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Heuristics of Reactor
Reaction involve:
C8H10 +3O2 C8H4O3 + 3H2O (Desired (main) Reaction)
- The packed bed reactor consists of two parts: one cylindrical column and two half
spheres. Both half spheres will be placed on the two ends of the reactor
- Tubular reactor that is paced with solid particle
- Gas phase/solid catalysed, gas-solid reaction
- Used primarily in heterogenous has phase reaction with catalyst
- High conversion per unit mass of catalyst
- Low operating cost
- Continuous operation
- Undesired thermal gradient may exist
- Poor Temperature control
- Channelling may occur
- Unit may be difficult to service and clean
From table 11.7 in the textbook, the following heuristics are used:
Rule No 8: High production rate when substantial heat transfer and shell and tube used.
1. According to heuristics, overall heat-transfer coefficient, Uassumed, is initially assumed
to be at: (Uassumed = 60 W/m2. O C = 216 kJ/hr. m2. O C)
2. A shell-and-tube exchanger with one-pass tube and one-pass baffled shell is used in
the design of the PBR where the fouling factor, F, is 1. Counter-current heat exchange
will be considered in this design.
3. Tube diameter is assumed to be 15-20, times the catalyst particle diameter, (taking
15*0.003) = 0.045 m
4. Several parameters must be taken into account to calculate the shell diameter including
the tubes diameter, tube spacing and the space between the baffle and the reactor wall.
The tubes are fixed and placed in square baffles with tube spacing of 2 cm to
allow the molten salt to flow freely through the reactor. The distance between
the baffles and the reactor wall is also assumed to be 10 cm
Equipment Summary