Cely

Electronic Platform
& Bench Scale

CTB Series
CTB serial bench scale service manual
UGCTB-E1.0
Table of Contents
SECTION 1 INTRODUCTION…………………………………………………………1
SECTION 2 SPECIFICATIONS……………………………………………………..…2
SECTION 3 INSTALLATION……………………………………………………………3
SECTION 4 KEY DESCRIPTIONS……………………………………………………4
SECTION 5 DISPLAYS…………………………………………………………………5
SECTION 6 OPERATION…………………….……………………………………….…6
6.1 Zeroing the display………………………………………………………………….6
6.2 Taring……………………………………………………………………………..……6
6.3 Weighing a sample…….………………………………………………….………….6
6.4 Parts counting…………………………………………………………………………6
6.5 Check-weighing…………………………………………………………………….7
6.6 Accumulated total……………………………………………………………………8
6.7 Net/gross change …………………………………………………………………….8
SECTION 7 PARAMETERS…………………………………………………………9
SECTION 8 BATTERY OPERATION………………………………………………..…11
SECTION 9 RS-232 OUTPUT………………………………………………………….12
SECTION 10 CALIBRATION……………………………………………………..…….13
SECTION 11 TECHNICAL PARAMETES…………………………………………….14
SECTION 12 TROUBLE SELFCHECKING…………………………..…….……... 15
SECTION 13 TROUBLESHOOTING………………………………….………………16
13.1 No power………………………………………………….…………….…………. 16
13.2 No display…………………………………………………………..………..……. 17
13.3 Can’t charge the battery…………………………………………..………………18
13.4 Can’t weighing……………………………………………………………………. .19
13.5 Reading jump……………………………………………………………..………..20
13.6 Keyboard can’t work……………………………………………………………….20
II
SECTION14 CHANGE PARTS PROCESS…………………………………………...21
14.1 Replace main board……………………………………………………….……....21
14.2 Replace load cell……………………………………………………..……………21
14.3 Replace MPU…………………………………………….………………………...22
14.4 Replace battery………………………………………………….…………………22
SECTION15APPENDIX…………………….………………………………………..…23
15.1 Schematic (main)…………………………………………………………….….…23
15.2 Schematic (display)………………………………………..………….……..……24
15.3 Parts drawing…………………………………………….…………..…….……...25
15.4 Parts list…………………………………………………….……………….……...26
15.5 Error codes…………………………………………………………………………27
15.6 Numeric and alphabetic characters displayed on LCD……………….……….27
III
SECTION 1 INTRODUCTION
The CTB series of bench scale provides an accurate, fast and versatile series of
general purpose weighing scale with counting and check-weighing functions.
There are 3 series scales within the range, the platform size from 420mm x 520mm ,
the capacity range from 150lb to 600lb.
All the keypads are sealed, color coded membrane switches and the displays are
large easy to read liquid crystal type displays (LCD). The LCD’s are supplied with a
backlight.
All units include automatic zero tracking, audible alarm for pre-set weights, automatic
tare, and an accumulation facility that allows the individual weights to be stored and
recalled as an accumulated total.
1
SECTION 2 SPECIFICATIONS
Model CTB-150 CTB-300 CTB-600
Platform size 420mm x 520mm 420mm x 520mm 420mm x520mm
Capacity 150lb 300lb 600lb
Resolution 1:3000
Interface RS-232 Output Optional (standby)
Stabilisation Time 1 Seconds typical

Operating
5°C - 35°C / 41°F - 95°F
Temperature
Power supply External AC adapter, 9V 800mA
Calibration Automatic External
Display 6 digits LCD digital display with 24mm high digits
Balance Housing Indicator ABS Plastic

