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Internal Use Only

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SERVICE MANUAL
Mini Hi-Fi System
SERVICE MANUAL

MODEL: CM4350 (CM4350, CMS4350F)


MODEL: CM4350
(CM4350, CMS4350F)
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.

P/NO : AFN77255285 JUNE, 2015


CONTENTS

SECTION 1 ........ GENERAL


SECTION 2 ........ CABINET & MAIN CHASSIS
SECTION 3 ........ ELECTRICAL
SECTION 4 ........ REPLACEMENT PARTS LIST

1-1
SECTION 1
SUMMARY

CONTENTS

SERVICING PRECAUTIONS ................................................................................................................... 1-3

ESD PRECAUTIONS .................................................................................................................................. 1-5

HIDDEN KEY MODE................................................................................................................................... 1-6

SERVICE INFORMATION FOR EEPROM .......................................................................................... 1-7

PROGRAM DOWNLOAD & UPDATE GUIDE ................................................................................... 1-8


1. MCS PROGRAM....................................................................................................................................... 1-8
2. EQ PROGRAM ......................................................................................................................................... 1-9

SPECIFICATIONS ..................................................................................................................................... 1-10

1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and don’t allow


contact with fingers or other exposed skin.

5) Cleaning the lens surface


If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot-
ton swab should be used, taking care not to distort lens.

Pressure

Magnet
Pressure

How to hold the pick-up


Cotton swab

Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnet-
ism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

Armband

Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet

1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS


INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE


SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

1-5
HIDDEN KEY MODE
Push both Front key and RCU key to activate it for 5 seconds.

1. Disc Lock On/Off (CD Function Only Active)


 Front Key : STOP
 RCU Key : STOP

2. Check Version and Option code


 Front Key : STOP
 RCU Key : PLAY/PAUSE
 You can change [Audio MCU Version <-> CD Controller Version <-> EEPROM Option] by SKIP+/-.

3. Clear EEPROM
 Front Key : STOP
 RCU Key : SKIP-

4. Edit EEPROM
 Front Key : STOP
 RCU Key : SKIP+
 You can change the digit of option by SKIP+/-.
 You can edit 0~f by REPEAT or PLAY/PAUSE key.

5. Bluetooth DUT
 Front Key : STOP
 RCU Key : PROGRAM
 Bluetooth model only

6. Power Disc Lock On/Off (CD Function Only Active)


 Front Key : STOP
 RCU Key : EQ

7. Amp Clip On/Off


 Front Key : STOP
 RCU Key : Mute
Amp Clip Mode Change (Amp Clip On --> Amp Clip Off --> Level Down display).

1-6
SERVICE INFORMATION FOR EEPROM

POWER ON

FLD no disc status or AUX status.

Remote control ‘Fwd skip’ + Front ‘STOP’ push same


timing during 5 seconds.

FLD ‘OP-0….

Move to appropriate position and make changes with


remote control ‘skip, mode, play’ key.

Press ENTER key

FLD ‘write ok’

Remote control ‘Fwd skip’ +


Front ‘STOP’ push same timing

FLD ‘E2P CLR’

Completed

1-7
PROGRAM DOWNLOAD & UPDATE GUIDE
1. MCS PROGRAM
Download program file name must be
- HG520_FW_CM4750_DATE.bin
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage
device and disable the security software, then download the file to your set.

Caution: When downloading the file, you should neither unplug the USB device, change to the other
function, nor power off the device. USB device must be unplugged when the downloading
process is completed.

ON VFD DISPLAY SCREEN

NO USB

 Insert USB device at USB function.


SEARCH


FIRMWARE


FINISH


POWER OFF MANUALLY When completed, remove USB device.

1-8
2. EQ PROGRAM
Download program file name must be
- CM4350: EQ_PRG_CM4350_***.BIN
- CM4450/CM4550: EQ_PRG_CM4550_***.BIN
- CM4650/CM4750: EQ_PRG_CM4750_***.BIN
If security program (Water Wall) is activated on your PC, you must save the file to the USB storage
device and disable the security software, then download the file to your set.

Caution: When downloading the file, you should neither unplug the USB device, change to the other
function, nor power off the device. USB device must be unplugged when the downloading
process is completed.

ON VFD DISPLAY SCREEN

NO USB

 Insert USB device at USB function.


SEARCH


EQ UP


FINISH


POWER OFF AUTOMATICALLY When completed, remove USB device.

1-9
SPECIFICATIONS
• GENERAL
Power requirements Refer to the main label.
Power consumption Refer to the main label.
Dimensions (W x H x D) (206 x 308 x 284) mm
Net Weight (Approx.) 3.0 kg
Operating temperature 5 °C to 35 °C
Operating humidity 5 % to 90 %
Bus Power Supply 5V 500 mA

• INPUTS
AUX IN 2.0 Vrms (1 kHz, 0 dB), 75 Ω, RCA jack (L, R)
Port In 1.2 Vrms (3.5 mm stereo jack)

• TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz

• AMPLIFIER
Total output 260 W
Front 130 W + 130 W

• CD
Frequency Response 100 to 20,000 Hz
Signal-to-noise ratio 75 dB
Dynamic range 75 dB

• FRONT SPEAKER
Model CMS4350F
Type 2 Way 2 Speaker
Impedance 4Ω
Rated Input Power 130 W
Max. Input power 260 W
Net Dimensions (W x H x D) (200 x 306 x 200) mm
Net Weight 2.2 kg

• Design and specifications are subject to change without notice

1-10
SECTION 2
CABINET & MAIN CHASSIS

CONTENTS

EXPLODED VIEWS..................................................................................................................................... 2-3


1. CABINET AND MAIN FRAME SECTION (CM4350) ................................................................................ 2-3
2. MECHANISM DECK SECTION (DP17TM3) ............................................................................................ 2-5
3. PACKING ACCESSORY SECTION ......................................................................................................... 2-7
4. SPEAKER SECTION ................................................................................................................................ 2-8

2-1
2-2
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION (CM4350)
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
464 464
LITERATURE.

261
260L 464

F
262

SMPS
E

A47
463
264
464
463
464
464
255
263
B

CABLE1

A43 FRONT
A42 464
464
255
464 A46
252 260R

CABLE4
464 A52 464 MAIN
G D
A
G C
B/T B
E

253 A44
251 265

D
259
C

464 266

F 300
266
2. MECHANISM DECK SECTION (DP17TM3)
1439

1002
A001

1005 1001

1026 1003 1004

1030

1024
1437

1437

1024
1024
1012
1049
1437

1013 1016 1015 1024

1020

1011

A006

1019
A005
1043
1018

1045
1439
3. PACKING ACCESSORY SECTION

801 Instruction Ass'y 808 Battery

825 FM Wire Antenna 900 Remote Contro

803 Packing

804 Bag

803 Packing

802 Box
4. SPEAKER SECTION
• FRONT SPEAKER (CMS4350F)

A60
SECTION 3
ELECTRICAL

CONTENTS

ONE POINT REPAIR GUIDE ...................................................................................................................3-2


1. NO POWER ............................................................................................................................................3-2
2. NO BOOTING WHEN POWER ON THE SET........................................................................................3-4
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET .....................................................................3-5
4. NO OPERATION OF MD ........................................................................................................................3-6
5. NO SOUND ...........................................................................................................................................3-11

