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Solange Kamanzi z3402599

Carla Guilcapi z3402968

Wastewater Treatment Design

1. Introduction

The wastewater treatment plant "Sydney Clean Water" provides currently for primary
wastewater treatment only. Due to its necessity of achieving higher effluent quality requirements
related to BOD, Ammonia-N, Total P, SS, and Total N parameters, Sydney Clean Water has
requested to Guilcapi and Kamanzi Company to provide a design appraisal for the inclusion of
secondary wastewater treatment process at the existing plant. After the analysis of different
phosphorus removal processes, the A2/O (anaerobic/anoxic/aerobic) process was selected for the
proposal design due to its simplicity and several advantages. The upgraded treatment works
include a description of the proposal process, a layout plan with all necessary upgrades for the
inclusion of the secondary wastewater treatment, a draft design procedure for a proposed
capacity of 120,000 ep, and a critical comment on all the aspects for the proposed modification
including sludge management.

2. A2/O process, upgrades and layout plan

The biological phosphorus removal configuration, A2/O (anaerobic/anoxic/aerobic) process was


selected for the upgrade treatment at the wastewater treatment plant "Sydney Clean Water" after
the analysis of advantages and disadvantages of six phosphorus removal processes (Table 1).
The A2/O process was selected due to its good removal of nitrogen and phosphorus, good
generation of settling sludge, addition of alkalinity to the system, savings in energy, and easy
operation.

Table 1. Evaluation of advantages and disadvantages of phosphorus removal processes (Metcalf


& Eddy., 2003)

Parameters of evaluation
Process Simple Good settling sludge
P removal N removal Cost (save energy)
operation production
A/O √ x √ √ √
A2/O √ √ √ √ √
UCT √ √ x √ -
VIP √ √ x √ -
Bardenpho (5- stage) √ √ x √ -
SBR √ √ x - -
PhoStrip √ √ x - -
√: Advantage; x: Limitation; -: No information

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The A2/O process also known as 3 Stage Phoredox (EPA, 2009), is based on the A/O
(anaerobic/aerobic) process. The stages in the A2/O process are anaerobic, anoxic and aerobic.
Phosphorus removal occurs in the anaerobic stage whereas BOD removal with nitrification
ocurrs in the aerobic stage. In the anoxic zone, nitrate is removed through the denitrification
process. (Metcalf & Eddy, 2003). A2/O process has some limitations, such as reduction of the
activity of polyphosphate accumulating organisms (PAOs), reduction in the efficiency of
phosphorus removal due to the recycle of RAS with nitrate content to the anaerobic stage and
limitation of nitrogen removal by internal recycle ratio (Metcalf & Eddy, 2003).

The proposed secondary treatment will be located after the current Sydney Clean Water's
primary wastewater treatment as it is shown in the Figure 1.

Fig. 1 Proposed secondary treatment for Sydney Clean Water. Adapted from (Stuetz, 2012)

3. Basic design data and assumed parameters

The required upgraded treatment works have been designed on the basis of provided design
data, kinetic data and some other important assumptions considered. However, it is important to
note that some given kinetic data were erroneous, hence corrections were applied to bring them
into recommended ranges as proposed by Metcalf & Eddy ( 2003). A summary of major
assumptions is shown below and in Table 2. The rest of the assumptions are shown in Appendix A

 Design flow Q: in order to obtain the daily flow rate from the proposed 120,000 equivalent
population (ep.), an average daily water consumption of 212 L/ep. was considered
(DEPARTMENT OF ENVIRONMENT AND RESOURCE MANAGEMENT, 2010) along

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with an 80% recovery factor. A peaking factor equal to 1.93 was selected (Harmon
coefficient) based on the given population. The flow rate was therefore given by
.

 Process temperature: an average process temperature of 20º C was set in order to ease the
calculations; therefore, corrections on kinetic coefficients for temperature were not required.

 Influent TKN: the entire TKN influent has been considered to be in the form of NH4-N.

 Readily biodegradable chemical oxygen demand (rbCOD): a critical design parameter


such as rbCOD was not given, so following Metcalf & Eddy ( 2003) suggestion, 15-25 % of
bCOD range was considered to that end. In order to account for rbCOD consumed in
anaerobic phase, 25% was attributed to phosphorus removal and 10 % to denitrification.

