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800.837.9711 ● www.superproductscorp.com
OPERATION & MAINTENANCE MANUAL
TRANSFER CASE
Model: PFT-PCV/3000
INDEX
1.0 APPLICATION
2.0 DESCRIPTION
2.1 General description
2.2 Auxiliary hydraulic drive output
2.3 Unit weight
2.4 Identification plate
5.0 INSTALLATION
5.1 Drive system design
5.2 Pneumatic control system
5.3 Remote oil reservoir / level indicator
10.0 WARRANTY
11.0 SERVICE
1.0 APPLICATION
The PFT-PCV/3000 Transfer Case is used in sewer cleaning combination machines and vacuum
loaders.
2.0 DESCRIPTION
4.1 SHIPPING
The Transfer Case is shipped without oil. Follow the instructions from the identification plate with
regards to the amount and type of oil to be used.
The Transfer Case is painted with a red or black anti-rust primer base. Upon special
requirements, the units may be painted to customer specifications.
The exposed machined components, as flanges and shafts are covered with an anti-corrosion
lubricant. These parts will be protected for regular ambient dry conditions for approximately 2
months.
The internal components of the transfer case is also covered with an anti corrosion lubricant
which it will provide protection up to start up if maintained in a dry environment.
4.2 PACKING
The Transfer Case is shipped packed in boxed pallets. It is secured to the pallets by heavy duty
strapping and covered by a plastic enclosure that protects the assembly during transport.
During the unpacking process, be extremely careful and use caution with the use of various
cutters, levers and other sharp or pointed tools.
4.3 HANDLING
Trained personnel must perform the movement and handling of the units. Always use adequate
equipment for lifting and moving of the components with relation to the weight see point 2.4
and packing method.
The packages of the Transfer Case shall never be tilted or turned around during transport and
handling.
Upon receiving, inspect the packages for damages and check the units against the shipping
documents.
The handling of the units for final installation must be done with the proper lifting equipment, as
lifting eye provided with the unit, chains and cranes. WARNING: Use only a lifting eye with
M18x1.5 thread with the proper load capabilities. The handling of the units must be
smooth and safe.
4.4 STORAGE
Whenever the Transfer Case is required to be stored for a period over two months, the external
components as drive flanges, pump flanges, shafts, adapters, machined mounting surfaces, must
be covered with an oil base protection lubricant.
NOTE: Store Transfer Case in a dry environment at a constant temperature whenever possible.
The internal components of the Transfer Case are designed to minimize corrosion build up. In
addition, all components are greased and lubricated at assembly. Although, when the Transfer
Case is stored for a period of over twelve months, the oil seals, clutch operation and rotating
components must be checked carefully before use.
5.0 INSTALLATION
The Transfer Case must be positioned within the vehicle’s chassis to conform with proper drive
train design.
To maximize the lubrication of the internal components, we recommend that the Transfer Case is
installed straight in an upright position. Avoid lateral inclination when possible. If your
application requires that the unit be positioned at a lateral incline, please consult our Engineering
Department.
The inclination of the Transfer Case front-to-rear must be designed to suit the drive line
operating angles. Do not exceed 5° rear incline.
In order to optimize the pneumatic control system and extend the life of its components, we
recommend the installation of an air drier and oil lubricator in the air supply system.
DU TY CONTINUOUS
R EC O MME ND ED LU BRI C A T I O N
C YC LE TIME ON-THE-JOB
Direct / Mechanical Driven Units: SAE-80W-90
MODERATE 2 – 4 hours
PowerClutch Driven Units: DEXRON VI
Direct / Mechanical Driven Units: Synthetic 75W-
H EA V Y 4 – 6 hours 90 API MT-1/GL-5EP
PowerClutch Driven Units: TranSynd or
equivalent TES 295 specs
Direct / Mechanical Driven Units: Synthetic 75W-
90 API MT-1/GL-5EP and Heat Exchanger /
S EVER E + 6 hours Cooling System
PowerClutch Driven Units: TranSynd or
equivalent TES 295 specs and Heat Exchanger /
Cooling System
NOTE: It is always recommended to monitor the drive system and heat generation around the
drive components, as there are many factors (ie: ambient temperature, system loading and
efficiency of machine) that affect and condition the operational temperature of the Transfer Case.
Lifting eye
Positioning
sensor Speed
sensor port
By pass
Disconnect
shifter
Odometer
Oil drain sensor port
plug Pneumatic
cylinder
Shifter
by pass
mechanism
Oil level
TYPE PFT-PCV/3000
PART.N 10810---
SERIAL N 00/00-0000
RATIO -:-
sight eye
The oil must be replaced after the first 100 hours of operation.
Oil changes must be done when the oil is still relatively warm following safety procedures in order
to avoid burns and injury. The oil can be drained by removing the drain plug. To accelerate the
draining process, it is recommended to also remove the fill plug.
Always clean the magnetic drain plug before reinstalling it.
Subsequent oil changes are recommended at intervals of 500 hours and/or 12 months, whichever
comes first.
WARNING:
USE PROTECTIVE EQUIPMENT WHEN HANDLING HOT OIL. AVOID INJURIES!
DISPOSAL OF OLD OIL MUST BE DONE FOLLOWING YOUR LOCAL, STATE, AND FEDERAL
REGULATIONS.
DO NOT POLLUTE THE ENVIRONMENT!
INTERVAL OPERATION
Inspect air system for leaks. Be sure that there is at least 110 PSI to
operate shifter controls.
DAILY
During the first week of operation, the oil level and filter indicator must be
checked on a daily basis.
Inspect oil level.
MONTHLY Check PTO surrounding areas for interference and clearance of structure
and plumbing.
Inspect all mounting hardware and re-torque as necessary to proper
specifications.
BI-YEARLY Inspect oil seals and check for any sign of oil throughout the body of the
PTO.
Inspect entire Transfer Case housing and seals for leaks.
Change oil (every 12 months or 500 hours of operation, whichever comes
YEARLY first).
Inspect entire Transfer Case housing and seals for leaks.
10.0 WARRANTY
OMSI Transmissions, Inc., hereinafter called OTI, warrants its products from defects and faulty
workmanship for a period of 12 (twelve) months from the date of acceptance by the purchaser.
Date of acceptance shall be defined as the time that the products are received by the purchaser.
Acceptance of the products shall imply agreement to the terms and conditions of this warranty.
In order for the warranty to take effect, it shall be evident and proven to OTI that its products
were subject to normal use and adequate maintenance. OTI reserves the right to request the
unit/s and/or component/s to be returned, freight pre-paid, for analysis before proceeding with any
Warranty Claim. The purchaser shall be responsible for payment of the replaced components until
the evaluation and analysis are completed by OTI and it is determined that warranty applies.
This warranty will not cover failures caused by operating the product in excess of its design and
specifications, abuse, insufficient and/or lack of maintenance, alterations and modifications to the
product as supplied by OTI.
Any components replaced during the period of the warranty will be warranted only during the
period of the initial warranty, and no extensions shall be made, unless in writing by OTI in addition
to the provision of the terms of the original warranty.
This warranty does not provide allowances for freight, travel time and labor. OTI’s liability under
this warranty is limited to the repair and/or replacement, at its discretion, of its products. OTI shall
not be held liable for losses, damages, and other charges incurred by the user as a result of
product failure.
OTI reserves the right to make design changes and modifications to its products specifications
without inferring that previous designs and specifications were not fit for the applications intended
for at the time. OTI shall not be obligated to perform retrofits and/or modifications to products
manufactured prior to the incorporation of the new design and specifications.
This shall be the only warranty in effect, and no one shall be authorized to supersede or modify the
terms and provisions within, except in writing by OTI. There are no other warranties applicable,
expressed or implied, including warranties of fitness or merchantability for a particular purpose or
use.
11.0 SERVICE
We at OMSI Transmissions, Inc. are committed to service and customer support. You’ll have our
assurance that in the event of a problem situation, you will be able to count on our intervention to
help determine the reason, while providing with the necessary and prompt means to correct the
condition and get you and / or your customer back in business.
We strongly believe that our quality products have to be matched with a quality service support.
