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CERTIFIED
REBUILD
Condition
Appraisal
Report
992G Wheel - Type Loaders
1. Before the formal inspection is started, complete the ? ? Warm up engine and converter by stalling
following research: converter
? ? Determine the machine’s serial number and ? ? Check operator’s compartment while waiting for
request a SIMS II report. warm up.
? ? Determine the complete history of the machine – ? ? Observe converter, coolant temperature and
as much as possible. pressure (if gauges available).
? ? Complete the History Risk Factor rating on next ? ? After warm, idle engine and watch how fast
page. converter temperature drops.
? ? Familiarize yourself with this form and the Time ? ? Check coolant for evidence of gas bubbles.
and Material Pricing Worksheet. ? ? Test Operate Transmission (in all gears),
? ? Familiarize yourself with the Product Update List hydraulics (leave cylinders extended), brakes
and Product Update Record. (including parking brake) and move machine under
2. Inspector should take the following tools and load.
information to perform condition appraisal: ? ? Shut engine down (on machines equipped with fire
Filter cutter; extension magnet; flashlight; oil sample suppression, depress test switch to shut down).
kit (5 bottles); replacement filters for power train, ? ? Crawl underneath unit using a “trouble light” and
engine transmission; wrenches; shovel; Parts Books; inspect.
Updates and Service Magazine References; Product ? ? Take oil samples of all major oil compartments.
Update Record; 1U9800 Ultrasonic Wear Indicator ? ? Pull final drive magnetic plug and inspect.
Group and Special Instruction SEHS9089. ? ? Pull transmission, torque converter screens and
3. Inspect the Machine using the following order: inspect.
? ? Walk around the machine and make mental notes ? ? Pull paper filters from transmission and engine
of overall condition. and inspect with a magnet.
? ? Check fluid levels, i.e., antifreeze, engine oil, fuel, 4. Complete the pages of the Condition Appraisal Report
transmission and final drive. Look for conditions form pertaining to components and provide an overall
such as color, water, and new oil. condition rating for each component.
? ? Start engine. 5. Return this inspection report to the Certified Rebuild
? ? Test VIMS or VIDS system; Watch VIMS or VIDS Coordinator for pricing, after summarizing on page 3.
panel and/or gauges.
GENERAL DESCRIPTION
CAT SHIP DATE: SERVICE METER HAS METER BEEN PREVIOUS METER
IS METER OPERATING?
READING: REPLACED? READING:
? YES ? NO
? YES ? NO
IS MACHINE IN OPERATING
HAS MACHINE BEEN ABUSED? ARE PICTURES INCLUDED WITH REPORT?
CONDITION?
? YES ? NO ? YES ? NO
? YES ? NO
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2
MACHINE HISTORY RISK FACTORS
(CIRCLE APPROPRIATE RATING)
COMPONENT CONDITION
RATING CRITERIA & DEFINITIONS
1 2 3 4 5 6 7 8 9 10 11 12
W/O P- P P+ F- F F+ G- G G+ VG- VG VG+
COMPONENT
SEG
1 CLEAN MACHINE
3 DISASSEMBLE MACHINE
4 LOADER FRAME
6 REAR FRAME
8 STEERING & BRAKE SYSTEM
10 AXLE ARRANGEMENT
12 HYDRAULIC SYSTEM
14 PUMP DRIVE WITH ATTACHED COMPONENTS
16 TRANSMISSION AND TRANSFER GEARS
18 TORQUE CONVERTER
20 ENGINE
22 RADIATOR & GUARD
24 OPERATOR’S COMPARTMENT
26 CAB
28 VEHICLE BODY
30 HYDRAULIC CYLINDERS
32 BUCKET CONTROL
34 LOADER IMPLEMENTS
36/41 PAINT COMPONENTS AND MACHINE
TOTAL MACHINE
3
OVERALL GENERAL CONDITION
CONDITION RATING SCALE
P- P P+ F- F F+ G- G G+ VG- VG VG+
REFER TO PG. 3
SEGMENT CONDITION REMARKS INFLUENCING RATINGS
# DESCRIPTION
1 CLEAN
3 DISASSEMBLE
36 PAINT
LOADER FRAME
CONDITION INDICATORS YES NO YES NO
CRACKS? REINFORCED?