Table 2. Design data and assumed parameters

Influent quality parameters Effluent quality requirements


Parameter Units Value Parameter Units Value Comments
Q ep. 120,000 BOD mg/L 10 Data given
BOD mg/L 280 NH4-N mg/L 2 Data given
TSS mg/L 320 Total P mg/L 0.3 Data given
TKN mg/L 60 SS mg/L 30 Data given
Total P mg/L 12 Total N mg/L 10 Data given
NO3-N mg/L 8 NO3-N = Total N - NH4-N
Parameter Units Value Comments
Kinetic Data
Y g MLVSS/g BOD removed 0.61 Data given
Y g MLVSS/g bCOD 0.38 Converted, bCOD=1.6 BOD
K1 kg BOD utilized / kg VSS.d 20 Data given
kd g VSS/g VSS.d 0.12 Typical value (Metcalf & Eddy, 2003, p704)
Ks g bCOD/m3 20 Typical value (Metcalf & Eddy, 2003, p704)
Kinetic Constant for Nitrifying Bacteria
µNMax d-1 at 20 °C 0.4 Data given
YN Kg VSS/Kg NH4+ - N nitrified 0.12 Typical value (Metcalf & Eddy, 2003, p705)
KN mg NH4+ - N /L 0.74 Typical value (Metcalf & Eddy, 2003, p705)
Assumptions
MLSS mg/L 3,000 Data given
Water consumption/per capita L/ep . day 212 (DEPARTMENT OF ENVIRONMENT AND
Recovery factor % 80 RESOURCE MANAGEMENT, 2010)
Peaking factor (Harmon coefficient) 1.93
rbCOD/bCOD Unitless 0.25 (Metcalf & Eddy, 2003, p757)
bCOD/BOD Unitless 1.6 (Metcalf & Eddy, 2003, p669)
FS (TKN peak /TKN average) Unitless 1.5 (Metcalf & Eddy, 2003, p708)
DO mg/L 2 (Metcalf & Eddy, 2003, p706)
Average process temperature °C 20
Ko g/m3 0.5 (Metcalf & Eddy, 2003, p706)
kdn g VSS/g VSS.d 0.08 (Metcalf & Eddy, 2003, p705)
fd Unitless 0.15 (Metcalf & Eddy, 2003, p704)
Nox/TKN Unitless 0.78 (Metcalf & Eddy, 2003, p714)
VSS/TSS Unitless 0.8 (Metcalf & Eddy, 2003 ,p666 )
Px,bio = Px,vss No value of nbVSS
rbCOD/NO3-N g/g 6.6 (Metcalf & Eddy, 2003, p 804)
rbCOD/P g/g 8 (Metcalf & Eddy, 2003, p 802)
Detention time in the anoxic tank h 1 (Metcalf & Eddy, 2003, pp 756,763)

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4. Draft design procedure

The process design considerations for the wastewater secondary treatment included influent
wastewater characteristics, effluent quality requirements, kinetic data, kinetic constant for
nitrifying bacteria, among other assumptions shown previously in Table 2. The kinetic data such
as microbial decay coefficient and saturation coefficient as well as the kinetic constants, such as
nitrified yield coefficient and half saturation constant for NH3 oxidation where replaced by
bibliography typical values due to the data given was out of range (Metcalf & Eddy, 2003).

The design of A2/O process was carried out in three steps: BOD and nitrification, phosphorus
removal, and denitrification. The system configuration selected was single-sludge biological
nitrogen-removal process and complete-mix activated sludge process, which consider
computation approaches for the activated-sludge process for BOD removal and nitrification and
for the anoxic/aerobic process design (Metcalf & Eddy, 2003). The nomenclature, equations,
and summary of calculations and calculations in detail are shown is appendices C, D, E, and F
respectively.

BOD and nitrification


The computation approach for the design of the activated-sludge process for BOD removal and
nitrification was carried out following the next steps:

1. It was selected a minimum DO concentration of 2.0 mg/L for nitrification to calculate the
specific growth rate for nitrification using eq. 1. It was selected a nitrification safety factor of
1.5 and computed the design SRT using eq. 3 (Metcalf & Eddy, 2003).

2. The maximum specific growth rate (µm) was computed using eq. 4 based on Y and K1 and
the effluent substrate concentration (S) was calculated using eq. 5.

3. The biomass production was computed using eq. 9 based on the values A, B and C
calculated using eqs. 6, 7 and 8, respectively. NOx was determined under the assumption that
NOx 0.8 TKN (Metcalf & Eddy, 2003). However, the real value of NOx was computed by
performing a nitrogen balance using eq. 10. This value was stated as correct due to its similarity
to the previously NOx concentration assumed.

4. In order to calculate the mass of VSS and TSS using eqs. 12 and 13, respectively, the
concentration of VSS and TSS was considered. The concentration of VSS was assumed to be
equal to the due to there was not found information to assume a value of nbVSS. The

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concentration of TSS was computed using eq. 11 assuming that VSS = 80% TSS (Metcalf &
Eddy, 2003) due to the lack of information of VSS concentration in the influent.

5. The aeration tank volume was computed using eq. 14 and the MLSS given. For the design of
each basin, there were considered 4 tanks, a depth of 6.5 m (included freeboard) and a width to
depth ration of 1.5:1 (Metcalf & Eddy, 2003).

