SUB: Procurement of one No. Of C.N.C Lathe Machine.

Page 01

Ref: 1] R.N.No-2202/22RR12-13/EO Dt.07/09/2012

2] R.N.No.2962/HRD/RR PLAN 2012-13&2013-14 Dt.24/01/2012
Technical Specification as per Standard Format
AFK SPECIFICATION NO- HRD SPECIFICATION NO 02 /CNC LATHE /RR 12/13 DATED
29/09/2012 SPECIFICATION FOR CNC LATHE MACHINE.( 05 pages)

(IN REPLACEMENT OF OLD MACHINE REGD.NO 5764.)

(01) DESCRIPTION

Design, Supply, Erection and commissioning of CNC LATHE MACHINE.

(02) QUANTITY:- 01 No.

(03) DUTY CONDICTIONS:- 1] Machine is meant for Trade apprentices Training Purpose.
2] The machine should be designed to Performa variety of operations such as straight
and taper turning, boring circular interpolated countering internal and external
threading on medium sized alloy steels, forging, castings and non-ferrous alloys.
3] The basic machine should be controlled by a computer numerical control system.

3.1 Capacity:- Maximum Turning Dia 450mm

(04) MATERIAL OF CONSTRUCTION:-

1] The construction of machine should be rigid, single pieces flat bed made out of high grade
cast iron for heavier cuts and faster production. With virtually no vibration means higher
surface finish even on hard material.

(05) DRAWING AND DIMENSIONS:-

The firm shall provide I) General arrangement Drawing

II) Foundation plan Drawing for Erection of C.N.C Lathe M/C.

The firm shall prepare the drawing and get the same approved before erection of machine.

For this purpose firm’s engineer shall make a visit to ammunition factory Khadki Pune
 (06) TECHNICAL DETAILS OF THE MACHINE:- page 02

(All electrical motors should be energy efficient with ‘EFF1’lableing and ‘TEFC’energy saver
equipment where ever necessary may be included.)

(7) SCOPE OF WORK:-

Design, fabrication, assembly and supply of CNC LATHE machine with accessories as per
drawing /specification no HRD SPECIFICATION NO 02 /CNC LATHE /RR 12/13.

SPECIFICATION OF C.N.C LATHE MACHINE

SL. NO DESCRIPTION MEASURMENT MINIMUM SIZE

01 CONTROL SYSTEM
I] C.N.C SYSTEM ------ FANUC Oi-mate TD

02 CAPACITY
I] Distance between centers mm 500
II] Maximum turning Dia. mm 450
III] Maximum turning Length mm 500
IV]swing over bed mm 450
V]swing over carriage mm 300

03 MAIN SPINDLE
I] Spindle nose Inch A2/3
II] maximum bar capacity mm 25
III] bore through spindle mm 45
IV] spindle motor rated power mm 1000/3000
V] (continuous rating /30 min) kw 5.5/7.5

VI]Speed rang e rpm 60-4000 or Better

VII] Front Bearing Dia mm 80

04 CHUCK
I] 3Jaw self centering chuck mm 165 dia

05 X-AXIS
I] Type of Guide ways ------- Linear motion Guide ways
II] X-Axis stroke mm 100
III] X-axis rapid Rate m/min 20
IV] X-axis motor ------- Fanuc,Beta8is/3000

06 Z-AXIS
I] Type of Guide ways ------- Linear motion Guide ways
II] Z-Axis stroke mm 300
III] Z-axis rapid Rate m/min 20
IV] Z-axis motor ------- Fanuc,Beta8is/3000
07 TOOLING
I] Max. Boring bar dia mm 40
II] O.D Turning Tool size mm 20 x 20
III]Max.no of tool ------- 4

08 TAILSTOCK
I] Tailstock Quill Dia mm 65
II] Tailstock Quill stroke mm 80
III]Quill Taper ------- MT-4
IV] Tail stock Thrust kgf 300@ 12 kg/cm2

