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Check that the Power Moller is properly inserted into the frame.
Check the tube and end caps are not contacting the frame, side rails or
other parts. Power Moller should be allowed to move freely.
Check that the Power Moller’s shafts are properly mounted with the
applicable bracket(s). Proper mounting is required for tube rotation.
o For FE series motors one bracket securing the cable side shaft.
o For FS / FP / FH series motors two brackets securing both cable
side and spring loaded shafts.
When slave driving idler rollers check that the number of idlers driven is
adequate for the particular model of Power Moller being used.
Check that the power cable is in good condition, with no twisting or severe
kinks in the cable that would indicate broken wires. Also check for any
cuts in the power cable or wires near the connector end.
Red LED blinking fast, then OFF, then blinking again, Green LED ON:
o Fast flashing 6 Hz then OFF for 1 second then fast flashing 6 Hz
indicates a back EMF error, see Back EMF Error description on
page 6 of the manual. If the card is set to automatic recovery the
motor will restart when the voltage reaches normal levels and if the
run signal is still present. Consider how the back EMF is being
generated and how to prevent this from happening. This condition
is normally caused from high speed product that pushes the Power
Moller at a faster speed then the motor is built for. This may
happen on a decline or a transition between two conveyors of
different speeds.
CN2
CN3
CBM-105
901
CN1
ON DIP
23
7 8
456
VR1 ACC VR2 DEC
1 2 3 4
ACC SW2
LED1
DEC LED2
SW1
See page 5 of the manual for more details on the dip switch settings
1) AUTO / MANU
This controls the error recovery, the card will either automatically recover from
certain errors or in manual mode any error will need the run signal cycled to reset
the card. Do not remove 24V DC power from card during an error condition,
instead find the source of the error and correct the condition. Errors that will
reset automatically are low voltage, back EMF and thermal limit which will reset
one minute after operating temperature has been reached. Motor lock and motor
unplugged will need the run signal cycled to remove the error. See page 6 of the
manual for more details on error conditions.
2) INT / EXT
This determines where the card receives its speed setting value, either internally
on the card with the rotary switch or externally from a 0-10V DC voltage input to
the V-IN on CN2-3.
4) E / N – OUT
This is used when you are monitoring the error output from CN2. If you want an
output only when there is an error, set the switch to OFF. If you want an output
while everything is normal, set the switch to ON.
5) SV-BRK
This controls the servo brake function. By turning the switch ON the servo brake
will be active when the run signal is removed. By turning the switch OFF there
will only be dynamic brake. See page 5 of the manual for more details.
6) N / P – OUT
This controls the error output signal OFF for NPN error output or ON for PNP
error output.
Rotary Switch
This controls the speed of the motor. Position 9 is the default setting and the
highest speed.
ACC
This controls acceleration to full set speed on the rotary switch from 0 to 2.5
seconds. The default setting is 0 seconds. This potentiometer only turns 270º to
where the full 2.5 second position is. Acceleration starts when the run signal is
injected.
DEC
This controls deceleration to a complete stop from 0 to 2.5 seconds. The default
setting is 0 seconds. This potentiometer only turns 270º to where the full 2.5
seconds position is. The deceleration starts once the run signal is removed.