Phosphorus removal

Phosphorus removal will be achieved in the anaerobic stage of the A2/O process designed
through the following steps:

1. In order to determine rbCOD available for P removal using eq. 25, it was performed the
nitrate mass balance at the influent in the reactor using eq. 22 considering no NO3 concentration
in the influent, NO3-N RAS = NO3 effluent, and a RAS recycle ratio of 0.6 (Metcalf & Eddy,
2003). It was also required the calculation of rbCOD equivalent using eq. 23 considering a
rbCOD/nitrate ratio = 6.6, bCOD/BOD=1.6 and rbCOD/bCOD = 0.25 due to this value was no
given (Metcalf & Eddy, 2003). In the anaerobic zone, rbCOD is taken by the phosphorus-storing
bacteria after its rapidly conversion to acetate via fermentation (Metcalf & Eddy, 2003).

2. The phosphorus removed by BPR mechanism was calculated using eq. 26 considering that 8 g
rbCOD/g P is removed by biological phosphorus removal (Metcalf & Eddy, 2003).

3. The phosphorus used for heterotrophic biomass synthesis was computed using eq. 28
considering a phosphorus content of heterotrophic biomass of 0.015 g P/ g biomass (Metcalf &
Eddy, 2003).

4. The concentration of P removed was computed using eq. 29 considering the concentration of
biological P removal and the concentration of P used for biomass growth. The target value of
0.3 mg/L was completely achieved.

Denitrification

The anoxic zone design to account for denitrification of nitrate considers a recycle stream from
aerobic zone with oxygen from nitrification being recovered. The followed procedure in
designing this stage is as follows.

1. The active biomass concentration is determined by eq. 32 whereas the amount of nitrate fed to
the anoxic tank is calculated using eq.33, eq.34 and eq.35. The volume required for anoxic zone

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is calculated using eq.36 by selecting an appropriate detention time. However, consideration is


given to the recycled nitrate depletion.

2. The amount of nitrate that can be reduced was calculated using eq.38. It is function of the
specific denitrification rate (SDNR) which was obtained from proposed empirical relationships
(Metcalf & Eddy, 2003) between F/Mb ratio (eq. 37) and the fraction of rbCOD/bCOD. When
the nitrate fed is not similar to the nitrate reduced, different detention times have to be chosen
and calculations have to be repeated. Comparison of SDNR as a function of MLSS with
conventional observed values were then done. SDNR was obtained using eq. 39.

3. As nitrate has the ability to act as electron acceptor, oxygen demand may be reduced. The
oxygen credit as well as the net oxygen required were calculated using eq.40 and eq. 41,
respectively. Fine bubble aeration design was done by computing the air flow rate through eq.
42 and eq. 43. Eq. 43 converted the mass flowrate into volumetric flowrate using air density and
diffusers efficiency factor. In this last context, ideal design conditions in terms of temperature
and altitude were assumed in order to ease the calculations.

4. As a final design step, required alkalinity as concentration of CaCO3 was calculated using
eq.46 and eq. 47. This is an important factor because some reactions have tendency to modify
the pH impacting on the system performance. The resulting alkalinity was then compared to the
alkalinity needed for nitrification only in order to assess the amount that can be saved.

Secondary clarifier design

As part of the proposed upgrade, a secondary clarifier which is necessary for settling and
removing suspended solids that encompass the nutrients was designed. This design included 3
steps namely, definition of the return sludge recycle ratio, determination of clarifiers’ sizes and
solids loading. The clarifier area was calculated using eq. 54 as function of the design flow rate
and an the assumed hydraulic application rate. Once the number of clarifiers was fixed, the
diameter of each basin was determined (circular clarifiers). The solids loading was calculated
using eq. 58. This is benchmarked to a typical accepted range as suggested by Metcalf & Eddy (
2003). When the solids loading is not within that range, the selected number of clarifiers needs
to be changed.

A summary of the main results is shown in Appendix .

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6. Critical comment on the proposed modification and sludge management

The design of the proposed secondary wastewater treatment was based on a number of
assumptions and considerations in order to simplify the calculations. Therefore, some aspects of
the proposed modification required due attention as part of the main assumptions were rooted on
ideal conditions as opposed to field dynamic conditions.

Process temperature: A 20ºC average process temperature was assumed. This condition was
suitable for most microorganisms metabolisms, such as nitrifiers, PAOs and heterotrophs;
however, temperature fluctuations are to be mostly expected in nitrification stage given that
autotrophs's activity is sensibly reduced below 20ºC impacting on the sludge retention time. In
addition, temperature influences gas transfer rate as well as settling factors (Metcalf & Eddy,
2003), so temperature changes need to be taken into account in biological treatment design.

Accurate wastewater characterization data: In order to provide quality design to meet the
required biological nutrient removal, sufficient or accurate data were required. Some
assumptions can be drawn from a wide range of possibilities which may impact on the
performance of the process. Therefore, a better influent characterization is necessary for the
system performance analysis and for the limitation of the overall capital and operational
expenditures resulting from an overdesign. On the other hand, trace metals testing and quality
data record may be beneficial when is required the prediction of bulking.

