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ARTICLE

Hybrid MetalSemiconductor
Nanostructure for Ultrahigh Optical
Absorption and Low Electrical
Resistance at Optoelectronic Interfaces
Vijay K. Narasimhan,† Thomas M. Hymel,† Ruby A. Lai,‡ and Yi Cui*,†,§

Department of Materials Science and Engineering, Stanford University, 476 Lomita Mall, Stanford, California 94305, United States, ‡Department of Physics,
Stanford University, 382 Via Pueblo, Stanford, California 94305, United States, and §Stanford Institute for Materials and Energy Sciences, SLAC National Accelerator
Laboratory, 2575 Sand Hill Road, Menlo Park, California 94025, United States

ABSTRACT Engineered optoelectronic surfaces must control both the flow of light and the flow of
electrons at an interface; however, nanostructures for photon and electron management have typically
been studied and optimized separately. In this work, we unify these concepts in a new hybrid
metalsemiconductor surface that offers both strong light absorption and high electrical conductivity.
We use metal-assisted chemical etching to nanostructure the surface of a silicon wafer, creating an array of
silicon nanopillars protruding through holes in a gold film. When coated with a silicon nitride anti-
reflection layer, we observe broad-band absorption of up to 97% in this structure, which is remarkable
considering that metal covers 60% of the top surface. We use optical simulations to show that Mie-like
resonances in the nanopillars funnel light around the metal layer and into the substrate, rendering the
metal nearly transparent to the incoming light. Our results show that, across a wide parameter space, hybrid metalsemiconductor surfaces with
absorption above 90% and sheet resistance below 20 Ω/0 are realizable, suggesting a new paradigm wherein transparent electrodes and photon
management textures are designed and fabricated together to create high-performance optoelectronic interfaces.

KEYWORDS: photon management . light trapping . Mie resonators . transparent conductors . metal nanowire networks .
metal-assisted chemical etching

A
variety of nanostructured surfaces, a separate transparent electrode over the
including nanopillars,1 nanocones,2 photon management structure, which re-
nanowires,36 inverted pyramids,7 duces resistance while letting light pass
nanospheres,8 nanoshells,9 and nano- through to underlying layers. Sputtered
domes,10 have enabled strong, broad-band indium-doped tin oxide (ITO) is the most
absorption in semiconductors for optoelec- common transparent conductor currently
tronic applications. Dielectric nanostruc- used; however, sputtering ITO evenly over
tures are extremely effective at coupling highly textured surfaces can be challenging,
and directing light across an interface be- and the thick layers needed for applications
tween the outside world and optically active that require very low resistance result in
materials owing to a rich set of optical long sputtering times and thus lower device
phenomena, including gradual refractive throughput.13 Metal nanowire networks are
index matching, scattering, and coupling a promising alternative.1416 However, when
to guided modes.11,12 However, in many high surface conductivity is desired, the
applications, a nanostructured optical inter- concomitantly high metal surface coverage * Address correspondence to
yicui@stanford.edu.
face must also serve as a conduit for elec- required can result in significant reflection
trical current between the semiconductor loss and thus decreased absorption in the Received for review July 1, 2015
and an external circuit. In addition to pro- active layer.17 Thus, the surface coverage of and accepted October 8, 2015.
viding photon management, the interface metal networks is limited to about 10% for
Published online
must offer high electrical conductivity. practical applications.18 10.1021/acsnano.5b04034
Typically, electrical conductivity at this Despite the need for both strong ab-
interface has been provided by depositing sorption and high conductivity at many C XXXX American Chemical Society

