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Publication No.

RU-UAH-0712A

Ultra –
Temp
HEAVY DUTY
UNIT CO O
LER

Air Defrost – 4,800 to 80,000 WATTS Large Walk-Ins


Electric Defrost – 3,500 to 72,700 WATTS
Hot Gas Defrost – 3,500 to 72,700 WATTS and Warehouses

Cooler & Freezer


Applications
2

ULTRA - TEMP

Features
• APPLICATIONS — Ultra-Temp unit coolers are • ELECTRICAL — Available in 115/1, 208/230/1,
ideally suited for a wide range of large coolers, 208/230/3, 460/1 and 460/3 (see page 10).
freezers and blast freezers. The U*U and U*L models Ultra- Temps can also be operated on 220/1/50,
are designed for use below -3.9°C room 220/3/50, 380/1/50, and 380/3/50 power (contact
temperature. The U*M and UAH models are factory for details). All components are factory
designed for coolers in the medium and high wired to convenient screw-type terminal blocks.
temperature ranges. A large compartment is supplied for all electrical
components and is easily accessible by removing
• SIZES — There are 61 sizes available, ranging in the end panel.
capacity from 3,500 to 80,000 WATTS @ 10°TD, and
3
ranging in air flow from 4,620 to 50,800 M /HR. • AIR DEFROST — Available on UAM and UAH series
only for use in coolers at +1.7°C and above.
• HOUSING — Rust-free, heavy gauge textured Complete Air Defrost systems are available from
Aluminum; lightweight and durable. Air and electric Russell.
defrost models have hinged drain pans to allow for
convenient servicing and maintenance (Hot Gas • ELECTRIC DEFROST — Available on all but the
drain pans are not hinged). UAH models. Placement of the heaters within the
refrigeration coil allow for a more efficient and rapid
• LIFTING LEGS - 2 fan models and larger are shipped defrost cycle. This arrangement enables heat to be
upright with removable lifting legs, allowing the conducted from the center of the core out, for a
unit to be installed quickly, and easily with a forklift. more even defrost pattern. All heaters are factory
Slotted hangers are provided for fast installation. wired to screw-type terminal blocks, allowing for a
quick field change over from 1 to 3 phase or 230V
• COIL — Seamless copper tubes are mechanically to 460V and vice versa with the use of jumpers. An
expanded into heavy gauge corrugated Aluminum adjustable, remote bulb defrost termination and
fins to assure maximum heat transfer. Die formed fan delay (DTFD) is mounted and wired. Drain pans
fin collars are provided for accurate fin spacing. are heated for fast, reliable drainage. Timer and
Hangers are fastened directly to the tube sheets of contactors are available as options, see page 11.
the coil to provide high structural strength. All units Complete Electric Defrost systems are available from
are dehydrated, sealed and shipped with a nitrogen Russell.
holding charge.
• HOT GAS 3 PIPE DEFROST — Available on all but
• REFRIGERANTS — For use with direct expansion, the UAH models. Includes an adjustable defrost
R-404A, R-502 and R-507. Specify refrigerant when termination and fan delay (DTFD), factory installed.
ordering. A separate compartment is provided for all A hot gas drain circuit is supplied, thus eliminating
refrigeration connections, allowing ample room for the need for electric heat and additional wiring.
internal mounting of expansion valve(s). Ultra- A Heat Exchanger/Re-Evaporator is supplied with
Temps can also be used for chilled water or glycol every unit. Refer to the current Technical Bulletin HG
solutions, contact factory for selection. for piping. Complete Hot Gas Re-Evap systems are
available from Russell, contact factory.
• FANS — Powerful, heavy-duty Aluminum fans are
individually balanced to provide vibration-free • HOT GAS REVERSE CYCLE DEFROST — Available
operation. Wire fan guards are epoxy coated for on all but the UAH models. Includes an adjustable
corrosion resistance. Optional air straighteners are defrost termination and fan delay. (DTFD) factory
available for increased air throw. installed. A hot gas drain pan circuit is supplied, thus
eliminating the need for electric heat and additional
• MOTORS — All standard motors are high efficiency
wiring. Refer to the current Technical Bulletin HG
PSC, ball bearing type, life lubricated and thermally
For piping. This unit is also used for Alternating
protected. U*U and U*L models use 3/4 HP, 1075
Evaporator Systems.
RPM or 3/4 HP, 1625 RPM motors. U*M and UAH
models use 1/3 HP or 3/4 HP, 1075 RPM motors.
Optional EC motors are now available for all
Ultra- Temp models.
3

