
<Uplift Case 5, Seismic Load Only>
■ Dead Load of Shell minus CA and Any Load Minus CA other than Roof U = (4 *Mrw/D) -W2*(1-0.4*Av)
Plate minus CA Acting on Shell (W2) = ( 4 * 38976221.09 / 18.29 )- 42564.48 * ( 1 - 0.4 * 0.1 )
W2 = Corroded Shell + Shell Insulation + Corroded Roof Plate supported = 8484120.84 N
by Shell +Roof Dead Load Supported By shell bt = U / N = 353505 N
= 32204.56 + 0 + 10359.9 + ■ Bolt Area Required (A_s_r)
= 42564.48 kg Allowable Design Stress (Sd) = 0.8 * Fy = 578.4 MPa
A_s_r = bt/Sd
■Dead Load of New Shell and any Dead Load other than roof plate acting = 353505 / 578.4
2
on shell (W3) = 611.177 mm
W3 = New Shell + Shell Insulation
= 40459.17 + 0 <Uplift Case 6, Design Pressure + Wind Load>
= 40459.17 kg U = ((0.4P+PWR-0.008th)*D^2*785)+(4*MWH/D)-W1
= ((0.4* 1 + 0.144 - 0.08 * 5 ) * 18.29 ^2*785)+
UPLIFT CASE ( 4* 124.5 / 18.29 )- 32204.56
<Uplift Case 1, Design Pressure Only> = 5524.28 N
U = ((P-0.08*t_h)*D^2 *785)-W1 bt = U / N = 230.178 N
= (( 1 - 0.08 * 5 )* 18.29 ^2 * 785 ) - 315605 ■ Bolt Area Required (A_s_r)
= -158078.291 N Allowable Design Stress (Sd) = 0.8 * Fy = 578.4 MPa
bt = U / N = -6586.6 N A_s_r = bt/Sd
■ Bolt Area Required (A_s_r) = 230.18 / 578.40
2
Allowable Design Stress (Sd) = 105 MPa = 0.40 mm
A_s_r = N.A, Since Load per bolt is zero
<Uplift Case 7, Design Pressure + Seismic Load>
<Uplift Case 2, Test Pressure Only> U = ((0.4P-0.08th)*D^2*785)+(4*Mrw/D)-W1(1-04Av)
U = ((Pt-0.08*t_h)*D^2 *785)-W1 = ((0.4 * 1 - 0 .08 * 5 ) * 18.29 ^2 *785)+(4* 38976221.09 /18.29)
= (( 1 - 0.08 * 5 )* 18.29 ^2 * 785 ) - 315605 - 315604.69 ( 1 - 0.4* 0.1 )
= -158078.291 N = 8222002.24 N
bt = U / N = -6586.6 N bt = U / N = 342583.43 N
■ Bolt Area Required (A_s_r) ■ Bolt Area Required (A_s_r)
Allowable Design Stress (Sd) = 140 MPa Allowable Design Stress (Sd) = 0.8 * Fy = 578.4 MPa
A_s_r = N.A, Since Load per bolt is zero A_s_r = bt/Sd
= 342583 / 578.4
2
<Uplift Case 3, Failure Pressure only> = 592.29 mm
Not Applicable since if there is knuckle on tank roof, or tank roof is not <Uplift Case 8, Frangibility Pressure>
frangible Not Applicable since if there is knuckle on tank roof, or tank roof is not
Pf (Failure pressure per F.6) = N.A. frangible
Pf (Failure pressure per F.6) = N.A.
MIANG BESAR COAL TERMINAL

Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
ANCHOR BOLT DESIGN ANCHOR BOLT DESIGN (CONT'd)
ANCHOR BOLT SUMMERY
2
Bolt Root area required = 611.177 mm
Bolt Diameter (d) = 38 mm
Thread Pitch = 4 mm
Pitch Angle = 60 q
Anchor Bolt Corrosion Allowance = 1 mm
■ Minimum Root Diameter ( d )
dmin = SQRT (A_s_r*4/PI)
= SQRT( 611.177 * 4 / PI)
= 27.9 mm
■ Actual Root Diameter (d_root)
d_root = d - 2 * p *0.64952
= 38 - 2 * 4 * 0.64952
= 32.8
d_root + CA = 33.8
Because d_root + CA ≥ d_min , then Bolt diameter meets requirements
MIANG BESAR COAL TERMINAL

