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METHODE OF WORK FOR CONE CUT TANK

PELINTUNG, DUMAI. WILLMAR GROUP.


NO DESCRIPTION AND EXPLICIT
I PREPARATION OF WORK
1.1 Welder test (do by third party)
1.2 Submission and approval WPS (welding procedure specification)
1.3 Handling material on the "medan" workshop
1.4 Allotment the of plate as thickness and as the activity workers group

II ENGINEERING PREPARATION
2.1 Draw and calculate the pola of the material cutting for cone cut tank before cutting activity
2.2 Send the WPS to Chief of worker as guidence welder do to works

III FITTER WORKERS


3.1 Make temporary Joint to the plate (two plate to be join make it one plate assembly whit the same thicknes)
3.2 Do mark the pola cutting on the plate and cutting the plate as the mark (as engineering order)
3.3 after finish point 3.2 make separated and continues whit bevel and grinding
3.4 Do the work repeatedly for the activity as the above as the thickness allotment

IV SANDBLAST AND COATING


Do point 3.4 continue whit sandblasting and coating for first coat only

V MECHANICAL OF WORK
After sandblasting and coating first coat finish
5.1 Bending of the plate, to maked shape of plate become as curve as computation of the cone cut
5.2 Do the permanent welding joint to every plate as appropriate the thickness and allotment of the plate
5.3 Do the work repeatedly the activity as the above as the thickness allotment

VI MOBILISATION OF MATERIAL (all the plate already sandblast and first coating)
6.1 Send of the plate to site as the priority concern to follow the civil action work
6.2 Continue whit the another plate as formation thicknes of the cone plate structure

VII MATERIAL ON SITE


7.1 Allotment the material as the group of number tank or the structure of the cone cut
7.2 Coordination whit the civil people to arrange erection of the plate
7.3 Preparing equipment, tools and support for erection the plate

VIII EXCECUTION OF WORK


This under activity is do it's whit the more than one's group
8.1 Joint embaded plate whit anchor
8.2 Install of support temporary for handling joint of the embaded plate to concrete column
8.3 Fit up the embaded plate to the concrete column and jointed the anchor by weld whit the reinforced bar
8.4 Do the activity as the above by weld until the circle of the embaded plate make it join totaly
8.5 Install of support temporary for handling join of the embaded plate whit the under formation plate
8.6 Do it repeatedly thats the work as the formation plate, until the formation of plate of the cone cut finish
8.7 Do it test joint weld whit the NDT test, as confirm as consideration the owner people

IX SITE COATING ACTIVITY


All the weld actvity for each cone cut already finish and approved by owner consideration

CONE CUT TANK STRUCTURE PLATE COMPOSITION EQUIPMENT SCHEDULE


1 No 1 Embaded Plate 16 mm 9 sheet 1 Crane service erection 1 unit
2 No 2 Plate Cone 16 mm 9 sheet 2 Crane service material 1 unit
3 No 3 Plate Cone 14 mm 6 sheet 3 Welding Machine 5 unit
4 No 4 Plate Cone 14 mm 6 sheet 4 Tool's supporting 1 lots
5 No 5 Plate Cone 14 mm 5 sheet 5 Scaffolding for support 1 lots
6 No 6 Plate Cone 14 mm 5 sheet 6 Safety tools
7 No 7 Plate Cone 12 mm 2 sheet
8 No 8 Plate Cone 12 mm 2 sheet
9 No 9 Plate Cone 12 mm 1 sheet