Atlas Copco Railway Compressors

GAR 30 HYDR. DRV. AC RD

ASL Book

Atlas Copco offer : 02-xx

Customer contract no : -
Contract edition :-
Compressor integrator: -

End customer :-

Type of vehicle :-

Product number : 8152 0062 46

Designation : GAR 30 HYDR. DRV. AC RD

• Copyright 2009, Atlas Copco Airpower n.v., Antwerp, Belgium

Any unauthorised use or copying of the contents or any part
thereof is prohibited. This applies in particular to trademarks,
model denominations, part numbers and drawings.

• Use only authorized parts. Any damage or malfunction caused

by the use of unauthorized parts is not covered by Warranty or
Product Liability.

Printed Matter No.

www.atlascopco.com
9819 6134 10 ed. 01

2009-10
Atlas Copco - Railway Competence Centre
GAR 30 HYDR. DRV. AC RD

EDITION DATE DESCRIPTION

00 17/07/2009 New ASL

01 06/10/2009 Modification
 CONTENTS

SECTION NAME PAGE SECTION NAME PAGE

- 1 MODULE 5

- 2 GAR 30 HYDR. DRV. 21

AC RD

- 3 SERVICE KITS 29

3
4
 01

MODULE

5
6
 OVERVIEW
MODULE

2235 7595 60_00

REF PART NUMBER DESIGNATION PAGE REF PART NUMBER DESIGNATION PAGE

5 1616 6712 80 OIS H-06 8

10 1613 9203 80 GEARSET GAR 9
15 1611 4482 50 GEAR BOX 10
20 1611 4483 50 VALVES 11
25 2235 7595 61 OILC + CONNECT 12
30 1608 1030 18 AIR RECEIVER 14
35 2235 7595 62 CONNECT AIR 16
40 2235 7595 63 FAN ASSEMBLY 17
45 2235 7595 64 COOLER ASSY 18
50 2235 6971 80 SET PIPE RD GAR 30 19

2235 7595 60/00 7

 OIS H-06

1616 6712 80_00

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 1616 6712 80 OIS H-06 K1 1

K1 1616 6712 90 OIS H-06 SERVICE STAGE

(For details see page 31)

8 1616 6712 80/00

 GEARSET GAR

See page 10

1613 9203 80_01

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 1613 9203 00 GEAR WHEEL (DRIVEN) 1

10 1613 9202 00 DRIVE SHAFT 1

1613 9203 80/01 9

 GEAR BOX

1611 4482 50_08

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

17 0333 2174 28 SPRING WASHER M10 1 105 0686 3716 01 HEXAGON PLUG 1
20 1613 9140 00 GEAR CASING S 1
25 0147 1368 03 HEXAGON BOLT M10X55 1
30 1613 9374 00 WASHER S 1 S - SPARE PART
35 1622 3400 00 SPACER S 1
40 0337 7152 00 KEY 1 K5 2901 0827 00 GEARBOX OVERHAUL KIT
45 0508 1100 46 BEARING K5 1 (For details see page 35)
46 0301 2335 00 WASHER 3
47 0333 2174 27 SPRING WASHER M8 3
50 0502 1090 44 BEARING K5 1
55 1613 9141 00 RETAINER 1
60 0147 1326 03 HEXAGON BOLT M8X30 3
65 0663 2113 84 O-RING 84.5 X 3 1
70 1616 5742 00 SEAL RING K5 1
75 1616 5664 00 BUSHING K5 1
80 0101 1951 40 PIN 2
85 0663 2103 22 O-RING K5 1
90 0301 2344 00 WASHER 10 X 20 8
95 0147 1367 03 HEXAGON BOLT M10X50 8
100 0661 1000 38 SEAL WASHER 13.74X20.57X2 1

10 1611 4482 50/08

 VALVES

1611 4483 50-05

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

20 1613 8947 00 OIL STOP CHECK VALVE S 1

25 1616 6055 00 SPRING K7 1 S - SPARE PART
30 1613 8951 00 VALVE S 1
35 0663 2109 68 O-RING K7 1 K7 2901 0835 00 OIL STOP / CHECK VALVE KIT
40 0686 3718 15 PLUG G1/4 FKM SEALING 1 (For details see page 36)
50 0663 2107 78 O-RING K7 3
55 0147 1335 03 HEXAGON BOLT M8X75 4
56 0301 2335 00 WASHER 4
57 0333 2174 27 SPRING WASHER M8 4
60 0180 1204 00 SLOTTED SET SCREW 1
65 0686 3718 19 PLUG G1 FKM SEALING 1
75 1613 2359 00 PISTON S 1
80 1613 8907 00 VALVE BODY (OSV) K7 1
85 1622 5662 00 SPRING K7 1
90 2235 6421 00 NIPPLE S 1
95 0663 2101 97 O-RING K7 1
100 0686 3718 16 PLUG G3/8 FKM SEALING 1