Readily biodegradable chemical oxygen demand (rbCOD): given that influent rbCOD
fraction was not provided, a 25 % rbCOD/bCOD ratio was assumed from recommended values
by Metcalf & Eddy ( 2003). However, for this same ratio, other authors such as Henze (1992)
suggests even increased values, specifically 56% of total COD. Information from COD
fractionation is necessary to depict limitations of rbCOD in phosphorus removal or in anoxic
denitrification as this may need an external carbon source (for example methanol) which in turn
entails additional operating costs. For the same reason, 10% rbCOD consumption for
denitrification with no other external carbon source was assumed considering prior consumption
in aerobic zone.

Bulking Sludge: Complete-mix operation, low dissolved oxygen and low food to microbe ratio
influence the bulking sludge phenomena attributed to outstanding filamentous growth (Martins
et al., 2004) in activated sludge reactors. The possibility of bulking events needs to be given due
attention as our proposed design lies in relatively low F/M ratio; therefore, a lower sludge
retention time was proposed for that end. By involving a denitrification stage, bulking sludge

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may not be expected. However, as no specific quality data were provided, it may even be better
to monitor potential industrial discharges given that nutrient decline can cause unexpected
bulking events.

Clarifier performance: high clarifier performance is anticipated by the inclusion of a


biological phosphorus removal unit at the basin head that delivers compact and easily settleable
flocs. Therefore, total suspended solids met effluent quality requirements.

Sludge Management & Phosphorus: sludge handling is an important aspect that needs to be
taken into consideration when designing biological treatment units, particularly anaerobic BPR.
The last unit generates sludge with considerable phosphorus concentration. This is enhanced
with recycle flows from the secondary clarifier with high phosphorus concentration as well.
Phosphorus is released throughout sludge thickening and digestion. On the other hand, struvite
deposition is another factor that needs to be closely monitored particularly in turbulence areas
(valves, pipes, pumps, etc) where precipitation of struvite is likely to occur (Doyle and Parsons,
2002). New technologies to prevent precipitation exist among which ultrasonic vibration that
restrain struvite crystal formation. Nevertheless, struvite crystallization for recovering
phosphorus is among the technologies that are utilized to treat liquors from sludge digesters. The
crystallized struvite is a promising slow-release agriculture fertilizer which is economically
profitable (Marti et al., 2008). In that same context, Metcalf & Eddy ( 2003) suggests opting for
methods to recover phosphorus capable of producing bio solids than can later be used for
agricultural purposes.

7. Conclusion

In order to achieve acceptable effluent quality parameters, the secondary wastewater treatment
process proposed for the wastewater treatment plant "Sydney Clean Water" was A2/O process
which was developed in 3 stages, namely BOD removal and nitrification, phosphorus removal
and denitrification, along with the clarifier design for settling and removing suspended solids.
Due to the limited data and some erroneous values given, a number of assumptions for the
design were taken based on practical information from the literature. The proposed A2/O process
will achieve satisfactorily the effluent quality targets for the parameters BOD, NH4-N, Total P,
SS, and Total N, BOD will be removed at 99.8%, P at 100% and NH4-N at 97%. Some aspects
of the proposed modification that require attention given the main assumptions rooted on ideal
conditions are the process temperature, need for accurate wastewater characterization data,
rbCOD, bulking sludge, and sludge management.

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References

DEPARTMENT OF ENVIRONMENT AND RESOURCE MANAGEMENT 2010. Planning Guidelines for Water
Supply and Sewerage. Brisbane: Department of Environment and Resource Management.
DOYLE, J. D. & PARSONS, S. A. 2002. Struvite formation, control and recovery. Water Research, 36,
3925-3940.
EPA 2009. Nutrient Control Design Manual, State of Technology Review Report. Ohio.
HENZE, M. 1992. Characterization of wastewater for modelling of activated sludge processes. Water
Science & Technology, 25, 1-16.
MARTI, N., FERRER, J., SECO, A. & BOUZAS, A. 2008. Optimisation of sludge line management to
enhance phosphorus recovery in WWTP. Water Research, 42, 4609-4618.
MARTINS, A. M. P., PAGILLA, K., HEIJNEN, J. J. & VAN LOOSDRECHT, M. C. M. 2004. Filamentous bulking
sludge—a critical review. Water Research, 38, 793-817.
METCALF & EDDY, T., G., BURTON, F. L. & STENSEL, H. D. 2003. Wastewater engineering : treatment and
reuse, Boston, McGraw-Hill.
STUETZ, R. 2012. CVEN9857 Wastewater Treatment, Biological Phosphorous Removal. University of
New South Wales, Sydney.

