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Shirish Patel and Associates DELHI METRO RAIL CORPORATION LTD.

Consultants Private Limited

A) Steel Quantity Calculations for Pilecap :


Minimum Cover = 0.075 m
Available Bar Diameters = 25 mm
= 32 mm
Spacing of Bars for Top Reinf = 125 mm
Spacing of Bars for Long & Trans = 125 mm
250 mm
Spacing of Bars for Side face Reinf = 200 mm

PC
Sr. No. Pile (m)
Dia. PC Depth Length Bar Dia. Bar Bar length Bend/Lap No. of Bars No of wt. of bar Wt. in Total wt.
(m) (m) (mm) Position (m) length direction (kg/m) (kg) in Kg.

Ecc piers
28 Top Reinf 6.35 0.42 52 2 4.840 3618.79
32 Long. 6.35 0.50 52 1 6.321 2415.88
25 6.35 0.20 26 1 3.858 677.08
2 1.5 2.25 6.5 32 Transv 6.35 0.50 52 4 6.321 9663.53 22666.16
25 6.35 0.20 52 1 3.858 1354.17
16 Stirrups 5.776 510 1 1.580 4655.03
12 Side Face 25.4 0.504 12 1 0.889 281.69
25 Top Reinf 8.75 0.38 71 2 3.858 5204.48
25 Top Reinf 5.15 0.38 42 2 3.858 1912.04
8.9
32 Long. 8.75 0.70 71 2 6.321 9110.44
25 8.75 0.20 71 1 3.858 2506.37
2 1.2 1.8 23407.16

383694748.xlsx Pilecap Qty.


Shirish Patel and Associates DELHI METRO RAIL CORPORATION LTD.
Consultants Private Limited

Date: 4/9/2018

Qty. of Steel
Concrete (m3) Consumption

95.0625 238.43 kg/m3

84.906 275.68 kg/m3

383694748.xlsx Pilecap Qty.


Shirish Patel and Associates DELHI METRO RAIL CORPORATION LTD.
Consultants Private Limited

A) Steel Quantity Calculations for Pilecap :


Minimum Cover = 0.075 m
Available Bar Diameters = 25 mm
= 32 mm
Spacing of Bars for Top Reinf = 150 mm
Spacing of Bars for Side face Reinf = 200 mm

PC
Sr. No. Pile (m)
Dia. PC Depth Length Bar Dia. Bar Bar length Bend No. of Bars No. of wt. of bar Wt. in Total wt.
(m) (m) (mm) Position (m) length Layers (kg/m) (kg) in Kg.
16 Top Reinf 4.35 0.23 29 2 1.580 440.86
1 1 1.5 4.5 32 Bottom 4.35 0.45 55 2 6.321 3650.37 4197.67
12 Side Face 17.4 0.17 6.75 1 0.889 106.44
16 Top Reinf 5.15 0.23 34 2 1.580 608.74
2 1.2 1.8 5.3 32 Bottom 5.15 0.45 40 2 6.321 3059.36 3821.66
12 Side Face 20.6 0.17 8.25 1 0.889 153.56
16 Top Reinf 6.35 0.23 42 2 1.580 911.14
3 1.5 2.25 6.5 32 Bottom 6.35 0.45 62 2 6.321 5682.57 6833.95
12 Side Face 25.4 0.17 10.5 1 0.889 240.24

383694748.xlsx Pilecap Qty. (2)


Shirish Patel and Associates DELHI METRO RAIL CORPORATION LTD.
Consultants Private Limited

Date: 4/9/2018

Qty. of Steel
Concrete (m3) Consumption

30.375 138.19 kg/m3

50.562 75.58 kg/m3

95.0625 71.89 kg/m3

383694748.xlsx Pilecap Qty. (2)