BENT OR DAMAGED? LEAKS (AXLE HOUSING)?
4
4
FRAME INSPECTION RESULTS
NON-ENGINE END FRAME COMPONENT CONDITION REMARKS
DESCRIPTION M N R S NR
1. REAR OF THE AXLE PAD TO FRAME
SIDE PLATE -
2. WELD BETWEEN THE Y PIN CASTING
AND FRAME SIDE PLATE –
3. WELD ALONG THE BOTTOM OF THE
G PIN TOWER SIDE RIB -
4. WELDS ALL AROUND THE
SPREADER PLATE BETWEEN THE
FRAME SIDE PLATES –
5. THE A PIN BORE (INSPECT FOR
CRACKS AND CONDITION OF SURFACE
RESULTING FROM BORE REWORKS) –
6. WELDS AROUND THE A PIN FLAG
RETAINING BLOCK –
7. WELDS ON THE REAR FRAME PLATE
AT THE BOTTOM OF THE G PIN TOWER
–
8. NOTE ANY OTHER CRACKS OR
PROBLEMS -
5
BOTTOM VIEW
7 3
2
6
TOP VIEW
7
REAR FRAME
CONDITION INDICATORS YES NO YES NO
CRACKS? REINFORCED?
BENT OR DAMAGED?
8
FRAME INSPECTION RESULTS
ENGINE END FRAME COMPONENT CONDITION REMARKS
DESCRIPTION M N R S NR
1. UPPER HITCH BOSSES AND TOP
PLATE TO SPREADER PLATE WELDS –
2. LOWER HITCH BOSS WELDS –
3. WELDS AT THE REAR OF THE STEER
CYLINDER BRACKET –
4. REAR OF THE LOWER HITCH/TRANS
MOUNT –
5. WELDS AROUND THE WINDOW
BEHIND THE HYDRAULIC TANKS –
6. THE AREA AROUND THE AXLE
MOUNTING CASTINGS AND THE
DOUBLER PLATES -
7. THE REAR SURFACT OF THE ENGINE
/AXLE MOUNTING CASTING WHERE
THE DOUBLER PLATE ENDS –
8. THE CROSS-MEMBER TO SIDE
PLATE WELDS -
9. NOTE ANY OTHER CRACKS OR
PROBLEMS –
9
REAR FRAME
8 7
6 5
REAR FRAME CUTAWAY
4
10
REAR FRAME SIDE VIEW
11
STEERING & BRAKE SYSTEM
CONDITION INDICATORS YES NO YES NO
LEAKS? SOS HISTORY & CHECK ABNORMAL?
AXLE ARRANGEMENTS
CONDITION INDICATORS YES NO YES NO
LEAKS? CRACKS?
UNUSUAL NOISES? HOUSING HOT AFTER OPERATION?
SUPPORTS TO AXLE LOOSE? SOS HISTORY & CHECK ABNORMAL?
MAGNETIC PLUG CHECK ABNORMAL?
8
12
HYDRAULIC SYSTEM
CONDITION INDICATORS YES NO YES NO
NOT OPERATING? CYCLE TIMES SLOW – BUCKET LIFT?
METAL IN FILTER? CYCLE TIMES SLOW – BUCKET TILT?
LEAKS? UNUSUAL NOISES?
SOS HISTORY & CHECK ABNORMAL?
IMPLEMENT
STEERING & BRAKE
PILOT
TRANSMISSION
CONTROL VALVE
PILOT CONTROL VALVE
MAIN RELIEF VALVE
PILOT RELIEF VALVE
OIL FILTER GROUP
KICK OUT VALVES
REFRIGERANT
COMPRESSOR
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9
13
PUMP DRIVE
CONDITION INDICATORS YES NO YES NO
CRACKS? LEAKS?