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APPENDIX A

Table 2 contin. Design data and assumed parameters

Assumptions
Depth of basin m 6.5 (Metcalf & Eddy, 2003, p817)
Width to depth ratio 1.5 : 1 (Metcalf & Eddy, 2003, p817)
CS,20 mg/L 9.08 (Metcalf & Eddy, 2003, p1747)
α Unitless 0.65 (Metcalf & Eddy, 2003, pp429-430)
β Unitless 0.95 (Metcalf & Eddy, 2003, pp 429-430)
F Unitless 0.9 (Metcalf & Eddy, 2003, pp 429-430)
CS,TH=CS,TH=CS,20 (Metcalf & Eddy, 2003, p429)
Fine bubble ceramic diffusers with an aeration clean water
35%
O2 transfer efficiency (Metcalf & Eddy, 2003 pp 707)
Required alkalinity to transform
g CaCO3/g NH4-N 7.14
ammonium to nitrate
Residual alkalinity concentration to
g/m3 80
maintain pH in range 6.8-7 (Metcalf & Eddy, 2003, p 718)
Influent alkalinity 3 140
g/m as CaCO3 (Metcalf & Eddy, 2003, p 717)
Return sludge mass concentration g/m3 8
Design MLSS XTSS concentration g/m3 3
3 2
Hydraulic application rate m /m .d 22 (Metcalf & Eddy, 2003, p802 )
Number of clarifiers 3
Phosphorus content of heterotrophic g P/g 0.015 (Metcalf & Eddy, 2003, p 807)
Alkalinity as CaCO3 produced per NO3-N Oxidized g/g 3.57 (Metcalf & Eddy, 2003, p7 90)
Mixing energy 10 kW/1000 m3

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APPENDIX B

SUMMARY OF THE MAIN RESULTS


Parameter Unit Value Comment
BOD REMOVAL AND NITRIFICATION
3
Average wastewater flow m /d 39,279 1ep =212 L/day
Average BOD load kg/d 10,998.12
Average TKN load kg/d 2,359.74
Aerobic SRT d 9.8 >7, (Metcalf & Eddy,p.614)
Aeration tanks Number 4 4 tanks (Metcalf & Eddy,p.817)
Aeration tank volume, ea m3 5,626
approx. 150m per tank, (Metcalf &
Aeration Tank Length m 90
Eddy,p.817)
W:D ratio 1.5, (Metcalf &
Aeration Tank Width m 10
Eddy,p817)
Aeration Tank Depth m 6.5 4-7.5, (Metcalf & Eddy,p817)
Hydraulic detention time h 14
MLSS g/m3 3,000
MLVSS g/m3 1,623
F/M g/g.d 0.30 0.04-1, (Metcalf & Eddy,p680)
3
BOD loading kg BOD/m .d 0.49 0.04-1, (Metcalf & Eddy,p680)

Observed yield kg TSS/kg bCOD 0.39


kg VSS/kg BOD 0.50
Oxygen required kg/h 841
Air flowrate at average wastewater
m3/min 148,3
flow
RAS ratio Unitless 0.60
Clarifier hydraulic application rate m3/m2.d 22 16-24, (Metcalf & Eddy,Table 8.7)
Clarifiers Number 3
Diameter,m 27
Alkalinity addition as Na(HCO3) kg/d 17,986
BIOLOGICAL PHOSPHOROUS REMOVAL
3
P used for biomass growth g/m 1.22
P removed mg/L 12.75
P content of waste sludge % 7.2
DENITRIFICATION
3
Effluent NO3-N g/m 8
Internal recycle ratio Unitless 4.2
RAS recycle ratio Unitless 0.6
Anoxic volume m3 2,291
MLSS g/m3 3,000
Overall SDNR g NO3-N/g MLSS.d 0.11
Detention time h 1.4
Mixing power kW 23
Alkalinity required kg/d as CaCO3 5,297
EFFLUENT QUALITY PARAMETERS
Effluent BOD mg/L 0.603 Target value achieved
Effluent NH4-N mg/L 2 Target value achieved
Effluent NO3 mg/L 8 Target value achieved
Effluent P mg/L 0 Target value achieved
Effluent TSS mg/L 30 Target value achieved

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APPENDIX C

NOMENCLATURE

Q: influent wastewater flowrate (m3/d)


Ko: oxygen inhibition coefficient, g/m3 µm: Maximum specific growth rate (d)
BOD: Biological oxygen demand (mg/L)
DO: Dissolved oxygen, mg/L Fd: cell debris fraction (unitless)
TSS: Total suspended solids (mg/L) µNmax: Maximum specific growth rate of nitrifying bacteria,
MLSS: mixed-liquor suspended solids, mg/L
g new cells/g cells . d
TKN: influent TKN concentration (mg/L)
µm: Maximum specific growth rate, (d) PX,bio: Biomass production (kg VSS/d)
Ne: effluent NH4-N concentration, mg/L
µn: Specific growth rate for nitrification (d-1) PX,VSS: Solid production as VSS (kg/d)
Total P: Total phosphorus (mg/L)
µ: Specific growth rate (d-1) PX,TSS: Solid production as TSS (kg/d)
NH4-N: Ammonia as Nitrogen (mg/L)
SRT: Solid retention time (d) Fraction VSS: fraction of VSS over TSS, unitless
Y: Heterotrofic yield coefficient (kg VSS produced/Kg BOD
FS: Safety Factor XVSS * V: Mass of VSS (kg)
K1: Maximum specific susbtrate utilisation rate (Kg BOD/Kg
VSS.d) So: Influent substrate concentration (mg/L) XTSS * V: Mass of TSS (kg)