AUDIO ELECTRICAL TROUBLESHOOTING GUIDE ...................................................................3-17


1. POWER (SMPS) ...................................................................................................................................3-17
2. MCS PART CHECK ..............................................................................................................................3-20
3. IC504(M24C16) CHECK .......................................................................................................................3-20
4. FLD DISPLAY CHECK .........................................................................................................................3-21
5. PWM MODULATION CHECK ...............................................................................................................3-22
6. POWER AMP PART CHECK ...............................................................................................................3-24
7. TUNER / AUX FUNCTION CHECK ......................................................................................................3-25
8. TUNER FUNCTION CHECK.................................................................................................................3-26

CDP ELECTRICAL TROUBLESHOOTING GUIDE........................................................................3-27


1. CD FUNCTION .....................................................................................................................................3-27
2. DOUBLE USB FUNCTION ...................................................................................................................3-28

WAVEFORMS OF MAJOR CHECK POINT......................................................................................3-29


1. SDRAM .................................................................................................................................................3-29
2. SERVO ..................................................................................................................................................3-29
3. AUDIO PATH ........................................................................................................................................3-30
4. USB .......................................................................................................................................................3-31

WIRING DIAGRAM....................................................................................................................................3-33
BLOCK DIAGRAMS .................................................................................................................................3-35
1. SYSTEM BLOCK DIAGRAM ................................................................................................................3-35
2. SMPS BLOCK DIAGRAM .....................................................................................................................3-37
3. AUDIO PATH BLOCK DIAGRAM .........................................................................................................3-39
4. POWER DIAGRAM ...............................................................................................................................3-41

CIRCUIT DIAGRAMS ...............................................................................................................................3-43


1. SMPS CIRCUIT DIAGRAM ..................................................................................................................3-43
2. MAIN - DSP CIRCUIT DIAGRAM .........................................................................................................3-45
3. MAIN - SERVO CIRCUIT DIAGRAM ....................................................................................................3-47
4. MAIN - ADC/ PWM CIRCUIT DIAGRAM ..............................................................................................3-49
5. MAIN - AMP CIRCUIT DIAGRAM.........................................................................................................3-51
6. FRONT CIRCUIT DIAGRAM ................................................................................................................3-53

CIRCUIT VOLTAGE CHART .................................................................................................................3-55


1. ICs .........................................................................................................................................................3-55
2. CAPACITORS .......................................................................................................................................3-57

PRINTED CIRCUIT BOARD DIAGRAMS ..........................................................................................3-59


1. SMPS P.C.BOARD ...............................................................................................................................3-59
2. MAIN P.C.BOARD ................................................................................................................................3-61
3. FRONT P.C.BOARD .............................................................................................................................3-63

3-1
ONE POINT REPAIR GUIDE
1. NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following
guide.

1-1. FUSE & BRIDGE DIODE


1-1-1. Solution
Please check and replace F901, BD901, TH901 or TH903 on SMPS board.

1-1-2. How to troubleshoot (Countermeasure)


1) Check if the fuse F901 is open or short-circuit.
2) Check if the bridge diode BD901 is short-circuit by over current with a digital multi meter.
3) Check if the NTC thermistor TH901 or TH903 is normal or open.

1-1-3. Service hint (Any picture / Remark)

< F901 > < BD901 > < TH901 >


If F901 is not short-circuit, If BD901 is short-circuit, If TH901 is open,
replace it with a same replace it with a new one. replace it with a new one.
specifications one.

3-2
ONE POINT REPAIR GUIDE
NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following
guide.

1-2. D951
1-2-1. Solution
Please check and replace D951 on SMPS board.

1-2-2. How to troubleshoot (Countermeasure)


1) Check the anode-cathod voltage of D951 with a digital multi-meter, it is normally 0.2 ~ 0.3 V.
 If it doesn’t have any voltage, it’s destroyed. Replace it with a new one.

1-2-3. Service hint (Any picture / Remark)

< SMPS schematic diagram >

3-3
ONE POINT REPAIR GUIDE
2. NO BOOTING WHEN POWER ON THE SET
The set doesn’t work when press the power button on the front board or the remote
control.

2-1. FLASH MEMORY


2-1-1. Solution
Please check and replace IC503 on MAIN board.

2-1-2. How to troubleshoot (Countermeasure)


1) Check 5.6 V to CN501 in standby mode.
 If there is no 5.6 V, check the SMPS.
2) Check 12 V, F+, F- and PVDD when power on the set.
- If the set doesn’t work regardless of what the KEY1 changes high to low while pressing the power
button.
X500 and X501 work normally but, if you can not power on the set, replace IC501 with a new one on
the MAIN board.
2-1-3. Service hint (Any picture / Remark)

PWR_CTRL(R53D)

IC501

KEY1(R542)

< Signal check point >

3-4
ONE POINT REPAIR GUIDE
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.

3-1. VFD
3-1-1. Solution
Please check and replace DIG302 on FRONT board.

3-1-2. How to troubleshoot (Countermeasure)


1) Check if VKK, FL+ and FL- are output from SMPS to VFD via the MAIN board.
2) Check if IC501 outputs VFD_D0, VFD_CLK and VFD_STB to the FRONT board.
3) Check the GR signal(pulse signal) of IC408 on the FRONT board.
Check the SG signal(pulse signal) of IC408 on the FRONT board.
 If the GR and SG signal isn’t output, replace IC408 with a new one.
 If the GR and SG signal is output, replace DIG302 with a new one.

3-1-3. Service hint (Any picture / Remark)

GR signal GR SIGNAL
ABOUT 30 V

SG signal

SG SIGNAL
ABOUT 30 V

Click the picture,


and then drag to enlarge it.
Check the waveform on details.

< Waveform of GR and SG signal >

3-5
ONE POINT REPAIR GUIDE
4. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD don’t work. This step is for checking the
SPINDLE MOTOR among them.

4-1. SPINDLE MOTOR


4-1-1. Solution
Please check and replace IC407, IC408 on MAIN board.

4-1-2. How to troubleshoot (Countermeasure)


1) Check the SPDO signal from pin24 of IC407.
 If no signal, check 3.3 V(RF) and X400.
2) Check the SPIN- & SPIN+ from IC408 to CN405 for driving SPINDLE motor. It is about 3.6 Vp-p.
 If no signal, check +1.8 V and +5 V for IC408.
3) Check if the FFC cable is solidly connected between CN405 and MD.
4) Check the MD.
 If the spindle motor is sort-circuit or has any trouble, it can not rotate CD discs.
Please check the function after changing another MD.

4-1-3. Service hint (Any picture / Remark)

Sp+
Pin17 to CN405

About 3.6 Vpp

Sp-
Pin18 to CN405

< Waveform of SP- & SP+ < Signal check point >
for driving SPINDLE motor >

3-6
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD don’t work. This step is for checking the
SLED MOTOR among them.

4-2. SLED MOTOR


4-2-1. Solution
Please check and replace IC407, IC408 on MAIN board.