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Features

D
Electric Defrost
Electrical Compartment

A. Defrost control (DTFD)


B. DTFD sensing bulb
C. Fin heater (typical)
D. Field wiring terminal strips C
E. Fan motor capacitors

E
B
A

D
F

Refrigerant Connection Compartment


Refrigerant End Compartment
B
(Larger two-circuit Hot Gas coil shown) C
E
A. Hot gas supply (from drain pan)
B. Hot gas inlet to coil (two-pipe) D

C. Hot gas inlet to coil (three-pipe) A


Hot gas outlet from coil (two-pipe)
D. Liquid inlet from TX valve
E. Suction connection
F. External equalizer line
E
F

Options
• Copper fins.
• Coated fins (air and hot gas models only).
• Galvanized steel casing.
• Ultra low temperature motor grease for applications down to -60°F suction temperature.
• Insulated drain pans.
• High air throw fan guards.
4

ULTRA - TEMP

Energy Savings per Motor


by Changing to More Efficient Unit Cooler Motors (based on Energy Cost of $0.10 per kWh)
Standard PSC Optional EC Reduced Motor Motor Reduced Cond. Unit Cond. Unit
Motor Motor Input Motor Input Power Energy Energy Box Energy Energy Yearly Pay-
HP and Power Power Consumption Run Time Savings Savings Load Savings Savings Savings back
RPM Watts/Mtr Watts/Mtr Watts/Mtr Hrs/Day kWh/Yr $/Yr MBTU/Yr kWh/Yr $/Yr $/Motor Yrs
1/3 1075 357 225 132 22 1060 106 3,617 695 70 176 0.9
3/4 1075 850 495 355 22 2851 285 9,726 1,870 187 472 0.4
3/4 1625 717 580 137 22 1100 110 3,754 722 72 182 1.0

Yearly Savings per EC Motor

500.00
400.00
Dollars Saved

1/3 HP EC Motor
300.00
3/4 HP (1075) EC Motor
200.00
3/4 HP (1625) EC Motor
100.00
0.00
1 2 3 4 5 6 7 8 9 10 11 12
Months

Air Throw
Air throw is affected by installation variables. Optimum air throw is obtained by high ceiling with
no interference from beams, product or return air restrictions.

FAN GUARD / AIR


MODEL WIRE FAN GUARD
STRAIGHTENER

U*U / U*L 18m – 24m 24m – 30m


U*M / UAH 15m – 21m 21m – 27m

MODEL NUMBER NOMENCLATURE

U • U 1 – 118 – M E
MOTOR TYPE
P = PERM. SPLIT
Ultra-Temp CAPACITOR
E = EC MOTOR
A = Air Defrost (M & H) only
E = Electric Defrost VOLTAGE CODE
H = Hot Gas 3Pipe (U, L & M only)
M= 200/1/50
Q=380/3/50
G = Hot Gas Rev.
Cycle

U= 4 Fins/Inch (Freezer)
L = 6 Fins/Inch (Freezer)
M= 6 Fins/Inch (Cooler) Number of Fans BTUH in Hundreds
H= 8 Fins/Inch (Cooler)
5

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Performance Data
6

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Physical Data

1) All motors are single phase. All three fan models and larger are
delta wired for three phase power. Inherent three phase motors are * Connection sizes are based on the
available, contact factory. following criteria:
U*U: - 34.4°c ST, 5.6°CTDR-404A
2) All Ultra-Temp are custom circuited for optimum peformance and U*L: - 28.9°c ST, 5.6°CTD R-404A
operating efficiency. Should conditions vary from those listed to the U*M: -6.7°c ST, 5.6°CTD R-404A
right, *connection sizes and quantity may be subject to change, UAH: -3.9°c ST, 5.6°CTD R-404A
contact factory to confirm.
7