A) Steel Quantity Calculations for Metro Box Girder :
Segment SE2
Length of Segment 3.00 m
Bar Dia of Length of Bar Total Steel
mark Bar Spacing No. quantity
01 Y 16 @ 200 C/C 16 Nos. 8.66 m 219 kg
02 Y 12 @ 200 C/C 14 Nos. 9.66 m 120 kg
03 Y 12 @ 100 C/C 30 Nos. 5.00 m 133 kg
04 Y 16 @ 200 C/C 16 Nos. 4.82 m 122 kg
05 Y 16 @ 200 C/C 16 Nos. 5.00 m 126 kg
06 Y 12 @ 200 C/C 32 Nos. 3.25 m 92 kg
07 Y 12 @ 200 C/C 32 Nos. 3.25 m 92 kg
08 Y 16 @ 200 C/C 32 Nos. 5.57 m 281 kg
09 Y 10 @ 200 C/C 33 Nos. 6.48 m 132 kg
10 Y 12 @ 200 C/C 12 Nos. 6.48 m 69 kg
11 Y 12 5 Nos. 3.70 m 16 kg
12 Y 12 @ 175 C/C 24 Nos. 3.90 m 83 kg
13 Y 12 @ 175 C/C 16 Nos. 3.90 m 55 kg
14 Y 10 @ 175 C/C 21 Nos. 3.44 m 45 kg
14a Y 10 @ 175 C/C 21 Nos. 4.24 m 55 kg
15 Y 12 @ 200 C/C 32 Nos. 2.30 m 65 kg
16 Y 10 8 Nos. 3.50 m 17 kg
17 Y 16 10 Nos. 3.90 m 62 kg
18 Y 12 10 Nos. 3.70 m 33 kg
19 Y 10 @ 100 C/C 60 Nos. 1.88 m 70 kg
20 Y 10 @ 100 C/C 60 Nos. 1.48 m 55 kg
21 Y 16 8 Nos. 3.90 m 49 kg
22 Y 12 @ 200 C/C 30 Nos. 3.00 m 80 kg
22a Y 10 @ 200 C/C 30 Nos. 1.94 m 36 kg
23 Y 12 4 Nos. 3.18 m 11 kg
24 Y 12 4 Nos. 3.90 m 14 kg
25 Y 10 @ 100 C/C 60 Nos. 2.35 m 87 kg
26 Y 10 @ 200 C/C 20 Nos. 3.10 m 38 kg
31 Y 20 16 Nos. 4.20 m 166 kg
32 Y 12 8 Nos. 10.09 m 72 kg
33 Y 25 16 Nos. 4.95 m 305 kg
34 Y 25 16 Nos. 2.90 m 179 kg
35 Y 25 4 Nos. 2.90 m 45 kg

Total quantity of steel with future prestress block = 3024 kg


Total quantity of Concrete with future prestress block = 17.92 cu.m
Total quantity of steel per cubic metre with future prestress = 168.75 kg / m3

Total quantity of steel without future prestress block = 2258 kg


Total quantity of Concrete without future prestress block = 16.92 cu.m
Total quantity of steel per cubic metre without future prestress = 133.45 kg / m3

383694748.xlsx file:///conversion/tmp/scratch/383694748.xlsx Pier Qty.


Pier Design : -

Ht of Track from Ground Level = 18.00 m


Ht of Track from Pilecap top = 18.00 m + 0.50 m = 18.50 m

Area of Pier = 6.49 m


Piercap top below Track level = 2.85 m
Pilecap depth = 2.25 m
Piercap depth = 2.50 m

Pier Reinforcement Pt = 3.40 %


Main Reinforcement
Curtailment from Total Steel
Length of Bar Bar Mark
Layer No. No. Dia of Bar Pilecap top quantity
Layer - 1 274 Nos. Y 32 - 21.19 m 36663 kg 01
Layer - 2 0 Nos. Y 32 - 21.19 m 0 kg 02
Layer - 3 0 Nos. Y 32 - 21.19 m 0 kg 03
Layer - 4 0 Nos. Y 32 - 21.19 m 0 kg 04
36663 kg

Rings

Length of Ring Total Steel


Zone length No. of ring quantity
Confinement zone Y 10 @ 100 C/C 3.50 m 36 68.00 m 1509 kg 05
Regular zone Y 10 @ 150 C/C 11.90 m 77 68.00 m 3228 kg 06
Regular zone(Piercap Y 16 @ 150 C/C 2.50 m 15 68.00 m 1610 kg
Spacer bar - 1 Y 32 @ 2000 C/C 17.78 m 10 0.00 m 0 kg 07
Spacer bar - 2 Y 32 @ 2000 C/C 17.78 m 10 0.00 m 0 kg 08
Spacer bar - 3 Y 32 @ 2000 C/C 17.78 m 10 0.00 m 0 kg 09
7646 kg

Total quantity of steel = 36663 kg + 7646 kg = 44309 kg

Total quantity of Concrete = 3.14/4*(6.486^2)*13.15 = 85 cu.m


Total quantity of steel per cubic metre = 44309 kg / 85 cu.m = 519.51 kg / m3

Bar Length Calculation : -


### (18.5-2.85+2.25-0.05-0.075+0.5+(1.8*42*32/1000)
### (18.5-2.85+2.25-0.05-0.075+0.5+(1.8*42*32/1000)
### (18.5-2.85+2.25-0.05-0.075+0.5+(1.8*42*32/1000)
### (18.5-2.85+2.25-0.05-0.075+0.5+(1.8*42*32/1000)