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Figure 1. Comparison of perforated gold films on silicon substrates with and without silicon nanopillars protruding through
the holes. (a) Schematic, (b) false-color 25° tilted-view SEM (scale bar = 500 nm, with gold in yellow), and (c) digital photograph
(scale bar = 1 mm) for a 16 nm thick gold grid sitting atop a planar silicon substrate. The surface, which is 65% covered by
ARTICLE
metal, is highly reflective. (d) Schematic, (e) false-color 25° tilted-view SEM micrograph (scale bar = 500 nm, with gold in
yellow), and (f) digital photograph (scale bar = 1 mm) for an identical 16 nm thick gold film with silicon nanopillars protruding
through the holes. The patterned area is dark red, indicating a significant decrease in reflection. (g) Angle-integrated
reflection spectra of perforated metal films with (dashed blue trace) and without (dotted red trace) protruding silicon
nanopillars. The perforated gold film on the planar substrate exhibits 50% integrated reflection averaged over the solar
spectrum, while the film with protruding silicon nanopillars has only 19% reflection. The reflection can be further reduced to
10% by coating the metalsilicon nanopillar sample with a 50 nm silicon nitride antireflection layer (solid black trace).

optoelectronic interfaces and the commensurate size the profile of the light, and therefore the performance
scale of semiconductor photon management struc- of the network, could differ significantly. Here, we
tures and metal nanowire networks, these nanostruc- demonstrate that unifying a metal nanowire grid
tured materials have been studied and developed in with extremely high surface coverage and a photon
relative isolation. In particular, the transparency of management texture in a single optoelectronic inter-
metal nanowire networks is optimized and measured face can simultaneously improve optical absorption
considering the network in isolation, that is, suspended and electrical conductivity, overcoming the conven-
in free space or sometimes on a transparent substrate. tional trade-offs encountered when designing these
At real interfaces with nanostructured semiconductors, structures separately.

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Our design is based on nanopillars with small aspect Figure 1d,e shows a gold film identical to that shown
ratios (∼1:1). These structures have been shown to act in Figure 1a,b through which an array of silicon nano-
as broad-band light “funnels” by strongly coupling and pillars protrudes from the substrate 330 nm above the
confining light into Mie-like resonances that leak into metal film. The change in the optical properties of this
the substrate through the small volume beneath each surface is dramatic; the patterned area in the etched
pillar.1921 By aligning nanopillars protruding from sample with protruding nanopillars is a deep red color
a substrate through the holes in a metal film, we (Figure 1f).
expected that most of the electric field intensity would We measured the combined specular and diffuse
be concentrated in the nanopillars and thus not over reflection (R) of the goldsilicon surfaces at different
areas of the substrate covered by the metal. Therefore, angles of incidence. The reflection spectra of the two
we hypothesized that even in metal films with high samples confirms the dramatic change conferred by
surface coverage and small holes, the introduction of the nanopillar array (Figure 1g): the perforated film
dielectric nanopillars would substantially reduce the on the planar substrate reflects, on average, 50% of
reflection losses from the metal, allowing light to be the incident light, whereas the etched sample with
easily absorbed in the underlying substrate. protruding silicon nanopillars reflects only 19% of the
light. By adding a 50 nm thick silicon nitride anti-
RESULTS reflection coating, the reflection of the nanopillar
We began by examining the optical properties of a sample decreases further, to 10%. Considering that
high-surface-coverage metal film perforated with the gold film still occupies 65% of the top surface of the
nanoscale holes sitting on top of a planar silicon sub- silicon in these samples, the magnitude of the change
strate. Figure 1a,b shows a schematic and the scanning in the reflectance is surprising.
electron micrograph (SEM) of a 16 nm thick gold film To explain the remarkable optical properties of the
patterned with an array of 295 nm  295 nm square film, we next performed detailed simulations of a
holes with a center-to-center spacing of 500 nm. The model of our structure using S4, a freely available fre-
patterned film on the planar silicon substrate appears quency modal method software package.23 Figure 3a
shiny and reflective, only slightly darker than the shows the simulated reflection spectra for a silicon
unperforated gold areas surrounding it (Figure 1c). This substrate with a metal film with 300 nm wide holes on a
appearance is expected considering the high surface 500 nm spacing with a 15 nm thick gold layer, with and
coverage of the metal: 65% of the silicon surface is without protruding silicon nanopillars. The surface
covered with gold. with nanopillars protruding 330 nm above the metal
Next, we examined the properties of an identical demonstrates much less reflection, confirming our
gold film with silicon nanopillars protruding from the experimental observations. Moreover, Figure 3a also
substrate through the holes. We fabricated this struc- shows the simulated reflection spectra for a structure
ture with metal-assisted chemical etching (MACE),22 coated with a 50 nm thick silicon nitride layer, both
using the patterned gold film to anisotropically etch with and without the embedded metal film. The
the silicon. This process is described in more detail difference is negligible (2%), suggesting, as hypothe-
in the Methods section and shown schematically in sized, that the presence of the metal does not have a
Figure 2. The gold acts as a catalyst for the etching of significant impact on the optical properties of this
silicon, and thus the gold film sinks into the substrate, architecture. We also simulated the electric field pat-
creating an array of nanopillars that protrude through terns in the structures. Field patterns at an incident
holes in the film. The silicon nanopillars are thus wavelength of 550 nm are also shown in Figure 3. While
automatically aligned to the holes in the metal film in the patterned metal film sitting on top of a planar silicon
a single step. surface strongly reflects incoming light (Figure 3b), the