Load cell drive
Max 5V/150mA
voltage
Load cells Up to four 350 ohms cells
2
SECTION 3 INSTALLATION
GENERAL INSTALLATION
The scales should be sited in a location that will not degrade the accuracy.
Avoid extremes of temperature. Do not place in direct sunlight or near air conditioning
vents.
Avoid unsuitable tables. The tables or floor must be rigid and not vibrate. Do not
place near vibrating machinery.
Avoid unstable power sources. Do not use near large users of electricity such as
welding equipment or large motors.
Avoid high humidity that might cause condensation. Avoid direct contact with water.
Do not spray or immerse the scales in water.
Avoid air movement such as from fans or opening doors. Do not place near open
windows.
Keep the scales clean.
Do not stack material on the scales when they are not in use.
INSTALLATION OF CTB SERIES
The pillar is attached to the base using a bracket that must first be attached to the
base frame using the 4 bolts supplied. The Pillar is secured to the bracket using 2
set screws. The cable from the base to the indicator module is run through the tube,
out through the plastic support at the top. Excess cable can be stored within the
tube.
The CTB Series comes with a stainless steel platform packed separately. Place the
platform in the base.
Level the scale by adjusting the four feet. The scale should be adjusted such that the
bubble in the spirit level is in the centre of the level and the scale is supported by all
four feet. If the scale rocks readjust the feet.
Attach the indicator module to the pillar by sliding it over the bracket with the flanges
engaged in the groves on the base.
Attach the AC power adapter to the connector on the back of the indicator.
3
SECTION 4 KEY DESCRIPTIONS

Zero or
Set the zero point for all subsequent weighing. The display shows zero.
A secondary function , of "Enter" key when setting parameters or other functions.
Tare or
Tares the scale. Stores the current weight in memory as a tare value, subtracts the
tare value from the weight and shows the results. This is the net weight. Entering a
value using the keypad will store that value as the tare value.
A secondary function +, of incrementing the active digit when setting a value for
parameters or other functions.
Smpl or
Enter counting mode from weighing mode. Shift unit weight, counts and total weight
when counting mode. Move the active digit right when setting values for other
functions.
The second function, when the scale self-check press the key, it will show ”CAL X”, it
is an arithmometer (COUNTER) for the times of calibration is successful.
N/G
Used to select the weight model of the scale. If the scale has tared, switch to the
mode of net weight or gross weight. Move the active digit left when setting values for
other functions.
The second function, when the scale self-check press the key, it will show “opt X”, it
is an arithmometer (COUNTER) for the times of parameter setting.
Func or F
Used to select the function of the scale. If the scale is weighing it will select parts
counting. Of it is not in weighing mode it will return the user to weighing.
Secondary function ( C ) , is to act as a clear key when setting values for parameters
or other functions.
Print or
To print the results to a PC or printer using the optional RS-232 interface. It also
adds the value to the accumulation memory if the accumulation function is not
automatic.
Secondary function (ESC) , is to return to normal operation when the scale is in a
parameter setting mode.
ON/ OFF or
Turn on or off the power.
4
SECTION 5 DISPLAYS
The LCD display will show a value and a unit to the right of the digits.
In addition there are labels for TARE, GROSS weight, Zero and for Low battery
Low Battery Symbol

Stability Symbol Parts Counting Units
/pcs
HI GROSS
OK TARE
LO ZERO lb
Checkweighing Symbols Weighing Units
Center of Zero Indication
5
SECTION 6 OPERATION
6.1 Zeroing The Display
You can press the ZERO/ENTER key at any time to set the zero point from which all
other weighing and counting is measured, within set % in 0-Range parameter from
power up zero. This will usually only be necessary when the platform is empty.
When the zero point is within “CENTRE OF ZERO” range display will show the
indicator for “zero”.
The scale has an automatic rezeroing function to account for minor drifting or
accumulation of material on the platform. However you may need to press the
ZERO/ENTER key to rezero the scale if small amounts of weight are shown when the
platform is empty.
6.2 Taring
Zero the scale by pressing the ZERO/ENTER key if necessary.
Place a container on the platform, a value for its weight will be displayed.
Press the TARE key to tare the scale. The weight that was displayed is stored as the
tare value and that value is subtracted from the display, leaving zero on the display.
The "TARE" indicator will be on. As product is added only the weight of the product
will be shown. The scale could be tared a second time if another type of product was
to be added to the first one. Again only the weight that is added after taring will be
displayed.
When the container is removed a negative value will be shown. If the scale was tared
just before removing the container this value is the gross weight of the container plus
all product that was removed. The zero indicator will also be on because the platform
is back to the same condition of “CENTER OF ZERO” range.
6.3 Weighing a sample
To determine the weight of a sample first tare the empty container then place the
sample in the container. the display will show the weight and the units of weight
currently in use.
6.4 Parts Counting
When the scale is showing weight, pressing the SMPL key will start the parts
counting function.
6
Before beginning, tare the weight of any container that will be used, leaving the
empty container on the scale. Place the number of samples on the scale. The
number should match the options for parts counting, 10, 20, 50, 100 or 200 pieces.
Press the SMPL key to begin. The scale will show "SP 10" asking for a sample
size of 10 parts. Change the sample size by pressing the TARE/é key. the display
will cycle through the options: 10,20, 50, 100, 200 and back to 10.
Press the SMPL key when the number matches the number of parts used for the
sample. As more weight is added the display will show the number of parts (pcs).
Press the FUNC key to return to normal weighing.
6.5 Check-Weighing
6.5.1 About check-weighing
Check-weighing is a procedure to cause an alarm to sound when the weight on the

