Vous êtes sur la page 1sur 44

Manufacturing Complete Range

Of Pure White Fiber Cotton


From
Textile Mill Waste

PROJECT PREPARED BY
SOHOM CONSULTANCY SERVICES
Phone: +91 33 25350003 & +91 33 25350004 And 09330994115
Email : sohomconsultancy@yahoo.co.in
MARKETABLE PRODUCTS

Pure White Cotton Fiber


• Absorbent Grade
• Nonabsorbent Grade
RAW MATERIALS REQUIRED
1. Yarn Waste
2. Spinning Waste
3. Coloured Hosiery Waste
4. Coloured Overlock Cutting Waste
5. Cotton Cut Waste Clip
6. Spinning Mill Dropping Waste
7. Dark Coloured Hosiery Clip
8. Jeans/Denim Waste
Picture Of Different Raw materials

100% Cotton Based


Textile Waste Easily
Available In Local Market
Yarn Waste From Spinning
Mill
Cotton Sliver Waste
Cotton dropping waste
Cotton flat waste
Cotton chindi waste
Cotton Blow Room Waste
Spinning Mixed Waste
Coloured Hosiery Cutting Waste
Colour Over lock Cutting
Waste
Cotton-Cut-Waste-Clip
Machine Dropping Waste
Dark Coloured Underwear Waste
Denim Coloured Jeans Waste
Manufacturing Process Waste to Cotton Fiber

1. Opening of Pressed bale.


2. Manual Cleaning Of Foreign Material.
3. Air Blowing For Dust Removal.
4. Loaded in Pressure Kier For Scouring.
5. Bleaching Of all Waste to Ultra White.
6. Cutting Of Waste material to 1 Sq. Inch.
7. Opening To Semi Fiber Stage.
8. Cleaning And Fiber making.
9. Pure White Cotton Fiber Bale Pressing
STEP BY STEP
PRODUCTION
List of plant & machines
Air blowing chamber
Automatic Pressure Kier Machine
Ms pressure kier machine
Pre Heater Machine
Inside Preheater machine
Isothermal Oil Heater
Bleaching & washing Machine
Neutralization Chamber
Hydroextraction Machine
Conveyor dryer Machine
HAG FOR HOT AIR TO DRYER
Dryed bleached waste
DRYED COTTON CUTTER
CUTTED COTTON OPENER
PURE WHITE COTTON FIBER MAKING MACHINE
PURE WHITE COTTON FIBER
COTTON FIBER BALE PRESS MACHINE
Finished product : cotton
fiber in pressed bale
Power requirement
FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT
NOS. OF MACHINE EACH MOTOR TOTAL MOTOR
MACHINE NAME REQUIRED HP HP.
Air Blowing Chamber 1 10 10
Pressure Kier 2 7.5 15
Preheater 2 0 0
Thermal Oil Heater 1 9 9
Bleaching Chamber 1 15 15
Hydroextractor 1 10 10
Conveyor Dryer 1 20 20
Hot Air Generator 1 7.5 7.5
Dryed Cotton Cutter 1 10 10
Cutted Cotton Opener 2 15 30
Fiber Making Machine 6 9.5 57
Bale Press Machine 1 10 10
TOTAL 193.5
Water requirement
FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT
MACHINE NAME TOTAL WATER REQUIREMENT PER DAY IN LTRS
Air Blowing Chamber 0
Pressure Kier 12000
Preheater 0
Thermal Oil Heater 1000
Bleaching Chamber 10000
Hydroextractor 0
Conveyor Dryer 0
Hot Air Generator 0
Dryed Cotton Cutter 0
Cutted Cotton Opener 0
Fiber Making Machine 0
Bale Press Machine 0
Misc. 3000
TOTAL 26000
Manpower requirement
FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT
MACHINE NAME TOTAL number of manpower required per day
Air Blowing Chamber 0
Pressure Kier 4
Preheater 0
Thermal Oil Heater 0
Bleaching Chamber 4
Hydroextractor 2
Conveyor Dryer 2
Hot Air Generator 0
Dryed Cotton Cutter 1
Cutted Cotton Opener 1
Fiber Making Machine 2
Bale Press Machine 2
Misc. 4
TOTAL 22
Building area : working floor
FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT
MACHINE NAME area requirement including working space in sq. ft.

Air Blowing Chamber 100


Pressure Kier 1000
Preheater 100
Thermal Oil Heater 600
Bleaching Chamber 500
Hydroextractor 300
Conveyor Dryer 500
Hot Air Generator 100
Dryed Cotton Cutter 200
Cutted Cotton Opener 200
Fiber Making Machine 700
Bale Press Machine 300
Misc. 500
TOTAL 5100
Godown space
requirement
Details Area in Sq. Ft.

Raw Waste Cotton Storage 1000

Finished Cotton Storage 500

Chemical Storage 200

Machine Spares & Maintenance 1000

Total 2700
THANKS
For more details
please contact

SOHOM CONSULTANCY SERVICES


Phone: +91 33 25350003 & +91 33 25350004, 09330994115, 09088101811
Email : sohomconsultancy@yahoo.co.in