Figure 2. Metal-assisted chemical etching process. (a) Process flow illustrating the key steps for fabricating a gold film with
protruding silicon nanopillars using metal-assisted chemical etching. A silicon substrate with a patterned gold film is
immersed into a solution of hydrofluoric acid and hydrogen peroxide to create the nanopillar array. (b) Detailed schematic of
the etching step. The silicon directly beneath the gold layer is oxidized and attacked, resulting in the metal layer sinking into
the substrate. The silicon nanopillars are thus self-aligned with the holes in the metal film.

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sufficient to greatly suppress reflection as compared
to simply filling the holes in the metal with silicon. We
observed this finding experimentally during the etch-
ing process. Video S1 in the Supporting Information
shows that the surface covered by the patterned metal
film undergoes a significant color change from shiny
gold to red to dark purple as the etching reaction
proceeds and the nanopillars begin to protrude
through the metal surface.
Other results from our simulations are shown in
Figure S1. We found that integrated absorption above
90% is possible even with metal layers 50 nm thick,
suggesting that highly absorptive optoelectronic
surfaces with extremely high conductivity could be
manufactured. Simulations of the width and spacing of
the pillars showed that the minimum reflection values
correspond to nanopillar arrays with a surface cover-
age of just less than 50%. Also, high absorption from
metalsemiconductor hybrid interfaces is expected in
a number of other optical material systems, including
gallium arsenide and indium phosphide. While the
specific spectral features in each absorption spectrum
generally shift with increasing size in any dimension,
Figure 3. Detailed optical simulations showing leaky Mie-
like resonances in gold films with protruding silicon nano-
our simulations show that high absorption in substrates
pillars. (a) Simulated normal incidence absorption as a covered by metal films with protruding dielectric
function of wavelength for the perforated metal film sitting nanopillars is possible across a variety of geometries
atop a planar silicon surface (dotted red trace), the metal
film with protruding silicon nanopillars (dashed blue trace),
and materials.
the perforated film with protruding silicon nanopillars With these insights in hand, we fabricated three
covered with a 50 nm silicon nitride anti-reflection coating additional samples, varying the width of the gold lines
(solid black trace), and a gold-free silicon nanopillar array
with a 50 nm silicon nitride coating (dashed black trace). In
and the etching time to produce metalsilicon nano-
these simulations, the metal film has 300 nm  300 nm pillar hybrid surfaces with different geometries, as
holes on a 500 nm spacing, and the gold is 15 nm thick. The shown in Figure S2. Figure 5ac shows an electron
nanopillars also measure 300 nm  300 nm laterally and
protrude 330 nm through the holes in the metal film. The
micrograph, the 5° off-normal incidence absorption
surfaces with protruding nanopillars have a simulated spectrum (the smallest angle measurable in the inte-
reflection lower than that of the perforated films on planar grating sphere), and average absorption as a function
substrates, and the effect of the metal layer on the reflec-
tance spectrum is negligible. (b) Cross section (through the
of angle of incidence for our best sample (a digital
center of a hole) of the simulated electric field intensity with photograph is provided in Figure S3). This structure has
550 nm incident light for the perforated metal film sitting pillars that are 320 nm wide by 150 nm tall with a
atop a planar silicon surface (scale bar = 100 nm). Silicon and
gold outlines are shown for clarity. Light is strongly re-
500 nm center-to-center spacing. Remarkably, with a
flected from the film. (c) Cross section (through the center of 50 nm thick silicon nitride anti-reflection layer, the
a pillar) of the simulated electric field intensity with 550 nm structure has an average angle-integrated absorption
incident light for the perforated gold film with protruding
silicon nanopillars with a silicon nitride coating (scale bar =
of 97% over the standard reference solar spectrum.24
100 nm). Silicon, gold, and nitride outlines are shown for Further, absorption above 90% is preserved even to
clarity. A Mie-like resonance confines light inside the pillar, angles of incidence as high as 40°. From simulations of
and the light leaks from the pillar into the substrate,
circumventing the metal film.
the electric field distribution in this structure, we
deduce that only 4.2% of the incoming light is ab-
nanopillar structure confines light within a Mie-like sorbed in the metal. Owing to the modal profile of the
resonance in the pillar that leaks into the substrate resonances in the nanopillars, almost all of the interface's
and circumvents the metal almost entirely, as pre- absorption takes place in the silicon (see Figure S4).
dicted (Figure 3c). Despite the fact that 60% of the top surface of the
We performed further simulations to explore the silicon is covered with a metal film, the structure dem-
optical properties of structures with different geo- onstrates strong, broad-band absorption across the
metries and materials. One of the most interesting visible spectrum and at a variety of angles of incidence.
findings from these simulations was the dramatic All four hybrid surfaces we fabricated had high
effect of the nanopillar height on the optical properties conductivity while also demonstrating extremely high
of the structure. As shown in Figure 4, a pillar array that absorption. Each sample had a sheet resistance of less
protrudes even 50100 nm above a metal film is than 20 Ω/0 (compared to 10 kΩ/0 for the silicon