scale meets or exceeds values stored in memory. The memory holds values for a
high limit and a low limit.
Check range:
set hi-limit and low-limit as different value, also hi-limit value is larger than low-limit.
Check key point:

set hi-limit and low-limit as same value.
Check mode 2:
When check range, the display will show OK and the beeper will sound when the
weight is between the limits.
When check key point, the display will show Ok and the beeper will sound when the
weight is under the limits.
Check mode 3:
When check range, the display will show OK and the beeper will sound when the
weight is out of the limits.
When check key point, the display will show Ok and the beeper will sound when the
weight is over the limits.
6.5.2 Set limits

Press F key, it will display “F0 H-L”, press ZERO key to enter, use TARE key to
select “SET HI” or “SET LO”, press ZERO key to enter, use SMPL key to move
active digit, use TARE key to change value, use F key to clear value. After you enter
the value, press ZERO key to sure, press Print/M+ key to escape.
7
6.5.3 Set check weighing mode

Press F key to enter setting mode, press TARE until display show “F4 OFF”, press
ZERO key to enter, press TARE key until display show “BEEP”, press ZERO key to
enter, press TARE key to select BP 2(check mode 2), BP3 (check mode 3), BP1(not
sound), press ZERO key to sure, press PRINT/M+ key to escape.
6.5.4 NOTE
The weight must be greater than 20 scale divisions for the check weighing to operate.
To disable the Check-Weighing function enter zero into both limits by pressing the
FUNC key when the current limits are shown then pressing ZERO/ENTER to store
the zero values.
6.6 Accumulated Total
The scale can be set to accumulate manually by pressing the PRINT key. See the
PARAMETERS Section for details of selecting the method using function "F5 P RT".
The accumulation function is only available when weighing. It is disabled during
parts counting.
The weight displayed will be stored in memory when the PRINT key is pressed and
the weight is stable.
The display will show "ACC 1" and then the total in memory for 2 seconds before
returning to normal. If the optional RS-232 interface is installed the weight will be
output to a printer or PC( this type machine has no print function).
Remove the weight, allowing the scale to return to zero and put a second weight on.
Press the PRINT key, the display will show "ACC 2" and then the new total.
Continue until all weights have been added.

To view the totals in memory press enter the PARAMETER SECTION and use
function "F1 TOL". See below.
6.7 Net/gross change

When you weigh, press N/G key , you can check net weight and gross weight.
8
SECTION 7 PARAMETERS
The scale has 6 parameters that can be set by the user plus a method of entering the
calibration section.
To set parameters press the FUNC key.
The display will show the first function, "F0 H-L".

Pressing the TARE/+ will cycle through the other functions.
Pressing ZERO/ENTER will allow you to set the function. It may be necessary to
either use TARE/+ or set a value using the SMPL/è key to move the active digit and
then using the TARE/é key to increment a digit, followed by the ZERO/ENTER key
to enter the value. Use the PRINT/ESC key to leave a parameter unchanged.
For example when the display shows “F0 H-L” press the ZERO/ENTER key to
begin.
The display will show “Set Lo”, press the ZERO/ENTER key to set the low limit, or
press the TARE/+ to skip to the next parameter, “Set Hi” for setting the high limit.
After pressing the ZERO/ENTER key to set a limit, use the the SMPLè keys to
change the flashing digit, then use the TARE/é key to increment the flashing digit.
Continue to the next digit and set it as needed.
When all digits have been set press the ZERO/ENTER key to store the value. The
display will go back to the parameter just set, i.e. “Set Lo”. Advance to another
parameter if needed or press the PRINT/ESC key to return to weighing.
9
FUNCTION MENU SETTINGS
DEFAULT
FUNCTION SUB-FUNCTION DESCRIPTION
VALUE
F0 H-L SEt Lo Set a value for the Low limit. 000.000
SEt HI Set a value for the High Limit. 000.000
F1 toL to CLr Clears the accumulation memory
without printing the results.
to P-C Prints the Accumulation memory
total and then clears the memory.
to Prt Prints the Accumulation Total, does
not clear the memory.
F2 off bL Set the backlight to be on, EL Au
automatic or off,
EL on
EL Au
EL off
beep Set the beep mode.(check weighing
mode 2, check weighing mode3, no
beep)
sleep Set the time of automatic sleep: 10
1,5,10,30 or OFF
Prog Pin Enter the programming and
calibration menus by entering the
correct password. See the section
11.
10
SECTION 8 BATTERY OPERATION

