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  • Ten Tank Prcess Audit Checklist

    Transféré par

    Sridharan Venkat
    15 vues4 pages
    The document is a quality audit checklist for a ten tank pretreatment process at an automotive components company. It contains specifications and parameters that are checked for various stages of the process including degreasing, derusting, zinc phosphate, passivation, and drying. The checklist notes temperature, pH, and other values that are measured and whether equipment is working properly. It also includes a stock details section listing chemicals and quantities on hand.

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    ten tank process

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    The document is a quality audit checklist for a ten tank pretreatment process at an automotive components company. It contains specifications and parameters that are checked for various stages of the process including degreasing, derusting, zinc phosphate, passivation, and drying. The checklist notes temperature, pH, and other values that are measured and whether equipment is working properly. It also includes a stock details section listing chemicals and quantities on hand.

    Droits d'auteur :

    © All Rights Reserved
    Téléchargez comme XLS, PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    15 vues4 pages

    Ten Tank Prcess Audit Checklist

    Transféré par

    Sridharan Venkat
    The document is a quality audit checklist for a ten tank pretreatment process at an automotive components company. It contains specifications and parameters that are checked for various stages of the process including degreasing, derusting, zinc phosphate, passivation, and drying. The checklist notes temperature, pH, and other values that are measured and whether equipment is working properly. It also includes a stock details section listing chemicals and quantities on hand.

    Droits d'auteur :

    © All Rights Reserved
    Téléchargez comme XLS, PDF, TXT ou lisez en ligne sur Scribd
    Signaler comme contenu inapproprié
    sur 4

    AUTOMOTIVE COACHES AND COMPONENTS LIMITED

    DEPT: QUALITY TEN TANK PROCESS AUDIT -CHECKLIST


    ↓↓↓ DATE ↓ ↓↓ MONTH:
    Sl. No.

    PROCESS SPECIFICATION

    Temp - 60° to 80°C


    1 Degreasing
    Point - 65 to 75 ML
    Cold water
    2 PH value - 6 to 7
    rinse

    3 Derust Strength - 15%

    Cold water PH value - 6 to 7


    4
    rinse
    PH value - 6 to 7
    Cold water
    5 PH value - 6 to 7
    rinse

    Temp - 60° to 80°C


    Zinc
    6
    phosphate
    Point - 30 to 35 ML
    Sta
    rch
    7 Toner Positive (+ ve) pap
    er
    Cold water
    8 PH value - 6 to 7
    rinse

    Temp - 60° to 80°C


    9 Passivation
    PH value - 5.5 to
    6.5

    10 Air drying Dry time :10mins

    Primer Dip time : 2 to 3


    11
    dipping mins
    AUTOMOTIVE COACHES AND COMPONENTS LIMITED
    DEPT :QA ( M / C SHOP ) PRETREATMENT PROCESS (TEN TANK ) EQUIPMENT WORKING / NON WORKING / INEFFECTIVE CHECK LIST
    SL. ↓↓↓↓ DATE ↓↓↓↓ MONTH :
    PROCESS SPECIFICATION
    NO.

    Temp. Indicator

    Burner

    1 Degreasing Oil circulating pump


    Skimmer motor

    Blower

    Blower
    2 Derust

    Temp. Indicator

    Sloshing pump
    Zinc
    3 Burner
    phosphate

    Blower

    Temp. Indicator

    Burner
    4 Passivation
    Blower

    5 Air drying

    INSPECTED BY

    SR. EXECUTIVE - QA

    SR. MANAGER - QA

    MANAGER - MAINTENANCE
    LEGEND: ü - Working condition X - Not working × - Ineffective
    AUTOMOTIVE COACHES AND COMPONENTS LIMITED
    DEPT :QA ( M / C SHOP ) PRETREATMENT PROCESS (TEN TANK ) CHEMICAL STORE STOCK DETAILS

    SL. QTY. IN ↓↓↓↓ DATE ↓↓↓↓ MONTH :


    CHEMICALS
    NO. SPC.

    CHEMELINE 1D KGS

    CHEMEDINE 170 Lits.

    1 CHEMPHOS 20 Lits.

    CHEMTONER 25 Lits.

    CHEMLITY 10 Lits.

    INSPECTED BY

    SR. EXECUTIVE - QA

    SR. MANAGER - QA

    MANAGER - MAINTENANCE

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