Kd: Microbial decay coefficient (d-1)


S: Effluent substrate concentration (mg/L) V: Total volume of aeration tanks (m3)
Ks: Saturation coefficient (mg/L)
A: heterotrophic biomass, kg/day Ƭ: Detention time (h)
YN: Nitrifier yield coefficient (Kg VSS produced/Kg NH4+ - N
B: cell debris, kg/d Lorg: Volumetric BOD (kg/m3.d)
nitrified)
Kdn: Endogenous decay coefficient for nitrifying organisms (g
C: nitrifying bacteria biomass, kg/day Yobs,TSS: Observed yield base on TSS (g TSS/gBOD)
VSS/g VSS∙d)
KN: Half-velocity constant, substrate concentration at one-half the
D: Nonbiodegradable VSS in influent, kg/day Yobs,VSS: Observed yield base on VSS (g VSS/gBOD)
maximun specific substrate utilization rate (g/m3)

NOx influent: Concentration of NH4-N in the influent flow


rbCOD: Readily biodegradable chemical oxygen demand (mg/L) TSSo: influent wastewater TSS concentration (mg/L)
that is nitrified (mg/L)

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β: Salinity-surface tension correction factor (unitless)


N: nitrogen concentration, g/m3 VSSo: influent wastewater VSS concentration (mg/L)

Xb : active biomass concentration (mg/L) F/Mb: BOD F/M ratio based on activated biomass
F: fouling factor (unitless)
concentration (gBOD/g biomass .d)

kd: endogenous decay coeff. (1/day) NOr: nitrate removed (g/d) : Oxygen saturation concentration in clean water at
temperature t and altitude h (mg/L)
SDNR (MLSS): specific denitrification rate referred based CS,20: Dissolved oxygen saturation concentration in clean
NOx effluent: nitrogen oxides in the effluent (mg/L)
on MLSS (g NO3-N/g MLVSS. d) water at 20C and 1 atm or 760 mmHg (mg/L)
CL : operating oxygen concentration (mg/L)
IR : internal recycle ratio (unitless) R1: Oxygen credit (kg/h)

Ro: Net oxygen required (kg/h) E: diffusers oxygen transfer efficiency (unitless)
Qanoxic : flow rate to anoxic tank (m3/d)
AOTR: actual oxygen transfer rate under field conditions Alk produced-denitrification: alkalinity produced in denitrification (
NOx feed: NO3 - N fed to the anoxic tank (kg/d)
(kg O2/h) g/m3)
SOTR: Standard Oxygen Transfer Rate in Tap Water at NOx RAS: nitrogen oxides in the effluent in the return
Vnox: volume anoxic tank (m3)
20°C and zero dissolved oxygen (kg O2/h) activated sludge (mg/L)
α: Oxygen transfer correction factor for waste (unitless)
SDNR: Specific denitrification rate (g NO3-N /g MLVSS.d) D: diameter (m)
A: total area of clarifier (m2)
Qr: RAS flowrate (m3/d) R: return activated sludge (RAS) recycle ratio (unitless)

Xr: Return sludge mass concentration (g/m3) X: Mixed-liquor suspended solids (mg/L)

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APPENDIX D

EQUATIONS

Equation Reference Equation Reference

BOD REMOVAL AND NITRIFICATION

1 12

2 13

3 14

4 15

5 16

MLVSS = Fraction VSS * MLVSS


6 17

7 18

8 19

9 20

10 21

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11

PHOSPHORUS REMOVAL

22 27
P used for biomass growth = phosphorus
rbCOD equivalent = NO3 Nreact * 6.6 23 28
content of heterotrophic biomass * Px,bio
rbCOD available for P removal = rbCOD influent - rbCOD
P removed = Biological P removal + P used for
equivalent 24 29
biomass growth

25 Total P in sludge = P removed * Q /1000 30


Biological P removal = rbCOD available for P removal / Phosphorus % = (Total P in sludge / PX, TSS)
26 31
ratio rbCOD/P * 100
DENITRIFICATION

32 41

33 42

34 43

35 44

36 45

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Carla Guilcapi z3402968

37 46

38 47

SDNR (MLSS) = SDNR * (Xb/MLSS)


39 48

40 49

SECONDARY CLARIFIER

50 55

51 56

52 57

53 58

54

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Carla Guilcapi z3402968

APPENDIX E

CALCULATIONS

DESIGN CALCULATIONS SUMMARY

Parameter Value Unit Recommended values/range Comment


BOD REMOVAL AND NITRIFICATION
Specific growth rate for nitrification 0.15 d-1
Theoretical sludge retention time 6.5 d
Design sludge retention time 9.8 d >7 (Metcalf & Eddy, p.614) In range
Maximum specific growth rate 7.6 d-1
Effluent Substrate Concentration 0.603 mg/L
(BOD effluent)
Readily biodegradable chemical oxygen demand 112 mg/L
Heterotrophic Biomass 3,074.5 kg/d
Cell Debris 540.5 kg/d
Nitrifying bacteria biomass 123.8 kg/d
Biomass production 3,738.8 kg VSS/d
Amount of ammonia oxidized to nitrate 46.6 g/m3
Solid production as VSS 3,738.8 kg/d
Solid production as TSS 6,912.5 kg/d
Mass of MLVSS 36,518 kg
Mass of MLSS 67,515 kg
Aeration tank volume 22,505 m3
Number of aeration basins 4 unitless 4 for this flow rate range, (Metcalf & As recommended
Eddy, p.817)
Volume of each basin 5,626 m3
Depth of each basin 6.5 m 4 - 7.5 (Metcalf & Eddy, p.817) In range
Width of each basin 10 m W:D = 1.5 Ratio respected
(Metcalf & Eddy, p.817)

