Académique Documents
Professionnel Documents
Culture Documents
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FOREWORD
The material presented in this publication has on the part of the American Society of Civil Engi-
been prepared in accordance with recognized engi- neers, or of any other person named herein, that this
neering principles. This Standard and Commentary information is suitable for any general or particular
should not be used without first securing competent use or promises freedom from infringement of any
advice with respect to their suitability for any given patent or patents. Anyone making use of this infor-
application. The publication of the material contained mation assumes all liability from such use.
herein is not intended as a representation or warranty
v
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ACKNOWLEDGMENTS
The American Society of Civil Engineers private practice.
(ASCE) acknowledges the work of the Direct Design The Standard was prepared through the consen-
of Buried Concrete Pipe Standards Committee of the sus standards process by balloting in compliance with
Management Group F, Codes and Standards. This procedures of ASCE's Management Group F, Codes
group comprises individuals from many backgrounds and Standards. Those individuals who serve on the
including: consulting engineering, research, construc- Standards Committee are:
tion industry, education, government, design and
vii
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CONTENTS
PART I. GENERAL
1.0 Scope 1
2.0 Applicable Documents 1
2.1 ASTM I
2.2 AASHTO 1
3.0 Definitions 2
4.0 Notations 2
5.0 Summary of Practice 3
COMMENTARY
PART I. GENERAL
Cl.O Scope 23
C2.0 Applicable Documents 23
C2.1 ASTM Standards 23
C3.0 Definitions '. 23
C4.0 Notations 23
C5.0 Summary of Practice 23
PART II. DESIGN
C6.0 General 24
C7.0 Design Requirements 25
C9.0 Loads 26
C10.0 Standard Installations 29
C l l . O Pressure Distribution 30
C12.0 Reinforcement 31
C13.0 Pipe Designation 37
C18.0 Bedding 37
INDEX 39
LIST OF FIGURES
3.6-1 Pipe/installation terminology 2
5.2-1 Standard embankment installations 4
5.2-2 Standard trench installations 5
5.3-1 Arching coefficients and Heger earth pressure distribution 7
18.1-1 Uniform pipe support 15
LIST OF TABLES
5.2-1 Standard embankment installation soils and minimum compaction requirements 6
5.2-2 Standard trench installation soils and minimum compaction requirements 6
10.2-1 Equivalent USCS and AASHTO soil classifications for SIDD soil designations 10
12.4-1 Crack control coefficients 12
Standard Practice for Direct Design of Buried Precast
Concrete Pipe Using Standard Installations (SIDD)
PART I. GENERAL use of SI units is in accord with ASTM Practice
E 380. SI units expressed in parentheses and in Ap-
pendix B are supplied for information only and are
1.0 SCOPE not a part of this standard practice.
1.1 This standard practice covers the direct design of Note 1: Some of the applicable standards referenced
buried precast concrete pipe using Standard Installa- may have a double designation (Axxx/AxxxM) or
tions manufactured in accordance with ASTM C separate inch-pound (English) and SI (metric) unit
1417, and the design and construction of the soil/pipe editions. Only the inch-pound unit edition of a stan-
interaction system, intended for the conveyance of dard is listed in this practice. If the practice is used
sewage, industrial wastes, storm water, and drainage. in an SI unit design, the user should investigate
whether separate SI unit editions of the referenced
1.2 When buried, concrete pipe is part of a compos- standards are available.
ite system comprised of the pipe and the surrounding
soil envelope, which interact and contribute to the
2.0 APPLICABLE DOCUMENTS
strength and structural behavior of the system.
1
BURIED PRECAST CONCRETE PIPE USING STANDARD INSTALLATIONS
2.2.2 T 99 The Moisture-Density Relations of Soils 3.4 Orientation Angle: An angular tolerance as-
Using a 5.5-lb (2.5 kg) Rammer and a 12-in. sumed for the position of the top of the pipe during
(305 mm) Drop the design of a pipe requiring a specific installation
orientation because of the reinforcement cage config-
2.2.3 T 180 The Moisture-Density Relations of Soils uration or the positioning of stirrups.
Using a 10-lb (4.54 kg) Rammer and an 18-in.
(457 mm) Drop 3.5 Prism Load: Weight of column of earth over the
outside diameter of pipe.
3.0 DEFINITIONS 3.6 Fig. 3.6-1 illustrates the definitions and limits of
the terms foundation, subgrade, bedding, haunch,
3.1 For definitions of terms relating to concrete pipe, lower side, sidefill, backfill or overfill, invert, crown,
see ASTM Definitions C 822. springline, top of pipe, and bottom of pipe as used in
this standard practice.
3.2 For terminology related to soil classifications, see
ASTM Classification D 2487 and ASTM Practice
D 2488. 4.0 NOTATIONS
3.3 For terminology and definition of terms relating
to structural design, see AASHTO Standard Specifi- A, = area of tension reinforcement required in length
cation for Highway Bridges. b, in. 2 /ft (crrr/m)
2
ASCE 15-98
Asi = area of total inner cage reinforcement required h = overall thickness of member (wall thickness),
in length b, in.2/ft (crrr/m) in. (mm)
AM, = area of total outer cage reinforcement required H = design height of earth above top of pipe, ft (m)
in length b, in.2/ft (cm2/m) i - coefficient for effect of axial force at service
A,,,. = area of stirrup reinforcement required to resist load stress,/,.
radial tension forces, in.2/ft (crrr/m) in each /0 = total additional arc length beyond calculated
line of stirrups at circumferential spacing s,, arc lengths requiring stirrups, in. (mm)
Am = area of stirrup reinforcement required to resist Ms = service load bending moment acting on length
shear, in.2/ft (cnr/m) in each line of stirrups at b, in.-lbs/ft (Nmm/m)
circumferential spacing s,, Mu = factored moment acting on length b, in.-lbs/ft
B, = crack control coefficient for effect of spacing (Nmm/m)
and number of layers of reinforcement M,,,, = factored moment acting on length b as modi-
b = width of section that resists stress, in. (mm); fied for effects of compressive or tensile thrust,
taken as 12 in. (English units); taken as 1,000 in.-lbs/ft (Nmm/m)
mm (SI units); and n = number of layers of reinforcement in a cage,
b = unit length of pipe, ft (m); taken as 1 ft 1 or 2
(English units); taken as 1 m (SI units) Ns = axial thrust acting on length b, service load
C, = crack control coefficient for type of condition (+ when compressive, — when ten-
reinforcement sile), Ibs/ft (N/m)
d = distance from compression face to centroid of N,, = factored axial thrust acting on length b ( +
tension reinforcement, in. (mm) when compressive, - when tensile), Ibs/ft
Dj - inside diameter of pipe, in. (mm) (N/m)
D,,, = mean diameter of pipe, taken as 1 PL = the prism load (weight of the column of earth)
D,, = outside diameter of pipe, in. (mm) over the pipe's outside diameter and is calcu-
/'. = design compressive strength of concrete, lated as: PL = [wD0/(l2)][H + (0.107D0)/(12)],
lbs/in.2 (MPa) Ibs/ft (English units); PL = [vvD0/(l,000)][// +
/. = maximum service load stress of reinforcing (0.107 £>«)/( 1,000)], N/m (SI units)
steel for crack control, lbs/in.2 (MPa) r = radius to centerline of pipe wall, in. (mm)
/„ = maximum developable strength of stirrup mate- ;;. = radius of the inside reinforcement, in. (mm)
rial, lbs/in.2 (MPa) s,, - circumferential spacing of stirrups, in. (mm)
f,. = design yield strength of reinforcement, lbs/in.2 s, = spacing of circumferential reinforcement, in.