1611 4483 50/05 11

 OILC + CONNECT

2235 7595 61_14

12 2235 7595 61/14

 OILC + CONNECT

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

20 1613 6883 03 VALVE HOUSING S 1

25 2235 6062 16 COUPLING D16 G3/4 INOX S 2
30 0580 0015 12 COUPLING 2
35 0147 1364 03 HEXAGON BOLT M10X35 2
40 0333 3100 24 CS WASHER 2
45 1622 7064 03 THERMOSTATIC VALVE 75°C K9 1
50 0663 2113 76 O-RING 34 X 1.5 K9 1
55 1614 6118 00 THERMOSTATIC VALVE COVER S 1
60 0147 1246 03 HEXAGON BOLT M6X16 FZB 8.8 2
65 0333 3100 05 SC LOCK WASHER 6.1-14-2.1 FZB 2
70 2254 7257 00 NIPPLE K2 1
75 1202 8040 02 OILFILTER K2 1
105 2235 6062 04 COUPLING G1/8-D8 1

S - SPARE PART

K2 2901 0824 00 FILTER KIT GAR11-30

(For details see page 32)

K9 2902 0350 00 THERMOSTATIC VALVE KIT

(For details see page 38)

2235 7595 61/14 13

 AIR RECEIVER GAR11-30 CE

1608 1030 18_15

14 1608 1030 18/15

 AIR RECEIVER GAR11-30 CE

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 1613 9144 00 BRACKET S 1

10 0147 1363 03 SCREW H, M10-30, 8,8 FZB 2 K3 2901 0343 01 OIL SEPARATOR KIT
15 0333 3100 24 CS WASHER 2 (For details see page 33)
20 0147 1400 03 HEXAGON BOLT M12X25 FZB 8.8 2
25 0147 1403 03 HEXAGON BOLT M12X40 2 K4 2901 0006 00 MINIMUM PRESSURE VALVE KIT
30 0333 3100 08 SC LOCK WASHER 12.4-27-3.1 FZB 4 (For details see page 34)
35 1613 9142 10 VESSEL GAR11-30 CE S 1
40 0663 7162 00 O-RING K3 2
45 2235 7978 00 SHIELD S 1
50 1622 2729 00 BUSHING 1
55 1613 7502 01 OIL SEPARATOR ELEMENT K3 1
60 1613 9953 00 COVER S 1
65 0147 1962 49 HEX.BOLT M12X45 FZB 4
70 2235 6564 00 LIFTING EYE 1
75 0147 1962 28 HEX.BOLT M12X55 FZB 2
80 0333 3100 08 SC LOCK WASHER 12.4-27-3.1 FZB 6
85 0147 1246 03 HEXAGON BOLT M6X16 FZB 8.8 1
90 0333 3100 05 SC LOCK WASHER 6.1-14-2.1 FZB 1
95 1613 3222 00 RONDELLE S 1
100 1613 3223 01 WASHER K4 1
105 1613 3221 00 VALVE S 1
110 1612 4049 00 COMPR.SPRING K4 1
115 1613 3220 01 PISTON S 1
120 1614 4662 00 ANNEAU DE PISTON K4 2
125 0663 3133 00 O-RING K4 1
130 1612 4048 00 RESSORT K4 1
135 0663 7136 00 O-RING K4 1
140 1622 5088 00 COVER S 1
145 0335 3111 00 CIRCLIPS D.9 K4 1
150 0147 1362 03 SCREW H, M10-25, 8,8 FZB 4
155 0333 3100 24 CS WASHER 4
160 1613 7630 00 PIPE 1
163 0661 1000 40 SEAL WASHER 17.28X23.8X2 1
165 0581 0001 47 COUPLING M12X1,5 1
171 0661 1000 49 SEAL WASHER 1
185 0686 3718 13 PLUG + SEAL G1 1/2 1
190 0686 3718 15 PLUG G1/4 FKM SEALING 1
195 0663 2113 79 O-RING 32.15 X 3.53 K2 1
200 1202 8992 00 PLUG G3/4 S 1
205 1503 2565 04 ELBOW M/F 1/2 S 1
210 1613 9029 00 NIPPLE M-F G1/2-G1/2 S 1
215 0661 1000 39 WASHER 1
220 0832 1000 78 SAFETY VALVE 11.5B G1/2 1
225 0580 0015 13 COUPLING 1
230 2235 7838 00 SIGHT GLASS S 1
232 1622 2045 00 DECAL 1
235 1079 9914 88 STICKER CPR OIL DRAIN 1
240 1079 9925 87 LABEL ROTO-XTEND 1
DUTY FLUID
245 1079 9902 55 LABEL CAUTION:HOT S 1
SURFACE
250 2235 4372 00 STICKER CPR OIL FILLING S 1