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Length of each basin 90 m Approximately 150m per tank (Metcalf As recommended


& Eddy, p.817)
Detention time 14 h
Fraction VSS 0.54 g/m3
MLVSS 1,623 g/m3
F/M 0.30 g/g.d 0.04 –1(Metcalf & Eddy, p.680) In range
3
Volumetric BOD 0.49 kg/ m .d
Observed yield based on TSS 0.63 g TSS/
g BOD
Observed yield based on VSS 0.50 g VSS/
g BOD
Alkalinity used for nitrification 332.6 g/m3
Mass of alkalinity needed for nitrification (as CaCO3) 10,706 kg/d
Alkalinity needed as sodium bicarbonate 17,986 kg/d
PHOSPHORUS REMOVAL
Nitrate fed to reactor 3 mg/L
rbCOD available for Phosphorus removal 92.2 mg/L
Phosphorus removed by BPR mechanism 11.5 mg/L
Phosphorus used for heterotrophic biomass synthesis in addition to 3,198 kg/d
phosphorus storage due to BPR
Phosphorus used for biomass growth 1.22 mg/L
Phosphorus removed 12.75 mg/L 100% phosphorus removal is
achieved.
Phosphorus content of waste sludge 500.7 kg/d
Phosphorus content of waste sludge 7.2 %

DENITRIFICATION
Active biomass concentration 1,334 mg/L
Internal recycle ratio 4.2 unitless
Flow rate to anoxic tank 189,414 m3/d
Nitrate fed to anoxic tank 1,515 kg/d NO3-N from aeration basin
effluent

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Volume of anoxic tank 2,291 m3


Detention time in anoxic tank 1.4 h
F/Mb 3.60 g/g.d
Specific denitrification rate (SDNR) 0.42 g NO3-N /g
biomass.d
Nitrate removed 1,562 kg/d
SDNR (MLSS) 0.11 g/g.d
Oxygen demand (nitrification) 841 kg/h
Oxygen credit 181 kg/h
Net O2 required 661 kg/h
Oxygen transfer rate (SOTR) 1,547 kg/h
Air flow rate 272.9 m3/min
Alkalinity produced in denitrification 137.7 g/ m3
Net alkalinity needed in the process 134.8 g/ m3
Mass of alkalinity needed 5,297 kg/d as CaCO3
Alkalinity savings 5,410 kg/d
Anoxic zone mixing energy 23 kW
SECONDARY CLARIFIER
Return sludge recycle ratio 0.6 unitless
Total clarifier area 1,718 m2
Number of clarifiers 3 unitless
Area per clarifier 573 m2
Diameter of each clarifier 27 m 10-40 (Metcalf & Eddy, p.833) In range
2
Solid loading 5 kg MLSS/ m .h 4-6 (Metcalf & Eddy, table 8.7) In range

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Carla Guilcapi z3402968

APPENDIX F

CALCULATIONS IN DETAIL

Assignment No. 2

Wastewater Treatment Design

BOD REMOVAL AND NITRIFICATION

Specific growth rate for nitrification


(1)

Theoritical SRT and Design SRT


(2)

(3)

Maximum specific growth rate


(4)

Effluent Substrate Concentration (BOD effluent)


(5)

Calcs By: Solange Kamanzi Date: 02/10/2012


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Carla Guilcapi z3402968

Assignment No. 2

Wastewater Treatment Design

Biomass production

A (Heterotrophic Biomass)
(6)

B (Cell Debris)
(7)

C (Nitifying bacteria biomass)


(8)

(9)

Amount of ammonia oxidized to nitrate


(10)

Concentration and mass of VSS and TSS in the aeration basin

Concentration of VSS and TSS

PX,VSS = Px,bio

Calcs By: Solange Kamanzi Date: 02/10/2012


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Carla Guilcapi z3402968

Assignment No. 2

Wastewater Treatment Design

(11)

Mass of VSS and TSS


(12)

(13)

Design of aeration tank volume


(14)

Assumed number of basins = 4

Vbasin = V/4

Vbasin =22,505/4 = 5,626 m3


Assumed depth = 6.5 m
Width to depth ratio = 1.5 : 1

Width = 6.5 *1.5 = 9.75 ~10 m

Length = Vbasin / Depth / Width

Length = 5626 / 6.5 / 10 = 89 ~ 90m

Detention time
(15)