(MPa) (mm)
F,. = factor for effect of curvature on diagonal ten- t,, = clear cover over reinforcement, in. (mm)
sion (shear) strength in curved components V,, = basic shear strength of length b at critical sec-
Fcr - crack width control factor for adjusting crack tion where MJ(V,,d) = 3.0, Ibs/ft (N/m)
control relative to average maximum crack V,. = nominal shear strength provided by concrete in
width of 0.01 in. (0.3 mm) at 1 in. (25 mm) length b, Ibs/ft (N/m)
from the tension reinforcement when F,.,. = 1.0 Vu = factored shear force acting on length b, Ibs/ft
F,t = factor for crack depth effect resulting in in- (N/m)
crease in diagonal tension (shear) strength with V,,,. = factored shear force acting on length b at criti-
decreasing d cal section where MJ(V,,d) = 3.0, Ibs/ft (N/m)
FN = coefficient for effect of thrust on shear w - unit weight of soil, Ibs/ft3 (N/m3)
strength p = ratio of reinforcement area to concrete area
Fr/, = factor for process and materials that affect the (pf = strength reduction factor for flexure
radial tension strength of pipe (f>,, = strength reduction factor for shear
F,., = factor for pipe size effect on radial tension <j>, = strength reduction factor for radial tension
strength 9 = orientation angle, deg
Fv = factor for crack depth effect resulting in in-
crease in diagonal tension (shear) strength with
5.0 SUMMARY OF PRACTICE
decreasing d
F,,p = factor for process and materials that affect the
5.1 The SIDD method accounts for the interaction
shear strength of pipe
between the pipe and soil envelope in determining
3
BURIED PRECAST CONCRETE PIPE USING STANDARD INSTALLATIONS
loads and distribution of earth pressure on a buried 5.4 The structural design of concrete pipe is based on
pipe. The loads and pressure distributions are used to a limits state design procedure that accounts for
calculate moment, thrust and shear in the pipe wall, strength and serviceability criteria and is consistent
and required pipe reinforcement for the Standard with the procedures outlined in Section 17 of the
Installations. AASHTO Standard Specifications for Highway
Bridges. The design criteria include: structural as-
5.2 The Standard Installations that are a part of this pects, such as flexure, thrust, shear and radial tension
standard practice, Figs. 5.2-1 and 5.2-2 and Tables strengths; handling and installation; and crack width
5.2-1 and 5.2-2, are based on the results of research control.
on pipe/soil interaction, together with evaluation of
current construction practice, equipment, procedures, 5.5 The design of a concrete pipe for a particular
and experience. Standard Installation type is based on the assumption
that the specified design bedding and fill require-
5.3 Earth load effects are determined from the pres- ments will be achieved during construction of the
sure distribution coefficients for the Standard Installa- installation.
tions (see Fig. 5.3-1).
4
ASCE 15-98
5
BURIED PRECAST CONCRETE PIPE USING STANDARD INSTALLATIONS
TABLE 5.2-1. Standard Embankment Installation Soils and Minimum Compaction Requirements
Type 1 D,,/24 minimum, not less than 3 in. (75 mm). If 95% SW 90% SW, 95% ML, or
rock foundation, use D,,/12 minimum, not less 100% CL
than 6 in. (150 mm).
Type 2 D,,/24 minimum, not less than 3 in. (75 mm). If 90% SW or 95% ML 85% SW, 90% ML, or
rock foundation, use D,,/\2 minimum, not less 95% CL
than 6 in. (150 mm).
Type3 £>,,/24 minimum, not less than 3 in. (75 mm). If 85% SW, 90% ML, 85% SW, 90% ML, or
rock foundation, use D,,/12 minimum, not less or 95% CL 95% CL
than 6 in. (150 mm).
Type 4 No bedding required, except if rock foundation, use No compaction No compaction required,
D,,/12 minimum, not less than 6 in. (150 mm). required, except if except if CL, use
CL, use 85% CL 85% CL
Notes:
1. Compaction and soil symbols, i.e., 95% SW, refer to SW soil material with a minimum Standard Proctor compaction of 95%. See Table
10.2.1 for equivalent Modified Proctor values.
2. Soil in the outer bedding, haunch, and lower side zones, except within £>,,/3 from the pipe springline, shall be compacted to at least the same
compaction as the majority of soil in the overfill zone.
3. Subtrenches
3.1 A subtrench is defined as a trench with its top below finished grade by more than 0.1 H or, for roadways, its top is at an elevation lower
than 1 ft (0.3 m) below the bottom of the pavement base material.
3.2 The minimum width of a subtrench shall be 1.33 D,,, or wider if required for adequate space to attain the specified compaction in the haunch
and bedding zones.
3.3 For subtrenches with walls of natural soil, any portion of the lower side zone in the subtrench wall shall be at least as firm as an equivalent
soil placed to the compaction requirements specified for the lower side zone and as firm as the majority of soil in the overfill zone or shall
be removed and replaced with soil compacted to the specified level.
TABLE 5.2-2. Standard Trench Installation Soils and Minimum Compaction Requirements
Type 1 A/24 minimum, not less than 3 in. (75 mm). If 95% SW 90% SW, 95% ML, 100%
rock foundation, use D,,/12 minimum, not less CL, or natural soils of
than 6 in. (150 mm). equal firmness
Type 2 A/24 minimum, not less than 3 in. (75 mm). If 90% SW or 95% ML 85% SW, 90% ML, 95% CL,
rock foundation, use A/12 minimum, not less or natural soils of equal
than 6 in. (150 mm). firmness
Type 3 A/2424 minimum, not less than 3 in. (75 mm). If 85% SW, 90% ML, 85% SW, 90% ML, 95% CL,
rock foundation, use D,,/\2 minimum, not less or 95% CL or natural soils of equal
than 6 in. (150 mm). firmness
Type 4 No bedding required, except if rock foundation, use No compaction 85% SW, 90% ML, 95% CL,
A/ 12 minimum, not less than 6 in. (150 mm). required, except if or natural soils of equal
CL, use 85% CL firmness
Notes:
1. Compaction and soil symbols, i.e., 95% SW, refer to SW soil material with minimum Standard Proctor compaction of 95%. See Table 10.2.1
for equivalent Modified Proctor values.
2. The trench top elevation shall be no lower than 0.1 H below finished grade or, for roadways, its top shall be no lower than an elevation of 1
ft (0.3 m) below the bottom of the pavement base material.
3. Earth loading shall be based on embankment conditions.
4. Soil in bedding and haunch zones shall be compacted to at least the same compaction as specified for the majority of soil in the backfill zone.
5. The trench width shall be wider than shown if required for adequate space to attain the specified compaction in the haunch and bedding zones.
6. For trench walls that are within 10° of vertical, the compaction or firmness of the soil in the trench walls and lower side zone need not be
considered.
7. For trench walls with greater than 10° slopes that consist of embankment, the lower side shall be compacted to at least the same compaction
as specified for the soil in the backfill zone.
6
ASCE 15-98
Installation
Type VAF HAF A1 A2 A3 A4 A5 A6 a b c e f U V
1 1.35 0.45 0.62 0.73 1.35 0.19 0.08 0.18 1.40 0.40 0.18 0.08 0.05 0.80 0.80
2 1.40 0.40 0.85 0.55 1.40 0.15 o.oa 0.17 1.45 0.40 0.19 0.10 0.05 0.82 0.70
3 1.40 0.37 1.05 0.35 1.40 0.10 0.10 0.17 1.45 0.36 0.20 0.12 0.05 0.85 0.60
4 1.45 0.30 1.45 0.00 1.45 0.00 0.11 0.19 1.45 0.30 0.25 0.00 0.90
NOTES:
1. VAF and HAF are vertical and horizontal arching factors. These coefficients represent nondimensional total vertical and horizontal loads on the pipe,
respectively. The actual vertical and horizontal earth loads are (VAF) x (PL) and (HAF) x (PL), respectively, where PL is the prism load.
2. PL, the prism load, is the weight of the column of earth cover over the pipe outside diameter and is calculated as:
3. Coefficients A1 through A6 represent the integration of nondimensional vertical and horizontal components of soil pressure under the indicated
portions of the component pressure diagrams (i.e., the area under the component pressure diagrams). The pressures are assumed to vary either
parabolically or linearly, as shown, with the nondimensional magnitudes at governing points represented by h,, h2, uh,, vh2, a, and b. Nondimensional
horizontal and vertical dimensions of component pressure regions are defined by c, d, e, uc, vd, and f coefficients.
4. d is calculated as (0.5-c-e).
h, is calculated as (1.5A1) / (c) (1+u).
h2 is calculated as (1.5A2) / [(d) (1+v)+(2e)].
7
PART II. DIRECT DESIGN METHOD USING 7.1.8 Design live and surcharge loadings, if any.
STANDARD INSTALLATIONS (SIDD)
7.1.9 Design intermittent internal hydrostatic pres-
sures, if required.
6.0 GENERAL
7.1.10 Crack width control criteria.
6.1 Design procedures and criteria shall conform to
7.1.11 Cement type, if different than ASTM C 1417.
applicable sections of this standard practice.
7.2 The following design criteria shall apply:
6.2.3 If the owner prepares a design, the manufac- Flexure, 4>f 0.95
turer may submit an alternate design to the owner for Radial Tension, 4>,, 0.9
approval.
