Ciwandan Main Drive Finish Mill Line #2

Thirds repair. 11/08/2017

Observation :
Short circuit point no# 1

Risk:
Over heat if did not repair

Recommendation:
Replace winding due to overheat already
because it will make isolation deteriorate.

Priority:
High

Observation :
Short circuit point no# 2

Risk:
Over heat if did not repair

Recommendation:
Replace winding due to overheat already
because it will make isolation deteriorate.

Priority:
High

Observation :
Short circuit point no# 3

Risk:
Over heat if did not repair

Recommendation:
Replace winding due to overheat already
because it will make isolation deteriorate.

Priority:
High
 Observation :
Short circuit point no# 4

Risk:
Over heat if did not repair

Recommendation:
Replace winding due to overheat already
because it will make isolation deteriorate.

Priority:
High

Figure 1-1. E11-1T2 Main Transformer

Observation :
Short circuit point no# 5

Risk:
Over heat if did not repair

Recommendation:
Replace winding due to overheat already
because it will make isolation deteriorate.

Priority:
High

Observation :
Short circuit point no 6

Risk:
Over heat if did not repair

Recommendation:
Replace winding due to overheat already
because it will make isolation deteriorate.

Priority:
High
 Observation :
Overheat at some phase group related in to burn phase.

Risk:
Possible damage due to insulation overheat already.

Recommendation:
Rewinding due to overheat indication.

Priority:
urgent

Analysis motor failure has been done such as:

1. Thermal aging  not yet found condition of insulation.
2. Overloading  not over load due to mill stop based on normal condition (will complete by Wilson by
even list)
3. Voltage variation  there is no voltage fluctuation (
4. Voltage unbalance  there is no voltage an balance
5. Ambient.
6. Load cycling, starting and stalling  gear box ok could be inching
7. Poor ventilation  good there is no clog up
8. Circulating currents good circulation.

 Teco recommendation:
1. Partial repair can do with estimation warrantee half year if anything is proper.
2. Supervise Mesindo to do repair Teco motor for 10 days.
3. Teco recommended Mesindo to do repair.
4. Winding need to be Hipot to make sure insulation is good follow IEEE and or IEC
  CG recommendation
1. Total rewinding due to deteriorate winding as picture above will take 30days.
2. Winding need to be Hipot to make sure insulation is good follow IEEE and or IEC.

1 Conclusion

As motor problem happen three times, deterioration mechanisms and electrical are at work in
the equipment; without proper repair, there is a risk for surprises, Electrical maintenance cost
and operation cost are bound to escalate same. As observed in many parts of our rotor
winding, will high risk if partial repair. Total rewinding is needed to proactively deal with and
mitigate the repetitive damage consequences. From data capture collection and analysis rotor
should be rewinding, so that the Reliability of motor can be performed.