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Figure 4. Effect of the nanopillar height on simulated
reflection. The simulated short-wavelength reflectance
from a perforated metal film with silicon filling its holes
(dotted red trace) is still very high, whereas reflection drops
significantly if the silicon protrudes 50 nm (dashed blue
trace) or 100 nm (solid black trace) above the metal surface.
For these simulations, we assumed 200 nm square holes
with a 450 nm center-to-center spacing in a 50 nm thick
metal film. All structures were assumed to be covered with a
50 nm thick silicon nitride coating.

substrates with the native oxide removed). These


values were possible owing to the high metal coverage
of over 40%. Despite the high metal coverage, all the
samples demonstrated more than 89% absorption
averaged over the standard reference solar spectrum24
from 400 to 900 nm (compared to 61% for the bare
silicon substrate). In fact, the performance of the
optoelectronic interfaces we designed is equivalent
to placing the highest performing transparent elec-
trodes from the literature atop semiconductors coated
with an ideal anti-reflection coating (see Figure S5).
To demonstrate the potential of a metalsilicon
hybrid nanostructure in an optoelectronic device, we
compare the front surface reflectance between 400 and
900 nm of the interface in Figure 5 with the reported
front surface reflectance of a PERC-type silicon solar
cell with front metal contacts25 in Figure S6. The Figure 5. Optical characterization of the best performing
reference silicon solar cell shows a front surface reflec- hybrid metalsilicon nanopillar interface. (a) Tilted-view
SEM micrograph (scale bar = 500 nm). In this structure, the
tance of 6.5% averaged over the standard reference nanopillars are 320 nm wide with a 500 nm center-to-center
solar spectrum compared to 2.8% from the gold spacing and protrude 150 nm from the 16 nm thick gold
silicon hybrid structure. Remarkably, despite its lower film. (b) 5° Off-normal absorption spectrum for bare silicon
(dotted red trace), the as-made goldsilicon nanopillar
reflectance, the metalsilicon hybrid interface has surface shown in (a) (dashed blue trace), and the gold
close to 12 times the metal coverage of the reference silicon nanopillar surface covered with a 50 nm silicon
solar cell (60% versus 5.1%). Even including the calcu- nitride coating (solid black trace). (c) Absorption of the
goldsilicon nanopillar hybrid surface with a 50 nm silicon
lated 4.2% absorption loss in the metal, the optical nitride coating as a function of incident light angle, aver-
losses of the hybrid structure are comparable to those aged over the standard hemispherical reference solar spec-
of the silicon solar cell (the absorption losses of the trum.24 Absorption as high as 97% is observed in this
sample, and absorption above 90% is preserved even at
front metal contacts were not reported directly for high angles of up to 40° from the normal even though 60%
the reference cell). The advantage of enabling higher of the top surface is covered with gold.
metal coverage in a solar cell while maintaining similar
optical performance is that the series resistance could lines, this resistance (0.1 Ω cm2) could essentially be
be substantially reduced. For example, the lateral eliminated. With an appropriate metal contact stack,
resistance in the emitter comprises one-sixth of the the nearly continuous metal coverage of the metal
total series resistance in the reference PERC solar cell; silicon hybrid interface could thus result in a higher fill
by providing a high-coverage grid with nanoscale factor while maintaining the same short circuit current.

