LESSON PLAN LP- ED7204

Sub Code &Name : ED7204 INTEGRATED MECHANICAL LP Rev. No: 00

DESIGN Date: 21/01/2015
Unit: I Branch: ME CAD Semester: II Page 1 of 5
Syllabus : FUNDAMENTALS AND DESIGN OF SHAFTS 8
Phases of design – Standardization and interchangeability of machine elements - Process and Function Tolerances
– Individual and group tolerances – Selection of fits for different design situations – Design for assembly and
modular constructions – Concepts of integration –BIS, ISO, DIN, BS, ASTM Standards. Oblique stresses –
Transformation Matrix – Principal stresses – Maximum shear stress - Theories of Failure – Ductile vs. brittle
component design - Analysis and Design of shafts for different applications – integrated design of shaft, bearing
and casing – Design for rigidity

Objective: After the end of this students will understand the stresses and basics relations with elasticity.

Session Teaching
No Topics to be covered Time Ref Method
Phases of design – Standardization and
1.
interchangeability of machine elements
50 min 1,2 PPT

2. Process and Function Tolerances 50 min 1,2

PPT
3. Individual and group tolerances 50 min 1,2 PPT
4. Tutorials 50 min 1,2 PPT
5. Selection of fits for different design situations 50 min PPT
1,2
50 min 1,2
6. Design for assembly and modular constructions PPT
Concepts of integration –BIS, ISO, DIN, BS, ASTM 50 min 1,2
7. Standards PPT

8. Oblique stresses – Transformation Matrix 50 min 1,2 PPT

9. Principal stresses – Maximum shear stress 50 min 1,2 PPT
10 Theories of Failure 50 min 1,2 PPT
11 Ductile vs. brittle component design 50 min 1,2 PPT
Analysis and Design of shafts for different 50 min
12 1,2 PPT
applications
13 Design of bearing 50 min 1,2 PPT
14 Integrated design of shaft, bearing and casing – 50 min 1,2 PPT
15 Design for rigidity 50 min 1,2 PPT
16 Tutorials 50 min 1,2 PPT
17 Tutorials 50 min 1,2 PPT
18 CAT 1 50 min 1,2 PPT
 LESSON PLAN LP- ED7204

Sub Code &Name :ED7204 INTEGRATED MECHANICAL LP Rev. No: 00

DESIGN Date: 21/01/2015
Unit: II Branch: ME CAD Semester: II Page 2 of 5
Syllabus : DESIGN OF GEARS AND GEAR BOXES 12
Principles of gear tooth action – Gear correction – Gear tooth failure modes – Stresses and loads –
Component design of spur, helical, bevel and worm gears – Design for sub assembly – Integrated design
of speed reducers and multi-speed gear boxes – application of software packages.

Objective: After the end of this students will understand the shear centre and unsymetrical bending and
its analysis.

Session Teaching
No Topics to be covered Time Ref Method
19 Principles of gear tooth action – GEAR correction 50 min 1,2 PPT

20 Gear tooth failure modes 50 min 1,2

PPT
21 Stresses and loads 50 min 1,2 PPT
22 Component design of spur 50 min 1,2 PPT
23 Tutorials 50 min PPT
1,2
50 min 1,2
24 Component design of helical PPT
Tutorials 50 min 1,2
25 PPT

26 Component design of bevel 50 min 1,2 PPT

27 Tutorials 50 min 1,2 PPT
28 Component design of worm 50 min 1,2 PPT
29 Tutorials 50 min 1,2 PPT
30 Design for sub assembly 50 min 1,2 PPT
31 Tutorials 50 min 1,2 PPT
32 Integrated design of speed reducers 50 min 1,2 PPT
33 Tutorials 50 min 1,2 PPT
34 Integrated design of multi-speed gear boxes 50 min 1,2 PPT
 LESSON PLAN LP- ED7204

Sub Code &Name : ED7204 INTEGRATED MECHANICAL LP Rev. No: 00

DESIGN Date: 21/01/2015
Unit: III Branch: ME CAD Semester: II Page 3 of 5
Syllabus : BRAKES & CLUTCHES 7
Dynamics and thermal aspects of brakes and clutches – Integrated design of brakes and clutches for
machine tools, automobiles and mechanical handling equipments.