4-2-2. How to troubleshoot (Countermeasure)


1) Check the SLDO signal from Pin23 of IC407.
 If no signal, check 3.3 V(RF) and X400.
2) Check the SLED+ & SLED- from IC408 to CN405 for driving SPINDLE motor. It is about 2.9 Vp-p.
 If no signal, check +1.8 V and +5 V for IC408.
3) Check if the FFC cable is solidly connected between CN405 and MD.
4) Check the MD.
 If the sled motor is sort-circuit or has any trouble, it can not move the pickup module.
Please check the function after changing another MD.

4-2-3. Service hint (Any picture / Remark)

SLED+
Pin11 to CN405

SL- TO CN405

SL+ TO CN405
SLED-
Pin12 to CN405

< Waveform of SLED- & SLED+ < Signal check point >
for driving SLED motor >

3-7
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD don’t work. This step is for checking the
TRAY OPEN / CLOSE MOTOR among them.

4-3. TRAY OPEN / CLOSE MOTOR


4-3-1. Solution
Please check and replace IC407, IC408 on MAIN board.

4-3-2. How to troubleshoot (Countermeasure)


1) Check MOT_OPEN & MOT_CLOSE signals from Pin K4, L4 of IC501 to IC408.
 If no signal, check +1.8 V & + 5 V to IC408.
2) Check LOAD± from IC408 to CN405 for driving the tray open / close motor. It is about 3.85 Vp-p.
 If no signal, check +5 V to IC408. If it has any trouble, replace it with a new one.
3) Check if the FFC cable is solidly connected between CN405 and MD.
4) Check the MD.
 If the tray motor is sort-circuit or has any trouble, it can not open or close the tray.
Please check the function after changing another MD.

4-3-3. Service hint (Any picture / Remark)

LOAD+ MOT_OPEN
Pin9 to CN405 Pin7 to CN405

MOT_OPEN
CLOSE
LO- TO CN405
LO+ TO CN405
LOAD- MOT_CLOSE
Pin10 to CN405 Pin6 to CN405

< Waveform < Signal check point >


for driving TRAY open / close motor >

3-8
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the pickup module in MD doesn’t work. This step is for checking the
LASER TRACKING ACTUATOR.

4-4. LASER TRACKING ACTUATOR


4-4-1. Solution
Please check and replace IC407, IC408 on MAIN board.

4-4-2. How to troubleshoot (Countermeasure)


The tracking actuator makes the laser beam be positioned in the center of a track on CD disc.
1) Check the TRD signal from Pin22 of IC407.
 If no signal, check 3.3 V(RF) and X400.
2) Check TR- & TR+ from IC408 to CN408 for driving the tracking actuator.
 If no signal, check +1.8 V and +5 V for IC408.
3) Check if the FFC cable is solidly connected between CN405 and MD.
4) Check the MD.
 If the pickup module has any trouble, it can not move the laser beam on the left or right side.
Please check the function after changing another MD.

4-4-3. Service hint (Any picture / Remark)

TR-
Pin15 to CN405

TR+
Pin16 to CN405

< Waveform of TR± < Signal check point >


for driving TRACKING actuator >

3-9
ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the pickup module in MD doesn’t work. This step is for checking the
LASER FOCUSING ACTUATOR.

4-5. LASER FOCUSING ACTUATOR


4-5-1. Solution
Please check and replace IC407, IC408 on MAIN board.

4-5-2. How to troubleshoot (Countermeasure)


The focusing actuator makes the laser beam keep a regular interval with the surface of a CD disc.
1) Check the FOD signal from Pin21 of IC407.
 If no signal, check 3.3 V(RF) and X400.
2) Check F- & F+ from IC408 to CN405 for driving the focusing actuator.
 If no signal, check +1.8 V and +5 V for IC408.
3) Check if the FFC cable is solidly connected between CN405 and MD.
4) Check the MD.
 If the pickup module has any trouble, it can not move the laser beam on the top or bottom side.
Please check the function after changing another MD.

4-5-3. Service hint (Any picture / Remark)

F-
Pin13 to CN405

F+
Pin14 to CN405

< Waveform of TR± < Signal check point >


for driving FOCUSING actuator >

3-10
ONE POINT REPAIR GUIDE
5. NO SOUND
There is no sound output in the CD FUNCTION, repair the set according to the follow-
ing guide.

5-1. IN THE CD FUNCTION


5-1-1. Solution
Please check and replace IC501, IC601 on MAIN board.

5-1-2. How to troubleshoot (Countermeasure)


1) Check CD_BCLK, CD_LRCK, & CD_DOUTA signals from IC407 to IC501.
 If no signal, check if the RF & servo signals from MD is entered to IC407.
Refer to the “No operation of MD” guide on Item 4.
2) Check the following I2S signal flow. < I2S audio signal Interface >
- DAC_BCK : IC501_Pin E1 --> IC601_Pin23
- DAC_LRCK : IC501_Pin D1 --> IC601_Pin22 (44.1 kHz)
- DAC_DATA : IC501_Pin E2 --> IC601_Pin24
- DAC_MCLK : IC501_Pin D2 --> IC401_Pin44
 If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
3) Check if “Digital audio AMP block” on Item 5-2 is normal.

5-1-3. Service hint (Any picture / Remark)

P/UP IC407
LC78615E DSP IC501
(New)
MLC3730
MCS_MCLK (16.93 MHz)
M
176PIN BGA MCS_BCK(1.4 MHz)
MCS_DATA_OUT
Audio DSP-1
USB 2.0 OTG Main Processor Audio DSP-0 DSP SRAM29KB MCS_LRCK(44.1 KHz)
USB 1.1 133Mhz I-Cache 8KB
ARM 16KB DSP SRAM29KB
Host/Device 926EJS I-Cache D-Cache 8KB
133Mhz I-Cache 8KB
400Mhz 16KB
SRAM (10K) D-Cache D-Cache 8KB

SDRAM I2S (7.1ch)


Controller Boot ROM (20KB) GDMA 2ch
SPDIF (Rx, Tx)

Interrupt
controller ADPCM

CDROM x8 speed
Decoder PLL
ADC (12bit*5ch) RTC & Wake up
GDMA 3ch Clock Controller
Timer, Watchdog UART 4ch (Max)
Reset Controller
NAND Controller GPIO (72 Max) I2C 2ch
within BCH codec
14bits ECC SPI 4ch (Max) SDHC-SDIO 4ch (Max) Test Controller

< Waveform of I2S audio interface signals >

FR,FL
TAS5612LA
12.288 MHZ

PWM
TAS5548

Woofer
TAS5612LA

< I2S Signal Flow >

3-11
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output by DIGITAL AUDIO AMP DAMAGE, repair the set according
to the following guide.

5-2. BY DIGITAL AUDIO AMP DAMAGE (IN ALL FUNCTIONS)


5-2-1. Solution
Please check and replace IC701, IC702 on MAIN board.