The weighing indicator can be operated from the battery if desired. The battery life is
approximately 100 hours.
When the battery needs charging a symbol on the weight display will turn on. The
battery should be charged when the symbol is on. The scale will still operate for
about 10 hours after which it will automatically switch off to protect the battery.
To charge the battery simply plug into the mains power. The scale does not need to
be turned on.
The battery should be charged for 12 hours for full capacity.
Just under the quantity display is an LED to indicate the status of battery charging.
When the scale is plugged into the mains power the internal battery will be charged.
If the LED is green the battery has a full charge. If it is Red the battery is nearly
discharged and yellow indicates the battery is being charged.
As the battery is used it may fail to hold a full charge. If the battery life becomes
unacceptable then contact your distributor.
11
SECTION 9 RS-232 OUTPUT (opt ional)

The CTB Series of scales can be ordered with an optional RS-232 output.
Specifications:
RS-232 output of weighing data
ASCII code
8 data bits
No Parity
Connector: 25 pin d-subminiature socket

Pin 2: Output
Pin 3: Input, not used at this time
Pin 5: Signal Ground
Data Format for normal weighing operations, parts counting or recalling of totals from
memory will all be different. Examples follow:
Normal Output
GS 12.340kg GS for Gross weight, NT for net weight and a unit of weight
No.. 1 This number increments every time a new value is
stored in memory
Total 12.340kg The total value stored in memory
<lf> Includes 2 line feeds
<lf>
When parts counting the weight, unit weight and count will be printed.
GS 12.340kg GS for Gross weight, NT for net weight and a unit of weight
U.W. 123.4g/pcs The average piece weight computed by the scale
PCS 100pcs The number of parts counted
<lf> Includes 2 line feeds
<lf>
When recalling the Total weight stored in the accumulation memory the output format
is:
*************** A line of stars is shown
<lf> Includes 1 line feed
TOTAL
No. 5
Wgt 21.455kg .
***************
12
SECTION 10 CALIBRATION
Turn the power off. During the counting from 9 to 0 press the FUNC/C key.
The display will show "CAL " for a few seconds. While it is showing "CAL " press
the UINT , PRINT and TARE keys in sequence to enter the Calibration section.
The display will show "unLoAd".
Remove any weight from the platform. Press the ZERO/ENTER key.
The display will show "LoAd". Place the calibration weight on the scale. Press the
ZERO/ENTER key.
If the calibration weight is right, the display will show “PASS”, If the calibration weight
is unapt, the display will show “FAIL H” or “FAIL L”. the calibration is not
acceptable.
If the calibration is acceptable the display will return to normal. If an error message is
shown try calibration again as a disturbance may have prevented a successful
calibration.
If the problem persists then contact your dealer.
SECTION 11 TECHNICAL PARAMETERS

Press F key when normal weighing mode, display shows “F0 H-L”, press TARE key
until display shows “P ROG”, press ZERO key, display shows “PIN”, You can press
unit PRINT TARE key to enter setting mode, press Tare key to select parameter,
press Zero key to sure, press Print key to escape. Before you set parameters, please
short the K1.
FUNCTION SUB-FUNCTION DESCRIPTION
13
P1 REF AZN 0 This option is used to select the auto zero
tracking.
Options : 0.25d, 0.5d,
0-AUTO This option is used to select the Initial zero
setting range (mechanism) when turn the
indicator.
Options : 0%, 2%, 5%, 10%, 20%
0- RANGE This option is used to select the (SAZSM)
manual zero range when press the ZERO key.
Options: 2%, 4%, 10%, 20%,
P 2 CAL C AP
This display will show xxxxxx for setting the
capacity.
CAL Calibrate, see detail in section 10.