PARTS MANUAL
TRANSFER CASE
Model: PFT-PCV/3000
10810078-03 – 03/06/12 - DM
SUPER PRODUCTS LLC P.O. BOX 510110 New Berlin, WI 53151-0110
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PFT-PCV/3000
Housing – 1:1 ratio
Rev. 01 Tav. 01-2
Pos. Part No. Description Qty Pos. Part No. Description Qty
1 7310-03084 Eye, lifting 1 21 7310-03102 Washer, lock 10
2 7310-03085 Plug 2 22 7310-03103 Screw, M18x45 10
3 7310-03081 Washer, copper 9 23
4 7310-03086 Plug, magnetic 1 24
5 7310-03087 Screw, set 4 25
6 7310-03082 Plug, drain 1 26
7 7310-03088 Washer, copper 1 27
8 7310-03089 Plug 1 28
9 7310-03090 Plug 4 29
10 7310-03091 Housing, 1:1 ratio 1 30
11 7310-03092 Plug, freeze 1 31
12 7310-03093 Plug 1 32
13 7310-03094 Adapter 1 33
14 7310-03095 Plug, breather 1 34
15 7310-03096 Washer, copper 1 35
16 7310-03097 Plug 1 36
17 7310-03098 Conveyer, oil 1 37
18 7310-03099 Nut 2 38
19 7310-03100 Washer, conical 2 39
20 7310-03101 Screw, M6x20 2 40
10810078-03 – 03/06/12 - DM
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PFT-PCV/3000
Input drive – 1:1 ratio
Rev. 00 Tav. 02-8
Pos. Part No. Description Qty Pos. Part No. Description Qty
1 7310-03104 Nut, lock 2 21 7310-03124 Shaft, output 1
2 7310-03105 Spacer 2 22 7310-03125 Bearing, needle cage 2
3 7310-03106 Screw, M10x25 12 23 7310-03126 Shaft, input 1
4 7310-03107 Cover, support 2 24
5 7310-03108 Seal, oil 2 25
6 7310-03109 Bearing, roller 2 26
7 7310-03110 Flange, support 1 27
8 7310-03111 O’Ring 1 28
9 7310-03112 Screw, M10x30 2 29
10 7310-03113 Screw, M10x35 7 30
11 7310-03114 Washer, lock 7 31
12 7310-03115 Ring, elastic 1 32
13 7310-03116 Bushing, spacer 1 33
14 7310-03117 Bearing, roller 2 34
15 7310-03118 Ring, internal 1 35
16 7310-03119 Gear 1 36
17 7310-03120 Ring, engagement 1 37
18 7310-03121 Bearing, roller 1 38
19 7310-03122 Ring, sensor 1 39
20 7310-03123 Ring, spacer 1 40
10810078-03 – 03/06/12 - DM
SUPER PRODUCTS LLC P.O. BOX 510110 New Berlin, WI 53151-0110
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Docum ent Num ber 9700-01058-0612 4
PFT-PCV/3000
Shifter control – Input drive
Rev. 02 Tav. 03-3
Pos. Part No. Description Qty Pos. Part No. Description Qty
1 7310-03127 Screw, M8x50 4 21 7310-03147 Nut, lock 1
2 7310-03128 Seal, wiper 1 22 7310-03148 Housing, cylinder 1
3 7310-03129 O’Ring 4 23 7310-03149 Screw, M8x45 4
4 7310-03130 Housing, shaft support 1 24 7310-03150 Washer, conical 2
5 7310-03131 Switch 1 25 7310-03151 Plug, breather (not shown) 2
6 7310-03132 Cover, wiring protection 1 26
7 7310-03133 O’Ring 2 27
8 7310-03134 Shaft, shift control 1 28
9 7310-03135 Screw, M12x21,5 1 29
10 7310-03136 Washer, copper 1 30
11 7310-03137 Spring 1 31
12 7310-03138 Ball, 3/8” 2 32
13 7310-03139 Screw, M8x47 2 33
14 7310-03140 Nut, lock 2 34
15 7310-03141 Fork, engagement 1 35
16 7310-03142 O’Ring 1 36
17 7310-03143 Ring, guide 1 37
18 7310-03144 O’Ring 2 38
19 7310-03145 O’Ring 1 39
20 7310-03146 Piston, cylinder 1 40
10810078-03 – 03/06/12 - DM
SUPER PRODUCTS LLC P.O. BOX 510110 New Berlin, WI 53151-0110
TELEPHONE: (800) 837-9711 (262) 784-7100
FAX: (262) 784-9392
Docum ent Num ber 9700-01058-0612 5
PFT-PCV/3000
Intermediate drive – 1:1 ratio
Rev. 00 Tav. 04-1
Pos. Part No. Description Qty Pos. Part No. Description Qty
1 7310-03152 Shim, 0.1 mm 1 21
2 7310-03153 Shim, 0.2 mm 1 22
3 7310-03154 Shim, 0.3 mm 1 23
4 7310-03155 Shim, 0.5 mm 1 24
5 7310-03156 Bearing, roller 2 25
6 7310-03157 Shaft 1 26
7 7310-03158 Gear 1 27
8 28
9 29
10 30
11 31
12 32
13 33
14 34
15 35
16 36
17 37
18 38
19 39
20 40
10810078-03 – 03/06/12 - DM
SUPER PRODUCTS LLC P.O. BOX 510110 New Berlin, WI 53151-0110
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PFT-PCV/3000
Output drive – 1:1 ratio
Rev. 01 Tav. 05-11
Pos. Part No. Description Qty Pos. Part No. Description Qty
1 7310-03159 Nut, lock 1 21 7310-03169 Gear 1
2 7310-03160 Spacer 1 22 7310-03205 Dowel, M10x12 1
3 7310-03171 Ring, elastic 1 23 7310-03206 O’Ring 1
4 7310-03190 O’Ring 1 24 7310-03155 Shim, 0.5 mm 1
5 7310-03191 Cover, support 1 25 7310-03154 Shim, 0.3 mm 1
6 7310-03192 Pin, cylindrical 1 26 7310-03153 Shim, 0.2 mm 1
7 7310-03162 Seal, oil 1 27 7310-03152 Shim, 0.1 mm 1
8 7310-03193 Ring, spacer 1 28 7310-03172 Flange, support 1
9 7310-03194 Bearing, roller 1 29 7310-03114 Washer, lock 9
10 7310-03195 Shaft 1 30 7310-03113 Screw, M10x35 9
11 7310-03196 Ring, elastic 1 31 7310-03101 Screw, M6x20 2
12 7310-03197 Seal, oil 1 32 7310-03173 Conveyer, oil 1
13 7310-03198 Bearing, needle 1 33 7310-03100 Washer, conical 2
14 7310-03199 Ring, engagement 1 34 7310-03099 Nut, lock 2
15 7310-03200 Ring, spacer 1 35 7310-03174 Ring, spacer 1
16 7310-03201 Hub 1 36
17 7310-03202 Pin, split 1 37
18 7310-03203 O’Ring 1 38
19 7310-03156 Bearing, roller 2 39
20 7310-03204 Shaft 1 40
10810078-03 – 03/06/12 - DM
SUPER PRODUCTS LLC P.O. BOX 510110 New Berlin, WI 53151-0110
TELEPHONE: (800) 837-9711 (262) 784-7100
FAX: (262) 784-9392
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PFT-PCV/3000
Housing - disconnect
Rev. 00 Tav. 06-1
Pos. Part No. Description Qty Pos. Part No. Description Qty
1 7310-03207 Housing 1 21
2 7310-03208 Plug, breather 1 22
3 7310-03209 Washer, copper 2 23
4 7310-03093 Plug, breather 1 24
5 7310-03210 Pin, cylindrical 1 25
6 7310-03211 Screw, M10x35 7 26
7 7310-03212 Plug, magnetic 1 27
8 28
9 29
10 30
11 31
12 32
13 33
14 34
15 35
16 36
17 37
18 38
19 39
20 40
10810078-03 – 03/06/12 - DM
SUPER PRODUCTS LLC P.O. BOX 510110 New Berlin, WI 53151-0110
TELEPHONE: (800) 837-9711 (262) 784-7100
FAX: (262) 784-9392
Docum ent Num ber 9700-01058-0612 8
PFT-PCV/3000
Shifter control – disconnect drive
Rev. 00 Tav. 07-3
Pos. Part No. Description Qty Pos. Part No. Description Qty
1 7310-03213 Seal, wiper 1 21 7310-03228 Screw, M8x27 1
2 7310-03214 O’Ring 1 22 7310-03151 Plug, breather (not shown) 2
3 7310-03215 Housing, cylinder 1 23
4 7310-03216 Screw, M8x40 4 24
5 7310-03217 Piston, shifter 1 25
6 7310-03218 O’Ring 1 26
7 7310-03219 O’Ring 2 27
8 7310-03220 Ring 1 28
9 7310-03221 O’Ring 2 29
10 7310-03222 O’Ring 1 30
11 7310-03138 Ball 3/8” 2 31
12 7310-03137 Spring 1 32
13 7310-03223 Washer, copper 1 33
14 7310-03224 Screw, M12x14 1 34
15 7310-03225 Pin 1 35
16 7310-03131 Switch 1 36
17 7310-03132 Cover, wiring protection 1 37
18 7310-03226 Stem 1 38
19 7310-03227 Fork, engagement 1 39
20 7310-03140 Nut, lock 1 40
10810078-03 – 03/06/12 - DM
SUPER PRODUCTS LLC P.O. BOX 510110 New Berlin, WI 53151-0110
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Docum ent Num ber 9700-01058-0612 9
PFT-PCV/3000
Flange – input / output shaft
Rev. 02 Tav. 09-1
Pos. Part No. Description Qty Pos. Part No. Description Qty
1 7310-03180 SAE-1600/1800 drive flange 2 21
2 7310-03229 SAE-1810 flange yoke (n.s.) 2 22
3 7310-03182 Cap screw, 7/16"-20x1-3/4" (n.s.) 12 23
4 7310-03183 Nut, hex, 7/16"-20" (not shown) 12 24
5 7310-03184 Washer, lock, 7/16" (not shown) 12 25
6 26
7 27
8 28
9 29
10 30
11 31
12 32
13 33
14 34
15 35
16 36
17 37
18 38
19 39
20 40
10810078-03 – 03/06/12 - DM
SUPER PRODUCTS LLC P.O. BOX 510110 New Berlin, WI 53151-0110
TELEPHONE: (800) 837-9711 (262) 784-7100
FAX: (262) 784-9392
Docum ent Num ber 9700-01058-0612 10
PFT-PCV/3000
Flange – upper drive
Rev. 02 Tav. 09-1
Pos. Part No. Description Qty Pos. Part No. Description Qty
1 7310-03185 SAE-1610 drive flange 1 21
2 7310-03186 SAE-1610 flange yoke (n.s.) 1 22
3 7310-03187 Cap screw, 3/8"-16x1-1/2" (n.s.) 8 23
4 7310-03188 Nut, hex, 3/8"-16" (not shown) 8 24
5 7310-03189 Washer, lock, 3/8" (not shown) 8 25
6 26
7 27
8 28
9 29
10 30
11 31
12 32
13 33
14 34
15 35
16 36
17 37
18 38
19 39
20 40
10810078-03 – 03/06/12 - DM
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Cover plate KIT
Kit part number: 7310-03164
Rev. 00 Tav. 0.0
Pos. Part No. Description Qty Pos. Part No. Description Qty