Objective: After the end of this students will understand the stresses in flat plates and curved members
Session Teaching
No Topics to be covered Time Ref Method
35 Dynamics and thermal aspects of brakes 50 min 1,2 PPT
50 min 1,2
36 TUTORIALS PPT
37 Dynamics and thermal aspects of CLUTCHES 50 min 1,2 PPT
38 Tutorials 50 min 1,2 PPT
39 Integrated design of brakes and clutches for 50 min PPT
1,2
machine tools,
50 min 1,4
40 Tutorials PPT
Integrated design of brakes and clutches for 50 min 1,4 PPT
41 automobiles

42 Tutorials 50 min 1,2 PPT

43 Integrated design of brakes and clutches for 50 min PPT
mechanical handling equipments. 1,2

44 Tutorials 50 min 1,4 PPT

 LESSON PLAN LP- ED7204

Sub Code &Name : ED7204 INTEGRATED MECHANICAL LP Rev. No: 00

DESIGN Date: 21/01/2015
Unit: IV Branch: ME CAD Semester: II Page 4 of 5
Syllabus : INTEGRATED DESIGN 18
Integrated Design of systems consisting of shaft, bearings, springs, motor, gears, belt, rope, chain,
pulleys, Cam & Follower, flywheel etc. Example - Design of Elevators, Escalators, Gear Box, Valve
gear Mechanisms, Machine Tools

Objective: After the end of this students will understand the torsios of non circular section and its
problem solving procedure.

Session Teaching
No Topics to be covered Time Ref Method
45 Design of elevators 50 min 1,2 PPT

46 Tutorials 50 min 1,2

PPT
47 Tutorials 50 min 1,2 PPT
48 Design of escaltors 50 min 1,2 PPT
49 Tutorials 50 min PPT
1,2
50 min 1,2
50 Tutorials PPT
Design of gear box 50 min 1,2
51 PPT
Tutorials 50 min 1,2
52 PPT
Tutorials 50 min 1,2
53 PPT
Design of valve gear mechanisms 50 min 1,2
54 PPT
Tutorials 50 min 1,2
55 PPT
Tutorials 50 min 1,2
56 PPT
Tutorials 50 min 1,2
57 PPT
Design of machine tools 50 min 1,2
58 PPT
Tutorials 50 min 1,2
59 PPT
Tutorials 50 min 1,2
60 PPT
Tutorials 50 min 1,2
61 PPT
 LESSON PLAN LP- ED7204

Sub Code &Name : ED7204 INTEGRATED MECHANICAL DESIGN LP Rev. No: 00

Unit: Branch: ME CAD Semester: II Date: 21/01/2015
Page 5of 5

Course Delivery Plan:

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Week
I II I II I II I II I II I II I II I II I II I II I II I II I II I II I II
Unit I Unit II Unit III
Unit IV UV
Units

References:
1. Norton L. R., “Machine Design – An Integrated Approach” Pearson Education, 2005
2. Newcomb, T.P. and Spur, R.T., “Automobile Brakes and Braking Systems”, Chapman
and Hall, 2nd Edition, 1975.
3. Maitra G.M., “Hand Book of Gear Design”, Tata McGraw Hill, 1985.
4. Shigley, J.E., “Mechanical Engineering Design”, McGraw Hill, 1986.
5. Prasad. L. V., “Machine Design”, Tata McGraw Hill, New Delhi, 1992.

8. Alexandrov, M., Materials Handling Equipments, MIR Publishers, 1981. 9. Boltzharol,

A., Materials Handling Handbook, The Ronald Press Company, 1958.
Approved Data Books
1. P.S.G. Tech., “Design Data Book”, Kalaikathir Achchagam, Coimbatore, 2003.
2. Lingaiah. K. and Narayana Iyengar, “Machine Design Data Hand Book”, Vol. 1 & 2,
Suma Publishers, Bangalore, 1983

Prepared by Approved by
Signature

Name J.Sivaramapandian Dr.K.Pitchandi

Designation Asst.Prof / Mech Professor and Head / Mechanical

Date 21/01/2015 21/01/2015