Diagonal Tension, </>,. 0.9
7.1 The owner shall establish the following design 7.2.4 Orientation Angle, 0 10°
criteria and requirements:
7.2.5 Process and Material Factors
7.1.1 Intended use of pipeline.
Radial Tension 1.0
7.1.2 Pipe inside diameter, D,. Diagonal Tension 1.0
7.1.3 Pipeline plan and profile drawings with installa- 7.2.5.1 Process and material factors greater than 1.0
tion cross sections as required. may be used if substantiated by test data and ap-
proved by the owner. In no case shall the Process or
7.1.4 Design earth cover height above the top of the Material Factor exceed a maximum value of 1.2.
pipe, H (see Fig. 3.6-1).
7.3 The manufacturer shall submit the following
7.1.5 Allowable Standard Installation types. Types 1, manufacturing design data to the owner for approval.
2, 3, and 4 for either trench or embankment (Figs.
5.2-1 and 5.2-2, and Tables 5.2-1 and 5.2-2). 7.3.1 Pipe Wall Thickness
7.1.6 Soil data sufficient to determine in situ condi- 7.3.2 Concrete Strength
tions for allowable Standard Installations (including
in situ soil classification) and overfill weight per 7.3.3 Reinforcement
cubic foot (N/m3). • specification,
• reinforcement Type 1, 2, or 3 as shown in Table
7.1.7 Performance requirements for pipe joints. 12.4-1,
8
ASCE 15-9
• design yield strength, strength steel is being provided. The other require-
• placement and design concrete cover, ments of the appropriate ASTM specifications listed
• cross-sectional diameters, in Section 8.2.1 (A 82, A 496, A 185, or A 497) shall
• spacing, be met by the higher minimum strength steels. The
• cross-sectional area, yield strength shall not be taken greater than 86% of
• description of longitudinal members, and the ultimate strength, or 80 ksi (560 Mpa), whichever
• if stirrups used, developable stirrup design stress, is lower.
stirrup shape, placement, and anchorage details.
8.2.2.1 Sections 8.2.2 and 8.2.3 do not apply to wire
7.3.3.1 The yield strength and ultimate (tensile)
sizes having a nominal diameter of less than 0.080
strength of the tension reinforcement used for design
in. (2 mm) or nominal cross-sectional area of less
shall be as specified in Section 8.2.1, 8.2.2, or 8.2.3.
than 0.005 in. 2 (3 mm 2 ).
7.3.3.2 Crack Control Coefficient, C,, values greater
8.2.3 The use of Grade 40 hot-rolled steel bars with
than those shown in Table 12.4-1 may be used if
strengths exceeding ASTM specification values may
substantiated by pipe test data and approved by the
be approved by the owner when the reinforcement
owner.
manufacturer's mill test report certifies that higher
minimum yield and ultimate (tensile) strength steel is
7.3.3.3 The minimum design concrete cover over the
being provided. The allowable combinations of in-
reinforcement shall be 1 in. (25 mm) in pipe having
creased yield/ultimate strength, in ksi, shall be 45/75
a wall thickness of 2 1/2 in. (63 mm) or greater and
(310/520), 50/80 (350/560), and 55/85 (380/590). The
3/4 in. (19 mm) in pipe having a wall thickness of
other requirements of ASTM Specification A 615
less than 2 1/2 in. (63 mm).
shall be met by the higher minimum-strength steel.
7.3.4 Process and Material Factors for radial tension
and shear (diagonal tension).
9.0 LOADS
7.3.5 Pipe-laying length and joint information.
9
BURIED PRECAST CONCRETE PIPE USING STANDARD INSTALLATIONS
9.2 LIVE LOADS tions are depicted in Figs. 5.2-1 to 5.2-2 and Tables
5.2-1 and 5.2-2. The Standard Installations are ranked
9.2.1 Truck loads shall be either the AASHTO HS- according to the bedding and embedment soil materi-
series or the AASHTO Interstate Design load. An im- als, and the required construction effort and quality
pact factor need not be added to AASHTO live loads control. The Type 1 installation requires the most ef-
on pipe installed in accordance with Section 9.1.3. fort and control, while the Type 4 installation re-
quires the least. Soil classifications are in accordance
9.2.2 Railroad loads shall be the AREA designated with ASTM Classification D 2487 and Practice
Cooper E-series. D 2488.
9.2.3 Aircraft or other live loads shall be as specified 10.2 The soil type and compaction requirements for
by the owner. the Standard Installations are presented in Figs. 5.2-1
and 5.2-2 and Tables 5.2-1 and 5.2-2. Table 10.2-1
relates the Standard Installations designated soils to
9.3 INTERMITTENT INTERNAL
the AASHTO and Unified Soil System Classifications
HYDROSTATIC PRESSURE
categories.
9.3.1 Internal hydrostatic pressure caused by hydrau-
10.3 The soil types and compaction requirements for
lic surcharges or other temporary hydraulic conditions
the Standard Installations are defined as follows:
shall be as specified by the owner.
10.3.1 Soil Materials
10.0 STANDARD INSTALLATIONS
SW General category of well-graded sands, gravelly
10.1 The four types of Standard Embankment Instal- sands, little or no fines. Includes the USCS soil
lations and four types of Standard Trench Installa- types SW, SP, GW. and GP (see Table 10.2-1).
TABLE 10.2-1. Equivalent USCS and AASHTO Soil Classifications for SIDD Soil Designations
10
ASCE 15-98
10.3.2 Compaction Specifications 12.2.2 The area of reinforcement for the outside face
of pipe shall be not less than A,,,, where
Standard Proctor density—AASHTO T 99 or
ASTM D 698
(3)
Modified Proctor density—AASHTO T 180 or
ASTM D 1557
12.2.3 For circular pipe reinforced with a single cir-
cular or single elliptical cage, the area of reinforce-
ment shall be not less than A,, where
11.0 PRESSURE DISTRIBUTION AND
STRESS ANALYSIS (4)
12.0 REINFORCEMENT
12.1 Reinforcement for flexural strength shall be not Fn = 1 + 0.00833 (72 - D,) (6)
less than A, where
(7)
11
BURIED PRECAST CONCRETE PIPE USING STANDARD INSTALLATIONS
(14)
(15)
where
(ID
where
C, = see Table 12.4-1 12.5 SHEAR STRENGTH
b=\2 in.
12.5.1 The area of reinforcement, A,, determined in
Sections 12.1 and 12.4 shall be checked for shear
strength adequacy so that the basic shear strength, V,,,
is greater than the factored shear force, Vm., at the
TABLE 12.4-1. Crack Control Coefficients critical section located where Mm,IV,,d = 3.0 [see
Equation (22) for A/,,,,].
Type of Reinforcement C,
1. Smooth wire 1.0
Plain bars (16)
2. Welded smooth wire fabric, 8 in. (200 mm) 1.5
maximum spacing of longitudinals
Welded deformed wire fabric where
Deformed wire
Note: 8 in. (200 mm) maximum spacing b=\2 in.
applies to welded smooth wire fabric only
3. Deformed bars 1.9
Any reinforcement with stirrups anchored
thereto (17)
12
ASCE 15-5
b=l2 in.
(18)
(19)
where (27)
(22)
(29)
13
BURIED PRECAST CONCRETE PIPE USING STANDARD INSTALLATIONS
greater than the limiting value given by Equation (5), 12.7 WELDS, SPLICES, AND
plus an additional minimum arc length 0.5 le from DEVELOPMENT OF REINFORCEMENT
each end of the basic arc length to allow for installa-
tion variations up to the orientation angle 0. Welds, splices, and development of reinforcement
shall conform to the requirements of ASTM C 1417.
12.6.5 Stirrup Anchorage
Anchorage of both ends of the stirrup shall be
sufficient to develop the factored stress in the stirrup. 13.0 PIPE DESIGNATION
The maximum factored tensile stress in the stirrup
shall be the yield stress or the stress that can be de- 13.1 The pipe designation shall be in accordance
veloped by anchorage, whichever is less. with ASTM C 1417.
14
ASCE 15-98
PART III. CONSTRUCTION OF SOIL/ 17.2 When unsuitable or unstable material is encoun-
PRECAST CONCRETE PIPE SYSTEMS tered, the foundation shall be stabilized.
17.0 FOUNDATION
15
BURIED PRECAST CONCRETE PIPE USING STANDARD INSTALLATIONS
18.5 Bell holes shall be excavated in the bedding 20.3 When in situ soils conforming to project specifi-
and/or foundation when installing pipe with expanded cations are used in constructing the pipe haunches for
bells so that the pipe is supported by the barrel (Fig. Type 3 and 4 installations, the maximum aggregate
18.1-1) and not by the bells. size shall not be greater than 3 in. (75 mm).