Doc. No. :
Job. No. :
CALCULATION FOR STORAGE TANK
Rev. No. :
Date :
Reference spec.: Process & Piping Specification Engineer : Tjo
INPUT
BOTTOM DATA BOTTOM CONSTRUCTION
Bottom Plate Material = ASTM A-36 Bottom type of Tank
SMYS Roof of Tank Material (Fyr) = 250 MPa Flat bottom-Annular
Allowable Design Strees (F) = 160 MPa Bottom Plate Thickness = 9 mm
3
Density (U) = 7865 kg/m Flat Bottom Plate Outside Diameter (OD) = 18.45 m
Bottom Plate Corrosion Allowance = 2.5 mm Annular Bottom Plate Thickness = 9 mm
Joint Coefficient = 0.85 Annular Ring Width = 800 mm
Annular Ring Material = ASTM A-36
Annular Ring Corrosion Allowance = 2.5 mm DATA
10 ° C ) ( U)
3
Maximum Liquid Level = 12.12 m Water Density (at Temp = = 998 kg/m
2
Design Pressure at Top of Tank (Pe) = 1 kPa Grafity (g) = 9.8 m/s

OUTPUT
BOTTOM CALCULATION
CALCULATION OF STRESS PER API 650 5.5.1 FLAT BOTTOM PLATE SUMMARY
Bottom 1st Shell Course Thickness (t_1) = 9 mm Bottom Plate Material = ASTM A-36
Shell Plate Corrosion Allowance (CA) = 1 mm t_required = 8.5 mm
Nominal Tank Diameter (D) = 18.29 m t_actual = 9 mm
Design specific grafity of the liquid to be store = 0.835 Annular Bottom Plate Material = ASTM A-36
Effective Liquid head at design Pressure (H') Minimum Annular Ring Thickness = 8.5 mm
H' = H + 1000Pe/UgG t_annular_ring = 9 mm
= 12.12 + 1000 * 1 / ( 998 x 9.8 x 0.835 ) Minimum Annular Ring Width = 600 mm
= 12.24 m W_annular_Ring = 800 mm
Hydrostatic Test Stress in Bottom (1st) Shell Course (St) ■ Weight of Bottom Plate
4.9D(H'-0.3)*G Bottom Plate Area = PI / 4 * (D-2*t_1-2*W_actual)^2
St =
t_1 = PI / 4 * ( 18.29 - 2 * 0.009 - 2 * 0.8 ) ^ 2
2
4.9 x 18.29 x ( 12.24 - 0.3) x 0.835 = 218.26 m
=
9 Annular_Area = PI /4 * OD ^ 2 - Bottom Area
= 101.79 MPa = PI / 4 * 18.45 ^ 2 - 218.263
2
Product Design Stress in Bottom (1st) Shell Course = 49.09 m
4.9D(H'-0.3)*G New_Weight = Density*t_bottom*Bottom Area +
Sd =
(t_1-CA) Density*t_annular*Annular Area
4.9 x 18.29 x ( 12.24 - 0.3) x 1.000 = 7865 * 0.009 * 218.26 +
=
( 9 - 1 ) 7865 * 0.009 * 49.09
= 137.14 MPa = 18924.5 kg
■ Non Annular Bottom Plate Corr_Weigth = Density*t_bottom*Bottom Area +
t_min = 6 + CA = 6 + 2.5 = 8.5 mm (Per Section 5.4.1) Density*t_annular*Annular Area
t_Calc = 9 mm = 7865 * 0.0065 * 218.26 +
■ Annular Bottom Plate per API 650 5.5.3 Table 5-1b 7865 * 0.0065 * 49.09
t_min_annular_ring = 6 + CA = 6 + 3 = 8.5 mm = 13667.7 kg
t_actual_annular_ring = 9 mm
MINIMUM ANNULAR BOTTOM PLATES PER API 650 5.5.2
Minimum Annular Ring Width (W_int)
W_int = 215*t_min_annular_ring/SQRT(H*G)
= 215 * 6.00 / SQRT ( 12.24 * 0.835 )
= 403.46 mm
W_int = 600 mm minimum per API 650 section 5.5.2
W_int = 600.0 mm
W_actual_internal = 799.8 mm

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