5-2-2. How to troubleshoot (Countermeasure)


1) Check PWM_FL±, PWM_FR± & PWM_SW± signals from IC601 to IC701 & 702 each input function.
 If no signal, check if I2S audio signals are entered to IC601.
Refer to “I2S audio signal interface” on Item 5-1.
2) Check PVDD.
 If PVDD is abnormal, check the SMPS.
3) Check +12 V for driving the gate of AMP IC.
a. All the powers are normal, but if +12 V is low, there is possible for AMP IC to be damaged.
b. Remove L710, L711, L712 and L713 one by one.
When removed a inductance, if +12 V is recovered, the IC connected to it was damaged.
c. Replace the IC with a new one.
4) Check the impedance between IC701/IC702_OUT_A/OUT_B & GND.
a. If the impedance is 0 Ω, the IC must be damaged.
b. After removing the heat sink, replace it with a new one.

5-2-3. Service hint (Any picture / Remark)

L711

IC702

L712

L710

IC701

L713

< Signal check point >

3-12
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the USB FUNCTION, repair the set according to the
following guide.

5-3. IN THE USB FUNCTION


5-3-1. Solution
Please check and replace IC501 on MAIN board & IC302 on USB board.

5-3-2. How to troubleshoot (Countermeasure)


1) Check +5V_USB to USB board.
 If the USB LED are turned on, the voltage is okay, if so not, check +5.6 V to pin6 of CN302.
2) Check USB D1± or USB D2± from MAIN board to USB board.
a. Check 2.0_D1±signals(pin U7, U8 ) or 1.1_D1± signals(pin A7, A8 ) to IC501.
b. Check USB± signals to CN302(pin1, 2, 4, 5).
 If there is any trouble, check the power for each IC. The power is normal but , if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
3) Check if “Digital audio AMP block” on item 5-2 is normal.

5-3-3. Service hint (Any picture / Remark)

DSP IC501
MLC3730
176PIN BGA
USB1_D±

USB2_D±
Audio DSP-1
USB 2.0 OTG Main Processor Audio DSP-0 DSP SRAM29KB
USB 1.1 ARM 16KB DSP SRAM29KB
133Mhz I-Cache 8KB D- to pin 1&4 of CN302
Host/Device 926EJS I-Cache D-Cache 8KB
133Mhz I-Cache 8KB
400Mhz 16KB
SRAM (10K) D-Cache D-Cache 8KB

SDRAM I2S (7.1ch) D+ to pin 2&5 of CN302


Controller Boot ROM (20KB) GDMA 2ch
SPDIF (Rx, Tx)

Interrupt
controller ADPCM

CDROM x8 speed
Decoder PLL
ADC (12bit*5ch) RTC & Wake up
GDMA 3ch
Timer, Watchdog UART 4ch (Max)
Clock Controller

Reset Controller
< Waveform of USB D± signal >
NAND Controller GPIO (72 Max) I2C 2ch
within BCH codec
14bits ECC SPI 4ch (Max) SDHC-SDIO 4ch (Max) Test Controller

FR,FL
TAS5612LA
12.288 MHZ

PWM
TAS5548

Woofer
TAS5612LA

< USB function signal flow >

3-13
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the AUX FUNCTION, repair the set according to the
following guide.

5-4. IN THE AUX FUNCTION


5-4-1. Solution
Please check and replace IC201 on MAIN board.

5-4-2. How to troubleshoot (Countermeasure)


1) Check AUX_L/R signals to IC201 (Pin23, 24).
2) Check if MCS_BCK, MCS_LRCK & MCS_MCLK are entered from IC501 to IC201.
3) Check if ADC_DATA is entered from IC201 to IC501.
 If no signal, check +5 V & +3.3 V(ADC) for IC201. If is NG, replace it a new one.
4) Check the following I2S signal flow from IC801 to IC602. (Refer to Item 5-1.)
 If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 5-2.
 If AMP is damaged, replace it with a new one.

5-4-3. Service hint (Any picture / Remark)

MCS_MCLK to R220

DSP IC501 MCS_LRCK to R219


AUX_R to R227
MLC3730
176PIN BGA
IC201
USB 2.0 OTG
Audio DSP-1 MCS_BCK to R216
AUX AUX _L/R CS5346 Main Processor Audio DSP-0 DSP SRAM29KB
USB 1.1
Host/Device
ARM 16KB
926EJS I-Cache
DSP SRAM29KB
133Mhz I-Cache 8KB
133Mhz I-Cache 8KB
D-Cache 8KB AUX_L to R226
SRAM (10K) 400Mhz 16KB D-Cache 8KB
D-Cache

SDRAM
Controller Boot ROM (20KB) GDMA 2ch
I2S (7.1ch)
ADC_DATA to R215
SPDIF (Rx, Tx)

Interrupt
controller ADPCM

CDROM x8 speed
Decoder PLL
ADC (12bit*5ch) RTC & Wake up

< Signal check point >


GDMA 3ch Clock Controller
Timer, Watchdog UART 4ch (Max)
Reset Controller
NAND Controller GPIO (72 Max) I2C 2ch
within BCH codec
14bits ECC SPI 4ch (Max) SDHC-SDIO 4ch (Max) Test Controller

FR,FL
TAS5612LA
12.288 MHZ

PWM
TAS5548

Woofer
TAS5612LA

< AUX function signal flow >

3-14
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the TUNER FUNCTION, repair the set according to the
following guide.

5-5. IN THE TUNER FUNCTION


5-5-1. Solution
Please check and replace IC201, TU500 on MAIN board.

5-5-2. How to troubleshoot (Countermeasure)


1) Check if TUNER_LR is entered from Pin1, 3 of TU500 to IC201(Pin26, 27).
 If no signals, check +3.3 V for tuner power.
 Check if the tuner control signals (CLK, DAT, CE, RST, SLT) are entered from IC501 to TU500.
If it doesn’t work, replace TUNER with a new one.
2) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC501 to IC201.
3) Check if ADC_DATA is entered from IC201 to IC501.
 If no signal, check +5 V & +3.3 V(ADC) for IC201. If is NG, replace it with a new one.
4) Check the following I2S audio signal flow from IC501 to IC601. (Refer to Item 5-1.)
 If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 5-2.
 If AMP is damaged, replace it with a new one.

5-5-3. Service hint (Any picture / Remark)

DSP IC501
MLC3730
176PIN BGA TUNER_R to C215
TUNER_L to C214
TUNER
TUNER_L/R IC201 Audio DSP-1
A CS5346 USB 2.0 OTG Main Processor Audio DSP-0 DSP SRAM29KB
USB 1.1 133Mhz I-Cache 8KB
ARM 16KB DSP SRAM29KB
Host/Device 926EJS I-Cache D-Cache 8KB
133Mhz I-Cache 8KB
SRAM (10K) 400Mhz 16KB D-Cache 8KB
D-Cache

SDRAM I2S (7.1ch)


Controller Boot ROM (20KB) GDMA 2ch
SPDIF (Rx, Tx)

Interrupt
controller ADPCM

CDROM x8 speed
Decoder PLL
ADC (12bit*5ch) RTC & Wake up
GDMA 3ch Clock Controller
Timer, Watchdog UART 4ch (Max)
Reset Controller
NAND Controller GPIO (72 Max) I2C 2ch

< Signal check point >


within BCH codec
14bits ECC SPI 4ch (Max) SDHC-SDIO 4ch (Max) Test Controller

FR,FL
TAS5612LA
12.288 MHZ

PWM
TAS5548

Woofer
TAS5612LA

< TUNER IN function signal flow >

3-15
ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the PORTABLE FUNCTION, repair the set according to
the following guide.