18.6 Any outer bedding under the lower side areas 20.4 Placed soil shall be deposited and compacted to
shall be compacted to at least the same requirements the specified density uniformly on each side of the
as for the lower side areas. pipe to prevent lateral displacement of the pipe.
22.0 OVERFILL
20.0 HAUNCH
22.1 Overfill shall be constructed as specified. If
20.1 The haunch shall be constructed using the speci- placed in layers, the thickness of the layers shall be
fied soil type and the minimum compaction level re- as required by the project plans and specifications.
quired for the designated Standard Installation. It
shall be placed and compacted uniformly for the full 22.2 The soil shall be material conforming to the
length of the pipe barrel so as to distribute the load- project specifications, and containing no debris, or-
bearing reaction uniformly to the bedding over the ganic matter, frozen material, or large stones with a
full length of the pipe barrel. If placed in layers, the diameter greater than one half the thickness of the
thickness of the layers shall be as required by the compacted layers being placed.
project plans and specifications.
22.3 Placed soil shall be deposited and compacted to
20.2 Except as provided in Section 20.3, the maxi- the specified density uniformly on each side of the
mum aggregate size for the haunch shall not be pipe to prevent lateral displacement of the pipe.
greater than 1 in. (25 mm) except if the bedding has
a thickness of 6 in. (150 mm) or greater, the maxi- 22.4 When impact or vibratory equipment is used for
mum aggregate size shall not be greater than 1 1/2 compaction, care shall be taken to avoid damaging
in. (38 mm). the pipe.
16
ASCE 15-98
23.0 SHEATHING REMOVAL AND TRENCH same material and in the same manner as the precast
SHIELD ADVANCEMENT concrete pipeline to prevent differential settlement be-
tween pipe and fittings.
23.1 Unless sheathing is to be left in place, it shall
be pulled out in vertical increments to permit place- 25.0 MINIMUM COVER FOR
ment and compaction of fill material for the full CONSTRUCTION LOADS
width of the trench.
25.1 If the passage of construction equipment over an
23.2 When trench shields or boxes are moved, the installed pipeline is necessary during project con-
previously placed pipe shall not be disturbed. It may struction, compacted protective overfill in the form of
be necessary to restrain the installed pipe by use of a ramp shall be constructed to a minimum elevation
deadman anchors or other means. Voids in the sidefill of 3 ft (0.9 m) over the top of the pipe or to a height
that are created by movement of a shield or box shall such that the equipment loads on the pipe do not ex-
be filled and compacted. ceed the pipe design strength. In an embankment in-
stallation, the protective overfill shall extend a mini-
mum of one pipe diameter width or 3 ft (0.9 m),
24.0 PRECAST CONCRETE whichever is greater, beyond each side of the pipe to
APPURTENANCES prevent possible lateral displacement of the pipe. To
minimize impact, ramps with gradual slopes shall be
24.1 Manholes shall be installed in a manner that constructed to meet the existing grade of the equip-
will minimize differential settlement between the pipe ment route on either side of the protective overfill. If
and manhole. a large volume of construction traffic must cross an
installed pipe, the point of crossing shall be changed
24.2 Precast concrete fittings, such as tees and wyes, occasionally to minimize the possibility of lateral
shall be bedded, installed, and overfilled with the displacement.
17
APPENDICES
Appendix A has been deleted. For information on materials and manufacturer and plant testing, refer to
ASTM Standard Specifications C 1417 for Manufacture of Reinforced Concrete Sewer, Storm Drain,
and Culvert Pipe for Direct Design.
18
APPENDIX
APPENDIX B: SI UNITS FOR NOTATION b = unit length of pipe, ft (m) taken as 1 ft (En-
AND EQUATIONS glish units), and taken as 1 m (SI units)
C, = crack control coefficient for type of
Bl.O SCOPE reinforcement
d - distance from compression face to centroid of
Bl.l This appendix repeats the notation and contains tension reinforcement, in. (mm)
the full translation of equations contained in the stan- D, = inside diameter of pipe, in. (mm)
dard practice and Appendix A from English unit val- D,, - outside diameter of pipe, in. (mm)
ues to SI unit values. In addition, English unit values f'c = design compressive strength of concrete, Ibs/
in the text are converted to SI unit values, which are in.2 (MPa)
presented in parentheses. The values of dimensions /, = maximum service load stress of reinforcing
and quantities expressed in English (inch-pound) steel for crack control, lbs/in.2 (MPa)
units shall be regarded as standard. The SI unit val- /„ = maximum developable strength of stirrup mate-
ues are supplied for information only and are not a rial, lbs/in.2 (MPa)
part of this standard practice. fy = design yield strength of reinforcement, lbs/in.2
(MPa)
Note 1: Some of the applicable standards referenced Fc = factor for effect of curvature on diagonal ten-
may have a double designation (Axxx/AxxxM) or sion (shear) strength in curved components
separate inch-pound (English) and SI (metric) unit F,.,. = crack width control factor for adjusting crack
editions. Only the inch-pound unit edition of a stan- control relative to average maximum crack
dard is listed in this practice. If the practice is used width of 0.01 in. (0.3 mm), 1 in. (25 mm)
in an SI unit design, the user should investigate from the tension reinforcement when Fcr =1.0
whether separate SI unit editions of the referenced Fd = factor for crack depth effect resulting in in-
standards are available. crease in diagonal tension (shear) strength with
decreasing d
B1.2 The section and equation numbering systems FN = coefficient for effect of thrust on shear
used in the standard practice and Appendix A are strength
maintained in this appendix to facilitate comparisons. Frp = factor for process and materials that affect the
radial tension strength of pipe
Fr, = factor for pipe size effect on radial tension
B2.0 STANDARD PRACTICE-
strength
SI CONVERSIONS
Fv = factor for crack depth effect resulting in in-
crease in diagonal tension (shear) strength with
4.0 NOTATIONS decreasing d
F,p - factor for process and materials that affect the
shear strength of pipe
A, = area of tension reinforcement required in length h = overall thickness of member (wall thickness),
b, in.Vft (mm2/m) in. (mm)
A.,,- = area of total inner cage reinforcement required H = design height of earth above top of pipe, ft (m)
in length b, in.Vft (mmVm) / = coefficient for effect of axial force at service
Asa = area of total outer cage reinforcement required
load stress,/,
in length b, in.Vft (mnr/m) /a = total additional arc length beyond calculated
A,,r = area of stirrup reinforcement required to resist
arc lengths requiring stirrups, in. (mm)
radial tension forces, in.Vft (mmVm) in each M, = service load bending moment acting on length
line of stirrups at circumferential spacing sv
b, in-lbs/ft (Nmm/m)
Aia = area of stirrup reinforcement required to resist
Mu - factored moment acting on length b, in-lbs/ft
shear, in.Vft (mmVm) in each line of stirrups at
(Nmm/m)
circumferential spacing s,,
Mm, = factored moment acting on length b as modi-
B, = crack control coefficient for effect of spacing
fied for effects of compressive or tensile thrust,
and number of layers of reinforcement
in-lbs/ft (Nmm/m)
b = width of section that resists stress, in. (mm),
n - number of layers of reinforcement in a cage, 1
taken as 12 in. (English units), and taken as
or 2
1,000 mm (SI units)
19
BURIED PRECAST CONCRETE PIPE USING STANDARD INSTALLATIONS
where b = 1,000 mm
12.0 REINFORCEMENT
12.1 Reinforcement for flexural strength shall be not Fn = 1 + 0.000328(1,800 - D,) (6)
less than As where
for 300 mm < D, < 1,800 mm
20
APPENDIX
(16)
where
C, = see Table 12.4-1
b- 1,000 mm
(13) where
h - 1 nfin mm
(14)
(18)
if eld < 1.15 crack control will not govern
where
(15) max Fd = 1.3, for pipe with two cages or a single el-
liptical cage
max Ft, - 1.4, for pipe through 1,800-mm diameter
where with a single circular cage
s, = spacing of circumferential reinforcement, in.
(mm) (19)
n = 1, when tension reinforcement is a single layer
21
BURIED PRECAST CONCRETE PIPE USING STANDARD INSTALLATIONS
where
(27)
(+) = tension on the inside of the pipe
(—) = tension on the outside of the pipe
For compressive thrust (+NU): (28)
(25)
12.7 WELDS, SPLICES, AND
DEVELOPMENT OF REINFORCEMENT
or anchorage strength, whichever is less
Welds, splices, and development of reinforcement
(26) shall conform to the requirements of ASTM C 1417.