1 7310-03176 Spacer 1 21
2 7310-03177 Screw, M10x30 3 22
3 7310-03178 Cover 1 23
4 7310-03114 Washer, lock 6 24
5 7310-03113 Screw, M10x35 6 25
6 26
7 27
8 28
9 29
10 30
11 31
12 32
13 33
14 34
15 35
16 36
17 37
18 38
19 39
20 40
10810078-03 – 03/06/12 - DM
SUPER PRODUCTS LLC P.O. BOX 510110 New Berlin, WI 53151-0110
TELEPHONE: (800) 837-9711 (262) 784-7100
FAX: (262) 784-9392
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Flange - pump mount SAE-B (16/32-13)
Kit part number: 7310-03242 KIT
Pos. Part No. Description Qty Pos. Part No. Description Qty
1 7310-03230 O’Ring 1 21
2 7310-03231 Flange, pump mount 1 22
3 7310-03232 Screw, M10x50 4 23
4 7310-03233 Ring, elastic 1 24
5 7310-03234 Adapter, spline 1 25
6 7310-03235 Ring, elastic 1 26
7 7310-03236 Screw, M12x35 4 27
8 7310-03237 Washer 4 28
9 29
10 30
11 31
12 32
13 33
14 34
15 35
16 36
17 37
18 38
19 39
20 40
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Cover plate KIT
Kit part number: 7310-03165
Rev. 00 Tav. 0.0
Pos. Part No. Description Qty Pos. Part No. Description Qty
1 7310-03113 Screw, M10x35 6 21
2 7310-03114 Washer, lock 6 22
3 7310-03179 Cover 1 23
4 24
5 25
6 26
7 27
8 28
9 29
10 30
11 31
12 32
13 33
14 34
15 35
16 36
17 37
18 38
19 39
20 40
10810078-03 – 03/06/12 - DM
SUPER PRODUCTS LLC P.O. BOX 510110 New Berlin, WI 53151-0110
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Mounting hardware KIT
Kit part number: 7310-03166
Rev. 00 Tav. 0.0
Pos. Part No. Description Qty Pos. Part No. Description Qty
1 7310-03102 Washer, lock 10 21
2 7310-03103 Screw, M18x45 10 22
3 23
4 24
5 25
6 26
7 27
8 28
9 29
10 30
11 31
12 32
13 33
14 34
15 35
16 36
17 37
18 38
19 39
20 40
10810078-03 – 03/06/12 - DM
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KIT
Plug - cylinder breather
Rev. 00 Tav. 0.0
Pos. Part No. Description Qty Pos. Part No. Description Qty
1 7310-03151 Plug, breather 4 21
2 22
3 23
4 24
5 25
6 26
7 27
8 28
9 29
10 30
11 31
12 32
13 33
14 34
15 35
16 36
17 37
18 38
19 39
20 40
10810078-03 – 03/06/12 - DM
SUPER PRODUCTS LLC P.O. BOX 510110 New Berlin, WI 53151-0110
TELEPHONE: (800) 837-9711 (262) 784-7100
FAX: (262) 784-9392
Docum ent Num ber 9700-01058-0612 16
PFT-PCV/3000
10810078-03 – 03/06/12 - DM
TRI-NADO® TM
1125 DVJ Tri-lobe Blower
Installation and Operation
Contents
Information Summary ...........................................................1 Lubrication ...........................................................................7
Warranty and Limitation of Liability ........................................2 Operation .............................................................................7
Safety Precautions................................................................3 Vibration Assessment Criteria ...............................................8
Installation ........................................................................ 3-5 Troubleshooting..................................................................11
2 | Dresser Roots
Foreword
A blower is a precision engineering product with very fine Warning
clearances between the twin impellers and between the It is essential that anyone involved in the installation
impellers and the casing. As there is no contact between the and operation of positive displacement air blowers,
moving parts internal lubrication is unnecessary. This ensures must have read and understood these instructions.
that relatively oil free air is delivered at all times. There is a risk of damage and injury resulting from
improper handling and operation.
Safety Precautions
For equipment covered specifically or indirectly in this instruc- R Stay clear of open piping.
tion book, it is important that all personnel observe safety R Stay clear of the blast from pressure relief valves and the
precautions to minimize the chance of injury. Among many suction area of vacuum relief valves.
considerations, the following should particularly be noted:
R Avoid extended exposure in close proximity to machinery
R Do not use V-belt drive for a standard unit. that exceeds safe noise levels.
R Blower casing and associated piping or accessories R Use proper care and good procedures in handling, lifting,
may become hot enough to cause major skin burns on installing, operating and maintaining the equipment.
contact.
R Casing pressure must not exceed 25-PSI (172 kPa)
R Internal and external rotating parts of the blower and gauge. Do not pressurize vented cavities from an external
driving equipment can produce serious physical injuries. source, nor restrict the vents.
Do not reach into any opening in the blower while it is
operating, or while subject to accidental starting Cover R Do not use air blowers on explosive or hazardous gases.
external moving parts with adequate guards. R Other potential hazards to safety may also be associated
R Disconnect power before doing any work and avoid with operation of this equipment. All personnel working
bypassing or rendering inoperative any safety or protec- in or passing through the area should be warned by
tive devices. signs and trained to exercise adequate general safety
precautions.
R If blower is operated with piping disconnected, place a
strong coarse screen over the inlet and jet port. Avoid
standing in the path of the air streams.
Installation
ROOTS™ blowers are internally and externally treated after fac- 2. Paint shaft extension, inlet and discharge flanges and
tory assembly to protect against normal atmospheric corrosion all other exposed surfaces with Nox-Rust X-110 or
before installation. The maximum period of internal protection equivalent.
is considered to be one year under average conditions, if 3. Seal inlet, discharge and vent openings. It is NOT recom-
closing plugs or seals are not removed. Protection against mended that the unit be set in place, piped to the system
chemical or salt water is not provided. Avoid opening the and allowed to remain idle for extended periods. If any
blower until ready to start installation, as protection will be lost part is left open to the atmosphere, the Nox-Rust VCI-10
quickly by evaporation. vapor will escape and lose its effectiveness.
If there is to be an extended period between installation and 4. Units are not to be subjected to excessive vibration during
start up, the following steps should be taken to insure corro- storage.
sion protection.
5. Rotate shaft three or four revolutions every two weeks.
If there is to be an extended period between installation and
start up, the following steps should be taken to insure corro- 6. Prior to start up, remove flange covers on both inlet and
sion protection. discharge and inspect internals to insure absence of rust.
1. Coat internals of cylinder gearbox and drive end bearing 7. Check all internal clearances
reservoir with Nox-Rust VCI-10 or equivalent. Repeat Because of the completely enclosed blower design, location
once a year or as conditions may require. Nox-Rust VCI- of the installation is generally not a critical matter. A clean,
10 is oil soluble and does not have to be removed before dry and protected indoor location is normally give satisfactory
lubricating. If desired, Nox-Rust VCI-10 may be removed service. Important requirements are that the correct grade
from the cylinder shortly before start up with petroleum of lubrication oil be provided for expected temperatures, for
solvent, or it can remain in the blower if it is not harmful to expected temperatures, and that the blower be located so that
the operation of the connected system. Nox-Rust VCI-10 routine checking and servicing can be handled conveniently
is a product of Daubert Chemical Co., 2000 Spring Rd., after installation. Effect of the location on driver and accessory
Oak Brook, IL 60521. equipment must be also be considered.