### (3.14*(6.486-2*0.05-2*10/2000))+(42*0.7*10/1000)+(2*15*10/1000))
### (3.14*(6.486-2*0.05-2*10/2000))+(42*0.7*10/1000)+(2*15*10/1000))
### (3.14*(6.486-(2*0.05)-(2*10/1000)-(2*32/1000)-(2*32/2000)))+(42*0.7*32/1000)+(2*15*32/1000)
### (3.14*(6.486-(2*0.05)-(2*10/1000)-(2*32/1000)-(2*32/1000)-(2*32/1000)-(2*32/2000)))+(42*0.7*32/1000)+(2*15*32/1000)
### (3.14*(6.486-(2*0.05)-(2*10/1000)-(2*32/1000)-(2*32/1000)-(2*32/1000)-(2*32/1000)-(2*32/1000)-(2*32/2000)))+(42*0.7*32/1000)+(2*15*32/1000)
= 21.19 m
= 21.19 m
= 21.19 m
= 21.19 m

= 68.00 m
= 68.00 m
= 0.00 m
= 0.00 m
2/1000)+(2*15*32/1000) = 0.00 m
Pile Design : -
Pile Dia = 1.50 m
Pilecap depth = 2.25 m
Pile length = 38.00 m

Pile Reinforcement Pt = 1.64 %


Main Reinforcement
Curtailment from
Pilecap
bottom/Reserve
length
Layer No. No. Dia of Bar
Layer - 1 36 Nos. Y 32 10.00 m
Layer - 1 36 Nos. Y 16 28.00 m
Layer - 2 0 Nos. Y 20 10.00 m
Layer - 2 0 Nos. Y 16 28.00 m

Rings

Zone length
Confinement zone Y 16 @ 100 C/C 1.80 m
Regular zone - 1 Y 12 @ 175 C/C 10.45 m
Regular zone - 2 Y 10 @ 200 C/C 28.00 m
Spacer bar - 1 Y 0 @ 2000 C/C 0.00 m

Total quantity of steel = 4496 kg + 819 kg

Total quantity of Concrete = 3.14/4*(1.5^2)*38

Total quantity of steel per cubic metre = 5315 kg

Bar Length Calculation : -


Bar Mark No. - 01 10+2.25-0.075
Bar Mark No. - 02 (28+(2*1.8*42*16/1000))
Bar Mark No. - 03 10+2.25-0.075
Bar Mark No. - 04 (28+(2*1.8*42*16/1000))

Bar Mark No. - 05 (3.14*(1.5-2*0.075-2*16/2000))+(42*0.7*16/1000)+(2*15*16/1000))


Bar Mark No. - 06 (3.14*(1.5-2*0.075-2*12/2000))+(42*0.7*12/1000)+(2*15*12/1000))
Bar Mark No. - 07 (3.14*(1.5-2*0.075-2*10/2000))+(42*0.7*10/1000)+(2*15*10/1000))
Bar Mark No. - 08 (3.14*(1.5-2*0.075-(2*16/1000)-(2*32/1000)-(2*0/2000))+(42*0.7*0/1000)+(2*
Length of Bar Bar Mark
Total Steel
quantity
12.18 m 2767 kg 01
30.42 m 1728 kg 02
12.18 m 0 kg 03
30.42 m 0 kg 04
4496 kg

Length of Ring Total Steel


No. of ring quantity
19 5.14 m 154 kg 05
58 4.92 m 253 kg 06
139 4.80 m 412 kg 07
0 3.94 m 0 kg 08
819 kg

= 5315 kg

= 67 cu.m

/ 67 cu.m = 79.14 kg / m3

15*16/1000)) = 5.14 m
15*12/1000)) = 4.92 m
15*10/1000)) = 4.80 m
0))+(42*0.7*0/1000)+(2* = 3.94 m
Shirish Patel and Associates DELHI METRO RAIL CORPORATION LTD.
Consultants Private Limited

A) Steel Quantity Calculations for Eccentric Piercap :


Eccentricity of Alignment w.r.t pier = 1m
Width of Piercap = 3.3 m
Minimum Cover = 0.05 m
Available Bar Diameters = 25 mm
= 32 mm
Stirrups Outer ring 2 Legs Y 16 @ 200 4.65
Inner ring 14 Legs Y 16 @ 200 1
2

Top Reinf. Layer -1 26 Nos. Y 32 1.07


Layer -2 0 Nos. Y 32
Bot Reinf. Layer -1 26 Nos. Y 20 6
Add top 26 Nos. Y 20 5
@ end
2.45