5-6. IN THE PORTABLE FUNCTION


5-6-1. Solution
Please check and replace IC201 on MAIN board.

5-6-2. How to troubleshoot (Countermeasure)


1) Check PT_L/R signals to IC201 (Pin9, 10).
2) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC501 to IC201.
3) Check if ADC_DATA is entered from IC201 to IC501.
 If no signal, check +5 V & +3.3 V(ADC) for IC201. If NG, replace it a new one.
4) Check the following I2S signal flow from IC501 to IC601. (Refer to Item 5-1.)
 If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 5-2.
 If AMP is damaged, replace it with a new one.

5-6-3. Service hint (Any picture / Remark)

PTB_L to R229
DSP IC501 PTB_R to R228
MLC3730
176PIN BGA
PTB_L/R
IC201 Audio DSP-1
USB 2.0 OTG
CS5346 Main Processor Audio DSP-0 DSP SRAM29KB
Portable USB 1.1
Host/Device
ARM 16KB DSP SRAM29KB 133Mhz I-Cache 8KB
926EJS I-Cache D-Cache 8KB
133Mhz I-Cache 8KB
SRAM (10K) 400Mhz 16KB D-Cache 8KB
D-Cache

SDRAM I2S (7.1ch)


Controller Boot ROM (20KB) GDMA 2ch
SPDIF (Rx, Tx)

Interrupt
controller ADPCM

CDROM x8 speed
Decoder PLL

GDMA 3ch
ADC (12bit*5ch)
Timer, Watchdog
RTC & Wake up
UART 4ch (Max)
Clock Controller < Signal check point >
Reset Controller
NAND Controller GPIO (72 Max) I2C 2ch
within BCH codec
14bits ECC SPI 4ch (Max) SDHC-SDIO 4ch (Max) Test Controller

FR,FL
TAS5612LA
12.288 MHZ

PWM
TAS5548

Woofer
TAS5612LA

< PORTABLE function signal flow >

3-16
AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE
1. POWER (SMPS)

No 5.6 VA

YES
NO
F901 normal? Replace F901 (Use the same fuse).

YES
NO
BD901 normal? Replace BD901.

YES
NO
TH901(TH903) normal? Replace TH901.

YES

Is Vcc NO
(10 V ~ 18 V) supplied to D902 normal?
IC901 Pin7?
NO

YES Check or replace D902.

NO
D933 / D934 normal? Replace D933 / D934.

YES

Is there NO
about 2.5 V at Replace IC941.
IC941 Pin1?

YES
NO
D935 normal? Replace D935.

YES
NO
D932 normal? Replace D932.

YES
NO
D931 normal? Replace D931.

YES

Power line of main PCB is short.

3-17
AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE

No PVDD

YES
NO
F901 normal? Replace F901 (Use the same fuse).

YES
NO
BD901 normal? Replace BD901.

YES
NO
TH901(TH903) normal? Replace TH901.

Is Vcc NO
(10 V ~ 18 V) supplied to NO
D903 normal?
IC911 Pin4?
YES

YES Check or replace D903.

NO
Q911 base "H"?

YES

• Check P-CTRL "H" signal from MCS.


• Check PC902.

Check or replace Q911.

NO
Q901 normal? Replace Q901.

YES
NO
D951 normal? Replace D951.

YES

Is there about 2.5 V NO


at IC951 Pin1? Replace IC951.

YES

Power line of main PCB is short.

3-18
AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE

No 12 V

YES

Is Vcc (15 V) NO
Check or replace D935.
supplied to IC931?

YES

NO Check P-CTRL “H” signal


IC931 Pin4 “H”?
from MCS.

YES

Check or replace IC931.

No VFD

YES

NO
D931 normal? Check or replace D931.

YES

NO
ZD931 normal? Check or replace ZD931.

YES

NO
Q501 / Q502 normal? Check or replace Q501 / Q502.

YES

Check or replace VFD.

3-19
AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE
2. MCS PART CHECK

MCS PART CHECK

YES

Check if NO
voltage of CN501 Pin7 Refer to
SMPS troubleshooting.
is 5.6 VA.

YES

Check if IC510 NO
have 3.3 V output. Check and change IC510.

YES

Check if IC508 NO
have 1.2 V output. Check and change IC508.

YES

X501: 32.768 kHz,


X500: 24 MHz,
Check the operation.

YES

OK

3. IC504(M24C16) CHECK

CHECK IC501 PIN.

YES

NO NO
Check pinC2, pinB1 Check MCS Refer to MCS troubleshooting.
DATA : CLK voltage 3.3 VA.

YES YES
NO
Check MCS. Replace MCS.

YES

OK OK

3-20
AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE
4. FLD DISPLAY CHECK

FLD DISPLAY CHECK

YES

Check NO
CN501 Pin13,14,15 input Refer to SMPS troubleshooting.
voltage.

YES
Check if both end voltage
of FL+, FL- are over 2.9 V
VKK : over 25.6 V.
YES

Check CN301
connection and power NO
Pin1, 2, 3(FL+, FL-, VKK), Check CN301 connection.
Pin8(5.6 V).
YES

Check each
YES Pin voltage.

YES

OK
Check
IC301(MC3401) voltage NO
Pin30 VKK: -25.8 V If voltage is not 3.4 V.
Pin13, 43: 3.3 V. YES
NO
YES Check IC301. Replace IC301.

YES

OK
Check
IC501->IC301 NO
data communication Check input data
STB/ DATA/ CLK IC501 Pin F1,F2,G1.
YES
Check output data IC501 Pin D2.
YES YES
NO
FLD light on? Check IC501. Replace IC501.

YES YES

OK OK

3-21
AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE
5. PWM MODULATION CHECK
PWM MODULATION PART CHECK

YES

Check NO Refer to
CN501 Pin7,8
(5.6 V) SMPS troubleshooting.

YES

• Check IC601(TAS5548)
VDD 3.3 V - Pin9,14.35,50.
• Check X601 (12.288 MHz).

YES

Check NO NO
Check X601
X601(12.288 MHz) Replace X601(12.288 MHz).
(12.288 MHz).
operation.

YES YES

Check
IC601 Pin21 CLK OK
input.

YES

Check IC501
(MLC3730) Check line
NO resistor output NO
Pin B3: RESET Replace R53E,R53C,R53B.
Pin A1: SDA RST: R53E / SCL: R53C /
SDA: R53B.
Pin A2: SCL
output.
YES
YES

OK

3-22
AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE

YES

Check
IC601(TAS5548) NO Check NO
CD Assy communication Refer to
input data
Pin22, 23, 24. CD troubleshooting.
Pin24
PWM wave.
YES
YES
Check NO Check each line
IC601 input
resistor output.
data.

YES

OK

Check PWM
modulator output
NO NO
FL: Pin48(-),49(+) Replace IC601.
Check IC601.
FR: Pin46(-),47(+).
Other output
check.
YES

YES

OK OK

3-23
AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE
6. POWER AMP PART CHECK

POWER AMP PART CHECK

YES

Check NO
CN501 Pin10: +12 V Refer to SMPS troubleshooting.
Pin1, 2, 3: 29 V.