ULTRA - TEMP
Air & Electric Defrost Models

QTY DIMENSIONS
AIR AND ELECTRIC DEFROST
OF FIG. (mm.)
MODELS
HANGER A B C D E
U*M2-270
U*L2-240 U*U2-236 UAH2-300 S 3 1 578 661 1934 1943 102
U*L2-304 U*M2-329 UAH2-365
U*L2-361 U*U2-355 U*M2-390 UAH2-433
3 1 623 807 1934 1943 146
U*L2-408 U*M2-441 UAH2-490
U*L3-445 U*U3-474 U*M3-583 UAH3-530
U*L3-540 U*M3-662 UAH3-648
4 1 623 813 2696 2705 146
U*L3-613 UAH3-736
U*L3-660
U*L4-722 U*U4-711 U*M4-780 UAH4-866
U*L4-817 U*M4-882 UAH4-980 5 1 623 820 3458 3467 146
UAH4-1100
U*L4-950 U*U4-851 U*M4-1100 UAH4-1452
U*L4-1100 U*U4-1080 U*M4-1320 UAH4-1821
5 2 623 1276 3458 3467 146
U*L4-1260 U*M4-1656
U*L4-1380
U*L5-1575 U*U5-1350 U*M5-2065 UAH5-2275
6 2 623 1283 4220 4230 146
U*L5-1725
U*M6-2480 U*L6-1890 U*U6-1620 UAH6-2730
7 2 623 1290 4982 4992 146
U*L6-2070

1) 29-3/8 MOUNTING DIMENSION IS CONSISTENT ON ALL 1THRU 4 FANS MODELS.


2) REFRIGERATION CONNECTIONS ARE ONTHE AIR INLET SIDE (REAR) OFTHE UNIT.
3) HANGER SLOTS ARE ½ x 1¼.
ALL DIMENSIONS ARE IN INCHES

Dimensions to be changed into mm in the drawing

- 29-3/8 MOUNTING DIMENSION IS CONSISTENT ON ALL 1 THRU 4 FANS


MODELS.
- REFRIGERATION CONNECTIONS ARE ON THE AIR INLET SIDE (REAR) OF THE
UNIT.
- HANGER SLOTS ARE ½ x 1¼.
ALL DIMENSIONS ARE IN INCHES

Dimensions to be changed into mm in the drawing


8

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9

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Dimensions - Hot Gas Defrost Models


QTY DIMENSIONS
AIR AND ELECTRIC DEFROST
OF FIG. (mm.)
MODELS
HANGERS A B C D E F
U*L1-125 U*U1-118 U*M1-164
U*L1-152 U*M1-209 2 3 578 683 1172 1181 102 661
U*L1-193
U*L2-240 U*U2-236 U*M2-270
3 3 578 686 1934 1943 102 661
U*L2-304 U*M2-329
U*L2-361 U*U2-355 U*M2-390
3 3 622 848 1934 1943 146 816
U*L2-408 U*M2-441
U*L3-445 U*U3-474 U*M3-583
U*L3-540 U*M3-662
4 3 622 860 2696 2705 146 816
U*L3-613
U*L3-660
U*L4-722 U*U4-711 U*M4-780
5 3 622 870 3456 3469 146 816
U*L4-817 U*M4-882
U*L4-950 U*U4-851 U*M4-1100
U*L4-1100 U*U4-1080 U*M4-1320
5 4 622 1327 3456 3469 146 1273
U*L4-1260 U*M4-1656
U*L4-1380
U*L5-1575 U*U5-1350 U*M5-2065
6 4 622 1340 4220 4229 146 1273
U*L5-1725
U*L6-1890 U*U6-1620 U*M6-2480
7 4 622 1353 4982 4992 146 1273
U*L6-2070

Dimensions to be changed into mm in the drawing 1) 29-3/8 MOUNTING DIMENSION IS CONSISTENT ON ALL 1 THRU 4 FANS MODELS.
2) REFRIGERATION CONNECTIONS ARE ON THE AIR INLET SIDE (REAR) OF THE UNIT.
3) HANGER SLOTS ARE ½ x 1¼.
Figure 3 4) ALL DIMENSIONS ARE IN INCHES.

1) 29-3/8 MOUNTING DIMENSION IS CONSISTENT ON ALL 4 THRU 6 FANS MODELS.