CNT This display will show xxxxxx for indicating the
internal counts.
P3 P RT P-AUTO Automatic print setting, when the weight is
stable, the data will be printed automatic
P-PRT Manual print setting, when the weight is stable,
press the PRINT key, the data will be printed.
P cont Connect PC, the data will be send to PC
AUDIT TRAIL COUNTER :
CALIBRATION:
When the scale self-check press the SMPL/ key, it will show ”CAL X”, it is an Audit
trail counter for each Successful CALIBRATION.
PARAMETER (OPERATIONAL) COUNTER :
When the scale self-check press the N/G key, it will show “opt X”, it is Audit trail
counter for any change in parameter setting.
SECTIOIN 12 TROUBLE SELF CHECKING

Problem Possible cause Common solutions
Check power is going to the
Mains power is turned off
scale and switch is on.
Display is Power supply not plugged in
Verify the voltage going to the
blank, No Power supply faulty
scale matches the power supply
turn on test Internal battery not charged
labels on the power module or
Display turned off
scale.
14
Display
blank
after turn on Pan not installed
Check the pans are installed
test, Unstable weight
correctly.
Error Load cell damaged
Try turning the scale on again.
message Mechanics damaged
Display is
locked
Maximum capacity exceeded
OL or FULL Check the pans are installed
Load Cell or mechanics
appears on correctly.
damaged
display Try turning the scale on again.
Power supply faulty
Weight on scale below
permissible limit
Check the pans are installed
Pan has been removed
UL or NULL correctly.
Pan support not seated properly
displayed Try pressing Zero key.
Power supply faulty
Try turning the scale on again.
damaged
Drafts or air currents
Obstruction under pan
Verify the scale is in a
Sample is moving (animal
acceptable location and on a
Display is weighing)
good table.
unstable Vibrations through table
Verify the power supply is
Temperature changed
correct for the scale.
dramatically
Power supply faulty
Calibrate again, paying special
Calibration error, Recalibrate
attention to the mass used, the
Linearity error, set Linearity
stability of the scale, and the
Unit calibrated with inaccurate
Weight weighing units required.
weight
value If linearity can be set by the user
Balance not level
incorrect it will be described in the user
Obstruction between sample and
manual.
cover
Check pan is installed correctly.
Wrong unit of weight displayed
Verify installation is acceptable.
Over load Stops hitting pan
support or hitting bottom of load
cell
Look for obstruction under pan,
Cannot use Shipping screw not removed if
shipping screws, and verify pan
Full applicable
installation.
Capacity Electronic problem on A/D
Check the weighing units used.
Parameters set incorrectly
Damaged
Look for obstruction under pan,
shipping screws, and verify pan
Overload stops hitting too soon
installation.
Not Linear Load cell or mechanics damaged
If linearity can be set by the user
A/D damaged
it will be described in the user
manual.
Off Center Adjust mechanics Look for obstruction under pan,
Overload Stops not correct shipping screws, and verify pan
15
Loading Overload Stops not correct shipping screws, and verify pan
error Load Cell damaged installation.
Mains voltage not present or too Verify the batteries are
Battery will
low rechargeable types.
not
Charging circuit failure Check power supply voltage is
charge
Battery Failure correct.
SECTIOIN 13 TROUBLESHOOTING
START
CHK power
switch
and connector
Replace power switch or
Battery
voltage>5.5V
Charging the battery

immediately
or replace the battery
T10 pin 3
output5V
CHK T10 and around circuit
CHK U1 pin9
High level when power
on
And return to low level
CHK U1 and around circuit
CHK ST
(11.0592MHz)
CHK ST and around

13 2 no display
circuit
CHK U1 START
and around circuit
CHK LCD
break?
16
Replace LCD
13 3 Can’t charge the battery
START
Battery bad?
(battery
Replace battery
Fuse open?
Replace the fuse and solve

the problem (like
transformer bad)
Cut the circuit,

then CHK
transformer
output >10V
Replace
transformer
Open U5
pin11/12,
CHK BR1 output
>12V
CHK BR and around
circuit
Restore the circuit, N

CHK U5 pin2
output>7V
CHK M/B U5 and around

Y circuit
CHK M/B D1, R7 and around circuit
17
13. 4 Can’t weigh
START
CHK whether can Y

show internal
counts
N
Add load on Y
N CHK M/B pan, CHK
AU1 counts raise
pin15=5V
Y N Do calibrate
CHK power circuit
CHK load cell input circuit
Add load on pan,