YES

Check IC701, IC702


Pin29, 30, 31, 36, 37, 38 input voltage.

YES

Check IC701, IC702 NO


Check each line resistor output voltage.
Pin2: +12 V input.

YES

Check PWM Modulator input


IC701 Pin5, 6, 14, 15 / IC702 Pin5, 6.

YES

Check IC701, IC702


Pin27, 28, 32, 35, 39, 40.

YES

Check output NO
Replace the coil.
line coil.

YES

OK

3-24
AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE
7. TUNER / AUX FUNCTION CHECK

FUNCTION CHECK

YES

Check IC201 NO
(CS5346) Pin23, 24, Check JK200,TU500.
26, 27 input.

YES

Check IC201 NO Check IC201 NO


(CS5346) Pin41 output Pin5: +3.3 V Check CN501 Pin7,8: +5.6 V.
data. Pin14: +5 V.

YES YES

Check IC201 Check IC201


Check NO NO Pin41: SDOUT,
Pin5: +3.3 V,
IC501(MLC3730) Pin42: SLCK,
Pin6: High,
input data. Pin43: LRCK,
Pin14: +5 V. Pin44: MCLK.

YES
YES

IC501(MLC3730)
Replace IC201.
output data.

YES

OK

3-25
AUDIO ELECTRICAL TROUBLESHOOTIHG GUIDE
8. TUNER FUNCTION CHECK

TUNER FUNCTION CHECK

YES

Check tuner NO Check tuner module voltage


module(TU500)
operation. (Pin4: +3.3 V).

YES

Check IC501 Pin P8, P10, P11, T15. NO


Check tuner module data.
YES

Refer to function check.

3-26
CDP ELECTRICAL TROUBLESHOOTIHG GUIDE
1. CD FUNCTION

CD FUNCTION

YES

Can the NO NO Is Motor_open/close


disc insert? Is load +,- ok? OK? (IC408 Pin6,7)
YES
YES YES
Check IC408.

NO
Is Motor ok?
Check loading motor.
(about 12 )

Focus/ NO
NO IM driving (Focus and NO Check IC408
Disc reading tracking/sled signal
is ok? tracking) is ok? (Motor drive IC).
is ok?

YES YES
Is the MD(CN404 NO Check IM
Is no signal at spk? Pin22) about 190 mV? (pick-up).
YES

Check
the signal of NO
Check Vcc of IC407.
IC407 Pin52,53,54.

YES

Check
the signal (16.0344 MHz) NO NO Replace Cristal
Check Cristal (X400).
at IC407 (X400).
Pin51.

YES

Check IC501 NO
input/output and Replace IC501.
control line.

YES
Refer to function
check.

3-27
CDP ELECTRICAL TROUBLESHOOTIHG GUIDE
2. DOUBLE USB FUNCTION

USB FUNCTION

YES

Plug-in usb device.

YES

NO NO
Display “NO USB”. Check USB_5V. Check CN302.

YES

YES
Check USB_D+/D- NO
Display “READ”. (R380,R381/ Check USB jack (JK301/ JK302).
R382,R383).
YES
YES

Check IC501 NO
Display “NO FILE”. Replace IC501.
(Pin U7,U8/ A7,A8).

YES

Check usb audio file in usb device


(MP3, WMA file is playable)

3-28
WAVEFORMS OF MAJOR CHECK POINT
1. SDRAM

CLK IC502 PIN38


1
IC502 PIN53
DATA

ADDRESS
IC502 PIN35
3
CS
IC503 PIN1
4

2. SERVO

CD-16 M
IC501 PIN M1

3-29
3. AUDIO PATH

CD_BCK IC501 PIN N4


6

IC501 PIN N1
CD_LRCK
7

CD_DATA
8 IC501 PIN N2

DAC_MCLK
IC501 PIN D2
9

DAC_BCK
10 IC501 PIN E1

DAC_LRCK IC501 PIN D1


11

DAC_DATA
IC501 PIN E2
12

3-30
4. USB

USB_5 V

13
D+ IC501 PIN A8

D- IC501 PIN A7
14

3-31
3-32
WIRING DIAGRAM

AUX 1. [Total CNT : 6 ea]


SPK TERMINAL JACK

MODULE
TUNER
1. FFC Cable
Power
cord

MAIN FRONT : 1 EA
15P 1 CD MD MAIN MD: 2 EA
MAIN BT module: 1 EA

10P 23P
2. Harness Single
SMPS MAIN : 1 EA
MAIN USB: 1 EA

MAIN + CD

8P 19P
SMPS
: Harness
BT
USB(2EA) + FRONT : FFC

3-33 3-34
BLOCK DIAGRAMS
1. SYSTEM BLOCK DIAGRAM

TUNER_L/R
A PWM_RST
TUNER FL± FL
IC701
TUNER_RST/CE/DAT/CLK FR ± AMP IC
PWM DAT/CLK TAS5612LA
IC601 FR
REMOCON/KEY TAS5548
PWM_MUTE PWM
IC702
SW SW
IC301 DAC_BCK/LRCK/DATA AMP IC
VFD
ABOV TAS5612LA
VFD_STB/CLK/DO

IM(CMS-S79RFVC6)
 AMP_PDN

OP_SW,CL_SW
AMP_OTW/SD/CLIP/AMP PROTECT

P/UP
DSP IC501 CP_RESET/SCL/SDA
F±/TR± IC511
MOT_MUTE/CLOSE/OPEN
IC408 IPOD 2.0C
SLED± AM5890 MLC3730
SPIN ± Motor
Drive
M LOAD ±
176PIN BGA RX/TX/RTS/CTS/RST/SDA/SCL
BT4.0(New)

SPDO/SLDO/FOD/TRD

Audio DSP-1
CD_16M USB 2.0 OTG
DSP SRAM29KB
IC407 Main Processor Audio DSP-0
LD/VREF LC78615E CD_MCK/RW/DIN_OUT/BUSY USB 1.1 133Mhz I-Cache 8KB
ARM 16KB DSP SRAM29KB
Host/Device 926EJS I-Cache D-Cache 8KB USB1_D±
A,B,C,D,E,F/ PD (New)  CD_RESB 133Mhz I-Cache 8KB
SRAM (10K) 400Mhz 16KB D-Cache 8KB USB2_D±
 D-Cache
CD_BCK/CD_LRCK/CD_DATA SDRAM I2S (7.1ch)
Controller Boot ROM (20KB) GDMA 2ch
SPDIF (Rx, Tx) DRM_SEL/DRM_CKE/DRM_RAS 8 MB
DRM_CLK/DRM_CAS/DRM_WEN
Interrupt
ADPCM
IC502 SDRAM
ADC_RST/CLK/DAT controller D0~D15/A0~A11/A13~A16
TUNER CDROM x8 speed
TUNER_L/R Decoder PLL
SF_DI/DO IC503 FLASH
A
IC201
ADC (12bit*5ch) RTC & Wake up
Clock Controller
W25Q16FVSSIG
AUX AUX_L/R
GDMA 3ch SF_CS/CLK(SPI)
CS5346 Timer, Watchdog UART 4ch (Max)
ADC_DATA Reset Controller 2 MB
NAND Controller GPIO (72 Max) I2C 2ch
PTB_L/R within BCH codec
DAC_BCK/DAC_LRCK/DAC_MCLK 14bits ECC SPI 4ch (Max) SDHC-SDIO 4ch (Max) Test Controller IC504 FLASH
SF_DI/DO
Portable W25Q80DVSSIG
SF_CS/CLK(SPI)
PTB_SENSE 1 MB