4 | Dresser Roots
When the blower is to be driven by V-belts, the driver must Make provisions to clean this screen of collected debris after a
be mounted on an adjustable base to permit tightening or few hours operation. It should be removed when nits useful-
removing the belts. In this case the driver shaft height is of no ness has ended, as the wire will eventually deteriorate and
concern, but it must be parallel to the blower shaft and level. small pieces going into the blower may cause serious damage.
The driver must be mounted on the inlet side of the Piping flanges MUST meet the blower connections accurately
blower. To position the driver properly, both sheaves need to and squarely. DO NOT attempt to correct misalignment by
be mounted on their shafts, and the shaft center distance must springing or cramping the pipe. In most cases this will distort
be known. the blower casing and cause impeller rubbing. In severe cases
The blower sheave, usually the larger one in diameter, must it can prevent operation or result in a broken drive shaft. For
be of the narrow hub type. Install it so that its inner hub face is similar reasons, piping should be supported near the blower to
not more than 1/4 (6 mm) away from the gearbox. The driver eliminate dead weight strains. Also, if pipe expansion is likely to
sheave should also be mounted as close to its bearing as pos- occur from temperature change, installation of flexible connec-
sible. Now position the driver so that faces of the two sheaves tors or expansion joints is advisable.
are accurately in line, with the adjustable base so located as to Figure 1 represents in diagram form a blower installation
make 2/3 of its total movement available in the direction away with all accessory items that might be required under various
from the blower. This positioning provides minimum belt wear operating conditions. Inlet piping should be completely free of
and slip, and allows sufficient adjustment for installation and valves or restrictions.*
tightening of belts. Do not install belt until grouting has set and
Need for an inlet silencer will depend on blower speed
anchor bolts are tightened.
and pressure, as well as sound-level requirements in the
Blowers intended for driving by V-belts are provided with an general surroundings. An inlet filter is normally recommended,
extended drive shaft and an additional outer bearing to handle especially in dusty or sandy locations, for blower protection.
the side pull of the drive. If necessary, these units may also A discharge silencer is also normally suggested, even though
be used for direct coupling to the driver. Blowers intended WHISPAIR™ blowers operate at generally lower noise levels
specifically for direct coupling have no outer bearing and may than conventional lobe-type units. Specific recommendations
be seriously damaged if used belt drive. Consult your Sales on silencing can be obtained from the nearest Sales Office.
Office for approval before belting these units.
After piping is completed, and before applying power, rotate
Before connecting PIPING, remove any remaining anti-rust the drive shaft by hand again. If it does not move with uniform
compound from blower connections. Pipe used should be no freedom, look for uneven mounting, piping strain, or coupling
smaller than these connection, and clean new piping through- misalignment. DO NOT operate the blower at this time unless
out is strongly recommended. In addition, make sure it is free it has been lubricated per instructions. Read LUBRICATION
of dirt, scale, cuttings, weld beads or foreign materials or any section.
kind. To further guard against damage to the blower, especially *For high altitude applications, inlet relief valve may be required to prevent blower
when an inlet against damage to the blower, especially when from overheating.
an inlet filter is not used, install a substantial screen of 16 mesh
backed with hardware cloth at or near the inlet and jet port
connections.
During the first week of operation, check the oil levels in the (a) Start the blower, let it accelerate to full speed, then shut
oil sumps about once a day, and watch for leaks. Replenish off. Listen for knocking sounds, both with power on and
as necessary. Thereafter, an occasional check should be suf- as speed slows down.
ficient. It is recommended that the oil be changed after initial (b) Repeat above, but let blower run 2 or 3 minutes. Check
100 hours of operation. Frequent oil changing is not required for noises, such as knocking sounds.
unless the blower is operated in a very dusty location. Normal
(c) Operate blower for about 10 minutes unloaded. Check
life expectancy of petroleum based oils is about 2000 hours
oil levels. Feel cylinder and headplate surfaces for
with an oil temperature of about 200° F.
development of spots too hot to touch, indicating impel-
ler rubs. Be aware of any noticeable increase in vibration.
Table 1 - Approximate Oil Sump Capacities
Assuming that all trials have been satisfactory, or that
Blower Gearbox Blind End Cover
necessary corrections have been made, the blower should
Frame Size Quarts Liters Quarts Liters
now have a final check run of at least one hour under normal
1125 3 2.8 2 1.9 operating conditions. After blower is restarted, gradually close
inlet valve to apply working vacuum gauge or manometer be
connected into the inlet line if not already provided, and that
Table 2 - Lubricant Recommended termometers be in both inlet and discharge lines. Readings
Ambient Temperature
Viscosity Range from these instruments will show whether vacuum or
SSU @ 100°F (38°C) temperature ratings of the blower are being exceeded.
Above 90°F (32°C) 320
During the final run, check operating conditions frequently
32° to 90°F (0 to 32°C) 220 and observe the oil levels at reasonable intervals. If excessive
0° to 32°F (-18 to 0°C) 100 noise or local heating develops, shut down immediately and
Below 0°F (-18°C) 68 determine the cause. If either vacuum or temperature rise
across the blower exceeds the limit specified din this manual,
shut down and investigate conditions in the piping system
or in the process to which air is being supplied. Refer to
8 | Dresser Roots
Figure 2 - Sectional Assembly
10 | Dresser Roots
Trouble Shooting Checklist
Trouble Item Possible Cause Remedy
1 Speed too low Check by tachometer and compare with speed on Roots Order
Acknowledgement.
No flow
2 Wrong rotation Compare actual rotation, change driver rotation if wrong.
3 Obstruction in piping Check piping valve, silencer, to assure open flow path.
4 Speed too slow See Item 1.
5 Excessive pressure rise Check inlet vacuum and discharge pressure and compare these
figures with specified operation conditions on order.
Low Capacity
6 Obstruction in piping See Item 3.
7 Excessive slip Check inside of casing for worn or eroded surfaces causing exces-
sive clearances.
8 Speed too high See Item 1.
9 Excessive pressure rise See Item 5.
Excessive Power 10 Impeller rubbing Inspect outside of cylinder for high temperature areas, then check
for impeller contact at these points. Look for excessive scale build-
up. Correct blower mounting drive alignment.
11 Inadequate lubrication Check oil sump levels in end covers.
12 Excessive lubrication Check oil levels. If correct, drain and refill with clean oil or
Overheating of bearings recommended grade
or gears
13 Excessive pressure rise See Item 5.
14 Coupling misalignment Check carefully. Realign if questionable.
15 Misalignment See Item 14.
16 Impellers rubbing See Item 10.
17 Worn bearings/gears Check gear backlash and condition of bearings and replace as
indicated.
18 Unbalanced or rubbing impellers Scale or process material may build up on casing and impellers or
Vibration
inside impellers. Remove build-up to restore original clearances and
impeller balance.
Dresser Roots
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2. Never tie open the spray gun trigger or start the machine with the spray gun unattended. High-pressure flow
could cause the gun and wand to fly around causing personal injury or property damage.
3. Do not run acids, petroleum-based solvents, highly chlorinated materials or insecticides through this pump.
Damage to internal parts could result. Use only detergents formulated for use with pressure washers and follow
the manufacturer’s instructions.
4. When using this machine, wear goggles or a face shield to protect eyes from spray, chemicals or back-spattered
materials.
OPERATION
1. Fill tank with water or turn on water supply. (Pump must have positive head pressure.)
3. With machine at idle, engage hydraulics, then increase engine rpm until desired water psi is reached.
4. Grasp gun firmly. Point wand at object to be cleaned and squeeze the trigger. Experimenting with the distance
the nozzle tip is held from the surface to be cleaned is recommended. The closer the tip, the greater the impact;
however, as the tip is moved farther back a larger area can be covered. Avoid opening and closing the trigger
gun in rapid succession, as this is hard on the unloader valve.
MAINTENANCE
1. Before shut down, wash off the pump and orbit motor to rinse off any foreign material.
2. Wipe down hose and coil for storage. Inspect hose daily for cuts or abrasions.
3. Change pump oil every 200 hours. Check oil level daily and “Top Off” as required. Use 30-weight non-
detergent oil.
1. Remove suction hose from water supply and place hose in a container of ethylene glycol anti-freeze.
2. Start the machine. When you see anti-freeze coming from the nozzle, trigger the gun a couple of times. This
will allow the unloader valve to be purged.
NOTE: After water is purged from the system, anti-freeze can be captured for reuse.
Hydraulic Powered Pressure Washer
TROUBLE SHOOTING
(Both hydraulic and water systems)
Nozzle in low PSI mode Pull or push nozzle into High PSI mode.
Pump loses prime Air leak in suction hose or Remove suction hose and test for leaks by pressurizing
Chattering noise, pressure fluctuates inlet fittings with water. Make sure thread sealant has been used on
all fittings.
Suction line is blocked, Inspect it for a loose liner, kinks or debris lodged in
collapsed, or too small hose.