CHK output Y
between AU1 pin1
and pin2 signal
change
Check load cell
CHK AU1 and around circuit
18
13. 5 unstable
START
Y
OK after
warn
N Dispel humidity
Load cell Y
and bracket
touch
something
Solve touch problem
N
CHK M/B AU1 and around

circuit
13. 6 Can’t use keyboard
19
START
Find the line for

useless key, short Y
and open it, CHK the
scale accept this
Replace keyboard
CHK U1 and around circuit
Note: M/B means main board, D/B means display board.
SECTION 14 CHANGE PARTS PROCESS

14. 1 Replace main board
At first, release indicator

from indicator bracket, like
picture, then release 6 pcs
screw from back cover of
the indicator use cross
srew driver. Then, open the

back cover, release 4 pcs
screw of main board,
release main board
carefully, pull out all
connector on the main board, then you can bring

out main board carefully. Then install the new main
board, plug all connector at
last( ! ATTENTION: CH3.96 4P connector (for
20
power) must be pulled out at first and plug at last) After check anything, try to turn
on the power, if anything is OK, close the back cover, replace main board
completely.
14. 2 replace load cell

At first, use internal
hexagon screw driver
release 4 pcs screw from
upper bracket, remove
upper bracket, then release
4 pcs screw from bottom
bracket, by this way, you

can remove load cell now.
Use iron to solder cable for
load cell, remove cable
from connector, then pull
cable from pole. Bring new
load cell, let cable through
pole, solder the cable to
connector. Now, you can fix 8 pcs internal hexagon screw again (Attention: fix tight
enough as you can ). Then you can check and adjust corner and overload stop use
file and internal hexagon screw driver. After check anything, try to turn on the power
and show the internal counts, if internal counts looks OK, close the pan, change load
cell completely.
14. 3 replace MPU

At first, release indicator
from indicator bracket, like
picture, then release 6 pcs
screw from back cover of
the indicator use cross srew
driver. Then, open the back
cover, pull of the connector for power (CH3.96 4P), use special IC kit or minus screw
driver to put up the MPU
from DIP40 socket
(Attention: please don’t let
the IC pin tilt), then use the
new MPU plug into DIP40
socket (Attention: please
note the gap direction), after
check anything is OK, plug the power connector (CH3.96 4P), try to turn on the
power, if scale work correctly, replace MPU completely.
21
14. 4 replace battery

At first, release 4 pcs
screw of the battery
cover. use cross
screw driver, Then,
open the battery
cover, you can bring
the battery from scale,
use iron solder off wire, bring new battery, use iron to solder the battery, (Attention:
red line to positive electrode, black line to minus electrode), after check anything,
plug the connector for power and try to turn on the power, if scale work correctly,
replace battery completely.
22
SECTION15 APPENDIX
15.1 SCHEMATIC (main)
VAC
E+ VCC
R3 T2 S-
TIP31C 1
POWER 100K S+
15
2
5
GND AC9 AU1
1 1 3
VAC U5 E- 104
2 4
VB 12 10 E+ AR2 AST2
VA+
VD+
3 V+ VOUT 5
11 D1 10K 18
4 R7 VC R8 AR1 VREF+
6 2 VB LOADCELL E+ 17 9
VREF CL VREF- OSC2
4 BR1 2 VAC 3K 5 10 10K 10 4.9152
N.I. AR6 OSC1
14 3 VCH S+ 3
R6 NC CS C1
8 10K AC10 4 14 CS
C5 3.9K NC R4 AR8 C2 CS
1 4 AC11 0.022UF
NC INI 10K
9 0.022UF 10K AC12 1 13 SDI
25V/470UF VZ R5 A1N1+ SDI
7 13 C10 2 12 SDO
3
V- COMP AR5 AR7 A1N1- SDO

201 10K S- 0.022UF 20
A1N2+
LM723CN 10K 19 11 SCLK
A1N2- SCLK
DGND
AC13 10K 7
A0
VA-
0.022UF 8 CS5532
A1
T10
16
LM2931
VB T7
8550 1 3 DVCC
VIN VOUT
GND
KEY C18 C17 AC14
VCH
470UF/25V104 6.8UF/25V VAC
2
R10
R21 D2 10K
AC12
RST R16 5.1K 100UF/25V T8 IN4736 R11 T5 T4
LM2931 9015 9015
2K 100K R14
T3
R20 1 3 AVCC 9014
VIN VOUT 100K
5.1K R13
GND
1K
T6 R18 AC4 AC6 AC8 R9
9014 1.5K 10K R12
470UF/25V 6.8UF/25V100UF/25V LED
2
1K
R
G
R19
3.9K VGND
R17 CHECK R22 C14