Calcs By: Solange Kamanzi Date: 02/10/2012


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Assignment No. 2

Wastewater Treatment Design

(16)

(17)

F/M
(18)

Volumetric BOD
(19)

Observed yield base on TSS


(20)

Observed yield base on VSS


(21)

Oxygen Demand

Calcs By: Solange Kamanzi Date: 02/10/2012


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Carla Guilcapi z3402968

Assignment No. 2

Wastewater Treatment Design

Ro = (39,279/1,000 * (448 - 4.723) - 1.42 * 5,131.874 + 4.33 * 39,279 * 42.32/1000)/24 = 722 kg/h

Mass of alkalinity needed as CaCO3 for nitrification

PHOSPHOROUS REMOVAL

P design requirement

NO3 effluent = 8 mg/L

NO3-N in RAS
NO3-N RAS = NO3-N effluent = 8 mg/L

Nitrate mass balance at influent in the reactor

(22)

rbCOD available for P removal


(23)
rbCOD equivalent = NO3 Nreact * 6.6

rbCOD equivalent = 3*6.6 = 19.8 mg/L

rCOD available for P removal


(24)
rbCOD available for P removal = rbCOD influent - rbCOD equivalent

rbCOD available for P removal= 112 - 19.8 = 92.2 mg/L

Calcs By: Solange Kamanzi Date: 02/10/2012


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Carla Guilcapi z3402968

Assignment No. 2

Wastewater Treatment Design

Readily biodegradable chemical oxygen demand


(25)

Phosphorus removed by BPR mechanism


(26)
Biological P removal = rbCOD available for P removal / ratio rbCOD/P

Biological P removal = 92.2/8 = 11.5 mg P/L

Phosphorus used for heterotrophic biomass synthesis in addition to phosphorus storage due to BPR
(27)

Px, bio = 3074,5 + 123,8 = 3,198.3 kg/d


(28)
P used for biomass growth = phosphorus content of heterotrophic biomass * Px,bio

P used for biomass growth = 0.015 * 3,198.3 = 1.22 mg/L

P removed
(29)
P removed = Biological P removal + P used for biomass growth

P removed = 11.5+ 1.22 = 12.75mg/L

P content of waste sludge


(30)
Total P in sludge = P removed * Q /1000

Total P in sludge = 12.75 * 39,279 / 1000 = 500.7 kg/d


(31)
Phosphorus % = (Total P in sludge / PX, TSS) * 100

Phosphorus % = (500.7/ 6,912.5)*100 = 7.2

DENITRIFICATION

Active biomass concentration


(32)

Calcs By: Solange Kamanzi Date: 02/10/2012


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Carla Guilcapi z3402968

Assignment No. 2

Wastewater Treatment Design

Internal recycle ratio


(33)

Amount of NO3-N fed to the anoxic tank


(34)
Flowrate to anoxic tank = IR*Q + R*Q

Flowrate to anoxic tank = 4.2 * 39,279 + 0.6 * 39,279 = 189,414 m3/d


(35)

Nox feed = 189,414 * 8 /1,000= 1,515 kg/d

Volume of anoxic tank


(36)

F/Mb in the anoxic tank


(37)

SDNR
SDNR = 0.42

Amount of NO3-N that can be reduced


(38)

Capacity ratio
Capacity ratio = NOr/Nox feed

Capacity ratio = 1,562 / 1,515 ~ 1 => Ƭ= 1.4 is therefore acceptable

Comparison of the computed value to conventional observed SDNR values based on MLSS
(39)

Calcs By: Solange Kamanzi Date: 02/10/2012


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Carla Guilcapi z3402968

Assignment No. 2

Wastewater Treatment Design

SDNR (MLSS) = 0.25 * (1,334 / 3,000) = 0.11 g/g.d

Oxygen supplied by nitrate reduction


(40)

(41)
Ro = Ro (nitrification) - R1

Ro = 841 - 181 = 661 kg/h

Air Flow Rate


(42)

(43)

Check alkalinity
(44)

(45)

(46)

Mass of alkalinity needed


(47)

Calcs By: Solange Kamanzi Date: 02/10/2012


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Carla Guilcapi z3402968

Assignment No. 2

Wastewater Treatment Design

Mass of alkalinity needed = 134.8 * 39,279/1,000 = 5,297 kg/d as CaCO3

Alkalinity savings
(48)

Alkalinity savings = 10,706 - 5,297 = 5,410 kg/d

Anoxic zone mixing energy


(49)

Anoxic zone mixing energy = 2,291 * 10 /1000 = 23 kW total

Secondary Clarifier Design

Return sludge recycle ratio


(50)

(51)

(52)

(53)

Size of clarifier
(54)

(55)

Calcs By: Solange Kamanzi Date: 02/10/2012


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Carla Guilcapi z3402968

Assignment No. 2

Wastewater Treatment Design

(56)

(57)

Solid loading
(58)

Calcs By: Solange Kamanzi Date: 02/10/2012


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