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However, the contact-emitter resistance and the surface of the photon management structure. All processing
passivation of the nanostructure would need to be occurs at low temperatures, below 90 °C, and the
carefully considered to ensure improved efficiency. dramatic optical change associated with etching could
be useful for end point detection or for monitoring
DISCUSSION process uniformity. MACE can be used to etch many
There are a variety of applications in which high- metalsemiconductor systems, including single-crystal
coverage metal films with nanoscale holes would be and polycrystalline silicon38 and IIIV substrates39 using
desirable to provide dense, highly conductive electrical aluminum, silver, platinum, palladium, rhodium, and
pathways to a semiconductor. These include electro- gold catalysts (or combinations thereof).40,41 Etching
des for photosensors, solar cells, light-emitting diodes with thicker metal films, which would demonstrate
(LEDs), and displays;26 conductive patches for trans- lower resistivity, is also possible.42
parent antennas;27 interconnects for fully transparent Further, our simulations and experiments have de-
electronics;28 and even current collectors for transpar- monstrated a wide design space for strong absorption
ent batteries.29 However, to date, there has been no and high conductivity in metalsemiconductor hybrid
way to cover a semiconductor surface with a high nanostructures, which suggests that the structure
fraction of metal without incurring significant reflec- could tolerate polydispersity in the nanopillar geome-
tion loss at the interface. Only plasmonic resonances try, making scalable random patterning of the metal
have been extensively studied for achieving extra- layer, for example, by nanosphere lithography43 or
ordinary transmission through high-coverage metal metal dewetting,44 a viable option. It is also possible
films,3032 and these resonances are very sensitive that by tuning the pattern of the metal grid and the
to the shape and size of the holes.3335 Plasmon- photonic properties of the dielectric resonators, the
mediated extraordinary transmission is fairly narrow- architecture could harness photonic crystal effects and
band and polarization-sensitive; even state of the art be useful not only for high absorption and coupling but
structures report only 5080% transmission36,37 for also for extraordinary reflection, for example, as an
certain colors and greatly suppressed transmission in intermediate reflector in a tandem solar cell45 or as a
the rest of the spectrum. By contrast, we have shown light-extracting structure for LEDs.46
through simulations and experiments that the strong
enhancement of transmission above 90% through CONCLUSION
metal films created by resonances in semiconductor Our simulations and experiments have confirmed
nanopillars is universal across a wide parameter space that metalsemiconductor nanopillar hybrid structures
of geometries and optically important material sys- can exhibit high conductivity with robust, broad-band
tems. While fabrication complexity, ohmic contact, absorption across a very wide parameter space of
junction resistance, and impurities would all have to materials and geometries. In our best sample, we
be carefully considered, our results provide strong observed 97% average absorption with a sheet resis-
evidence that metal films with protruding dielectric tance of only 16 Ω/0. More importantly, we have
nanostructures could make a compelling candidate shown that in a hybrid optoelectronic interface, the
system for high-performance interfaces in a variety of optical absorption profile of the photon management
optoelectronic applications. structure can be used to greatly enhance transmission
Moreover, the process we have designed to fabri- through a high-coverage metal nanowire network.
cate metalsemiconductor hybrid nanostructures is These results suggest a new paradigm wherein trans-
very versatile. The metal grid is automatically self- parent electrodes and photon management textures
registered to the nanopillar array, so no subsequent should be designed and fabricated together to create
patterning or alignment is required after the formation high-performance optoelectronic interfaces.