20K
VCC 3K 6.8uf/16v
OUT EL2
3 4
T8 R23 TR1
GND EL1
100 2 1
T9
R23 BL
C13
0.047uf 9014
2K
23
15.2 SCHEMATIC (display)

KEY
VCC
1
2
3
4
5
6
7
8
1
2
KEY1
KEY2
KEY3
KEY4
KEY5
KON
R2 T1 BUZZ
VB
9014
2K
RP3 VCC VCC RP1

U1
1 1 103G
KEEP1 39 BL LCD U4
2 P10/T P00 2
2 38
3 P11/T P01 3
3 37 PCH1 SEG27 13 12 SEG7 1 48
4 P12 P02 4 12 SEG7 SEG8
4 36 PCH2 SEG26 14 11 SEG6 2 47
5 P13 P03 5 11 SEG6 SEG9
5 35 CS SEG25 15 10 SEG5 3 46
6 P14 P04 6 10 SEG5 SEG10
6 34 RD SEG24 16 9 SEG4 4 45
7 P15 P05 7 9 SEG4 SEG11
7 33 WR SEG23 17 8 SEG3 5 44
8 P16 P06 8 8 SEG3 SEG12
8 32 DATA SEG22 18 7 SEG2 6 43
9 P17 P07 9 7 SEG2 SEG13
RP2 19 6 SEG1 7 42
6 SEG1 SEG14
103G 5532.CS 13 21 5532.SCLK 20 5 SEG0 8 41
INT1 P20 9 5 SEG0 SEG15
5532.SDI 12 22 5532.SDO COM3 21 4 SEG28 1621.CS 9 40
INT0 P21 8 4 CS SEG16
23 SDA COM2 22 3 SEG29 RD 10 39
P22 7 3 RD SEG17
15 24 SCL COM1 23 2 SEG30 WR 11 38
T1 P23 6 2 WR SEG18
14 25 WP COM0 24 1 SEG31 DATA 12 37
T0 P24 5 1 DATA SEG19
26 13 36
R1 P25 4 VSS SEG20
31 27 14 35
VCC EA/VP P26 3 OSC0 SEG21
10K 28 15 34 SEG22
P27 2 R30 OSC1 SEG22
C2 19 16 33 SEG23
X1 1 VCC VLCD SEG23
20P ST1 18 VCC 1K 17 32 SEG24
X2 VDD SEG24
103G 18 31 SEG25
IRQ SEG25
C1 11.0592 RESET 9 10 RXD 19 30 SEG26
RESET RXD BZ SEG26
20P 11 TXD U2 VCC 20 29 SEG27
TXD BZ SEG27
C19 17 30 8 COM0 21 28 SEG28
R15 RD ALE/P VCC COM0 SEG28
16 29 5 COM1 22 27 SEG29
VCC WR PSEN SDA COM1 SEG29
10K 4 COM2 23 26 SEG30
10UF/10V VSS COM2 SEG30
8032 6 3 COM3 24 25 SEG31
SCL A2 COM3 SEG31
2
A1
7 1
WP A0
HT24LC02 1621B
330K
R26
VB
C6
R27 240K U3 U8
LM358 VCC
2
R29 1 PCH1 25V/10UF 2 16
VCC 20K V+ VCC VCC
3 C7 1 14
R28 C1+ T1OUT
20K 25V/10UF 3 13
1 C1- R1IN
T C8 4 12
R24 U3 LM358 2 C2+ R1OUT
25V/10UF 5 11 TXD
VAC 3 C2- T1IN
300K R25 6 R 7 10
4 T2OUT T2IN
7 PCH2 8 9 RXD
R2IN R2OUT
220K 5 SERIAL C9 6 15
V- GND
25V/10UF
MAX232
23
15. 3 PARTS DRAWING
2
5
15. 4 PARTS LIST
Parts No. Parts name QTY Material Spec
1 overlay 1 PC
2 iron plate 1 iron
3 Top cover 1 ABS
4 Main PCBA 1
5 washer 4 EPDM
6 screw 4 S18C M4 x 8
7 Battery holder 1 SUS#304
8 Battery 1 Lead acid 6V/4Ah
9 Bottom cover 1 ABS
10 washer 6 EPDM
11 screw 6 S18C M4 x 20
12 Neck parts 1 1 ABS
15 nut 1 S18C M6 x 3.5
Load cell upper
16 1 Al
supporter
17 Load cell 1 Al
18 Pole 1 SST
19 Bottom bracket 1 Al
20 Overload stop screw 4 S18C M8 x 7
21 Pole bracket Q235
22 Mat for pole steel 189 x 132 x 0.8
23 Spring washer 3 steel 10 x 6 x 2
24 internal hexagon screw 3 35# M6 x 12
25 feet 4 Rubber
28 washer 1 S18C 12 x 7 x 1.2
29 screw 1 S18C M3 x 20
31 pan 1 SST 420 x 520
32 washer 2 EPDM 8 x 3.5 x 1.2
33 screw 2 S18C M3 x 8
2
5
15. 5 ERROR CODES
ERROR
DESCRIPTION RESOLUTION
CODES
- - - - Over range Remove weight from the scale.
- If the problem persist contact your dealer for
assistance.
Err 1 Date Setting Error Enter date using correct format and reasonable
values.
Format: yy:mm:dd
Err 2 Time Setting Error Enter time using correct format and reasonable
values.
Format: hh:mm:ss
Err 4 Zero Setting Error The scale was outside the normal zero setting
range either when it was turned on or when the
ZERO key was pressed.
Remove weight from the scale and try again.
Use the TARE key to set the display to zero value.
If the problem persist contact your dealer for
assistance.
Err 6 A/D out of range The values from the A/D converter are outside the
normal range. Remove weight from the scale if
overloaded, make sure the pan is attached.
Indicates the load cell or the electronics may be
faulty. If the problem persist contact your dealer
for assistance.
Err 9 Unstable, can’t When turn on the power, if internal counts is not
return to zero stable, display will have “Err 9”, please check the
platform and load cell.
If the problem persist contact your dealer for
assistance.
15. 6 NUMERIC AND ALPHABETIC CHARACTERS DISPLAYED ON LCD