Low pressure at nozzle Unloader valve is by-passing Make sure unloader is adjusted properly and by-pass
seat is not leaking.(unloader valve adjustment brochure)
Incorrect or worn nozzle Make sure nozzle is matched to the flow and pressure
of the pump. If the nozzle is worn, replace it.
Dirt in check valves Clean check valves. (see check valve cleaning brochure)
Unit makes knocking noises Almost always caused by Check the suction line for kinks, restrictions, clogged
not being able to get inlet line or strainer, too many elbows, or a reducer
enough water at the inlet fitting installed in the line somewhere.
The water suction line is too A ¾” diameter line is recommended. If the line is
Small for its length real long, 1” diameter may be needed.
The water level in the supply The pump should always be below the water level in
tank is too low the supply tank.
The unit makes chattering noise The unloader valve on the Try adjusting the unloader valve to reduce its pressure
water pump is unloading setting. This can also be caused by the vehicle’s
hydraulic system relief valve being set too close to
The operating pressure required by the pressure
Washer. The hydraulic relief valve must be set at
Least 300 PSI above the operating pressure of the
washer. This should be checked with a pressure gauge.
Dirt in check valves Clean check valves. (see check valve cleaning brochure)
Unit doesn’t develop good pressure Not enough oil getting Increase vehicle RPM. Check circuit with a hydraulic
to the hydraulic motor flow flow meter to assure that the flow meets minimum
meter requirements.
Hydraulic motor slowing Vehicle system pressure relief valve may be set to
or stalling low. It should be checked with a pressure gauge to
assure that it is set at a high enough pressure.
The spray nozzle orifice Inspect this orifice for wear or incorrect sizing and
may be wore out replace if necessary.
The original ROOTS blower still leads the way™.
DVJ WHISPAIR™
Dry Exhauster
Installation, Operation & Maintenance
Contents
Information Summary............................................................1 Lubrication.................................................................... 10-11
Warranty and Limitation of Liability.........................................2 Operation...................................................................... 12-13
Operating Characteristics......................................................3 Troubleshooting...................................................................14
Operating Limitations.............................................................4 Maintenance/Replacements.......................................... 16-22
Installation....................................................................... 5-10 Sectional Drawings........................................................ 23-26
ILRB-3006 0810
Roots products are sold subject to the
current General Terms of Sale, GTS-5001 and
Warranty Policy WP-5020. Copies are
available upon request.
Contact your local Roots Office
or Roots Customer Service
Hot Line 1-877-363-ROOT(S) (7668)
or direct 281-966-4700.
2 | Dresser Roots
Operating Characteristics
DVJ WHISPAIR™ dry vacuum exhausters are covered in this discharge air returned to the pockets in RAS WHISPAIR
manual. In size they range from 10 inches through 20 inches design. The cooling effect allows blower operation at higher
gear diameter. All are equipped with an effective splash oil vacuum levels without exceeding the blower’s maximum
lubrication system. From a principle usage standpoint they temperature rise. For closed loop DVJ applications, as shown
are designated as air blowers. in Fig. 4, a portion of discharge gas is recycled back through
The DVJ rotary lobe blower is a positive displacement type a cooler to the cylinder slot plenum to give similar cooling
unit, whose pumping capacity is determined by size, operat- effects.
ing speed and inlet conditions. It employs two double-lobe No attempt should ever be made to control capacity by
impellers mounted on parallel shafts and rotating in opposite means of a throttle valve in the intake or discharge piping.
directions within a cylinder closed at the ends by headplates. This increases the power load on the driver, and may
As the impellers rotate, air is drawn into one side of the seriously damage the blower. Likewise, if a possibility exists
cylinder and forced out the opposite side against the existing that flow to the blower inlet may be cut off during normal
pressure. The differential pressure developed, therefore, operation of a process, then an adequate vacuum relief valve
depends on the resistance of the connected systems. should be installed in the inlet line near the blower. A pressure
Effective sealing of the blower inlet area from the discharge type relief valve in the discharge line near the blower is also
area is accomplished by use of very small operating clear- strongly recommended for protection against cut-off or
ances. (This feature also eliminates rubbing contact between blocking in this line.
rotating and stationary parts, hence, internal lubrication is not When a belt drive is employed, blower speed can usually be
required.) Clearances between the impellers during rotation adjusted to obtain desire capacity by changing the diameter
are maintained by a pair of accurately machined timing of one or both sheaves. In a direct coupled arrangement, a
gears, mounted on the two shafts extending outside the air variable speed motor or transmission is required, or air may
chamber. be vented through a manually controlled unloading valve and
The DVJ blower is used in vacuum service and uses the silencer. If discharge air is returned to the blower inlet, it must
same principle as the RAS WHISPAIR™ design except the go through a cooling by-pass arrangement.
discharge and slots feeding air back into the cylinder closed Before making any change in blower capacity or
pocket areas all have individual plenums. In vacuum opera- operating conditions, contact the nearest Sales Office for
tion, the discharge pressure differs from atmospheric only specific information applying to your particular blower. In all
by the backpressure in the discharge system. Atmospheric cases, operating conditions must be maintained within the
pressure air flows into one cylinder slot plenum supplying air approved range or pressures, temperatures and speeds as
to the closed Pocket B as shown in Position 2 of figure 1 and stated under LIMITATIONS. Also, the blower must not be
through the cross-over pipe (DVJ jet air flow diagram-above used to handle air containing liquids or solids. Serious
figures) to Pocket A. The atmospheric air, flowing to the damage to the rotating parts will result.
closed pockets, is at a much lower temperature than the
4 | Dresser Roots
Table 2 - DVJ Clearances
INSTALLATION
The DVJ blower should have a full-sized silencer installed plate should be lifted only by the four lifting lugs provided.
on the discharge and a minimum length of full size piping, Weight in this case will be greater than the following figures.
if necessary, for the installation. Back pressure created by Before lifting with eyebolts, test one for tightness and
silencer restriction and pipe losses reduces the jet inlet flow fractures by tapping with a hammer. Direction of pull on the
and increases blower temperature rise. No valves should be bolts during lift should be nearly vertical. Since a considerable
used in the discharge piping. cable angle will usually be unavoidable, place a stiff spreader
The 1016 and 1220 blower has a temporary cover installed between the eyebolts to take the side strain, and adjust cable
on one cylinder slot inlet port at the factory and a permanent lengths so that the unit is approximately level during the lift.
metal cover on the other. A full size acoustic absorption type A harness featuring four lifting hooks is required to lift
silencer should be installed in place of the temporary cover, base-mounted units. After inserting the hooks in the lifting
however, the cover and silencer may be reversed on the lugs, block the chains out on the sides to avoid placing the
cylinder slot plenum ports if the installation requires it. Some unit under strain. At the same time, adjust lengths to produce
type of protection such as a filter screen is necessary to a level lift.
stop foreign particle entry through the cylinder slots. Outside
LOCATION of the installation is generally not a critical matter.
installations may also require some weather protection to
A clean, dry and protected indoor location is to be preferred.
prevent the entry of rain or snow. Jet inlet restriction will
However, an outdoor location will give satisfactory service
cause an increase in blower temperature rise and should
if correct lubrication for expected temperatures is provided.
be checked as a possible cause if temperature rise limits
Effect of such a location on driver and other equipment must
operation to a vacuum level less than maximum allowable.
also be considered.
Technical assistance at installation by a factory Service
PROTECTION of internal machined surfaces against normal
Engineer is usually not required for the smaller units, frame
atmospheric corrosion is normally provided at the factory,
series 1000 through 1400. Workmen with general experience
using a vaporizing inhibitor. Markings on the flange covers will
in installing heavy machinery should be able to complete
indicate this protection. Maximum period of protection is one
a satisfactory installation. Information in this manual is
year under average conditions, if flange covers and closing
supplemented by the more detailed discussions of founda-
seals are not removed. Protection against chemical or
tions and piping in API recommended practice 686 and
salt water atmosphere is not provided. Leave covers
the Compressed Air and Gas Handbook, published by the
and tape seals over all openings as long as possible during
Compressed Air and Gas Institute, New York City and the
installation to avoid loss of protection.