4 2.30

0.15

Nos. Dia Length Total steel (kg)


Bar No. 1 1 26 Nos. Y 32 8.24 1353
Bar No. 2 1 0 Nos. Y 32 8.21 0
Bar No. 3 1 26 Nos. Y 20 1.53 98
Bar No. 4 1 26 Nos. Y 20 5.53 355
Bar No. 5 1 12 Nos. Y 16 10.18 193
Bar No. 6 7 13 Nos. Y 16 9.5 1364
3363 kg

Quantity of concrete (m3) 6.81 x 3.30 = 22.473

383694748.xlsx Ecc Piercap-1


Shirish Patel and Associates DELHI METRO RAIL CORPORATION LTD.
Consultants Private Limited

Total steel consumption 149.63258 kg/m3

383694748.xlsx Ecc Piercap-1


Shirish Patel and Associates DELHI METRO RAIL CORPORATION LTD.
Consultants Private Limited

Date: 4/9/2018

1.75

383694748.xlsx Ecc Piercap-1


Shirish Patel and Associates DELHI METRO RAIL CORPORATION LTD.
Consultants Private Limited

A) Steel Quantity Calculations for Eccentric Piercap :


Eccentricity of Alignment w.r.t pier = 2m
Width of Piercap = 3.3 m
Minimum Cover = 0.05 m
Available Bar Diameters = 25 mm
= 32 mm
Stirrups Outer ring 2 Legs Y 16 @ 200 4.65
Inner ring 14 Legs Y 16 @ 200 1
2

Top Reinf. Layer -1 26 Nos. Y 32 1.07


Layer -2 10 Nos. Y 32
Bot Reinf. Layer -1 26 Nos. Y 20 6
Add top 26 Nos. Y 20 5
@ end
2.63

4 2.30

0.15

Nos. Dia Length Total steel (kg)


Bar No. 1 1 26 Nos. Y 32 8.24 1353
Bar No. 2 1 10 Nos. Y 32 8.21 518
Bar No. 3 1 26 Nos. Y 20 1.53 98
Bar No. 4 1 26 Nos. Y 20 5.72 367
Bar No. 5 1 12 Nos. Y 16 11.18 212
Bar No. 6 7 13 Nos. Y 16 10 1436
3983 kg

Quantity of concrete (m3) 10.16 x 3.30 = 33.528

383694748.xlsx Ecc Piercap-2M


Shirish Patel and Associates DELHI METRO RAIL CORPORATION LTD.
Consultants Private Limited

Total steel consumption 118.80799 kg/m3

383694748.xlsx Ecc Piercap-2M


Shirish Patel and Associates DELHI METRO RAIL CORPORATION LTD.
Consultants Private Limited

Date: 4/9/2018

2.25

383694748.xlsx Ecc Piercap-2M


Shirish Patel and Associates DELHI METRO RAIL CORPORATION LTD.
Consultants Private Limited

A) Steel Quantity Calculations for Eccentric Piercap :


Eccentricity of Alignment w.r.t pier = 2m
Width of Piercap = 3.3 m
Minimum Cover = 0.05 m
Available Bar Diameters = 25 mm
= 32 mm
Stirrups Outer ring 2 Legs Y 16 @ 200 4.65
Inner ring 14 Legs Y 16 @ 200 1
2

Top Reinf. Layer -1 26 Nos. Y 32 1.07


Layer -2 10 Nos. Y 32
Bot Reinf. Layer -1 26 Nos. Y 20 6
Add top 26 Nos. Y 20 5
@ end
2.63

4 2.30

0.15

Nos. Dia Length Total steel (kg)


Bar No. 1 1 26 Nos. Y 32 8.24 1353
Bar No. 2 1 10 Nos. Y 32 8.21 518
Bar No. 3 1 26 Nos. Y 20 1.53 98
Bar No. 4 1 26 Nos. Y 20 5.72 367
Bar No. 5 1 12 Nos. Y 16 11.18 212
Bar No. 6 7 13 Nos. Y 16 10 1436
3983 kg

Quantity of concrete (m3) 14.01 x 3.30 = 46.233

383694748.xlsx Ecc Piercap-3M


Shirish Patel and Associates DELHI METRO RAIL CORPORATION LTD.
Consultants Private Limited

Total steel consumption 86.159111 kg/m3

383694748.xlsx Ecc Piercap-3M


Shirish Patel and Associates DELHI METRO RAIL CORPORATION LTD.
Consultants Private Limited

Date: 4/9/2018

2.25

383694748.xlsx Ecc Piercap-3M