S - SPARE PART

K2 2901 0824 00 FILTER KIT GAR11-30

(For details see page 32)

1608 1030 18/15 15

 CONNECT AIR

2235 7595 62_01

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

26 0663 2105 99 O-RING 1

27 0663 3134 00 O-RING 42.2 X 3 1
30 0147 1326 03 HEXAGON BOLT M8X30 2
35 0333 3100 06 SC LOCK WASHER 8.2-18-2.3 FZB 2
40 0147 1364 03 HEXAGON BOLT M10X35 2
45 0333 3100 06 SC WASHER 2

16 2235 7595 62/01

 FAN ASSEMBLY

2235 7595 63_04

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

50 2235 6962 00 FLANGE 1

55 0147 1482 03 HEXAGON BOLT M16X65 2
60 0333 3100 10 SC LOCK WASHER 16.4-32-4.1 FZB 4
120 2235 6970 00 SUPPORT FOR COMPRESSOR 1
125 2235 6968 00 SUPPORT TEMP. SWITCH 1
130 0333 3100 05 SC LOCK WASHER 6.1-14-2.1 FZB 2
135 01471247 03 SCREW H, M6-20, 8,8 FZB 2

2235 7595 63/04 17

 COOLER ASS'Y

2235 7595 64_04

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

20 2235 6969 00 SUPPORT FOR AIR FILTER S 1

25 1619 3843 00 JOINT S AR
30 0147 1325 03 HEXAGON BOLT M8X30 4
35 0333 3100 06 SC LOCK WASHER 8.2-18-2.3 FZB 4
65 0371 1100 13 ANNEAU DE LEVAGE 1

S - SPARE PART

18 2235 7595 64/04

 SET PIPE RD GAR 30

2235 6971 80_01

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 1613 9156 01 PIPE - SCAVENGE LINE S 1

10 1613 9480 00 PIPE (ELEMENT-VESSEL) S 1
20 2235 6422 00 PIPE (BV-E) S 1
25 2235 6423 00 PIPE (BV-OS) S 1

S - SPARE PART

2235 6971 80/01 19

20
 02

GAR 30 HYDR. DRV. AC RD

21
22
 OVERVIEW
GAR 30 HYDR. DRV. AC RD

8152 0062 46_10

REF PART NUMBER DESIGNATION PAGE REF PART NUMBER DESIGNATION PAGE

5 2235 7595 60 MODULE 7

30 2235 7595 69 AIR INLET (UNLOADER) 24
35 2235 7595 66 LOOSE PARTS 25
40 2235 7595 67 CONTROL ASSY 26
42 2235 7719 72 RD SPECIFIC PARTS 27

8152 0062 46/10 23

 AIR INLET (UNLOADER)

2235 7595 69_02

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

20 1613 9193 00 AIR FILTER K2 1

25 1613 9194 00 CLAMP (AIR FILTER) S 2 K2 2901 0824 00 FILTER KIT GAR11-30
35 0147 1322 03 HEXAGON BOLT M8 4 (For details see page 32)
36 0333 3100 06 SC LOCK WASHER 8.2-18-2.3 FZB 4
40 0347 6114 00 HOSE CLAMP 1 K10 2901 0002 01 UNLOADER VALVE KIT GA 11-22
45 2235 7925 01 FLEXIBLE HOSE 60 MM S 10 (For details see page 39)
50 0347 6114 00 HOSE CLAMP S 1
55 1613 9251 00 CONNECTION S 1
60 0663 2107 39 O-RING 1
61 0147 1346 03 HEXAGON BOLT M8X150 1
62 0661 1012 00 SEAL WASHER 1
65 1622 8786 80 VALVE ASSEMBLY K10 1
70 0663 7142 00 O-RING K10 1
75 0147 1327 03 HEXAGON BOLT M8X35 4
80 0333 3100 06 SC LOCK WASHER 8.2-18-2.3 FZB 4