22
COMMENTARY
(This Commentary is not a part of the Standard. practice only and may not always correspond to ordi-
It is included for information purposes.) nary usage.
23
BURIED PRECAST CONCRETE PIPE USING STANDARD INSTALLATIONS
FIGURE C-l. Plot of Required Inside Reinforcing Area vs. Design Height of Earth Cover for Typical Design
with Surface Wheel Loads
ing concrete pipe without stirrups. Depending on the precast concrete pipe system design be reviewed by a
magnitude of the Crack Control Factor, Fcr, specified qualified engineer.
in the design criteria, as the fill height increases,
there may be a range of fill heights where crack con- C6.1 Although designs may be hand-calculated, the
trol requirements govern the amount of reinforce- microcomputer program SIDD (Reference Document
ment. Beyond this range, there is an additional small C2) will greatly facilitate designs and analyses. SIDD
range of fill heights that can be supported by pipe is an extension of the Federal Highway Administra-
without stirrups by increasing the inner circumferen- tion (FHWA) microcomputer program PIPECAR,
tial reinforcement substantially beyond the increases which is available from the Center for Microcomput-
that would be required for flexural strength or for ers in Transportation (McTrans), University of
crack control in order to meet the requirements for Florida.
shear strength without the use of stirrups. PIPECAR was developed by Simpson Gumpertz
and Heger Inc. (SGH) for FHWA and uses Paris or
modified Olander coefficients to determine pressure
PART H. DESIGN distribution on the buried precast concrete pipe.
PIPECAR designs the pipe-reinforcement require-
ments to conform to the AASHTO direct design
C6.0 GENERAL method (document 2.2.1). SIDD was also developed
by SGH, but uses coefficients developed for four
It is not possible to predict all possible field situ- Standard Installations from an extensive series of de-
ations or to cover them in this standard practice and signs produced by the comprehensive finite element
commentary, therefore, it is imperative that the soil/ computer program SPIDA to determine pressure dis-
24
COMMENTARY
tribution on the buried precast concrete pipe and de- diameters larger than 144 in. (3,600 mm) may be
signs the reinforcement requirements. available. When such sizes are required, the owner
should contact the manufacturers in the project area.
C6.2 The various manufacturers of concrete pipe use
individual methods and materials for manufacture.
Common variations are wall thickness, steel type, C7.2.3 Crack Control Factor
cage shape and fabrication method, concrete strength, Cracks are expected to occur in pipelines de-
laying length, and joint details. There are many dif- signed using this standard practice, just as cracks are
ferent combinations that will meet the requirements expected in most reinforced-concrete structures. The
of the Practice. 0.01-in. (0.3-mm) crack was originally selected arbi-
This section clarifies that the pipe may be de- trarily as a test criterion and was then, and is now,
signed and detailed by either the owner or the manu- not intended as an indication of structurally distressed
facturer, in accordance with design requirements fur- or failed pipe in the installed condition. When maxi-
nished by the owner. When owners provide the pipe mum crack width exceeds 0.01 in. (0.3 mm), the
designs, it is suggested that they confer with local pipeline should be appraised, considering structural
pipe manufacturers regarding availability of pipe integrity, environmental conditions, and service life.
products. This type of cooperation will promote the Section 27.4.1 of the AASHTO bridge specification
most economical project design. provides guidance for acceptance and repair of cracks
in precast concrete culvert and storm drain pipe.
Most pipe designs are controlled by ultimate
C7.0 DESIGN REQUIREMENTS flexure or ultimate shear. Fewer designs are con-
trolled by service load cracking (see Fig. C-l). De-
The SIDD method uses the single load factors pending on design criteria, crack control may govern
contained in the AASHTO specifications. The use of a greater or lesser range of heights of earth cover.
smaller load factors for compressive thrust is conser- Fcr, the Crack Control Factor, defines the service
vative because compressive thrust reduces the re- load average maximum crack width limit at 1 in. (25
quired reinforcement. Overcompaction of bedding mm) from the tension reinforcement. If crack control
and/or undercompaction of haunches or lower side governs the design, a Crack Control Factor of 1.0 in-
can increase moments and shear without increasing dicates that there is a 50% probability that cracks in
compressive thrust. excess of, but close to, 0.01 in. (0.3 mm) in width
Strength reduction (phi) factors are used to ac- will occur at the design service load.
count for possible variation in pipe strength due to If Equation (11) is rearranged to solve for the
manufacturing variables. area of steel required (A.,), it can be seen that Fcr is a
divisor of the stress required for the desired crack
C7.1.2 Reinforced concrete pipe manufactured with width control. Fcr of 1.1 will allow more 0.01-in. (0.3
the standard inside diameters listed in Table C-l. mm) cracks and some slightly larger cracks. Fcr of
Diameters other than those shown in Table C-1 and 0.9 will restrict crack width and allow very few
0.01-in. (0.3 mm) cracks.
The crack control equations were developed from
TABLE C-l. Standard Designated tests on pipe with approximately 1 in. (25 mm) of
Inside Diameter cover on the tension reinforcement. Therefore, pipe
designed with more than 1 in. (25 mm) cover and a
in. (mm) in. (mm) in. (mm) Fcr of 1.0 are predicted to reach a 0.01-in. (0.3 mm)
12 300 42 1,050 96 2,400 crack approximately 1 in. (25 mm) from the tension
15 375 48 1,200 102 2,550 steel and a wider crack at the surface of the concrete.
18 450 54 1,350 108 2,700 For pipe with more than 1 in. (25 mm) of cover
21 525 60 1,500 114 2,850 over the tension reinforcement, the crack width limit
24 600 66 1,650 120 3,000 at the surface of the concrete may be estimated rela-
27 675 72 1,800 126 3,150 tive to the calculated crack width limit at 1 in. (25
30 750 78 1,950 132 3,300
mm) from the tension reinforcement. The two crack
33 825 84 2,100 138 3,450
width limits may be assumed to be proportional to
36 900 90 2,250 144 3,600
their distance from the neutral axis. For this purpose
25
BURIED PRECAST CONCRETE PIPE USING STANDARD INSTALLATIONS
the neutral axis may be assumed to be at 3d/8 from wall thicknesses 2 1/2 in. (63 mm) or greater, the re-
the compression face of the pipe wall. inforcement may be so placed that the design cover
When two or more layers of reinforcing are used over the circumferential reinforcement is 1 in. (25
to make a single line of tension reinforcement mm) from the inner surface of the pipe at the vertical
(n = 2), crack control is improved. However, because diameter and 1 in. (25 mm) from the outer surface of
there is insufficient information about cracking be- the pipe at the horizontal diameter. In pipe having
havior with more than two layers, it is recommended elliptical reinforcement with wall thickness less than
that no more than two layers be assumed for design, 2 1/2 in. (63 mm), the design cover over the circum-
even if more layers are used in the pipe. ferential reinforcement may be 3/4 in. (19 mm) at the
vertical and horizontal diameters. For allowable toler-
ances on minimum cover over reinforcement see Ap-
C7.2.4 Orientation Angle
pendix A.
When quadrant mats, stirrups, and/or elliptical
cages are used, the pipe requires orientation in the
ground with respect to its crown and invert. It is rec-
ommended that SIDD designs be based on the possi-
C9.0 LOADS
bility that the pipe may be misoriented (rotated) dur-
ing installation by 10° in either direction. This
Soil/precast concrete pipe interaction systems are
assumed rotation tolerance is called the Orientation
designed to have design strengths of all sections at
Angle.
least equal to the required strengths calculated for the
In some conditions, such as where the pipe is in-
factored loads.
stalled close to and parallel to the edge of a fill or in
a wide trench that runs perpendicular to a steep side
slope, or other cases where the loads may be applied C9.2.1 Truck Loads
at an angle to the vertical, a circular cage design may AASHTO truck loads (see Fig. C-2) are consid-
be required. If stirrups are required in these special ered as applied by a tire print rather than a point
conditions, the pipe regions with stirrups may be load. Each tire print is assumed to be a 10-in. (250
extended. mm) square, such that the print of a dual-tire assem-
bly is 10 by 20 in. (250 by 500 mm). In some cases,
C7.2.5 Process and material factors are included in the Interstate Truck load may produce greater pipe
the equations and may be conservatively used with stresses than the HS-series.
values of 1.0. The processes and materials used by AASHTO specifications suggest that truck loads
some manufacturers may produce higher factors. If a may be ignored for burial depths greater than 8 ft
plant can demonstrate with appropriate test data that (2.4 m). For SIDD designs, truck loads should be
an increased factor for a series of sizes and designs is considered at all depths and not arbitrarily eliminated.