American Petroleum Institute, Washington, D.C. However, a
Service Engineer may be employed for assistance or for final If there is to be an extended period between installation
checking of an installation. and start up, the following steps should be taken to insure
corrosion protection:
Handling of the equipment should be accomplished by
methods conforming to safe practice for the weight involved. 1. Coat internal of gearbox and drive end bearing covers
Weight of a bare unit, without base plate, driver or acces- with a vapor phase rust inhibiting liquid such as Nox-
sories will range from about 1 ton (910 kg) for the smallest to Rust VCI-10. Use Zerust vapor capsules in the inlet port
approximately 7 tons (6350 kg). On such units, an eyebolt is of cylinder. Repeat once a year or as conditions may
provided near each end for lifting. A unit mounted on a base require. VCI-10 is oil soluble and does not have to be
6 | Dresser Roots
soleplates, the machined top surfaces are used for leveling. deflections can occur during shipping and installation. A
Scrape pads or surfaces clean, and remove burrs on high close coupling alignment should be obtained during leveling,
points with a flat file. so that only small final adjustments will need to be made
When blower and driver have been factory mounted on after grouting. In a soleplate type installation, the separately
a common baseplate, the assembly is to be treated as a mounted driver must be positioned, leveled and aligned as
part of the installation procedure. Whether it is on soleplates
Table 2A - Standard Anchor Bolts in Inches
or on its own base, shims of 1/16” to 1/8” (2-3 mm) thick-
For Soleplates For Baseplates ness placed directly under the driver feet before setting will
Unit
Frame Bolts Sleeves Bolts Sleeves permit more accurate final alignment. Spacing between the
Size two shaft ends as required by the coupling must also be
Dia. Lgth. I.D. Lgth. Dia. Lgth. I.D. Lgth.
1000 1 25 3 18 3/4 18 2-1/2 12 established. If a motor is being used that has end-play in the
1200 1 25 3 18 3/4 18 2-1/2 12
shaft, be sure its rotor is located on magnetic center before
setting this spacing.
1400 1-1/8 25 3 18 3/4 18 2-1/2 12
1600 1-1/8 25 3 25 1 25 3 18 When blower is driven through V-belts, the driver must
1800 1-1/4 25 3 25 1 25 3 18
be mounted on an adjustable base to permit tightening or
removing the belts. In this case the driver shaft height is of
2000 1-1/4 25 3 25 1 25 3 18
no concern, but it must be parallel to the blower shaft and
Table 2B - Standard Anchor Bolts in Centimeters level. To position the driver properly, both sheaves need to be
mounted on their shafts, and the shaft center distance must
For Soleplates For Baseplates be known.
Unit
Frame Bolts Sleeves Bolts Sleeves
Size The blower sheave, usually the larger one in diameter, must
Dia. Lgth. I.D. Lgth. Dia. Lgth. I.D. Lgth.
be of the narrow hub type. Install it so that its inner hub face
1000 2.4 64 7.5 46 2.0 46 6.5 30
is not more than 1/4” (6 mm) away from the bearing housing
1200 2.4 64 7.5 46 2.0 46 6.5 30 end cover. The driver sheave should also be mounted as
1400 3.0 64 7.5 46 2.0 46 6.5 30 close to its bearing as possible. Now position the driver so
1600 3.0 64 7.5 46 2.4 64 8.0 46 that faces of the two sheaves are accurately in line, with
1800 3.0 64 7.5 46 2.4 64 8.0 46 the adjustable base so located as to make 2/3 of its total
2000 3.0 64 7.5 46 2.4 64 8.0 46 movement available in the direction away from the blower.
This positioning provides minimum belt wear and slip, and
unit for leveling purposes. Use the jack screws to establish allows sufficient adjustment for installation and tightening of
grouting space under the base flanges, and to level the base. belts. Do not install belts until grouting has set and anchor
Adjust these screws until the indicated variation from level bolts are tightened.
does not exceed .001” per foot (.08 mm per m) in either
Blowers intended for driving by V-belts may be provided with
length or width. Any variations should all be in the same
an extended drive shaft and an additional outer bearing to
direction, to minimize twist. The maximum allowable twist
handle the side pull of the drive. They may be recognized
is considered to be .001” per horizontal foot (.08 mm per
by the extended housing for the outer bearing. If necessary,
horizontal m) measured between any two sections of the
these units may also be used for direct coupling to the driver.
base.
Blowers intended specifically for direct coupling have no
Units mounted on soleplates are to be leveled in a similar outer bearing, and may be seriously damaged if used for belt
manner. The plates should be large enough to provide exten- drive. Consult your Sales Office for approval before belting
sions for leveling in both length and width on the finished these units.
upper surfaces. Fasten the plates solidly to the blower feet,
GROUTING follows completion of leveling and preliminary
which are machined flat and parallel to each other, then install
alignment. Assuming the foundation has been properly cured,
and level the blower carefully, using jack screws, shims or
its top surface should first be roughened by chipping to
wedges for adjusting.
remove glazed areas and oil or grease removed with a strong
When a satisfactory condition of level is obtained, turn the hot detergent or caustic solution.
anchor bolt nuts down snug but not tight. Elimination of twist
Grouting serves not only to compensate for surface irregulari-
here is very important, and minor adjustments can be made
ties in the foundation and machine base but also to provide
with shims directly under the blower feet.
restraint against shifting. Anchor bolts are used
ALIGNMENT of the drive shafts when the blower unit and
for hold-down only. Therefore, the grout must be adequate
its driver are direct coupled requires careful attention. This
thickness under the soleplate or base flange, must flow into
precaution will not only help insure satisfactory coupling
anchor bolt sleeves and all interior cavities, and must have
operation, but will minimize chances for damage to either
minimum shrinkage during the setting period. By virtue of the
driving or driven unit from vibration or thrust forces.
open frame design, it is recommended that the bed¬plate
In package units with driver and blower mounted on a be filled with concrete to a level equal to the top of the main
common baseplate, the two shafts will have been put in channels. Special grouting materials designed to counteract
approximate alignment at the factory. However, baseplate shrinkage are commercially available, and are often preferred
8 | Dresser Roots
Figure 3 – Installation with Suggested Locations for Available Accessories (DVJ)
Lubrication
A - SEPARATE OPPOSITE GEAR END RESERVOIRS
A simple and reliable splash lubrication system is employed in At the lower (driving) shaft the arrangement is the same as
ROOTS® blowers. All friction parts - gears, bearings and shaft described above when a short shaft for direct coupling is
seals - are lubricated either by dipping directly into oil reser- provided. Here an outboard shaft seal (23) is provided in
voirs or by receiving splash oil from other rotating parts. All the end cover (5). On V-belt driven blowers the drive shaft
reservoirs require the same grade of oil as specified in Table and bearing carrier (63) are extended and provided with and
3 for various ambient temperature ranges at the installation additional inboard bearing (60). This creates a larger reservoir
site. Reference to the appropriate assembly drawing, Figure requiring about three times as much oil to fill. Lubrication is
15, will assist in understanding of the following discussion. the same as for the shorter shaft, except that two protruding
screws (96) are provided to insure adequate splash oil for
Table 3 - Recommended Lubrication Oils bearing (60).
Ambient Viscosity Range, SSu at
Temperature 100% °F (83 °C)
At the gear end of the blower the bearings, seals and timing
gears are enclosed by a gearbox containing a double
Above 90 °F (32°C) 1000-1200
(primary and secondary) oil sump arrangement. In a vertical
32° to 90°F (0°-32°C) 700-1000
style blower the secondary sump is formed of sheet steel
0° to 32°F (-18°- 0°C) 500-700 and contoured around the bottom half of the lower gear. It is
Below 0°F (-18°C) 300-500 fed with oil at a controlled rate from the surrounding primary
sump in the gearbox itself, through a metering orifice in the
At the opposite gear end of the blower, the upper (or driven) secondary wall. The lower gear teeth pick up oil and carry
shaft bearing is lubricated from its own oil reservoir, formed it to the meshing point with the upper gear, from where it is
by the bearing carrier (6) and the deep blind end cover (5A). splashed onto oil control shields with leaders that direct the
At a normal oil level, bearing rollers dip into the oil as they oil to the two bearings. A dam at each bearing maintains
roll through the bottom of their raceway. The oil picked up the desired oil level there, with excess overflowing into the
is carried over the top by bearing rotation, and some of it gearbox primary sump. Inboard sealing of the shafts is the
transfers to the shaft behind the bearing to lubricate the same as at the drive end. In a horizontal style blower the
dynamic lip-type inboard seal (27). A slight amount of oil may gear end lubrication arrangement is identical, except that a
work through this seal, but it will be thrown off by the shaft secondary sump is formed around each gear and the total oil
slinger, and further prevented from reaching the air chamber capacity is more than doubled.
by a labyrinth type seal where the shaft passes through the Note - A good grade of industrial type non-detergent,
headpiece. The chamber between the two sealing points anti-foaming oil should be used when the average of blower
is vented to atmosphere and serves not only to drain any inlet and discharge temperature is 125°F (52°C) or lower.
seal leakage but also to keep the lubrication system at Oil should be changed after the first 100 hours of operation.
atmospheric pressure. After initial oil change, normal oil change periods under these
conditions may be considered as 2000 operating hours.
