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SINGLE-OPERATOR OPEN-TRANSITION
AUTOMATIC TRANSFER SWITCHES
Russelectric Single-Operator Open-Transition Auto
Quick-break, quick-make,
high-speed transfer mechanism
Rugged, High-Performance Design All transfer switches are thoroughly 3-Cycle Closing and Withstand Ratings
Russelectric automatic transfer switches inspected both mechanically and RMS Symmetrical Amperes 480 VAC
are modern, high-speed switching electrically under simulated operating Tested under UL-1008
devices designed to transfer electrical conditions before shipment. Switch Size Closing and Withstand
loads from a normal power source to amperes Rating amperes
an alternate power source when voltage The Industry’s Highest 3-Cycle Closing 100-400 42,000
and/or frequency varies from preset and Withstand Ratings |A 600-800 65,000
limits, and to retransfer loads when Russelectric transfer switches have 1000-1200 85,000
normal power is restored. the highest 480 VAC 3-cycle closing 1600-4000 100,000 A
The Russelectric RMT automatic transfer and withstand ratings of any switches
switch utilizes a simple electrical available today.
operator to provide high-speed, quick- Russelectric RMT automatic transfer
break, quick-make, preloaded transfer. switches have been fully tested for
The operator is connected to the 3-cycle closing and withstand ratings of
switch mechanism through precision under UL-1008.
self-aligning, aircraft-type ball joints
and heavy-duty linkage rods which Before Underwriters’ Laboratories, Inc.
prevent misalignment. will allow a transfer switch to be listed
with a short circuit rating, it requires that
All Russelectric transfer switches have the switch be able to close in on the same
been tested by Underwriters’ Laboratories, amount of fault current as it can withstand.
Inc., and are listed under UL Standard Consequently, in applications where
1008. Russelectric subjects its transfer extremely high short circuit current is
switches to the most demanding available, fuse protection is mandatory.
and comprehensive performance test
program, with close-in and withstand short When coordinated with current limiting
circuit ratings far surpassing the minimum fuses, Russelectric RMT transfer switches
requirements specified by UL-1008. have closing and withstand ratings of
200,000 amperes.
All bus bars are fabricated copper and
silver plated in accordance with UL and
ANSI standards. Enclosures are fabricated
with code gauge steel to meet UL and
other applicable standards.
2
matic Transfer Switches
Model 2000 ATS Control System The microprocessor board provides The system contains 3-phase, over/
The Russelectric Model 2000 micro- memory management, two asynchronous under voltage, over/under frequency,
processor-based control system is serial ports, battery-backed real-time phase sequence detection and phase
preprogrammed at the factory to clock, and microprocessor supervisory differential monitoring for both normal
control all operational functions of the (power fail) circuit. and emergency sources.
automatic transfer switch. Default setup information and calibration The controller uses industry-standard open-
The controller also senses the normal data are stored on non-volatile EPROM. architecture protocol for high-speed
source and emergency source voltages Changes to default setup information via ethernet communications with other
and provides LED indicators to show and calibration are stored on EEPROM. controllers and to a master terminal.
whether the ATS is in the normal or A rechargeable NICad battery provides The Accessory Setup and Service
emergency position, and to confirm that 5 VDC power to the controller during the Screens allow accessory installation
the CPU is running. engine start timing cycle when no AC or and changes to the system setup,
The controller has a 20-character, 4-line DC power is available. calibration, and diagnostic functions.
LCD display. A 5x5 character tactile Self-diagnostics perform periodic Password protection limits access to
keyboard allows easy access to the checks of the memory, I/O, and authorized personnel.
control system is used to select items communications systems and, when The optional Model 2000 Plus provides
from main and submenus, to set up an error is detected, invoke a software all the functions of the Model 2000 as
adjustable parameters, to control the reset if required. A timer circuit invokes a well as the ability to monitor all key power
ATS, to obtain operational status, and to hardware reset if program execution data. For details, see the Russelectric
set up accessories. exceeds 1.6 seconds. RMCP data sheet.
3
Dimensions O pe n S t y l e S witches
W D
W D
OH OH
FIGURE 1: FIGURE 3: H
FRONT CONNECTED H FRONT CONNECTED
W D
W D
OH OH
FIGURE 2: FIGURE 4:
REAR CONNECTED REAR CONNECTED
H
H
5
A
W
7.00" Maximum
Over Control
Devices
H 38" 2
ATS Base
W
H
OH
14"
NOTES:
• Control components mounting plate required with all switches. • Switch is designed for mounting in a nonventilated enclosure.
• Switch can be furnished with load connections at top or bottom. • Standard wiring harness is 6 feet. Other lengths on request.