valid, the owner may allow higher values. Because of the cushioning effects of the fill and/or
pavement on pipe installed in accordance with Stan-
C7.3.3 Section A6.5.2, Welds, Splices, and Develop- dard Practice Section 9.1.3, an impact factor is not
ment of Circumferential Reinforcement, Appendix A required.
may control when determining the yield strength to
be used in design. SIDD Live Load Factors for Truck Loads—In the
computer program SIDD, the live load factors are ap-
C7.3.3.2 When using a single circular cage, a reason- plied with a single truck located anywhere on a road-
able design inside clear cover over the circumferen- way, irrespective of the number of lanes in the road.
tial reinforcement is 0.4 times the wall thickness. In multiple-lane roadways, the maximum wheel
This provides adequate strength at the springline. For loads on the trucks passing in adjacent lanes are as-
very thin walls, minimum concrete cover may con- sumed to be aligned at the same location in the cen-
trol. Any design inside cover may be used providing ter of four adjacent 12-ft (3.6 m) lanes. For this load
minimum cover and strength requirements are satis- case, the live load factor is reduced to the load factor
fied. In pipe having two lines of circular reinforce- used for dead and earth loads, effectively eliminating
ment, each line may be so placed that the design a live load overload factor for this extremely unlikely
cover over the circumferential reinforcement is 1 in. case of up to four fully loaded trucks passing with
(25 mm). In pipe having elliptical reinforcement with maximum wheel loads at the same locations.
26
COMMENTARY
27
BURIED PRECAST CONCRETE PIPE USING STANDARD INSTALLATIONS
28
COMMENTARY
This pressure is given in detail in Referenced Docu- tent hydraulic pressure loads of up to 50 ft (150 kPa)
ment C2 (SIDD Users Manual). of water, including surge, are appropriate. Intermittent
The supporting pressures under the pipe are as- internal pressure is often not considered in the design
sumed to have the same distribution as those for calculations unless the pipeline system is specifically
earth load for each Standard Installation type. designed to surcharge as a working condition.
29
BURIED PRECAST CONCRETE PIPE USING STANDARD INSTALLATIONS
TABLE C-2B. Critical Live Loads and Spread 2 3/4 in. (70 mm) as a maximum.
Dimensions at the Top of the Pipe, SI Units
C11.4 Since the pressure distribution given in Table
H(m) f (kg) ALL (ms2) 3 is too complex to obtain closed form equations for
H < 0.76 7,250 the desired moments, thrusts, and shears, structural
(0.25 + 1.75/0(0.50 + 1.75/0
0.76 <H< 1.25 14,500 (0.25 + 1.75/0(2.34 + 1.75/0 analysis for each installation type is performed using
1.25 <H 21,800 (1.48 + 1.75/0(2.34 + 1.75/0 the computer program SIDD. The analysis is per-
formed using the stiffness method to obtain moments,
thrusts, and shears at 37 points in the pipe half
circumference.
bankment conditions and when used for trench In order to facilitate application of the SIDD
conditions will provide conservative designs. A con- Practice without using the SIDD computer program,
sequence of using the Standard Installations is that the moments, thrusts, and shears at points that govern
restrictions on trench width no longer apply. the design of the pipe wall may be reduced from the
The Standard Installations are defined in terms of results obtained in the SIDD computer analyses for
installation configuration and minimum compaction each of the four Standard Installation types to the
level of placed soils that must be provided in various form of nondimensional coefficients that are indepen-
locations around the pipe relative to the types of dent of pipe diameter and actual applied load. The
placed soils. Specific levels of minimum compaction nondimensional coefficients Cmi, C,,h and Cvi for de-
are required. These are specified in terms of percent termining the stress resultants Mh Nh and Vh respec-
of Standard Proctor density (AASHTO Specification tively, at governing locations at the crown, invert,
T 99) (ASTM Method D 698). See Table 3 for springline and at the critical locations for shear in the
equivalent Modified Proctor densities (AASHTO invert and crown regions are given in Table C-3 for
Specification T 180) (ASTM Method D 1557). Ra- the above types of applied load. Two coefficients are
tional design of concrete pipe for the installed condi- given for live load. The coefficients with an LI sub-
tion requires that soils are actually placed with the script are for a pipe with overfills greater than 1.75
minimum specified compaction. This sometimes re- D,, and with uniformly distributed live load. The co-
quires control by field compaction testing. efficients with an L2 subscript are for a pipe with 1-
ft burial with relatively narrow load distribution over
the crown of the pipe. Coefficients for pipe having an
intermediate burial depth between 1 ft and 1.75 D0
Cll.O PRESSURE DISTRIBUTION
may be estimated between these two extremes. The
following equations define the relationship between
Cll.l The soil loads and pressure distributions for
the nondimensional coefficients and the actual mo-
each installation type are determined from the arch-
ments, thrusts, and shears caused by each of the
ing and pressure distribution factors for vertical and
types of total load described in Section 9. The term
horizontal components of the loads and earth pressure
W, in each of these equations represents the following
distributions around the pipe circumference. These
loads on the pipe: pipe weight, Wp; vertical earth
nondimensional coefficients were obtained from pa-
load, Wc; fluid load, W/, and live load, WL.
rameter studies of the finite element soil/pipe installa-
tion models using the soil-structure interaction com-
puter program SPIDA. (C-l)
30
COMMENTARY
Coefficients
Location Load Type COT, Cn, Cv,
The reinforcement design equations were devel- Equation (1) gives the minimum reinforcement to
oped based on accepted structural engineering limit limit the factored maximum tensile stress to the yield
31
BURIED PRECAST CONCRETE PIPE USING STANDARD INSTALLATIONS
Coefficients
strength. An alternative and more familiar form of breaking (ultimate tensile) strength of the wire. These
this equation is: tests demonstrate that welded wire fabric has enough
ductility to develop redistribution of moments up to
the "plastic hinge" capacity strain so that the wire
stress and strain at flexural failure reach the breaking
(la) stress and strain. This provides an additional reserve
strength factor against flexural failure of at least 1.16
based on the provisions of Section 8.2.2 for welded
wire fabric. This may be considered to be an addi-
tional factor of 0.86 against tensile rupture of the
(lb) reinforcing.
32
COMMENTARY
Coefficients
a line bearing subject to its own weight increased by C12.3.2 Radial Tension Limit
a factor of 2 after cracking at the invert, crown and Equation (5) gives the maximum flexural rein-
sides. The effective depth of the reinforcing is as- forcement area whose yield strength can be devel-
sumed to be 0.8 h. Equation (4) approximates the oped by the radial tension strength of the concrete
same condition except that the pipe is subject to its surrounding the inner cage reinforcing at sections of
own weight increased by a factor of 2 1/2 and with maximum factored inside flexural tension (crown and
an effective depth of 0.5 h. invert). This is determined from the radial tension
stress produced by the tensile force in the convexly
curved circumferential reinforcement with a radius ;•,.:
C12.3 MAXIMUM FLEXURAL
REINFORCEMENT WITHOUT STIRRUPS (C-5a)
OR TIES
C12.3.1 General and the limiting radial tension strength tn., as deter-
The maximum tensile reinforcement that can be mined by tests of curved slabs and evaluations of
developed for resisting flexural tension in pipe with- three-edge bearing test strengths and long standing
out stirrups or ties is limited by the radial tension design practice for pipe:
strength of the concrete surrounding the curved inner
cage reinforcement and by the compressive strength (C-5b)
at sections of maximum compression due to com-
bined flexure and thrust. These limits to area of rein- Fr, is a size factor that increases the radial tension
forcement for flexural reinforcement obtained from strength to account for the decreased stress concen-
Equation (1) are explained in this section. tration effects from the decreasing flexural tension
33
BURIED PRECAST CONCRETE PIPE USING STANDARD INSTALLATIONS
Coefficients
forces in the curved circumferential reinforcing as further details. In this case, the resulting reinforce-
pipe size and reinforcement area decreases below 72 ment is the maxmum reinforcement area, A ( m a x , that
in. diameter, and also because of fewer flexural can be stressed to the yield strength, fr without pro-
cracks, and the larger proportion of cover thickness ducing radial tension stresses that exceed the ultimate
relative to wall thickness in smaller pipe. Similarly, radial tension strength, tK.
radial tension strength is reduced by F,., for pipe sizes
larger than 72 in. Fn is given by Equations (6) and C12.3.3 Compression Limit
(8). These are based on evaluations of three-edge Equation (9), the compression limit equation for
bearing strengths of pipe over the range of standard Ai-max> gives the flexural tensile reinforcement area
pipe diameter. that develops its yield strength when the flexural
Frp is a factor that accounts for the process and compression force in the concrete is 0.75 times the
materials used in a specific manufacturing plant that ultimate compressive strength, based on a rectangular
affect radial tension strength of pipe (see Section stress block. The limit is typically used in reinforced
7.2.5.1). (M,, - 0.45yV,,c/) is approximately equal to concrete design practice to ensure ductile behavior of
Q9$fAsif,d. Thus, flexural components.