10 | Dresser Roots
Table 4 - Oil Sump Capacities
Blower Gearbox - gallons (liters) Opposite Gear End Bearings - fluid oz. (liters)
Frame
Size Vertical Horizontal Driven Shaft Drive Shaft Coupled Drive Shaft Belted
At higher temperatures these oils may turn black and leave To obtain proper oil level in the sump, that is to the center of
carbon deposits. For average temperatures above 125°F the sight glass (90), pull out level adjuster “A” (see fig. 5) and
(52°C) it is recommended that oil with an efficient oxidation raise or lower cross-arm “B” as needed, secure “B” with lock
inhibitor be used, and that change interval be reduced. Shell “C” and drop assembly back into lower reservoir and replace
TELLUS is a suitable oil type with the required characteris- bottle. Note - Raising “B” raises oil level and lowering “B”
tics, and equivalent oils from other suppliers are assumed lowers oil level.
to be comparable in performance. Suggested oil change During operation the sump levels can be expected to
periods for the higher operating temperatures are as follows: fluctuate. At the gearbox sight window the level will rise as
Average Temp. °F (C°) Operating Hrs. a result of oil being thrown out of the secondary sump (oil
Below 150 (65) 1000 pan) into the primary sump. A satisfactory oil level is assured
as long as it is visible in the window. A blower should not be
151-160 (66-71) 500
operated when the oil is either above or below the circle on
Above average temperature of 180°F, use of synthetic oil like the sight window.
ROOTS Synfilm ST Synthetic Oil is specified.
Oil levels at the opposite gear end will fall slightly during
On the gearbox and the two opposite gear end bearings operation because of the apparent “loss” carried in the
sumps, oil levels are indicated in sight windows. All three bearings and on the shafts. To be satisfactory, the level must
sight windows are completely unobstructed circular discs, be visible in the sight glass.
and the oil level should always be in view.
During the first week of blower operation, check the oil
Approximate capacities in gallons or fluid ounces for the three level daily and watch for leaks. Replenish oil as necessary.
sump locations are given in Table 4 as a guide. Actual filling Thereafter, an occasional check should be sufficient. Drain
requirements may vary slightly from the listed figures. Select plugs (67 and 88) are provided at the bottom of gearbox and
a good industrial grade of oil per Table 3 for the existing bearing sumps.
ambient temperature conditions.
B - COMMON OPPOSITE GEAR END RESERVOIRS
Filling of the oil sump must be performed with the blower not
Some blowers are equipped with a common reservoir on the
operating, so that correct levels may be established. At the
opposite gear end. The small reservoirs are replaced with a
gearbox, remove vent plug (37) in the top and pour in slightly
large cover similar to that covering the gear end. The oil is
less oil than indicated in Table 4 for the blower size con-
transmitted to the bearings by use of a slinger plate which
cerned, or until the oil rises to the center of the sight glass.
dips into the oil. The oil is then captured and directed to the
Wait several minutes for the levels to equalize between the
bearings by oil control shields. Reference to the sectional
primary and secondary sumps, then add more oil if needed,
drawings at the back of this manual will help in understanding
or drain excess at plug (67).
this system.
The opposite gear end sumps use constant level oilers. To fill
the sumps, remove the top glass reservoir. Fill it with oil and Table 5 – Common O.G.E. Sump Capacity
place it on its holder and let the bottle empty to fill the sump. Blower Gearbox Gallon/liters O.G.E. Gallon/liters
Figure 5 Frame
Size Vertical Horizontal Vertical Horizontal
1000 3/4 (3.3) 2 (7.6) 3/4 (2.8) 2 (7.6)
1200 1-1/2 (5.7) 3-1/2 (13) 1-1/2 (5.7) 3-1/2 (13)
1400 1-3/4 (6.6) 4 (15) 1-3/4 (6.6) 4 (15)
1600 2-1/2 (9.5) 5-3/4 (22) 2-1/2 (9.5) 5-3/4 (22)
1800 3 (11) 7-1/2 (28) 3 (11) 7-1/2 (28)
2000 4 (15) 9-3/4 (37) 4 (15) 9-3/4 (37)
Safety Precautions
For equipment covered specifically or indirectly in • Disconnect power before doing any work, and
this instruction book, it is important that all personnel avoid by-passing or rendering inoperative any
observe safety precautions to minimize the chances safety or protective devices.
of injury. Among many considerations, the following • If blower is operated with piping disconnected,
should particularly be noted: place a strong coarse screen over the inlet and
• Blower casing and associated piping or accesso- avoid standing in the discharge air stream.
ries may become hot enough to cause major skin • Stay clear of open inlet piping (suction area) of
burns on contact. pressure blowers, and the open discharge blast
• Internal and external rotating parts of the blower from vacuum blowers.
and driving equipment can produce serious physi- • Stay clear of the blast from pressure relief valves
cal injuries. Do not reach into any opening in the and the suction area of vacuum relief valves.
blower while it is operating, or while subject to
accidental starting. Cover external moving parts • Avoid extended exposure in close proximity to
with adequate guards. machinery which exceeds safe noise levels.
12 | Dresser Roots
• Use proper care and good procedures in handling, • Do not use air blowers on explosive or hazardous
lifting, installing, operating and maintaining the gases.
equipment. • Other potential hazards to safety may also be
• Casing pressure must not exceed 25 PSI (172 kPa) associated with operation of this equipment. All
gauge. Do not pressurize vented cavities from an personnel working in or passing through the area
external source, nor restrict the vents. should be warned by signs and trained to exercise
adequate general safety precautions.
Preventive Maintenance
1. Daily 3. Quarterly
A. Record the following: A. Sample lube oil or change.
1) Lube oil pressure (if applicable). B. Change oil if the following values are exceeded:
2) Lube oil temperature (if applicable). 1) Water 100 PPM maximum.
3) Blower inlet temperature. 2) Metals 200 PPM maximum.
4) Blower inlet pressure. 3) Acid 5.0 to 7.5 Mg/KOH/g maximum.
5) Blower discharge temperature. C. Increase frequency of sampling if any of the above
6) Blower discharge pressure or differential pres- values show about 20 to 25% increase over the last
sure. sample.
7) Motor amperage. D. Flush all oil reservoirs before filling with clean oil.
9) Motor stator temperature, if available. A. Remove an inlet expansion joint, inspect impellers,
measure impeller clearances and note wear patterns.
10) Motor bearing temperature, if available.
B. Check coupling alignment, inspect coupling for wear,
B. Observe any abnormalities, i.e. burned paint, unusual
and repack with fresh grease.
noises, vibration, strange odors, oil leaks, etc.
C. Inspect oil cooler tubes, as applicable.
C. Review log sheets to determine if there are any
changes from previous readings. (It is very important D. Check all protective switches for proper setpoints and
to look for any changes or trends which might indicate operation.
pending problems). E. Check V-belt drive condition and tension.
D. Check oil levels. 5. A Preventative Maintenance Schedule should be estab-
E. Record hour meter readings. lished for driver(s) and all accessories in accordance with
the applicable manufacturer’s recommendation.
2. Monthly
A. Record bearing housing vibration levels at each
bearing in the horizontal, vertical, and axial planes. Use
velocity (in./sec.) measurements and note any changes
from previous readings. Take a complete vibration
signature (amplitude versus frequency) if any trends are
noted. (It may be helpful to keep a chart on monthly
readings.)
14 | Dresser Roots
Rotary Lobe Blower Vibrations 5. Rotor unbalance and bent shaft will generate vibrations
at 1XRPM.
The general vibration severity charts derived from Rathbone
vibration severity charts provide guidelines for machines 6. Blower/driver coupling misalignment will generate
basically having mass unbalance-turbomachinery, electric vibrations at 1XRPM and 2XRPM.
motors, etc. The German specification VDI 2056 - Criteria 7. Acoustic resonance in the blower inlet/discharge piping
for Assessing Mechanical Vibrations of Machines - provides will generate vibrations at 4XRPM.
vibration guide lines for machines with rotating masses
8. Operation of rotary lobe blower at or near system tor-
(turbomachinery) and machines having mass effects which
sionals may cause impeller lobe contact and increases
cannot be balanced (reciprocating machines), but does
vibrations.
not specifically address rotary lobe blowers (also known as
ROOTS Blowers) with inherent fluctuating dynamic bearing 9. External piping if not properly isolated will transmit
loads and torques. vibrations into the blower.
API Standard 619, Rotary Type Positive Displacement 10. Foundation design and method of mounting has
Compressors for General Refinery Services, limits the considerable effect on blower vibrations.
vibration level to 0.1 in/sec peak, which is quite ambitious. Vibration Criteria:
Based on experience, practical acceptable vibration levels 1. Units of measurement: Rotary lobe blower vibrations
lie somewhere between API 619 requirement and VDI 2056 are measured in inches/sec. Measurements of spike
allowance for group D reciprocating machines. energy is not recommended for judging blower condition
Elements Generating Vibrations in Rotary Lobe Blower: because the rotary lobe blower has inherent impacting
bearing loads.
1. Blower inherent characteristic -
2. Measurement location: Vibrations should be measured
a. Impacting bearing loads excite component/system
at the bearing locations on the housing.
natural frequencies.
The following table provides an appropriate assessment
b. Pressure pulsations set up vibrations at four times the
guideline for rotary lobe blowers rigidly mounted on the
running speed.
stiff foundations.
