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A correlation of bubble diameter for fluidized beds of erning the extent of chemical conversion is the diameter
various sizes including pilot scale is presented. of bubbles in the bed.
In recent years a number of fluidized-bed models (Mori Although many correlations for estimation of the bubble
and Muchi, 1972; Kato and Wen, 1969; Kunii and Leven- diameter in fluidized beds (Yasui et al., 1958; Kato and
spiel, 1968; Toor and Calderbank, 1967; Partridge and Wen, 1969; Park et al., 1969; Whitehead et al., 1967;
Rowe, 1966; Kobayashi and Arai, 1965; Orcutt et al., Rowe et al., 1972; Geldart, 1971; Chiba et al., 1973) are
1962) which take into consideration the behavior of bub- available, none of these correlations can predict the effect
bles have been proposed for predicting the performance of the bed diameter on the bubble diameter.
of fluidized-bed reactors. Ishida and Wen (1973), Wen In this paper, the bubble size and bubble growth rate
(1972), and Yoshida and Wen (1970) have also pointed are examined in light of the bed diameter and the design
out the importance of the bubble behavior in the coal of distributor plates. A semi-empirical equation for bubble
conversion processes such as gasification and combustion. growth in fluidized beds of various sizes including pilot-
In these studies one of the most important factors gov- plant scale is presented.
CONCLUSIONS A N D SIGNIFICANCE
where DB is the diameter of the bubble, Dt is the bed
A correlation which predicts bubble diameters in freely diameter, and h is the elevation or the height above the
bubbling fluidized beds and which accounts for the effect distributor plate. bubble diameter formed at the
of the bed diameter on the bubble diameter is presented. surface of the perforated plate is calculated from
The proposed bubble growth correlation has the form
DBM- DB DBO= 0.347{At(uo - % f ) / t ~ d } ~ ’ ~
= exp( - O.Sh/Dt)
DBM- DBO where At is the cross-sectional area of the bed, uo is the
PREVIOUS WORK fluidization velocities were the same. This observation has
Various correlations for estimating bubble diameters in obvious practical implications in the scale-up of fluidized-
bed reactors; therefore, correlations of bubble size should
fluidized beds have appeared in the literature and are
reflect this characteristic of bubbles in fluidized beds.
summarized in Table 1. Most of these correlations are
Theoretical analysis of the growth and coalescence of
derived from data obtained from relatively small diameter
bubbles in fluidized beds by previous investigators (Chiba
beds. Therefore, these correlations are not useful in pre-
dicting the change in the bubble diameter when the bed et al., 1973; Clift and Grace, 1972; Miwa et al., 1971) has
diameter is changed. indicated that the bubble diameter is a function of the
It has been observed that the diameter of the bed does bed diameter Dt, the distance of the bubble above the
have a significant effect on the bubble diameter. For ex- distributor h, and the initial bubble diameter DBO.In the
ample, equivalent bubble diameters calculated from the following sections the relationship between the bubble
bubble volume data reported by Werther (1973) for two diameter DB and these variables will be examined. A
widely differing bed diameters as shown in Figure 1 indi- relationship involving the quantity DBM, the maximum
cate that the smaller diameter bed consistently gives sig- attainable bubble diameter which can be obtained by
nificantly larger bubbles at a given height than that in total coalescence of bubbles in the bed, is developed. This
the larger diameter bed. In both of these cases the dis- quantity and its relationship to the bubble diameter will
tributor geometry and the superficial gas and minimum be described in detail.
6 I
Bubble diameters calculated from the bubble
volume data of Werther(1973)
u0 = gcmisec, um,=1.8cmlsec
1 0
(5 - 1
I
-
Po
0 100
Chiba (1973) A 20 Crushed silica 0.0089 0.53 10 39 Pe, 241
Geldart ( 1971 )
A
0 30.8 Sand
0.0210
0.0128
2.85
1.2
2-8
2.6 7.7 -- P,, 3100
---
Rowe ( 1972) (> 30 X 20' Alumina 0.021 2.54 1.25 2.5
Q 30 X 30' Carbon 0.0296 8.0 1.3 1.7
Quartz 0.0135 2.75 2.2 6.6 Po
Whitehead (1967)
0
e
0
30 x 20'
61 x 61"
Ballotini
Glass powder
0.0325
0.0268
8.0
5.5 --
1.6 2.4
1.7 2.7
1.8 6.9 4
151
8
61 x
122 x
122 x
61'
122'
122'
Silica sand 0.015 2.5 2.8 6.6
IY
3.2 6.2
2.1 6.3
-- T16
64
16
Kunii (1967) 0
4
20
40
M.S.cat. 0.015 2.0 9.5
1.5 25-- Pep 79
Pe, 314
--
Yasui (1958) A Glass beads 0.0242 7.56 1.5 2.5
A 10.2 Glass beads 0.0175 4.7 1.5 2.7 Po
4
k
U.O.P. cat.
Coal
0.0060
0.0450
0.418
19.4
2 10
--
1.5 1.75
Toei (1965)
Kobayashi
Miwa ( 1971)
(24
v
V
10 x 10'
10.0
15.0
Glass beads
Crushed silica
Sand
0.0137
0.0210
0.016
2.25
2.85
2.4
2 9.7 -
1.5 4.0
3.1 5.2H
PO
Pe, 1850
Pep 37
Tomita (1971) a) 21.4 184
e 37.8 Sand 0.0202 4.0 4.25 Pe 575
Baumgarten (1960)
+
0
59.9
7.6 Glass beads 0.0074 0.727 2 84 -- Po
1450
--
Park (1969) V 0.0086 0.63 4 10
v 10.0 Conductive coke 0.0156 1.83 1.5 6
v 0.0344 6.8
1 .O' '
1.5 3
2-15
Po
Botton (1968) 0 50 Sand 0.0071 Pes 78
22.9 Sand 0.0071 1.70 1.47 B 61
Fryer ( 1974)
0
0 Diameter of a cylinder having same cross-sectional area of the actual bed was used for calculation.
0. Gas flow rate through the dense phase reported by Botton (1968).
7 00
'7 Dt < 30 cm
E -
".
0"
om 10 -
10 - -
c
0 , -
6 -
-e
0,
-0 3 -
0 , - 0
3
$3
31.0 -
-+
-03 -
-
U
Explanatlon of Symbols
8 - Explanation of Symbols
given in Table I f
given in Table 1 1
0.u ' I I , I I t I I
0.1 1.0 10
Experimental bubble diameter, D,cm Experimental bubble diameter,DB,cm
Fig. 5. Comparison of experimental bubble diameters observed in fig. 6. Comparison of experimental bubble diameters observed in
large diameter beds ( D t >
30 em) with bubble diameters calculated small diameter beds (Dt <
30 cm) with bubble diameters calculated
from Equation (1 1). from Equation (11).
100 r 0