METHODS We developed the pattern by immersion in Microposit


MF-319 (DOW Chemical) for 30 s, followed by a water rinse
Fabrication of the Metal Film with Protruding Dielectric Nanopillars by and drying with a nitrogen gun.
Metal-Assisted Chemical Etching. To fabricate the structure, we We next prepared the sample for wet etching by clean-
started with silicon substrates (n-type, 110 Ω cm, 36 ing it in an RF plasma system for 10 s (Plasma-Prep, 2% O2
350 μm thick). We removed the native oxide by immersion in and 98% Ar) to descum the resist and leave the surface
a 2% hydrofluoric acid solution. We then diluted ma-N 2405 of the silicon oxygen-terminated. We evaporated a nano-
negative-tone electron-beam lithography resist (Micro Resist porous 16 nm thick gold film onto the sample at 0.5 Å/s
Technology) 1:1 with mr-T 1090 thinner (Micro Resist in a Kurt J. Lesker LAB 18 electron-beam evaporator
Technology) and spin-coated it onto the silicon pieces at system.
4000 rpm for 40 s. After spin-coating, we baked the sample We then immersed the patterned, metalized silicon sub-
on a hot plate at 90 °C for 1 min and exposed an array of square strate into a solution of hydrofluoric acid (12.04 M) and hydrogen
areas with a dose of 240 μC/cm2 in a JEOL JBX-6400FS electron- peroxide (0.82 M) for 610 s. Though there is some disagree-
beam lithography system with a 100 keV beam energy. ment as to the exact mechanism of MACE, a proposal that

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explains most experimental observations is that the reaction Program for support, and he would also like to thank P.-C. Hsu
proceeds by a two-step mechanism:22 and I. Karakasoglu for helpful discussions. V.K.N. conceived the
structure. V.K.N., T.M.H., R.A.L., and Y.C. designed and reviewed
H2 O2 þ 2Hþ f 2H2 O þ 2hþ (1) results from the experiments. V.K.N. conducted the etching, AR
coating, and characterization experiments, analyzed the results,
and performed electromagnetic simulations. T.M.H. and R.A.L.
Si þ nhþ þ 6HF f H2 SiF6 þ nHþ þ 0:5(4  n)H2 v (2) provided some silicon wafers. V.K.N. and T.M.H. optimized the
In the first step, the hydrogen peroxide is decomposed to gold thickness and surface treatment for the MACE process and
water at the metal surface and in the process transfers holes to performed sheet resistance measurements. V.K.N. prepared the
the silicon via the metal. Next, the hole-rich silicon, now in an figures with layout and design assistance from R.A.L. and T.M.H.
oxidized state, reacts with the hydrofluoric acid to form the All authors helped prepare the text of the manuscript.
soluble species H2SiF6 and hydrogen gas. Etching proceeds
anisotropically directly beneath the metal, and the metal sinks
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Acknowledgment. This material is based upon work sup- ent Conducting Films on Plastic Substrates. Adv. Mater.
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Photovoltaic Consortium (BAPVC) under Award Number 17. Hsu, P.-C.; Wang, S.; Wu, H.; Narasimhan, V. K.; Kong, D.;
DE-EE0004946 and was also supported by the Stanford Global Ryoung Lee, H.; Cui, Y. Performance Enhancement of Metal
Climate and Energy Project (GCEP). The authors would like to Nanowire Transparent Conducting Electrodes by Meso-
acknowledge the support of the staff at the Stanford Nano scale Metal Wires. Nat. Commun. 2013, 4, 2522.
Shared Facilities and the Stanford Nanofabrication Facility, espe- 18. Rowell, M. W.; McGehee, M. D. Transparent Electrode
cially R. Tiberio and C. Knollenberg. V.K.N. would like to thank Requirements for Thin Film Solar Cell Modules. Energy
the International Fulbright Science and Technology Fellowship Environ. Sci. 2011, 4, 131.

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