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This welding procedure specification outlines the requirements for welding 6-inch schedule 80 pipe using shielded metal arc welding. Key details include:
- The root pass, hot pass, and filling/capping passes will use E6010, E7010, and E7018 electrodes, respectively, with root gap of 2.0±1.0mm.
- Welding will be done in the 6G position using an uphill technique. Preheat will be 35°C and interpass temperature must not exceed 250°C.
- Electrical parameters are 50-60 amps for the root pass, 100-150 amps for the hot pass and filling/capping. Polarity is direct current
This welding procedure specification outlines the requirements for welding 6-inch schedule 80 pipe using shielded metal arc welding. Key details include:
- The root pass, hot pass, and filling/capping passes will use E6010, E7010, and E7018 electrodes, respectively, with root gap of 2.0±1.0mm.
- Welding will be done in the 6G position using an uphill technique. Preheat will be 35°C and interpass temperature must not exceed 250°C.
- Electrical parameters are 50-60 amps for the root pass, 100-150 amps for the hot pass and filling/capping. Polarity is direct current
This welding procedure specification outlines the requirements for welding 6-inch schedule 80 pipe using shielded metal arc welding. Key details include:
- The root pass, hot pass, and filling/capping passes will use E6010, E7010, and E7018 electrodes, respectively, with root gap of 2.0±1.0mm.
- Welding will be done in the 6G position using an uphill technique. Preheat will be 35°C and interpass temperature must not exceed 250°C.
- Electrical parameters are 50-60 amps for the root pass, 100-150 amps for the hot pass and filling/capping. Polarity is direct current
JOINT DETAILS(QW‐402) (See Attached Sketch) Type: Standard Single Groove Angle: 60º‐70º “V”Bevel Backing: (YES)_ (NO) X Root Face: 2.0 ± 0.79mm Root opening: 2.0±1.0mm
BASE METAL (QW‐403) Material Quality API 5L X 52 to API 5L X 52 Test Piece Dimension 4” Sch 80 Diameter Range ∅2 1 4”to ∅12 3 4 ”
Wall Thickness Range 5.0mm to 14.22mm
Fillet Unlimited
FILLER METAL DETAILS (QW‐ 404) Parameters Root Pass Hot Pass Filling and Capping SFA specification A 5.1 A 5.1 A 5.1 AWS Classification E 6010 E 7010 E 700 F‐ No 3 3 3 A ‐ No 1 1 1 Size 2.5mm 3.2mm 3.2mm
WELDING POSITION (QW‐405) Welding Position: Groove: 6G Welding Progression: Root Run ‐ Vertical Up‐hill Number of Welders Root Run – 1 Fillet: ALL Second Pass – Vertical Up‐hill Second Pass – 1 Other Passes – Vertical Up‐hill Other Passes ‐ 1
PREHEAT (QW‐406) Preheat temperature: 35º C Interpass temperature: Maximum 250ºC
POST WELD HEAT TREATMENT (QW‐407) PWHT: NO Method: N/A Temperature: N/A Holding Time: N/A Heating and cooling rate: N/A Loading and unloading temp.: N/A
WPS IN ACCORDANCE WITH ASME IX/ANSI B31.3. WPS PIPE 6G Doc No. :
WELDING PROCEDURE SPECIFICATION(WPS) Revision :
PIPE 6G Page 2 of 3
WELDING PROCESS: SMAW TYPES: Manual
ELECTRICAL CHARACTERISTICS (QW‐ 409) Process Weld Pass Amps (Range) Volts (Range) Current Polarity SMAW Root pass 50 – 60 20 – 30 Direct Electrode Positive SMAW Hot Pass 100 – 150 20 – 36 Direct Electrode Positive SMAW Filling and Capping 100 ‐ 150 20 ‐ 37 Direct Electrode Positive
TECHNIQUE (Q W – 410) Removal of line –Up Clamp: After at least 65% of the Root Pass. Bead Characteristics: Root by String bead others by Weave bead Bead width Restriction: Max 3 times the electrode diameter Orifice or Gas Cup size: N/A. Speed of Travel: 2.0 – 4.0”/min Method of Inter pass cleaning: Grinding/ Mechanical Power Brush. Time Lapse Between Completion of Root Pass and start of Hot Pass: 5 Minutes Max Time Lapse Between Completion of Hot Pass and start of Other 5 Minutes Max Passes: Minimum Number of passes Before Joint is Allowed to Cool: 3 Passes Maximum Time Between Commencement and Completion of Weld: 45 minutes Type of Heater To be Used Propane Gas Torch With Rosebud Nozzle Peening NO To maintain the low hydrogen content, electrode shall be baked in accordance with manufacturer’s recommendation and transferred to heat quivers with minimum temperature of 70C
We certify that the statements in this WPS are correct and were prepared, in accordance with the requirements of section IX of the ASME Code.
30o50
T
2.0 0.79.mm 2.0mm
WPS IN ACCORDANCE WITH ASME IX/ANSI B31.3. WPS PIPE 6G Doc No. :
WELDING PROCEDURE SPECIFICATION(WPS) Revision :
PIPE 6G Page 3 of 3
WELDING PROCESS: SMAW TYPES: Manual
STANDARD VEE BEVEL BUTT JOINT
4
3
3
T 2 1
SEQENCE OF BEAD
WPS IN ACCORDANCE WITH ASME IX/ANSI B31.3. WPS PIPE 6G