3-35 3-36
2. SMPS BLOCK DIAGRAM

FL+
Snubber
+ Block FL-
Vkk

CN901
T
R
Main A
12 V LDO 12 V
SMPS IC N
Block S On/Off

5.6 VA

Noise Y-Cap Feedback


Filter
Photo coupler
Block
(X-cap Y-Cap P.CTL
On/Off Photo coupler
Line Filter)

Snubber
Block T
F R
U
A
S
E AMP N
SMPS IC PVDD
S
With FET
Feedback
Block
Photo coupler

3-37 3-38
3. AUDIO PATH BLOCK DIAGRAM

FR,FL TAS5612LA
12.288 MHz 260Wx2
PORTABLE

PORTABLE DAC_LRCK

DAC_BCK
 PWM
TUNER
 ADC DAC_MCLK TAS5548
Tuner
CS5346 DAC_LRCK

(SLAVE)
DAC_BCK
 Woofer 

DAC_DATA
AUX  TAS5612LA


Auxin

AMPBlock
ADC_DATA


CD_BCK



RF
CD_LRCK
 MLC3730 
LC78615E
 CD_DATA

(176PIN) DSP
Block

24MHz 32.768 KHz




3-39 3-40
4. POWER DIAGRAM

VKK 25 mA
IC30
370 mA VFD RMC
VFD
FL ±
5 mA 3 mA
Diode Diode
delete delete

P_CTRL

TU500 IC407
IC601
TUNER RF IC
TAS5548
YST996
2.668 A
RS1G IC507
DVCC3.3 V 70 mA 150 mA 10 mA
+5.6 VA LDO
TJ4220
To 3965 or 37102

IC302 +5 V
USB PWR
LM37102D 1 A +3.3 V
10 mA
IC408 ADC
MOTOR Pick up IC201
AM3053S CS5346
IC202 10 mA 20 mA
DVCC_5 V 450 mA 80 mA
LDO

VDD33
SMPS LM37102D
IC501

VDDCORE
550 mA
MCS
IC504 IC506 IC505 MLC3730
IC502 IC503 Bluetooth CP Chip EEPROM RESET PWR SENS
SDRAM FLASH Option Option 24CS16 AZ7027 AZ7027
EM639165 32Mb USB HUB USB HUB
IC510
+3.3 VA
LDO 15mA 20 mA 38 mA 7 mA 2 mA 2 mA 2 mA 20 mA
AZ1117BH- ADJ 601 mA
160 mA
IC508 +1.2 VA
RS1G 1SS355 3EA AZ1117BH- 1.2

+4.8 VA
IC701
8 LED FAN X 1
AMP

+12 V 310 mA 100 mA 110 mA 100 mA

3-41 3-42
CIRCUIT DIAGRAMS IMPORTANT SAFETY NOTICE
WHEN SERVICING THIS CHASSIS, UNDER NO
COMPONENTS ARE SHADED ON THE SCHEMATIC
FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER
NOTE :
1. Shaded( ) parts are critical for safety.
Replace only with specified part number.
1. SMPS CIRCUIT DIAGRAM CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE
MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
2. Voltages are DC-measured with a digital voltmeter
during Play mode.
FROM THE LG CORPORATION. ALL COMPONENTS PERFORMANCE IMPROVEMENT CHANGES INTO
SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL LITERATURE IS PRINTED.

12

11

10

CAUTION:
Danger if fuse is incorrectly replaced.
2 Replace only with the type identical to fuse rating
and(or) model name described in main label.

Warning
1 Parts that are shaded are critical with
respect to risk of fire or electrical shock.
SMPS
EAX66343001-SD_Rev0_1.0
2014. 12. 30
A B C D E F G H I J K L M N O P Q R S T