• Switches are furnished with normal connection at top and emergency • Fourth pole neutral on all 4-pole switches.
at bottom. Positions may be reversed if desired. • Lugs furnished on front-connected switches only. Lug quantity and
size data identical to corresponding enclosed switch lug data.
4
E n c l osed S witches Dimensions
RMT Numbering System: Choose one from each column.
W 18.00"
Prefix Switch Poles Phase Sensing Configuration*
Rating
amps
Model
100 Open NEMA style
150
2000
Control 260 2 Automatic / Leave blank
400 2-pole
FIGURE 5 600 B Vertical style
RMT 800 VS
H 1000 3
1200 Enclosed / wall-mounted
1600 Automatic / E
2000 3- or 4-pole
2500 4
3000 C Enclosed / free-standing
4000 EF
2 or 3 26 490
100 44.00 (1) #14 to 1/0
4 31 565
Model Model
2000 2000
Control Control
2 or 3 26 500
150 44.00 (1) #6 to 250 MCM
4 31 575
2 or 3 26 540
600 66.00 (2) #4 to 500 MCM
4 31 615
91.50" 2 or 3 32 1100
1600 32 (4) #2 to 600 MCM
4 36 1325
3 32 1150
2000 32 (5) #2 to 600 MCM
4 36 1365
3 32 1205
2500 36 (6) #2 to 600 MCM
1.50" 4 36 1410
3000 3 40 40 1265
(8) #46 to 600 MCM
4 48 5 1480
Rear doors provide required
access to rear of switch.
emergency at bottom. Positions may be reversed if desired. amps W D Phase and Neutral 3
pounds
3 51.0 60.0 3100
4000 (10) #4 to 600 MCM
The layout drawings are for layout purposes only and are subject 4 60.0 60.0 3600
to change without notice. For details on lug spacing, etc., certified 3
All lugs are mechanical type suitable for copper or aluminum cable. Ground lugs provided to NEC.
prints can be furnished on request. See pages 6 and 7 for complete 4
Weights shown are approximate and may vary according to number and types of accessories specified.
list of accessories. 5
Double door configuration (See Figure 7).
5
This condensed list includes both standard and optional accessories.
ATS Accessories Those shown in blue are software enabled through the microprocessor control.
Those shown in black involve hardware and must be specified with an order.
6
Specifications
Part 1: General 11. The switch shall be equipped with 90˚C c. Total transfer in either direction
rated copper/aluminum solderless (total since record reset).
mechanical type lugs. d. Date, time, and description of the
12. The complete transfer switch assembly shall last four source failures.
1.01 WORK INCLUDED be factory tested to ensure proper operation e. Date of the last exercise period.
A. Automatic Transfer Switches and compliance with the specification f. Date of record reset.
1.02 SYSTEM requirements. A copy of the factory test
A. Furnish the automatic transfer switches to report shall be available upon request.
D. Sequence of Operation
automatically transfer between the normal 1. When the voltage on any phase of the normal
and emergency power source. B. Automatic Transfer Switch source drops below 80% or increases to 120%,
1.03 APPLICABLE STANDARDS 1. The transfer switch shall be double or frequency drops below 90%, or increases
A. The automatic transfer switches covered throw, actuated by a single electric operator to 110%, or 20% voltage differential between
by these specifications shall be designed, momentarily energized, and connected phases occurs, after a programmable time
tested, and assembled in strict accordance to the transfer mechanism by a simple delay period of 0-9999 seconds (factory set
with all applicable standards of ANSI, UL, over center type linkage. Transfer time shall at 3 seconds) to allow for momentary dips,
IEEE and NEMA. not exceed one half second. the engine starting contacts shall close to
1.04 SUBMITTALS 2. The normal and emergency contacts shall start the generating plant.
A. Manufacturer shall submit shop drawings be positively interlocked mechanically and 2. The transfer switch shall transfer to
for review, which shall include the following, electrically to prevent simultaneous closing. emergency when the generating plant
as a minimum: Main contacts shall be mechanically locked has reached specified voltage and
in both the normal and emergency positions frequency on all phases.
1. Descriptive literature without the use of hooks, latches, magnets, 3. After restoration of normal power on all
2. Plan, elevation, side, and front view or springs, and shall be silver-tungsten alloy. phases to a preset value of at least 90%
arrangement drawings, including overall Separate arcing contacts with magnetic to 110% of rated voltage, and at least 95%
dimension, weights and clearances, as blowouts shall be provided on all transfer to 105% of rated frequency, and voltage
well as mounting or anchoring requirements switches. Interlocked, molded case circuit differential is below 20%, an adjustable time
and conduit entrance locations. breakers or contactors are not acceptable. delay period of 0-9999 seconds (factory
3. Schematic diagrams. 3. The transfer switch shall be equipped with set at 300 seconds) shall delay retransfer
4. Wiring diagrams. a safe external manual operator, designed to allow stabilization of normal power. If the
5. Accessory list. to prevent injury to operating personnel. The emergency power source should fail during
manual operator shall provide the same this time delay period, the switch shall
contact to contact transfer speed as the automatically return to the normal source.
electrical operator to prevent a flashover 4. After retransfer to normal, the engine
from switching the main contacts slowly. generator shall be allowed to operate at no
The external manual operator shall be safely load for a programmable period of 0-9999
Part 2: Products operated from outside of the transfer switch seconds (factory set at 300 seconds).
enclosure while the enclosure door is closed.