S - SPARE PART

24 2235 7595 69/02

 LOOSE PARTS

2235 7595 66_03

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 2235 6961 00 COUPLING (SIZE DF) D25 S 1

10 1613 9313 00 COUPLING ELEMENT K8 8
15 0147 1328 03 HEXAGON BOLT M8X40 S 1
20 2235 6891 03 WASHER D.60 EP.5 D.INT 8.5 S 1
25 0333 3100 06 SC LOCK WASHER 8.2-18-2.3 FZB S 1

S - SPARE PART

K8 2901 0825 00 COUPLING KIT GAR 11-30

(For details see page 37)

2235 7595 66/03 25

 CONTROL ASSY

2235 7595 67_03

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 1089 0621 17 SOLENOID VALVE 24V DC S 1

10 0581 2025 45 ELBOW COUPLING G1/4-D.8 1
15 0661 1000 39 WASHER 1
20 0581 0000 17 STRAIGHT PIPE COUPLING 1
25 1613 9253 01 PIPE (COVER - UNLOADER) S 1

S - SPARE PART

26 2235 7595 67/03

 RD SPECIFIC PARTS

2235 7719 72_00

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 2235 6565 00 COMPRESSOR LIFTING EYE 1

10 2235 6466 00 COMPRESSOR SUPPORT 1
15 0333 3100 10 SC LOCK WASHER 16.4-32-4.1 FZB 2
20 0147 1478 03 HEXAGON BOLT M16X35 2
25 0337 8160 00 KEY 1
30 1613 9758 00 COUPLING-GAR18-WCO 1
35 1089 0376 11 TEMP.SWITCH 1

2235 7719 72/00 27

28
 14

SERVICE KITS

29
 SERVICE KITS

TAG PART NUMBER DESIGNATION PAGE TAG PART NUMBER DESIGNATION PAGE

K1 1616 6712 90 OIS H-06 SERVICE STAGE 31

K2 2901 0824 00 FILTER KIT GAR11-30 32

K3 2901 0343 01 OIL SEPARATOR KIT 33

K4 2901 0006 00 MINIMUM PRESSURE VALVE KIT 34

K5 2901 0827 00 GEARBOX OVERHAUL KIT 35

K7 2901 0835 00 OILSTOP/CHECKVALVE KIT 36

K8 2901 0825 00 COUPLING KIT GAR 11-30 37

K9 2902 0350 00 THERMOSTATIC VALVE KIT 38

K10 2901 0002 01 UNLOADER VALVE KIT GA 11-22 39

30
 SERVICE KIT
OIS H-06 SERVICE STAGE

1616 6712 90_00

REF PART NUMBER DESIGNATION NOTE QTY REF PART NUMBER DESIGNATION NOTE QTY

- 1616 6712 90 OIS H-06 SERVICE STAGE (From page 8)

5 1616 6712 90 OIS H-06 SERVICE STAGE 1

1616 6712 90/00 31

 SERVICE KIT
FILTER KIT GAR11-30

2901 0824 00_00

REF PART NUMBER DESIGNATION NOTE QTY REF PART NUMBER DESIGNATION NOTE QTY

- 2901 0824 00 FILTER KIT GAR11-30

(From page 12, 14, 24)
5 1613 9215 00 FILTER ELEMENT 1
10 1202 8040 02 OILFILTER 1
15 2254 7257 00 NIPPLE 1
20 0663 2113 79 O-RING 32.15 X 3.53 1
25 0661 1000 38 SEAL WASHER 13.74X20.57X2 1
30 0663 3129 00 O-RING 1
35 0686 3716 39 HEXAGONAL PLUG 1
40 2901 0343 01 OIL SEPARATOR KIT 1
(For details see page 33)

32 2901 0824 00/00

 SERVICE KIT
OIL SEPARATOR KIT

2901 0343 01_01

REF PART NUMBER DESIGNATION NOTE QTY REF PART NUMBER DESIGNATION NOTE QTY

- 2901 0343 01 OIL SEPARATOR KIT (From page 14, 32)