09 ACCURACIES
I]Positioning
X-Axis mm 0.010 mm or better
Z-Axis mm 0.010 mm or better
II] Repeatability
X-Axis mm 0.003mm or better
Z-Axis mm 0.003mm or better

10 COOLANT SYSTEM
I] coolant pump ------- RV 100/200
II] coolant tank capacity Liter 110
Automatic to centralized Oil Lubrication
system

11 HYDRAULIC SYSTEM
I] Hydraulic power pack tank capacity liter 45
II] System pressure Kg/ cm2 30

12 OVER ALL MACHINE DIMENSION MM 1800 X1700 X 1750

L X W X H

STANDARD ACCESSORIES
SL.No Standard Accessories Quantity
01 Hydraulics 3 jaw power operated high speed chuck 1 no.( Dia 200 mm)
02 Slat type conveyor 1 no.
03 Boring bar holder 4 no.(Dia 40mm)
04 Reduction sleeve Dia 32,25,16,12,10,8 mm 1 Set
05 Ace i—caps automatics programming system 1 no.
06 Electronic hand wheel (Fanuc) 1 no.
07 Machine operating manual and programming 2 Sets.
manual
08 One set of installation ,maintenance and spare parts 1 Set
manual
09 Outside Dia. Turning tools holder 4 no.(25 x 25)mm
10 Facing tool holder 4 no.(25 x 25)mm
11 Voltage stabilser(voltage range 300v-460 ac)15 kva 1No.
12 Sleeves for Taper shank drill 1Set.

(08) INSPECTION :-

(a) PRE-DIPATCH INSPECTION:-At firm’s premises as per A.F.K specification. The

machine can be inspected and tested at manufacturers premises before dispatch as
per technical specification.
(b) JOINT RECIEPT INSPECTION:-At AFK after receipt of machine by supplier’s
representative and AFK representative before erection.
(c) FINAL INSPECTION (AT AFK):- The final inspection will be carried out at AFK Pune
after erection and commissioning and successful trial run of machine as per
technical specification.

(09) ERECTION AND COMMISSIONING:-

(i) The firm shall provide detailed foundation drawing and general Arrangement
drawing will in advance before commencement of erection.
(ii) The firm shall dismantle the existing machine and shifts the same to scrap yard
at a distance approximately 1 Km within the factory premises itself.
(iii) The firm shall arrange all necessary tools, tackles consumable, welding m/c,
chain pulley blocks necessary labour force, technical personal for carrying out
the erection,aligment and commissioning of the new machine adhering all safety
and security norms prevailing at Ammunition Factory Khadki,pune..
(iv) Civil works pertaining to the erection and commissioning of the machine is to be
carried out by the supplier
(v) Supplier should be arranging suitable electric cable /wiring required for the
machine form panel board to machine. All cables to be neatly laid in cable trays.
(10) TRAINING: - The firm should impart suitable training to AFK personnel for
production, maintenance of the machine for 04 persons for 15 days during erection,
commissioning at AFK.

(11) SPARES:- As per user requirement.

(12) SERVICES:-Any other specific service required will have to be included in the
scope of supply.
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(i) The supplier has to include manufacturer recommended list of spares and cost
thereof for 2 years successful running of machine in their quotation. However
the same will not be considered for finalization of order.
(ii) The supplier shall given addresses of the firm whom brought out spares has been
arranged.
(iii) The supplier shall agree to provide service support during the life of the
machine.
(iv) The supplier shall provide sets of operation and maintenance of machine in
English and one set of compact disc in PDF format.
(v) The supplier shall provide 2 sets of preventive maintenance of machine in
English duly laminated on cardboard so that same can be hanged near the
machine.

(14) GUARANTEE/WARRANTY:-

Supplier should give guarantee for the satisfactory performance of the machine for a
period of 12 months from the date of successful commissioning..

(15) SITE VIST:-

The firm should visit the site at ammunition Factory Khadki, pune to ascertain the
scope of work and functional requirement before submitting the quotation.

WM/QA & HRD OIC/HRD

AGM/AKA

( HRD SPECIFICATION NO 02 /CNC LATHE /RR 12/13 )