2.01 ACCEPTABLE MANUFACTURERS E. Automatic Transfer Switch Accessories
C. Automatic Transfer Switch Controls 1. Programmable three phase sensing of the
A. Russelectric
1. The transfer switch shall be equipped with normal source set to pickup at 90%
2.02 CONSTRUCTION a microprocessor-based control system, to and dropout at 80% of rated voltage and
A. General provide all the operational functions of the overvoltage to pickup at 120% and dropout
1. The automatic transfer switch shall be automatic transfer switch. The controller out at 110% of rated voltage. Programmable
furnished as shown on the drawings. shall have two asynchronous serial ports. frequency pickup at 95% and dropout
Voltage and continuous current ratings The controller shall have a real-time clock at 90% and over frequency to pickup
and number of poles shall be as shown. with NiCad battery backup. at 110% and dropout at 105% of rated
2. On 3-phase, 4-wire systems, in which 2. The CPU shall be equipped with self frequency. Programmable voltage
switched neutral is required, a true 4-pole diagnostics which perform periodic checks differential between phases, set at 20%,
switch shall be supplied with all four of the memory I/O and communication and phase sequence monitoring.
electrically and mechanically identical circuits, with a supervisory (power fail) circuit. 2. Programmable three phase sensing of the
poles mounted on a common shaft. The 3. The controller shall use industry-standard emergency source set to pickup at 90%
continuous current rating and the closing open-architecture protocol for high-speed and dropout at 80% of rated voltage and
and withstand rating of the fourth pole shall ethernet communications with other overvoltage to pickup at 120% and dropout
be identical to the rating of the main poles. controllers and a master terminal with up at 110% of rated voltage. Programmable
3. The transfer switch shall be mounted in to 4000 feet of cable, or further, with the frequency pickup at 95% and dropout
a NEMA 1 enclosure, unless otherwise addition of a communication repeater. at 90% and over frequency to pickup at
indicated. Enclosures shall be fabricated The serial communication port shall be 110% and dropout at 105% of rated
from 12 gauge steel. The enclosure shall RS422/485 compatible. frequency. Programmable voltage
be sized to exceed minimum wire bending 4. The serial communication port shall allow differential between phases set at 20%,
space required by UL 1008. interface to remote supervisory control. and phase sequence monitoring.
4. The transfer switch shall be equipped with 5. The controller shall have password 3. Time delay for override of momentary
an internal welded steel pocket, housing an protection required to limit access to normal source power outages (delays
operations and maintenance manual. qualified and authorized personnel. engine start signal and transfer switch
5. The transfer switch shall have both top and operation). Programmable 0-9999
6. The controller shall include a 20-character, seconds (factory set at 3 seconds,
bottom cable access. LCD display, with a keypad, which allows if not otherwise specified).
6. The main contacts shall be visible for access to the system.
inspection without any major disassembly 4. Time delay on retransfer to normal,
7. The controller shall include 3-phase over/ programmable 0-9999 seconds (factory set
of the transfer switch. under voltage, over/ under frequency, at 3 seconds, if not otherwise specified)
7. The main contacts shall be capable of being phase sequence detection and phase with overrun to provide programmable
replaced without removing the power cables. differential monitoring on both normal 0-9999 second time delay (factory set at
8. All bolted bus connections shall have and emergency sources. 300 seconds) unloaded engine operation
compression-type washers. 8. The controller shall be capable of storing after retransfer to normal.
9. When a solid neutral is required, a fully the following records in memory for access 5. Time delay on transfer to emergency,
rated bus bar with required AL-CU neutral either locally or remotely: programmable 0-9999 seconds (factory
lugs shall be provided. a. Number of hours transfer switch set at 3 seconds).
is in the emergency position
10. Control components and wiring shall be (total since record reset). 6. A maintained type load test switch shall
front accessible. All control wires shall be b. Number of hours emergency power be included to simulate a normal power
multiconductor 18 gauge (minimum) 600 is available (total since record reset). failure, keypad initiated.
volt SIS switchboard-type point-to-point
harness. All control wire terminations shall
be identified with tubular sleeve-type markers.