5 1613 7502 01 OIL SEPARATOR ELEMENT 1
10 0663 7162 00 O-RING 2
15 0663 3129 00 O-RING 1

2901 0343 01/01 33

 SERVICE KIT
MINIMUM PRESSURE VALVE KIT

2901 0006 00_03

REF PART NUMBER DESIGNATION NOTE QTY REF PART NUMBER DESIGNATION NOTE QTY

- 2901 0006 00 MINIMUM PRESSURE (From page 14)

VALVE KIT
5 0333 3100 07 SC LOCK WASHER 10.2-22-2.7 FZB 4
10 0663 7136 00 O-RING 1
15 1613 3223 01 WASHER 1
20 0663 3133 00 O-RING 1
25 1614 4662 00 ANNEAU DE PISTON 2
30 1612 4048 00 RESSORT 1
35 1612 4049 00 COMPR. SPRING 1
40 0335 3111 00 CIRCLIPS D9 1

34 2901 0006 00/03

 SERVICE KIT
GEARBOX OVERHAUL KIT

2901 0827 00_00

REF PART NUMBER DESIGNATION NOTE QTY REF PART NUMBER DESIGNATION NOTE QTY

- 2901 0827 00 GEARBOX OVERHAUL KIT (From page 10)

5 0502 1090 44 BEARING 1
10 0508 1100 46 BEARING 1
15 0663 2103 22 O-RING 1
2901 0829 00 SEAL KIT 1
A5 1616 5742 00 SEAL RING 1
A10 1616 5664 00 BUSHING 1
A15 0663 7141 00 O-RING 84.5X3 1

2901 0827 00/00 35

 SERVICE KIT
OIL STOP / CHECK VALVE KIT

2901 0835 00_00

REF PART NUMBER DESIGNATION NOTE QTY REF PART NUMBER DESIGNATION NOTE QTY

- 2901 0835 00 OILSTOP/CHECKVALVE KIT (From page 11)

5 1616 6055 00 SPRING 1
10 0663 2109 68 O-RING 1
15 0663 2107 78 O-RING 3
20 0663 2101 97 O-RING 1
25 1613 8907 00 VALVE BODY (OSV) 1
30 1622 5662 00 SPRING 1

36 2901 0835 00/00

 SERVICE KIT
COUPLING KIT GAR 11-30

2901 0825 00_00

REF PART NUMBER DESIGNATION NOTE QTY REF PART NUMBER DESIGNATION NOTE QTY

- 2901 0825 00 COUPLING KIT GAR 11-30

(From page 25)
5 1613 9313 00 COUPLING ELEMENT 8

2901 0825 00/00 37

 SERVICE KIT
THERMOSTATIC VALVE KIT

2902 0350 00_00

REF PART NUMBER DESIGNATION NOTE QTY REF PART NUMBER DESIGNATION NOTE QTY

- 2902 0350 00 THERMOSTATIC VALVE KIT (From page 12)

5 1622 7064 03 THERMOSTATIC VALVE 75°C 1
10 0663 2113 76 O-RING 34 X 1.5 1

38 2902 0350 00/00

 SERVICE KIT
UNLOADER VALVE KIT GA 11-22

2901 0002 01_03

REF PART NUMBER DESIGNATION NOTE QTY REF PART NUMBER DESIGNATION NOTE QTY

- 2901 0002 01 UNLOADER VALVE KIT (From page 24)

GA 11-22
5 0335 2140 00 CIRCLIP 1
10 0663 2105 46 ANNEAU TORIQUE 1
15 1613 6969 00 JOINT DE PISTON 2
20 0663 2101 85 O-RING 1
25 1613 7699 01 CLAPET 1
30 1613 6802 00 RESSORT 1
35 1202 6999 00 JOINT 1
40 1513 0011 00 RESSORT 1
45 1613 6783 00 PISTON 1
50 0335 2136 00 CIRCLIP 1
55 0663 2113 83 O-RING 35.1X1.6 1
60 0663 2104 83 JOINT TORIQUE 1
65 0653 1033 00 FLAT GASKET 1
70 0291 1110 00 LOCK NUT M8 NYLOC 1
75 1613 7310 00 PLATE 1
85 0663 7142 00 O-RING 1

2901 0002 01/03 39

40
Atlas Copco Railway Compressors

GAR 30 HYDR. DRV. AC RD