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2014
DENSO ROBOTICS
PETER CAVALLO
310-991-7343
peter_cavallo@densodrive.c
om
This information is the exclusive property of DENSO CORPORATION. Without their consent, it may not be reproduced or given to third parties.
History of Denso Robots and their capabilities 1
Powered Safety
Digital by Network
Controller Control Micro Capable
Regul
ations
Feature Controller
x100
Memory 2 programs 10 100 255
programs programs programs
Accuracy ±1.0mm ± 0.5mm ± 0.03mm ± 0.02mm x5
This information is the exclusive property of DENSO CORPORATION. Without their consent, it may not be reproduced or given to third parties.
Denso Robotics Utilization History 2
20 Factory
15 Workers
10
5 Robot
0 UIO
Multi Pass Production Line
Basic Robot Development
(was no robot previously) In Process Vision Inspection
Tech.
Assy non-rigid part High Precision
Development Insertion
6 axis assy Flexible Robotics cells
Die Cast 4 axis assy Gripper゙ Mobile
Cartesia Clean
n room robot
Production Engineering Volume/Variation Scalable
Drove Robot Development Automate Complex Tasks
Robots’ Redeployable Production Systems
Role Exceed speed of Human Being
Automate repeating process
Rescue Humans from Dangelous + Dirty + Difficult work
Line Small Large Valuations Redeployable Volume
Capabilit Valuations Large Volume Over product gens Fluctuation
y Yea Large Volume
70 75 80 85 90 95 00
r This information is the exclusive property of DENSO CORPORATION. Without their consent, it may not be reproduced or given to third parties.
Concurrent Engineering 3
Planning
Kick Off Developme Start
Developme nt Production
nt
Product
Design
Production
Engineering
Production System
Design/Build Output
Product design
Tim optimized for automation
e
What DENSO Got after years of concurrent engineering
=> Functions needed to automate each process
This information is the exclusive property of DENSO CORPORATION. Without their consent, it may not be reproduced or given to third parties.
Denso’s expansion in application fields 4
DENSO
Japan Auto
Co’s.
Consumer
Other Auto SuppliersElectronics
Service Medical
Large
Net
work
3
Business rationalization
dimension
Squar Factory rationalization
e ・Global production
Lin Products network
rationalization ・Production information
e
Point system
Line rationalization Production control
・Integrated line 環境調和型システム
(Raw material, Quality control
Single process ・ Small Tr line Assembling, FMS for a flexible quantity
rationalization Inspection)
FMS for a multi-generation
・Automatic special FMS(Flexile manufacturing system) for a large quantity
purpose machine
Low types in large quantity production
‘50 ‘60 ‘70 ‘80 ‘90 ‘00 Yea
r
This information is the exclusive property of DENSO CORPORATION. Without their consent, it may not be reproduced or given to third parties.
Latest A/B-ECU Assembly 7
Conveyor
Accumulated Knowledge of process Transfer to
Next Process
Dedicated Machine for each Process Rapid Installation
Burn In Inspect
Redeploy able
Solderin Sea Pack Impact Functio Pac
g l Inspec n k
Cosmeti
Screw t
Cut Assembl Tighte Inspect c
PCB e n Inspect
5m
Robot only for transfer
20m
This information is the exclusive property of DENSO CORPORATION. Without their consent, it may not be reproduced or given to third parties.
DENSO’s Strength 8
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