7
7. A remote type load test switch shall be F. Specifiers Notes: The following 3. In addition to the 3-cycle closing and
included to simulate a normal power failure. accessories shall be available by simple withstand ratings, the automatic transfer
Remote switch initiated. activation, via the keypad, if required. switch shall have closing and withstand
8. A time delay bypass on retransfer to normal 1. (2) Time delay contacts that open current rating of 200,000 amperes when
shall be included. Keypad initiated. simultaneously just (milliseconds) prior to coordinated with current limiting fuses.
9. Contact, rated 10 Amps 30VDC, to close on transfer in either direction. These contacts 4. When conducting temperature rise tests
failure of normal source to initiate close after a time delay upon transfer. to UL-1008, the manufacture shall include
engine starting. Programmable 0-9999 seconds after transfer. post-endurance temperature rise tests to
2. (2) Form “C” contacts that open verify the ability of the transfer switch to
10. Contact, rated 10 Amps 30VDC, simultaneously before transfer in either carry full rated current after completing the
to open on failure of normal source for direction and reclose instantaneously overload and endurance tests.
customer functions. after transfer. 5. The microprocessor controller shall meet
11. Light emitting diodes shall be mounted on 3. (2) Form “C” contacts that open the following requirements:
the microprocessor panel to indicate: switch simultaneously 5 seconds before transfer
is in normal position, switch is in emergency • Storage conditions — 25˚C to 85˚C
in either direction and reclose 5 seconds
position and controller is running. after transfer. • Operation conditions—
12. A plant exerciser shall be provided with 20˚C to 70˚C ambient
4. A peak shave function shall be included,
(10) 7 day events, programmable for any energized from a 24VDC signal. This • Humidity 0 to 99% relative humidity,
day of the week and (24) calendar events, noncondensing
function will start the emergency generator
programmable for any month/day, to and transfer the ATS to the emergency • Capable of withstanding infinite
automatically exercise generating plant source reducing the utility supply to the power interruptions
programmable in one minute increments. building. After the peak shave signal is • Surge withstand per
Also include selection of either “no load” removed, the transfer switch will retransfer ANSI/IEEE C-37.90-1989
(switch will not transfer) or “load” (switch will to the normal supply, bypassing the
transfer) exercise period. Keypad initiated. 6. Manufacturer shall provide copies of test
retransfer time delay. reports upon request.
13. Provision to select either “no commit” or
“commit” to transfer operation in the event
of a normal power failure shall be included. G. Approval H. Manufacturer
In the “no commit position,” the load will 1. As a condition of approval, the 1. The transfer switch manufacturer shall
transfer to the emergency position unless manufacturer of the automatic transfer employ a nationwide factory-direct, field
normal power returns before the emergency switches shall verify that their switches are service organization, available on a 24-hour
source has reach 90% of it’s rated values listed by Underwriters Laboratories, Inc., a day, 365 days a year, call basis.
(switch will remain in normal). In the Standard UL-1008 with 3 cycle short circuit 2. The manufacture shall include an 800
“commit position” the load will transfer closing and withstand as follows: telephone number, for field service contact,
to the emergency position after any affixed to each enclosure.
normal power failure. Keypad initiated.
3. The manufacturer shall maintain records of
14. Two auxiliary contacts rated 10 Amp, 3-Cycle Closing and Withstand Ratings each transfer switch, by serial number, for a
120 volts AC (for switches 100 to 800 amps) RMS Symmetrical Amperes 480 VAC minimum 20 years.
15 amp, 120 volts AC (for switches 1000 Tested under UL-1008
to 4000 amps), shall be mounted on the
main shaft, one closed on normal, the Switch Size Closing and Withstand
other closed on emergency. Both contacts amperes Rating amperes
will be wired to a terminal strip for ease of Part 3: Execution
customer connections.
15. A three phase digital LCD voltage readout, 100-400 42,000
with 1% accuracy shall display all three 600-800 65,000 3.01 INSTALLATION
separate phase to phase voltages 1000-1200 85,000 A. Automatic Transfer Switches shall be
simultaneously, for both the normal provided with adequate lifting means
and emergency source. 1600-4000 100,000 for ease of installation of wall or floor
16. A digital LCD frequency readout with 1% mounted enclosures.
accuracy shall display frequency for both B. Provide access and working space as
normal and emergency source. 2. During the 3-cycle closing and withstand indicated or as required.
17. An LCD readout shall display normal source tests, there shall be no contact welding or 3.02 ADJUSTMENTS
and emergency source availability. damage. The 3-cycle tests shall be A. Tighten assembled bolted connections with
performed without the use of current limiting appropriate tools to manufacturer’s torque
fuses. The test shall verify that contacts recommendations prior to first energization.
separation has not occurred, and there is
contact continuity across all phases. Test
procedures shall be in accordance with
UL-1008, and testing shall be certified by
Underwriters’ Laboratories, Inc.