0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
A B C D E F G H I J
A B C D E F G H I J
K L M N O P Q R S T
K L M N O P Q R S T
U V W X Y Z
U V W X Y Z

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Electronic Platform

& Bench Scale

Platform size 420mm x 520mm 420mm x 520mm 420mm x520mm

Capacity 150lb 300lb 600lb

Interface RS-232 Output Optional (standby)

Stabilisation Time 1 Seconds typical

Calibration Automatic External

Display 6 digits LCD digital display with 24mm high digits

Balance Housing Indicator ABS Plastic

Keep the scales clean.

INSTALLATION OF CTB SERIES

SECTION 4 KEY DESCRIPTIONS

A secondary function , of "Enter" key when setting parameters or other functions.

Low Battery Symbol

Center of Zero Indication

Zero the scale by pressing the ZERO/ENTER key if necessary.

6.3 Weighing a sample

6.4 Parts Counting

Press the FUNC key to return to normal weighing.

6.5.1 About check-weighing

Check-weighing is a procedure to cause an alarm to sound when the weight on the

Check key point:

6.5.2 Set limits

6.5.3 Set check weighing mode

6.6 Accumulated Total

Continue until all weights have been added.

6.7 Net/gross change

To set parameters press the FUNC key.

The display will show the first function, "F0 H-L".

SECTION 8 BATTERY OPERATION

The battery should be charged for 12 hours for full capacity.

SECTION 9 RS-232 OUTPUT (opt ional)

Connector: 25 pin d-subminiature socket

If the problem persists then contact your dealer.

SECTION 11 TECHNICAL PARAMETERS

CAL Calibrate, see detail in section 10.

AUDIT TRAIL COUNTER :

PARAMETER (OPERATIONAL) COUNTER :

SECTIOIN 12 TROUBLE SELF CHECKING

Charging the battery

CHK T10 and around circuit

CHK ST and around

13 3 Can’t charge the battery

Replace the fuse and solve

Cut the circuit,

Restore the circuit, N

CHK M/B U5 and around

CHK M/B D1, R7 and around circuit

13. 4 Can’t weigh

CHK whether can Y

CHK load cell input circuit

Add load on pan,

CHK AU1 and around circuit

CHK M/B AU1 and around

13. 6 Can’t use keyboard

Find the line for

CHK U1 and around circuit

Note: M/B means main board, D/B means display board.

SECTION 14 CHANGE PARTS PROCESS

At first, release indicator

srew driver. Then, open the

connector on the main board, then you can bring

14. 2 replace load cell

bracket, by this way, you