2. Rotary lobe blowers use very close clearances between
the impellers and the housing. The impeller contact will Unfiltered Vibrations Assessment
setup vibrations as follows: (in/sec peak)
a. Impeller to impeller frontal lobe contact - if contact is >0.62 thru 1.0 Satisfactory
between only one set of lobes, the vibration frequency
>1.0 Review Required
will be 1XRPM, if both sets of lobes contact, the
vibration frequency will be 2X RPM.
If the blower is operating at “review required” levels then the
b. Impeller to cylinder contact - the vibration frequency
installation must be fully evaluated to determine the source or
will depend on the number of impeller tips contacting
cause of vibration and the cause shall be corrected.
the cylinder which could range from one to four times
the RPM. In general, blower vibration levels should be monitored on a
regular basis and the vibration trend observed for progressive
c. Impeller to head plate contact - the vibration
or sudden change in level. If such a change occurs, the
frequency will be erratic and unsteady.
cause should be determined through spectral analysis.
3. Damaged gears will generate vibrations at mesh
The blower vibrations will be transmitted into the motor,
frequency, number of teeth times RPM.
speed reducer etc. and more so if they are mounted on the
4. Damaged bearings will generate vibrations at ball pass common blower baseplate. Allowable vibration levels into
frequency, fundamental train frequency and ball spin these accessories should be obtained from the vendors.
frequency.
The following detailed work procedures cover repairs and 1800, 2000 1-1/4 - 7 8-Jan
adjustments that can normally be handled successfully at the
installation site. Numbers shown in brackets ( ) correspond B - INSTALLING GEARS WITH GEAR LOCKING
to Item Numbers used in the sectional assembly drawings ASSEMBLIES
and in Table 9. Refer to the drawing applying to the type unit
1. Apply NEVERSEEZ paste on the gear locking device
being repaired while reading the instructions.
screw threads, under the screw heads, on the tapered
rings, on the collar tapers, and on the gear hub outside
diameters.
16 | Dresser Roots
2. Slide each tapered ring collar and the web clearance Figure 7 - Taper Gear Remover
holes and screw them loosely into the opposite collar.
3. Do not tighten screws at this time.
4. DEGREASE GEAR HUB BORE AND SHAFT. THE
GEARFIT MUST BE FREE OF ANY LUBRICANT.
5. Install two 12" long threaded rods (sizes are give in Table
5) in the bearing carrier puller holes. Line up the gear
puller holes with the rods and using proper nuts on the
guide rods, push the gears on flush with the shaft end.
Make sure that the gear match marks line up. Take any
3 or 4 locking screws equally spaced and snug them up.
6. Set impeller timing as described under Step 4 of
Operation C.
7. Once satisfactory timing is achieved, locking screws
are to be tightened to Table 7 values, using a calibrated
torque wrench. Tighten all locking screws gradually
and all the way around in either clockwise or counter-
clockwise sequence, but not in diametrically opposite
sequence. Tighten screws half a turn at a time. Check
and make sure that no screw will turn any more by
applying specified torque.
comes through the open hole bleed¬ing all air out. Close
Table 7 - Torque Wrench Data the top hole with 1/4 NPT solid steel plug. Crank the
Gear pump up till the gear comes off. Do not exceed 20,000
Gear Capscrew Stub Shaft PSI oil pressure. If not sure how to use the hydraulic
Frame Series Capscrew Torque Screws LB-FT removal system, contact factory.
Size-Metric Values, LB-FT (kg-M)
(kg-M) Figure 8 - Gear Remover Material - Steel, Hardness - Rc-25
1000 M8 (4.2) 30 45 (6)
1200 M8 (4.2) 30 75 (10)
1400 M10 (8.3) 53 75 (10)
1600 M10 (8.3) 60 105 (15)
1800 M12 (13.8) 100 105 (15)
2000 M16 (33.2) 240 250 (35)
18 | Dresser Roots
to its impeller, and set the impeller “front” clearance so Seal Installation Guide
that it is two-thirds of the total clearance found in Step 3.
Make sure that any backlash in the gears is taken up in
the direction of rotation with the lower gear driving.
5. Tighten all screws as in Step 7. OPERATION B, and
recheck front and back clearances.
D - REMOVING BEARINGS AND/OR SEALS
1. Dismantle as in Operation A.
2. Remove gear end bearing carriers (6). Bearings and shaft
seals will come out with the carriers. Discard the O-rings
(20). Impellers will now be supported by the labyrinth
seals in headplate holes.
3. Dismount drive and remove drive end cover (5) and/ or
(58), using care with seal (23).
4. Remove bearing locknuts (24) and lockwashers (25),
using a spanner wrench.
5. Remove bearing clamp plates (8).
6. Pull drive end bearing carriers with bearings and seals
as on gear end. Shims (17) under the flanges should
be kept in order and identified for replacing the same
positions. Inboard Seal Installation and Drive Shaft Seal Installation
E - REPLACING LIP SEALS
1. Check shafts for surface finish of 10-16 micro-inch (.3 to
.4 micrometers) RMS in seal contact area, and for good
condition at bearing locations. Carefully remove any
burrs or sharp corners, but do no attempt refinishing.
The seals are “Directional, Hydrodynamic”, which means
for proper sealing they are completely dependent on the
direction of the shaft rotation. In each seal kit, there are:
(2) Clockwise (CW) “Blue coated” seals for inboard seal
replacement
(2) Counter-Clockwise (CCW) “Red coated” seals for inboard
seal replacement
(1) Reversible (CW/CCW) “Green coated” seal for drive shaft
seal replacement
(1) Protective Sleeve Tool (Inboard seals)
(1) Protective Sleeve Tool (Drive shaft seal)
CAUTION: FOR SEALS TO PERFORM PROPERLY
• Use careful handling procedures so not to damage
seals during installation. Must use the installation sleeves
provided in kit as shown Under Final Assembly. Seal lips
are not very flexible and will tear or become damaged if
not installed properly.
• Shaft surface must be clean and free of scratches with a F - FINAL ASSEMBLY
finish between 10 to 20 RMS. 1. Install all bearings. Making sure they are up tight against
• Seals must stay on shipping rings until time of installa- their respective shaft shoulders. Work on gear end
tion, or the seal lips will deform over time. bearings first and press them info place by means of a
suitable length of tubing in contact only with the inner
NOTE: Proper sealing for shafts that have been repaired with
races. The impellers will be driven against the opposite
a “speedi-sleeve”. depends on the quality of the “speedi-
headplate. Then remove shims (17) from behind both
sleeve” and its installation.
drive end bearing carrier flanges and press the bearings
2. Finish the assembly as outlined in “Final Assembly”. at this end into place against their shaft shoulders.
6. Set the impellers lengthwise in the case by using long Instructions on impeller clearances under Operation C and
pieces of shim stock, or feelers, as wedges between the Operation D do not include data on the amount of clearance
two ends of each impeller and the headplates. Using the to be expected. For blowers in good condition this informa-
total end clearance obtained in Step 8 of Operation D, tion is not essential in field service work. However, situations
the two ends of each impeller and the headplates. Using may arise where it is desirable to compare existing clearances
the total end clearance obtained in Step 8 of Operation with the correct values. Listed in Table 8 or 9 are the ranges
D, place wedges equal to two-thirds of the total at the of values used in original factory assembly. Clearances may
gear end and one-third at the drive or thrust end. It will change in service, but they should never be less than the
be necessary to bump the shafts to obtain the required minimum values listed. Only well qualified personnel should
impeller positions. Set the drive end clearance first, after attempt to measure clearances for comparison with this data.
installing and tightening drive shaft end cover (58) if used.
7. With feeler gauges, carefully measure the spaces
between the drive end bearing carrier flanges and the
Figure 14
20 | Dresser Roots
Repair Kit Information For DVJ WHISPAIR™ Dry Exhausters
a. All units having extended shaft for belt drive, use three item 6 and one item 63.
b. Vertical style units, use one item 84. Horizontal units, require two item 84.
c. Used on sized 1000 through 1400 only.
d. Units of frame sizes 1000 through 1400 except 1442 use four item 100. Frames 1600 through 2000 and 1442 use eight item 36.
e. Vertical style units use one item 110 and one item 111. Not required on horizontal units.
f. Inboard bearing item 60 is a double row spherical type on current production units, and the cylindrical roller bearing on older units will be
replaced with the new spherical roller bearing.
22 | Dresser Roots
Figure 15 - Assembly of 10" thru 12" DVJ-V V-Belt Drive Splash Lube
Dresser Roots
Houston, Texas Headquarters • U.S. Toll Free Phone: 1 877-363-ROOT(S) (7668) • Direct Phone: +1 832-590-2600
Connersville, Indiana Operations • U.S. Toll Free Phone: 1 877-442-7910 • Direct Phone: +1 765-827-9285
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©2010 Dresser, Inc. All rights reserved. • Printed in the U.S.A. • All information subject to
change without notice. • Roots, Wayne, Waukesha, Masoneilan and Consolidated are registered
trademarks of Dresser, Inc. • ROOTS and WHISPAIR, are trademarks of Dresser, Inc.