(C-5c)
C12.4 CRACK CONTROL
Equation (5) is obtained by equating /,. in Equation The Crack Control Factor, F0, given by Equation
(C-5c) to ?„. in Equation (C-5b) and solving for Aslfr (11) is the calculated maximum crack width, in hun-
See Referenced Document Cl and Reference C5 for dredths of an inch (i.e., F6T = 1.0 indicates 0.01 in.)
34
COMMENTARY
determined using the mean of the 0.01-in. crack other standards, such as ACI 318 (see Reference
width measurements on many three-edge bearing test CIS), generally give smaller crack width predictions
pipe (see Referenced Document Cl and Reference (i.e., less conservative) than Equation (11) for pipe
C6). The coefficient B, given by Equation (15) is with the typical 2 in. spacing of welded wire fabric
modified from the coefficient 6()1 in Referenced Doc- reinforcing when flexural reinforcement ratios, p, ap-
ument Cl by dropping the square on th in the origi- proach higher flexural strengths where crack width
nal equation because SIDD defines the limiting crack control criteria often govern the required reinforce-
width to be at a location 1 in. beyond the reinforcing, ment area. Furthermore, when Equation (11) is put in
rather than at the surface. For the standard 1-in. the following form for calculating the steel stress at a
cover long used in pipe design standards, there is no crack width of 0.01 in., Fcr decreases with increasing
modification in B, or in the calculated Fcr. However, ratio, p, while the ACI 318 crack control criteria do
when larger covers are required, such as when sacrifi- not account for the very significant influence of p.
cial concrete is provided on the inside of the pipe, The steel stress at a crack width equal to 0.01 Fcr is
Equation (15) reflects the crack control limit at 1 in. calculated as follows:
from the reinforcing cage.
The service load stress in Equation (11) may be
calculated based on reinforced concrete working (C-7)
stress design procedures (see Reference C15). An ac-
ceptable approximation for calculating fs for pipe sec-
tions subject to bedding moment and compressive
thrust is:
C12.5 SHEAR STRENGTH
35
BURIED PRECAST CONCRETE PIPE USING STANDARD INSTALLATIONS
max F,, = 1.3 for pipe with two cages or a single (25). The maximum shear strength of the concrete
elliptical cage that can be used in combination with stirrup rein-
max Fj = 1.4 for pipe through 36 in. diameter with forcement strength is the concrete shear strength
a single circular cage given by Equation (26) or (27), whichever is less.
The latter strength is the strength given in ACI 318
Equation (19) for Fc gives a curvature factor in- (see Reference CIS).
dicating a small reduction in the shear strength of
members with convexly curved tensile reinforcement C12.6.4 Extent of Stirrups
that results from the combined effects of shear and Stirrups should extend over all regions where
radial tension in curved members (see Referenced concrete radial tension and/or shear stresses exceed
Document Cl and Reference C3). the design limits and at least to a point where V,,
Equations (20) and (21) for FN give thrust factors equals Vc, plus half the thickness of the pipe wall, h.
that reflect the increase in shear strength produced by They should extend over an additional arc length, /0,
compressive thrust and the decrease that results from that accounts for a misorientation of the pipe by as
tensile thrust. These equations are the same as the much as the orientation angle, 0. The angle 0 should
thrust factor equation used in prior practice for rein- not be taken less than a practical minimum of 10°. A
forced concrete flexural members (see Reference positive means for locating the invert and crown in
C15). the field should be provided when circular pipe con-
Fvp is a factor that accounts for the process and tain stirrups, non-circular reinforcement, or cut-off re-
materials used in a specific pipe manufacturing plant inforcement (i.e., mats).
that affect the shear strength of pipe (see Section Equation (28) provides that stirrups must extend
7.2.5.1). beyond the theoretical point where they are no longer
needed for radial or diagonal tension strength by an
amount equal to 0.5 /0, or half the wall thickness plus
C12.6 STIRRUPS the arc length associated with the orientation angle,
to allow tolerance equal to the orientation angle for
When strength requirements exceed radial or di- placing a pipe invert in the correct position in a field
agonal tension limits, stirrups may be provided for installation.
increased resistance to radial tension produced by The shear strength at the theoretical cut-off
flexural tension in the curved inner cage reinforce- points where stirrups are no longer required is given
ment and to diagonal tension caused by shear. The by Equation (26). This shear strength may be larger
maximum spacing for both radial tension and shear is than Vh if M,JVud < 3.0.
limited by Equations (24) and (26) to s,,ma!f to pre-
clude formation of diagonal cracks between adjacent C12.6.5 Stirrups Anchorage
stirrups. When stirrups are used in the relatively thin
slabs or walls of the structural types covered in this
C12.6.2 Radial Tension Stirrups section, special arrangements may be employed to
Stirrups a are required for radial tension whenever achieve sufficient anchorage to develop the design
the reinforcement required for flexure [Equation (1)] strength of the stirrup, while also facilitating efficient
exceeds the maximum reinforcement for radial ten- fabrication procedures in a precast concrete pipe
sion without stirrups given by Equation (5). The manufacturing plant. Tests have demonstrated that
maximum longitudinal spacing of stirrups in mem- some stirrups can develop their design strength if
bers with curvature that are subject to radial tension they are anchored around tension reinforcing at one
is the spacing between adjacent wires or bars. When end with their other end anchored in the compression
the concrete radial tension strength is exceeded, each side. These stirrup types do not have to be anchored
curved tension element requires a tie for the full ra- around reinforcement on the compression side. Be-
dial component of tensile force in the wire or bar. cause the details used with these stirrup types are not
covered by the anchorage provisions in typical rein-
C12.6.3 Shear Stirrups forced concrete design standards, their developable
Stirrups required for shear (diagonal tension) are anchorage strength should be determined from proper
conservatively designed for both the excess shear and full-scale tests, preferably on components similar to
the full radial tension forces as provided by Equation the component being designed to use them.
36
COMMENTARY
C12.7 WELDS, SPLICES, AND 1/3 the outside pipe diameter above the top of the
DEVELOPMENT OF REINFORCEMENT pipe unless the project specifications require compac-
tion in this area.
The minimum overlap lengths for lapped splices
which are not welded, as required by ASTM C 1417,
is based on ACI 318-95 with modifications appropri-
C25.0 MINIMUM COVER FOR
ate for reinforced concrete pipe.
CONSTRUCTION LOADS
C13.0 PIPE DESIGNATION C25.1 A gradual slope for ramps for equipment
crossings may be taken as 6 horizontal to 1 vertical.
C13.1 A typical marking for a 24-in. (600 mm) di-
ameter reinforced concrete pipe for a Type 2 Stan-
dard Installation and an earth cover of 2 ft (0.6 m) REFERENCED DOCUMENTS
through 12 ft (3.6 m) would be as follows:
[Cl] SP1DA: An Analysis and Design System for
English units D24T2 H2-12 Buried Concrete Pipe, F. J. Heger, A. A. Lie-
SI units D 600 T 2 H 0.6-3.6 pins, and E. T. Selig, Transportation Research
Record 1008, 1985.
To further identify the pipe, ASTM C 1417 also re- [C2] User Instructions for SIDD, American Con-
quires the date of manufacture, name or trademark of crete Pipe Association, Vienna, Va.
manufacturer, plant identification, and, if applicable,
the top of the pipe marked.
REFERENCES
37
BURIED PRECAST CONCRETE PIPE USING STANDARD INSTALLATIONS
[CIO] SPIDA: An Analysis and Design System for [C14] New Installation Designs for Buried Concrete
Buried Concrete Pipe, F. J. Heger, A. A. Lie- Pipe, F. J. Heger, ASCE Pipeline Infrastructure
pins, and E. T. Selig, ASCE Advances in Un- Proceedings, 1988.
derground Pipeline Engineering Proceedings, [CIS] Soil Parameters for Design of Buried Pipe-
1985. lines, E. T. Selig, ASCE Pipeline Infrastructure
[Cll] Proportioning Reinforcement for Buried Con- Proceedings, 1988.
crete Pipe, F. J. Heger, ASCE Advances in [C16] Hyperbolic Parameters for Compacted Soil,
Underground Pipeline Engineering, 1985. E. T. Selig, Report to American Concrete Pipe
[C12] Buried Concrete Pipe Trench Installation Association, June 2, 1989.