14
992G Pump Drive
15
TRANSMISSION & TRANSFER GEARS
CONDITION INDICATORS YES NO YES NO
NOT OPERATING? LEAKS?
UNUSUAL NOISES? SOS HISTORY & CHECK ABNORMAL?
EXCESSIVE METAL IN FILTER?
TORQUE CONVERTER/DIVIDER
CONDITION INDICATORS YES NO YES NO
NOT OPERATING? METAL IN OIL FILTER?
UNUSUAL NOISES? OVERHEATING?
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16
TOTAL OVERALL ENGINE - BASIC ENGINE
CONDITION INDICATORS YES NO YES NO
ABNORMAL REPAIR HISTORY? ABNORMAL SMOKE COLOR?
ABNORMAL NOISES? BLOCK REQUIRES REPLACEMENT?
WON’T START/OPERATE? SOS HISTORY AND CHECK ABNORMAL?
METAL IN FILTER? NON-CAT FILTER?
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17
ENGINE STARTING, CHARGING & FUEL SYSTEMS
CONDITION INDICATORS YES NO YES NO
LEAKS/CORROSION? AMMETER SHOWS NO CHARGE?
18
RADIATOR & GUARD
CONDITION INDICATORS YES NO YES NO
COMPRESSION GAS LEAKS? WELDED?
LEAKS? CRACKS?
LOW COOLANT LEVEL? BENT?
NON-CATERPILLAR RADIATOR? EXCESSIVE RADIATOR GUARD MVMNT.?
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19
20
OPERATOR’S COMPARTMENT
LEGEND CONDITION RATING SCALE
M- MISSING S- SALVAGE P- P P+ F- F F+ G- G G+ VG- VG VG+
N- NON-CAT NR- NORMAL
R-REPLACE RECONDITION
REFER TO PG. 3
STIC LEVER
BRAKE CONTROL LINKAGE
IMPLEMENT CONTROL
CONSOLE
PLATFORM
CAB
LEGEND CONDITION RATING SCALE
M- MISSING S- SALVAGE P- P P+ F- F F+ G- G G+ VG- VG VG+
N- NON-CAT NR- NORMAL
R-REPLACE RECONDITION
REFER TO PG. 3
21
VEHICLE BODY
CONDITION INDICATORS YES NO YES NO
CRACKS? BENT?
LOOSE? BENT, DEFORMED OR BROKEN LEGS &
ROLLOVER OCCURRED? CROSS MEMBERS?
CRACKS IN PARENT MATERIAL? WELDED LEGS & CROSS MEMBERS?
ATTACHMENTS WELDED T O ROPS? DRILLED CUT-LEGS OR CROSS MEMBERS?
COUNTERWEIGHTS
HOOD
FORWARD WARNING
HORN
AIR BAFFLE GROUP
SOUND SUPPRESSION
SPECTATOR
MUFFLER(S)
OVERALL CONDITION RATING
HYDRAULIC CYLINDERS
CONDITION INDICATORS YES NO YES NO
SCORED OR RUSTED CYLINDER RODS? BENT TUBES?
LEAKS? BENT CYLINDER RODS?
22
BUCKET CONTROL
CONDITION INDICATORS YES NO YES NO
CRACKS? REINFORCED?
BENT OR DAMAGED? LOOSE PINS IN BORES?
PIN BORES: A
B
C
D
E
F
BOOM TILT LINK
BUCKET TILT LINK
BORES
23
992G Standard Lift Boom Pictures
24
992G High Lift Boom Pictures
25
LOADER IMPLEMENTS
CONDITION INDICATORS YES NO YES NO
NON-OPERATIONAL? BENT?
CRACKS? REINFORCED?
26
Implements
27