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SPECIFICATION FOR
METAL BONDED SEALS
I. scope- Covers the dimensions, material, workmanship and other requirements of metal
Ionded seals for use in hydraulic fluid power system.
3. Dimensions - Shall be as given in Table 1.
3. Material - The outer ring of bonded seal is generally made of mild steel and inside rubbering
ihall generally be of nitrile butadiene rubber or similar compounds.
3.1 Guidelines for selection of suitable material are given in Appendix A.
4. Designation - A bonded seal with r& =-: 5.7 mm, dz e= 9 mm, thickness H = 1.6 mm suita-
ble for M 5 threads and conforming to this standard shall be designated as:
Bonded Seal 5.7 x 9 x I.6 M5 IS : 12485
5. General Requirements
5.1 The seals shall be free from cuts, blisters and other manufacturing defects.
6. Workmanship and Finish - The steel ring shall be chromium plated or cadmium plated. The
rubber cladding shall not cover the metal portion.
7. Marking - Each packing shall be marked with the following:
a) Designation of the seal,
b) Material of the seal,
c) Number of pieces,
d) Month and year of manufacture, and
e) Manufacturer’s name or trade-mark.
6. Packaging - The bonded seals shall be packed as agreed to between the manufacturer and
the purchaser.
9. Storage - Bonded seals shall be stored according to Indian Standard Recommendations for
storage of seals (underpreparafiun).
Note - Till such time the standard under preparation is published, the matter shall be as agreed to betweer
the purchaser and the supplier.
p 42’7
x 42
-~3&~~7-x-~~-
x 53
33,)
36.7
42.7
---
42
46
35.8
38.4
2
2
-
f0’10
--2.8‘
f 0.10
- 0’4
0’4
2.8’
-_
M33
M36
M42
Gl
-
G I-114
I
I
48.7 x 59 48’7 - M48
2
APPENDIX A
( Clause 3.1 )
MATERIAL PROPERTIES AND SELECTION GUIDELINES FOR METAL BONDED SEAL
rllate- Specific- Hardness Minimum Tempe-’ Tensile Advantages Disadvantages Application ’ Remarks
rial
Xause
ation
of
( Shore A ) Pressure
MPa
rature
Range
strength
MPa
I
Zompound (“C) ,
A Nitrile- 75 & 3 10 - 30 to 10 to 1. Low swelling 1. Lack of ~1. For general Cheap for
butadiene + 130 20 2. Fair dry exceptional ~ use in retain- normal us{
running heat resist- ing lubricants
characteristics ante and excluding
mud, dirt,
- - water, etc
6 Nitri le- 85 rt 3 21 3. Good process- 2. Tendency to 2. High pressure Standard
butadiene ing character- harden dur- hydraulic and quality
istics ing high lubricating oil
4. Good low temperature pumps,water
temperature usage lines, gas lines,
characteristics compressors,
and general
equipment
_
Vinylidine 90 & 3 35 - 25 to 10 to 1. Good moderate 1I. Poor low Chemical Medium
fluoride + 200 15 temperature temperature equipment cost range
and hexa- performance properties hydraulic oil
fluoro- . with additives
2. Low swelling 1!. Poor dry
propylene running and all above
copolymer 3. If the shaft run
characteristics applications
( viton ) cut is low,
these may be
used at low
temperature
1. Good heat -_
_ I_
D Polytetra 98 * I 35 - 200 tl 20 to Refrigerants Extensive,
fluoro- + 200 35 resistance
oxygen aggre- ‘highly
ethylene 2. Excellent low sive fluids sbrasion-
temperature less elastic
properties
E Silicon 60 to 80 10 - 50 to 5, Min 1. Good heat The maximum In general High cost
compounds + 175 stability usable equipment, range
semi- 2. Good low temperature automobile
organic temperature is limited by sealing, etc
elastomers properties decomposition
3. Low shrinkage temperature
factor of lubricants
4. Low setting
propertres I
IS:12485-1988
f.
,"
EXPLANATORY NOTE
These bonded seals can be used in place of copper washers as specified in IS : 3175-l 974
‘Specification for sealing washers for pipe unions ( first revision )’ or aluminium washers up to a
pressure of 40 MPa. These seals can take more flexibility.
Bonded seals are essentially face seals and are designed for sealing on internal diameter.
Where the connection is made, the initial action is to deflect the rubber lips, the tightening and
bursting loads being resisted by the steel ring. It is intended to seal stud couplings, screwed
plugs, banjos belt heads of flanges, etc. However, it is not intended to prevent the oil from passing
up the screw thread of a stud and nut fixing, in which case, a cap or domed nut is used. Typical
applications of bonded seals are illustrated below.
I.
BANJO
This standard has been formulated based on the current manufacturing practices prevalent in
the Indian industry.
d
4
Printed at Printograph, New Delhi, India