Analysis, E. T. Selig and D. L. Packard, ASCE [C17] Building Code Requirements for Reinforced Con-
Journal of Transportation Engineering, Volume crete, ACI 318, American Concrete Institute.
113, No. 5, September, 1987. [CIS] Concrete Pipe Technology Handbook, Ameri-
[C13] Buried Concrete Pipe Embankment Installation can Concrete Pipe Association, 1993.
Analysis, E. T. Selig and D. L. Packard, ASCE [C19] Reinforced Concrete Design Handbook, Work-
Journal of Transportation Engineering, Volume ing Stress Method, SP-3, 3rd Edition, Ameri-
113, No. 5, September, 1987. can Concrete Institute, 1965.
38
INDEX
Aggregates, 15, 16 Foundation, 15; defined with limits (figure 3.6-1), 2
Aircraft loads, 10
Appurtenances, precast concrete, 17 Grade, corrections to, 16
Arching coefficients (figure 5.3.1), 7 Gravel. See soil
Average, running, defined 18
Haunch, 16, 37; defined with limits (figure 3.6-1), 2;
Backfill, defined with limits (figure 3.6-1), 2 embankment installation (figure 5.2-1), 4;
Bedding, 15; defined with limits (figure 3.6-1), 2; embankment installation (table 5.2-1), 6; trench
embankment installation (figure 5.2-1), 4; installation (figure 5.2-2), 5; trench installation
embankment installation (table 5.2-1), 6; (table 5.2-2), 6
material, embankment installation (figure 5.2-1), Hydrostatic loads, 10
4; requirements, 15-16; thickness, embankment Hydrostatic pressure loads, 10
installation (table 5.2-1), 6; thickness, trench
installation (table 5.2-2), 6; trench installation Inspection requirements, 15
(figure 5.2-2), 5; trench installation (table 5.2-2), Installation, 29-30; embankment installation (figure
6; uncompacted (figure 5.2-1), 4 5.2-1), 4; trench installation (figure 5.2-2), 5
Bell holes, 16 Invert: defined with limits (figure 3.6-1), 2; trench
installation (figure 5.2-2), 5
Circumferential reinforcement, 26
Clay. See soil Load factors, 8
Compaction, 11, 16, 37; embankment (table 5.2-1), 6; Load types, 30
trench (table 5.2-2), 6; embankment installation Loads, dead, 9, 10. See also specific loads, e.g., soil
(figure 5.2-1), 4 loads
Compression, limit of, 34 Loads, live, 10, 26-29. SIDD method, 25; spacing of
Concrete, 17 (figure C-2), 27; stress resultants, 8; top of pipe
Cover requirements for construction loads, 17, 37 (table C-2A, English), 29; top of pipe (table C-
Covers, construction loads, 37 2B, SI Units), 30; See also specific loads, e.g.,
Covers for open pipe sections, 15 truck loads
Crack control, 9, 12, 25-26, 35; coefficients (table Lower side, 16; defined with limits (figure 3.6-1), 2;
7.3.3-1), 11; factors, plotted (figure C-l), 24 trench installation (figure 5.2-2), 5
Crack Control Factor, 8, 25, 34-35; formula 11,
English, 12, 34; formula 11, SI Units, 21 Manhole installation, 17
Crown: defined with limits (figure 3.6-1), 2; trench Manufacturing design and specifications, 8
(figure 5.2-2), 5 Marking information, pipe, 37
Measurement units, 1
Definitions and terminology, 2. See also notations Moment, 8
Design requirements, 8
Drawings, shop, 8 Notations and definitions, 2-3, 19-20. See also
terminology
Earth loads, 4, 8, 9, 30-31; formula C-4, 30
Earth pressure, distribution (figure 5.3-1), 7 Orientation angle, 2, 8, 26; formula, 29, English, 13;
Embankment, standard: figure 5.2-1, 4; table 5.2-1, 6 formula, 29, SI Units, 22
Excavation, 15; line, embankment installation (figure Overfill, 16; defined with limits (figure 3.6-1), 2;
5.2-1), 4 embankment installation (figure 5.2-1), 4; trench
installation (figure 5.2-2), 5
Fill. See overfill; sidefill
Fill loads, 9 Passing loads, 26; figures C-2, C-5, C-6, 27-29
Fittings, precast concrete, 17 Pavement loads, 9
Flexure, control of (figure C-l), 24 Phi. See strength reduction factors
Flotation prevention, 15 Pipe: cushioning in installation, 15; design criteria, 4;
Fluid loads, 9 designation markings, 37; diameter, inside
39
BURIED PRECAST CONCRETE PIPE USING STANDARD INSTALLATIONS
standard (table C-l), 25; displacement, coefficients, Type 3 (table C-3.3), 33; installation
prevention of lateral, 16; flotation prevention, 15; coefficients, Type 4 (table C-3.4), 34
joining, 16; open end covers, 15; support, Sidefill, defined with limits (figure 3.6-1), 2
uniform (figure 18.1-1), 15; top and bottom, Soil, 10-11, 15, 16; classifications (table 10.2-1), 10;
defined with limits (figure 3.6-1), 2 embankment installation (table 5.2-1), 6; trench
PIPECAR microcomputer system, 24 installation (table 5.2-2), 6
Pipe/soil system, 1, 15-17 Soil loads, 30
Pressure, 8, 10, 30; distribution (figure 5.3-1), 7 Spread dimensions, top of pipe: English (table C-2A),
Prism load, 2; formula C-5, 31 29; SI Units (table C-2B), 30
Springline: defined with limits (figure 3.6-1), 2;
Railroad loads, 10 trench installation (figure 5.2-2), 5
Reinforcement: concrete compression, limited by Standard, purpose of, 1
(formula 9, English), 12, 34; concrete Steel, specifications, 9-10
compression, limited by (formula 9, SI Units), Stirrups, 13-14, 22, 26, 36; radial tension (formula
21; concrete cover, minimum design, 9; for crack 23, English), 13; radial tension (formula 23, SI
control (table 7.3.3-1), 12; development of, 14; Units), 22; shear (formula 25, English), 13; shear
equations, 31; flexural, maximum (formula 5, (formula 25, SI Units), 22
English), 11, 33, 36; flexural, maximum (formula Strength reduction factors, 8, 24, 25
5, SI Units), 20; flexural strength (formula la, Stress resultants, 8, 30, 35
English), 32; flexural strength (formula 1, Subgrade, defined with limits (figure 3.6-1), 2
English), 11, 36; flexural tensile area (formula 9,
English), 34; at joint, 23; longitudinal, Tension: axial, 35; diagonal, 8. See also shear
specification, 23; minimum (formula 2, 3, 4, strength; flexural, 8, 31-32, 35; radial, 8, 11,
English), 11, 32-33; minimum (formula 1, SI 20-21, 33-34, 36; reinforcement, 9
Units), 20; radial tension, limiting (formula 5, Terminology and definitions (figure 3.6-1), 2
English), 11, 33; radial tension, limiting (formula Thrust, 8, 33; compressive (formula 20, English), 13;
5, SI Units), 20; radial tension, limiting (formula compressive (formula 20, SI Units), 22; tensile
C-5a), 33; required vs. load area (figure C-l), (formula 21, English), 13; tensile (formula 21, SI
24; specifications, 8-10; tension, 9 Units), 22
Reinforcement, types of: circumferential, 22, 26 Trench shields, removal of, 17
Trench, standard: figure 5.2-2, 5; table 5.2-2, 6
Safety requirements, 15 Truck loads, 10, 26-29; distributed area (figure C-4),
Sand. See soil 28; distributed area (figure C-6), 29
Shear, 8, 30; control of (figure C-l), 24
Shear strength, 35-36; formula 16, English, 12-13; Units of measurement: inch-pound (English), defined,
formula, 16, SI Units, 21 1; SI Units (metric), defined, 1
Sheathing removal, 17
SIDD method, 1, 3-4, 8, 24-26, 30-31; installation Water, removal of, 15
coefficients, Type 1 (table C-3.1), 31; installation Wheel loads (figure C-3), 27
coefficients, Type 2 (table C-3.2), 32; installation Wire fabric, 9-10, 35
40