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The pipes with a circular cross section can withstand large pressure differences
between the inside and the outside without undergoing any distortion.
Noncircular pipes are usually used in applications such as the heating and cooling
systems of buildings where the pressure difference is relatively small and the
manufacturing and installation costs are lower.
The terms pipe, duct, tube, and conduit are usually used interchangeably for flow
sections.
But this frictional heating is too small for any consideration in calculations, and thus
is disregarded.
For example, in the absence of any heat transfer, no noticeable difference will be
detected between the inlet and exit temperatures of a fluid flowing in a tube.
Thus, it is reasonable to assume that any temperature change in the fluid is due to
heat transfer.
But frictional heating must be considered for flows that involve highly viscous fluids
with large velocity gradients.
In external flow, the free-stream velocity served as a convenient reference velocity for
use in the evaluation of the Reynolds number and the friction coefficient.
The fluid velocity in a tube changes from zero at the surface because of the no-slip
condition, to a maximum at the tube center.
The value of the mean velocity Vm in a tube is determined from the requirement
that the conservation of mass principle.
(8.1)
Where, m is the mass flow rate, ρ is the density, Ac is the cross sectional area, and V(r, x)
is the velocity profile.
(8.2)
Therefore, when we know the mass flow rate or the velocity profile, the mean
velocity can be determined easily
MEAN TEMPERATURE
When a fluid is heated or cooled as it flows through a tube, the temperature of the
fluid at any cross section changes from Ts at the surface of the wall to some
maximum (or minimum in the case of heating) at the tube center.
Where, Cp is the specific heat of the fluid. Note that the product mCpTm at any cross
section along the tube represents the energy flow with the fluid at that cross section.
Then the mean temperature of a fluid with constant density and specific heat flowing
in a circular pipe of radius R can be expressed as,
(8.4)
Also, the fluid properties in internal flow are usually evaluated at the bulk mean fluid
temperature, which is the arithmetic average of the mean temperatures at the inlet
and the exit. That is, Tb = (Tm,i + Tm,e)/2.
A velocity boundary
layer develops along
the tube in all 360°.
The thickness of this boundary layer increases in the flow direction until the
boundary layer reaches the tube center and thus fills the entire tube.
The region from the tube inlet to the point at which the boundary layer merges at
the centerline is called the hydrodynamic entrance region, and the length of this
region is called the hydrodynamic entry length Lh.
Flow in the entrance region is called hydrodynamically developing flow since this is
the region where the velocity profile develops.
The region beyond the entrance region in which the velocity profile is fully developed
and remains unchanged is called the hydrodynamically fully developed region.
The velocity profile in the fully developed region is parabolic in laminar flow and
somewhat flatter in turbulent flow due to eddy motion in radial direction
Chandramohan V.P./Asst Prof./MED/NIT Warangal
THERMAL BOUNDARY LAYER DEVELOPMENT IN CIRCULAR PIPE
Consider a fluid at a uniform
temperature entering a circular tube
whose surface is maintained at a
different temperature.
The fluid particles in contact with the
surface of the tube will assume the
surface temperature.
This will develop of a thermal boundary layer along the tube.
The thickness of this boundary layer also increases in the flow direction until the
boundary layer reaches the tube center and thus fills the entire tube.
The region the thermal boundary layer develops and reaches the tube center is called
the thermal entrance region, and the length is called the thermal entry length, Lt.
Flow in the thermal entrance region is called thermally developing flow since this is the
region where the temperature profile develops.
The region beyond the thermal entrance region is called the thermally fully developed
region.
Chandramohan V.P./Asst Prof./MED/NIT Warangal
The region in which the flow is both hydrodynamically and thermally developed and
thus both the velocity and dimensionless temperature profiles remain unchanged is
called fully developed flow
The friction factor for smooth pipes is given by, for Re > 104
(8.11)
For rough pipes, the Moody chart can be used. Also for relative roughness of ε/D
(8.13)
The following two relations are useful for finding the Nu at the entrance region
(8.14)
(8.15)
A modified form when the property variation due to temperature change was large
proposed by Sieder and Tate (1936) is
(8.17)
(8.18)
Using the chart (HMT data book, page: 130) the value of Nu is read as 9.
Example 8.2: Water is to be heated at the rate of 0.01 kg/s from bulk temperature of
20°C to 60°C as it flows through a tube of 20 mm ID by means of electrical resistance
heating at the rate of 15 × 103 W/m2. Calculate the length required. Also find the heat
transfer coefficient.
Solution: Bulk mean temperature = (60 + 20)/2 = 40°C (here, the water is heated from
20 to 60°C. So, this is the better way to pick the Tm value). The property values are:
ρ = 995 kg/m3, ν = 0.657 × 10–6 m2/s, Pr = 4.34, c = 4178 J/kg K, k = 0.628 W/mK.
Confirm this flow is laminar or turbulent. Therefore, the Re should be estimated. For
finding the Re, velocity is not given. But mass flow rate is given (m = 0.01 kg/s). From that
find the velocity as, m = ρAcv, where Ac is cross section area, v is velocity in m/s.
h = 136.0 W/m2 K
L = 1.773 m.
Example 8.3: Air at 20°C flows through an 8 cm dia pipe with a velocity of 9 m/s, The
pipe wall is at 80°C. The length of the pipe is 1 m. Determine the exit temperature of air.
Solution:
L / D = 1 / 0.08 = 12.5. So it is better to use entry region correlations (pg. no: 126, 2.2.2).
Considering properties at 20°C
ρ = 1.205 kg/m3, ν = 15.06 × 10–6 m2/s, Pr = 0.703, k = 0.02593 W/mK, Cp = 1005 J/kg K,
Re = 9 × 0.08/15.06 × 10–6 = 47809. (Flow is TURBULENT as Re > 2300)
Nu = 0.036 Re0.8 Pr0.33 (D/x)0.055 with the constraints of 10 < (L/D) < 400
Tmi = 20 and Tmo = 29.1 °C. Now we can re-do the problem with the new bulk mean temp
[Tm = (20+29.1)/2 ≈ 25 °C] properties. We can get refined Nu and h values.
Re = 0.05 × 4/0.506 × 10–6 = 395257, (Turbulent flow) With the condition of,
3.6 x 103 < Re < 9.05 x 105
Using equation 2.4.2, pg no: 127, constant heat flux And 102 < Re Pr < 104
∴ h = 30244 W/m2K