Dimensions to be changed into mm in the drawing
2) REFRIGERATION CONNECTIONS ARE ON THE AIR INLET SIDE (REAR) OF THE UNIT.
3) HANGER SLOTS ARE ½ x 1¼.
Figure 4 4) ALL DIMENSIONS ARE IN INCHES.
10

ULTRA - TEMP
Suction Line Heat Exchangers

CAPACITY - Watts (R-22, R-404A)


CONNECTIONS
MODEL DIMENSIONS (mm) WT.
SUCTION TEMPERATURE (°C) (ODS) (In)
NUMBER
-40°C -29°C -12°C -4°C A B LIQUID SUCTION (Kgs)
HX25 0.8 1.0 1.8 2.0 292 44 1/4 1/2 0.9
HX50 1.3 1.8 3.5 4.0 324 60 3/8 5/8 0.9
HX75 2.1 2.8 5.2 6.2 346 67 3/8 7/8 0.9
HX100 2.8 3.8 7.2 8.2 359 73 3/8 1 1/8 1.4
HX150 4.1 5.5 10.7 12.5 359 76 1/2 1 1/8 1.4
HX250 6.7 9.0 17.4 20.4 362 92 5/8 1 3/8 1.8
HX350 10.1 13.4 26.4 29.9 413 92 5/8 1 5/8 2.7
HX500 13.8 18.4 35.4 41.3 438 117 7/8 2 1/8 3.2
LHX15 20.5 27.4 53.4 59.8 749 175 7/8 2 1/8 5.4
LHX20 27.1 36.1 69.7 79.7 749 175 1 1/8 2 1/8 6.8
LHX25 31.8 42.3 84.7 102.1 965 191 1 1/8 2 5/8 8.2
LHX30 41.1 54.8 102.1 117.1 965 203 1 3/8 2 5/8 9.1

Figure 5
1
1
ULTRA - TEMP
Electrical Data

(3) All models have single phase motors. Three fan models and larger are delta wired for three phase supply power.
12

ULTRA - TEMP

Electrical Data

(3) All electric defrost models are standard with heaters wired for three phase unless otherwise specified.
See table above to determine models applicable for single phase heater application.
1
3
ULTRA - TEMP ULTRA - TEMP

Electrical Defrost Kits


MODEL 1 EVAPORATOR 2 EVAPORATORS 3 EVAPORATORS
F NUMBER 230/3 460/3 230/3 460/3 230/3 460/3
R 4 U*U1-118 ED-11 ED-12 ED-21 ED-22 ED-33 ED-32
E U*U2-236 ED-11 ED-12 ED-25 ED-24 ED-35 ED-36
U*U2-355 ED-11 ED-12 ED-25 ED-24 ED-35 ED-36
E F U*U3-474 ED-14 ED-12 ED-26 ED-24 ED-38 ED-36
Z P U*U4-711 ED-14 ED-12 ED-26 ED-26 ED-38 ED-36
U*U4-851 ED-16 ED-14 ED-28 ED-26 (1) ED-38
E I U*U4-1080 ED-16 ED-14 ED-28 ED-26 (1) ED-38
R U*U5-1350 ED-16 ED-14 (1) ED-26 (1) ED-38
U*U6-1620 (1) ED-16 (1) ED-28 (1) ED-38

U*L1-125 ED-11 ED-12 ED-21 ED-22 ED-33 ED-32


U*L1-152 ED-11 ED-12 ED-21 ED-22 ED-33 ED-32
U*L1-193 ED-11 ED-12 ED-21 ED-22 ED-33 ED-32
U*L2-240 ED-11 ED-12 ED-25 ED-24 ED-35 ED-36
U*L2-304 ED-11 ED-12 ED-25 ED-24 ED-35 ED-36
F U*L2-361 ED-11 ED-12 ED-25 ED-24 ED-35 ED-36
U*L2-408 ED-11 ED-12 ED-25 ED-24 ED-35 ED-36
R 6 U*L3-445 ED-14 ED-12 ED-26 ED-24 ED-38 ED-36
E U*L3-540 ED-14 ED-12 ED-26 ED-24 ED-38 ED-36
E F U*L3-613 ED-14 ED-12 ED-26 ED-24 ED-38 ED-36
U*L3-660 ED-14 ED-12 ED-26 ED-24 ED-38 ED-36
Z P U*L4-722 ED-14 ED-12 ED-26 ED-24 ED-38 ED-36
E I U*L4-817 ED-14 ED-12 ED-26 ED-24 ED-38 ED-36
U*L4-950 ED-16 ED-14 ED-28 ED-26 (1) ED-38
R U*L4-1100 ED-16 ED-14 ED-28 ED-26 (1) ED-38
U*L4-1260 ED-16 ED-14 ED-28 ED-26 (1) ED-38
U*L4-1380 ED-16 ED-14 ED-28 ED-26 (1) ED-38
U*L5-1575 ED-16 ED-14 (1) ED-26 (1) ED-38
U*L5-1725 ED-16 ED-14 (1) ED-26 (1) ED-38
U*L6-1890 (1) ED-16 (1) ED-28 (1) ED-38
U*L6-2070 (1) ED-16 (1) ED-28 (1) ED-38