3-43 3-44
2. MAIN - DSP CIRCUIT DIAGRAM

12

11

10

9 14 13 2

11
7
10
12

6 5
7 1
6 3
5 8

1
DSP
: WAVEFORM NUMBER
EAX66325701-SD(#01)_Rev6_1.1
2014. 12. 30
A B C D E F G H I J K L M N O P Q R S T

3-45 3-46
3. MAIN - SERVO CIRCUIT DIAGRAM

12

11

10

1
SERVO
EAX66325701-SD(#02)_Rev6_1.1
2014. 12. 30
A B C D E F G H I J K L M N O P Q R S T

3-47 3-48
4. MAIN - ADC/ PWM CIRCUIT DIAGRAM

12

11

10

1
ADC/PWM
EAX66325701-SD(#03)_Rev6_1.1
2014. 12. 30
A B C D E F G H I J K L M N O P Q R S T

3-49 3-50
5. MAIN - AMP CIRCUIT DIAGRAM

12

11

10

1
AMP
EAX66325701-SD(#04)_Rev6_1.1
2014. 12. 30
A B C D E F G H I J K L M N O P Q R S T

3-51 3-52
6. FRONT CIRCUIT DIAGRAM

12

11

10

1
FRONT
EAX65586201_0.1.0_FRONT
2013. 12. 27
A B C D E F G H I J K L M N O P Q R S T

3-53 3-54
CIRCUIT VOLTAGE CHART
1. ICs
Location Pin No. SPEC EE Mode (V) Margin Playback Mode (V) Margin Location Pin No. SPEC EE Mode (V) Margin Playback Mode (V) Margin
MAIN Board IC503 Flash (W25Q64FVSSIG)
IC201 ADC(CS5346) 8(VDD) 2.7~3.6 3.24 - 3.24 -
5(VLC) 3.13~5.25 3.24 0.11 3.24 0.11 IC505 P-SENSE(AZ7027RTRE1)
14(VA) 4.75~5.25 5.08 0.17 5.08 0.17 1(VCC) <18 3.6 - 3.6 -
36(VLS) 3.13~5.25 3.24 0.11 3.24 0.11 IC506 RESET(AZ7027RTRE1)
46(VD) 3.13~3.47 3.24 0.11 3.24 0.11 1(VCC) <18 3.15 - 3.16 -
IC202 LDO (LM37102D-ADJ) IC507 LDO (TJ4220GDP-ADJ)
2(VIN) 2.25~16 5.68 3.43 5.67 3.42 3(VIN) 2.5~6 4.91 - 4.88 -
3(VOUT) - 5.08 - 5.08 - 6(VOUT) - 3.25 - 3.25 -
IC407 SERVER (LC78615E) IC510 LDO (AZ1117BH-ADJ)
18(AVDD) 3.0~3.6 3.24 0.24 3.24 0.24 2(OUTPUT) <15 5.67 - 5.66 -
28(VVDD1) 3.0~3.6 3.24 0.24 3.24 0.24 3(INPUT) <15 4.02 - 4.02 -
33(DVDD) 3.0~3.6 3.24 0.24 3.24 0.24 IC511 IPOD(MFI337S3959)
59(DVDD) 3.0~3.6 3.24 0.24 3.24 0.24 8(VCC) 1.6~5.5 3.24 3.24 -
63(XVDD) 3.0~3.6 3.24 0.24 3.24 0.24 IC601 PWM (TAS5548DGG)
IC408 MOTOR(AM5890) 9(AVDD) 2.97~3.63 3.25 - 3.24 -
8(VCC1) 4.3~13.2 5.08 - 5.08 - 14(DVDD2_CORE) 2.97~3.63 3.24 - 3.23 -
19(VCC2) 4.3~Vcc1 5.08 - 5.07 - 35(DVDD1_CORE) 2.97~3.63 3.24 - 3.23 -
IC501 MPEG(MLC3730) 50(AVDD_PWM) 2.97~3.63 3.24 - 3.23 -
A4 (VDD33ADC) 3.0~3.6 3.24 - 3.24 - IC701 AMP(TAS5612LA)
B7 (VDDUSB11) 3.0~3.6 3.24 - 3.24 - 1(GVDD_AB) 10.8~13.2 11.96 - 11.96 -
A9 (VDD12CORE) 1.08~1.32 1.18 - 1.18 - 2(VDD) 10.8~13.2 12.12 - 12.12 -
A10 (VDD33IO) 3.0~3.6 3.24 - 3.24 - 22(GVDD_CD) 10.8~13.2 11.96 - 11.96 -
E9 (VDD12CORE) 1.08~1.32 1.18 - 1.18 - 29,30,31(PVDD_CD) 12~34 29 - 29 -
D14 (VDD33IO) 3.0~3.6 3.24 - 3.24 - 36,37,38(PVDD_AB) 12~34 29 - 29 -
J14 (VDD12CORE) 1.08~1.32 1.18 - 1.18 - FRONT Board
P14 (VDD33IO) 3.0~3.6 3.24 - 3.24 - IC301 VFD (MC3401L)
T16(VDD30RTC) 2.75~3.3 3.15 - 3.16 - 13(VDD) 3.0~5.5 3.24 -1.26 3.24 -1.26
T10 (VDD12ALIVE) 1.08~1.32 1.18 - 1.18 - 43(VDD) 3.0~5.5 3.24 -1.26 3.24 -1.26
U9 (VDD33OSC) 3.0~3.6 3.24 - 3.24 - 30(VEE) VDD-35 -22.4 -9.36 -22.5 -9.26
P9 (VDD12USB20) 1.08~1.32 1.19 - 1.19 - IC302 LDO (LM37102D)
U6 (VDD33USB20) 3.0~3.6 3.24 - 3.24 - 2(VIN) 2.25~16 5.69 3.44 5.68 3.43
U5 (VDD33USB20) 3.0~3.6 3.24 - 3.24 - 3(VOUT) - 5.05 - 5.05 -
U4 (VDD12CORE) 1.08~1.32 1.18 - 1.18 -
P4 (VDD33IO) 3.0~3.6 3.24 - 3.24 -
J4 (VDD12INT) 1.08~1.32 1.18 - 1.18 -
D4 (VDD33IO) 3.0~3.6 3.24 - 3.24 -
IC502 SDRAM (W9812G6JH-6)
1(VDD) 3.0~3.6 3.24 - 3.24 -
3(VDDQ) 3.0~3.6 3.24 - 3.24 -
9(VDDQ) 3.0~3.6 3.24 - 3.24 -
14(VDD) 3.0~3.6 3.24 - 3.24 -
27(VDD) 3.0~3.6 3.24 - 3.24 -
43(VDDQ) 3.0~3.6 3.24 - 3.24 -
49(VDDQ) 3.0~3.6 3.24 - 3.24 -

3-55 3-56
2. CAPACITORS
Value EEMode Play back
Loca. No. Capacitor Voltage_ Positive Negative Positive Negative
(uF) Gap Margin Gap Margin
Spec (+) (-) (+) (-)
MAIN Board
C244 47 uF 16 V 5.08 V 0V 5.08 V 10.92 V 5.08 V 0V 5.08 V 10.92 V
C402 100 uF 16 V 5.08 V 0V 5.08 V 10.92 V 5.08 V 0V 5.08 V 10.92 V
C404 47 uF 16 V 3.24 V 0V 3.24 V 12.76 V 3.23 V 0V 3.23 V 12.77 V
C429 220 uF 10 V 5.08 V 0V 5.08 V 4.92 V 5.07 V 0V 5.07 V 4.93 V
C479 220 uF 10 V 1.68 V 0V 1.68 V 8.32 V 1.68 V 0V 1.68 V 8.32 V
C481 47 uF 16 V 3.24 V 0V 3.24 V 12.76 V 3.23 V 0V 3.23 V 12.77 V
C501 1000 uF 6.3 V 3.16 V 0V 3.16 V 3.14 V 3.16 V 0V 3.16 V 3.14 V
C526 47 uF 16 V 1.19 V 0V 1.19 V 14.81 V 1.19 V 0V 1.19 V 14.81 V
C541 47 uF 16 V 1.19 V 0V 1.19 V 14.81 V 1.19 V 0V 1.19 V 14.81 V
C579 10 uF 16 V 3.24 V 0V 3.24 V 12.76 V 3.24 V 0V 3.24 V 12.76 V
C618 100 uF 16 V 3.25 V 0V 3.25 V 12.75 V 3.25 V 0V 3.25 V 12.75 V
C624 100 uF 16 V 12.12 V 0V 12.12 V 3.88 V 12.12 V 0V 12.12 V 3.88 V
C643 100 uF 16 V 5.08 V 0V 5.08 V 10.92 V 5.08 V 0V 5.08 V 10.92 V
C724 470 uF 50 V 37.5 V 0V 29 V 12.5 V 29 V 0V 37.5 V 12.5 V
C727 470 uF 50 V 37.5 V 0V 29 V 12.5 V 29 V 0V 37.5 V 12.5 V
C737 470 uF 50 V 37.5 V 0V 29 V 12.5 V 29 V 0V 37.5 V 12.5 V
FRONT Board
C310 220 uF 10 V 3.24 V 0V 3.24 V 6.76 V 3.24 V 0V 3.24 V 6.76 V
C316 100 uF 16 V 3.16 V 0V 3.16 V 12.84 V 3.14 V 0V 3.14 V 12.86 V
C377 47 uF 50 V -18.1 V 0V -18.1 V 68.1 V -18.2 V 0V -18.2 V 68.2 V

Location No. SPEC Test (V)


SMPS Board
C904 180 uF/450 V 315
C909 22 uF/50 V 14.7
C911 47 uF/50 V 18
C914 10 uF/50 V 17.4
C931 220 uF/16 V 2.9
C932 47 uF/50 V 22.9
C933/C934 1000 uF/16 V 5.5
C935/C936 100 uF/50 V 13.5
C954/C955 2200 uF/50 V 29 V

3-57 3-58
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P.C.BOARD
(TOP VIEW) (BOTTOM VIEW) NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.

3-59 3-60
2. MAIN P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)

3-61 3-62
3. FRONT P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)

3-63 3-64