U*M1-164 ED-11 ED-12 ED-21 ED-22 ED-33 ED-32


U*M1-209 ED-11 ED-12 ED-21 ED-22 ED-33 ED-32
U*M2-270 ED-11 ED-12 ED-25 ED-24 ED-35 ED-36
U*M2-329 ED-11 ED-12 ED-25 ED-24 ED-35 ED-36
C U*M2-390 ED-11 ED-12 ED-25 ED-24 ED-35 ED-36
O 6 U*M2-441 ED-11 ED-12 ED-25 ED-24 ED-35 ED-36
O U*M3-583 ED-14 ED-12 ED-26 ED-24 ED-38 ED-36
U*M3-662 ED-14 ED-12 ED-26 ED-24 ED-38 ED-36
L F U*M4-780 ED-14 ED-12 ED-28 ED-24 ED-38 ED-36
U*M4-882 ED-14 ED-12 ED-28 ED-24 ED-38 ED-36
E P
U*M4-1100 ED-16 ED-14 ED-28 ED-26 (1) ED-38
R I U*M4-1320 ED-16 ED-14 ED-28 ED-26 (1) ED-38
U*M4-1656 ED-16 ED-14 ED-28 ED-26 (1) ED-38
U*M5-2065 ED-16 ED-14 (1) ED-26 (1) ED-38
U*M6-2480 (1) ED-16 (1) ED-28 (1) ED-38

*Dual heater circuits must be wired to one contactor on ED-14 Kit. (1) Consult factory.

Electrical Defrost Kit Components


BLOCK- CONTACTORS TIMER
MODEL AUXILIARY SEQUENCING Initiates the defrost cycle. Also used as over ride protection
TIMER OUT DEFROS
NUMBE SWITCH FAN RELAY for defrost termination.
RELAY T
R
ED-10 1 ----- 1-30A HEATERS
----- ----- -----
ED-11 1 1 ----- 1-30A ----- ----- AUXILIARY SWITCH
ED-12 1 1 ----- 1-30A 1-25A ----- Mounted on the compressor contactor, it prevents the
ED-13 1 1 ----- 1-50A ----- ----- defrost contactor from operating whenever the compressor
ED-14 1 1 ----- 1-50A 1-25A ----- is energized.
ED-15 1 1 ----- 2-50A ----- -----
ED-16 1 1 ----- 2-50A 1-25A ----- BLOCK-OUT RELAY
ED-20 1 ----- 1-30A ----- ----- 2 Serves the same function as auxiliary switch, except used
ED-21 1 1 ----- 2-15A ----- 2 when defrost contactor is not required (single phase only).
ED-22 1 1 ----- 2-15A 1-25A 2
ED-23 1 1 ----- 2-25A ----- 2
FAN CONTACTOR
ED-24 1 1 ----- 2-25A 1-25A 2
ED-25 1 1 ----- 2-50A ----- 2 Used with 460 V. motors or when 230 V. motors are wired
ED-26 1 ----- 2-50A 1-25A 2
for 3 phase power.
1
ED-27 1 1 ----- 2-75A ----- 2
ED-28 1 1 ----- 2-75A 1-25A 2 DEFROST CONTACTOR
ED-30 1 ----- 1-30A ----- ----- 3 Carries amperage load for heaters. Contactor selection
ED-32 1 1 ----- 3-10A 1-25A 3 is based on the maximum resistive load rating of the
ED-33 1 1 ----- 3-15A ----- 3 contactor.
ED-34 1 1 ----- 3-15A 1-25A 3
ED-35 1 1 ----- 3-30A ----- 3 SEQUENCING RELAYS
ED-36 1 1 ----- 3-30A 1-25A 3 Provides interconnection of multiple unit coolers on
ED-37 1 1 ----- 3-50A ----- 3 a single system so that each unit cooler is allowed to
ED-38 1 1 ----- 3-50A 1-40A 3
individually terminate defrost on temperature.

201 Thomas French Drive, Scottsboro, AL 35769 PHONE (256) 259-7400 FAX (256) 259-7478 russell.htpgusa.com

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