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This miniFAQ was compiled and written by John Piccirillo. This FAQ may be referenced as:
John Piccirillo (2009) “Amateur Ballooning miniFAQ for Beginners”. This post, as a collection
of information, is Copyright (c) 2006 by John Piccirillo. Verbatim copying and distribution of
this entire document is permitted in any medium, provided this notice is preserved and as long as
the miniFAQ is posted in its entirety and includes this copyright paragraph. This FAQ may not
be distributed for financial gain or included in commercial collections or compilations without
express written permission from the author. Please send changes, additions, suggestions,
questions, and broken link notices to:
Contents
I. Intro – Why A miniFAQ, Scope
II. What Is Amateur Ballooning ?
III. How Do I Get Started ?
IV. Where Can I Find Information ?
V. What Introductory Books and Magazines Are Available?
VI. What Types of Experiments Are Practical for Beginners ?
VII. Where Can I Find Parts ?
VIII. Do I Need A Flight Computer ?
IX. How Do I Track and Recover the Payload ?
X. Do I Need an FCC Amateur Radio License ?
XI. What Are the FAA Regulations on Unmanned Balloons ?
I. Why A miniFAQ ?
Amateur ballooning is a relatively hobby practiced primarily by university groups at
present but is fast growing in popularity and public visibility. Amateur, or ham, ballooning
refers to unmanned, free balloons sent aloft to high altitude (approx. 100,000 feet) with scientific
or engineering payloads, and a radio transmitting GPS information and/or a radio beacon to
assist in recovery. While there is some very informative material on the Internet, there is the
perceived need on my part for a miniFAQ that covers the basics, adds practical information, and
maintains current links. This miniFAQ is admittedly limited in scope, making no pretension
towards completeness or political correctness. This document is oriented for beginners and also
contains material of interest to more advanced users.
Scope
This miniFAQ is intended as a source to find the answers needed by beginners – where
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do I start?, what do I need to know?, where can I find information and supplies?, and where do
I go for help? The information given here is from my personal perspective and includes a list of
sources that I and my students have found useful. Enough links are provided so that those
interested can find what they are looking for (in the way of amateur ballooning). I have
endeavored to make the miniFAQ concise.
Time - My students typically take a semester to complete their balloon projects. On the one
hand, they also have to do several presentations and reports, and, on the other hand, they have
guidance from experienced balloonists. The time it takes for a successful project depends on the
complexity of the payload and how much experienced assistance is available.
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Space – A place to both build the payload and to launch the balloon are required. If the air is
absolutely still, sunrise is usually best, balloon inflation may take place outside. If there are
breezes in excess of a few miles per hour, the balloon is best inflated in a large space protected
from breezes, which may difficult to find. Launching in all but the lightest winds takes special
techniques.
Funding – There are recurrent and non-recurrent costs. A suitable balloon costs about $ 100 and
the helium to inflate it another $ 100. The payload cost depends on what is included, ranging
from a few dollars to a couple hundred dollars. The radio equipment is a large part of the non-
recurrent cost (unless you lose the payload). The flight communication package will cost a few
hundred dollars and the ground station needs a radio with an internal or external position decoder
(called a TNC – terminal node controller). Either way the cost is about three or four hundred
dollars. The initial investment is high, but with recovered packages, the recurrent costs are
modest for a group. One way to minimize the initial cost is to look up your local ham radio club
and have them help with the ground radio gear and recovery. Typically amateur radio operators
from miles around will volunteer to assist with recovery operations.
Experience – If your group has limited experience, the Internet links below will get you started.
Begin simply. An initial flight payload doesn’t have to be complex. The most difficult part of
the exercise will probably be the recovery. A local amateur radio club can provide substantial
assistance.
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www.eoss.org/
IlMARI - Artjarvi Telecommunications Society (Finland)
www.viestikallio.fi/ilmari/
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12. Digital video
13. Amateur Television transmission
14. Passive payload stabilization
15. Particle Samplers
No one flight does more than a few of these measurements. In order to get the data taken during
the flight back, it either has to be recorded on-board or transmitted back to the ground during
flight. The former is easier. One can purchase a small data logger or save the data to a small
computer (microcontroller). The data logger is the easier but more expensive option. There are
many microntrollers available that are easy to use (see the section VIII on Flight Computer). As
the team gathers experience, more sophisticated science experiments can be undertaken.
1. Digikey, www.digikey.com. Complete catalog of all the standard electronic parts. Also
carries Basic Stamp microcontroller, lots of Microchip microcontrollers, and a modest variety of
semiconductors. Speedy service, moderate prices. (800) 344-4539.
5. Hosfelt Electronics, www.hosfelt.com. Misc. electronic parts, very good prices. (800) 524-
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6464.
6. Marlin P. Jones, www.mpja.com Misc. electronics parts. (800) 652-6733.
Sensors
A Google search will turn up many alternatives to those given here and you should explore
the variety that is available. The items below are only suggestions and most will have to be
interfaced to other circuitry or to a microcontroller. They are not complete packages.
Barometric Pressure
We have not been able to find an inexpensive pressure sensor that works above 50
thousand feet. For lower altitudes the MXP4115 series is suitable
(www.freescale.com/files/sensors/doc/data_sheet/MPX4115A.pdf)
http://www.freescale.com/webapp/sps/site/homepage.jsp?nodeId=011269&tid=FSH
Geiger Counter
Kits are available from Ramsey (www.ramseyelectronics.com/). These are small and not
terribly sensitive but will measure high energy gamma and beta rays.
Speed of Sound
An ultrasonic distance measuring sensor can be used to measure the speed of sound. The
sensor actually measures the time of travel of the emitted and reflected sound wave. An
excellent sonar sensor is the SRF-05 made by Devantech (www.robot-electronics.co.uk/) and
sold in the US by Acroname (www.acroname.com).
Magnetic Field
Measures the Earth’s magnetic field strength in three axes. Major sources of
ferromagnetic objects should be kept at a distance. Requires microcontroller interfacing.
Different models from low to high cost are available from PNI (www.pnicorp.com/index?
nodeId=c1). Data can be used to derive package tilt.
Data Loggers
High capacity: http://www.sparkfun.com/commerce/categories.php?c=23
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resolution, memory, and price. We have used digital still and video cameras. When choosing a
video camera, make sure the model you buy has a video format that can be easily transformed to
a standard format, some don’t.
Power Supply
You’ll need two types of power sources. Lots of batteries to power everything in the balloon
train, and a power inverter to power the laptop and radio in the chase vehicle.
Because of their high energy density and low temperature operation, the only real choice is
Lithium batteries.(not the rechargeable Lithium Ion variety). Since these are expensive, you may
prefer to use Alkaline or NiMH batteries during testing. These batteries may have different unit
cell voltages so you will have to adjust the number used.
A power inverter converts your vehicle twelve volt battery power to 110 volt AC to power your
laptop and radio. The inverter plugs into the vehicle cigarette lighter or power outlet. You can
purchase one at WalMart, or similar stores, in the automotive section. Be sure that your vehicle
is fused to handle the power you intend to use. Many vehicle power outlets can supply a
maximum of 120 watts; some are rated for 240 watts.
Hardware
McMaster-Carr, www.mcmaster.com, the super mechanical parts supplier, from nuts and bolts to
forklifts. Fast delivery. Ask for the printed catalog; because of the large size it’s much easier to
browse than the on-line version.
For payloads up to 12 pounds and altitudes up to 100,000 ft, I suggest the 1200 gram
balloons. Cost is about $ 100. Smaller payloads may use 800 gram balloons.
Helium
Purchase at a local welding supply store in K bottles. Caution: considerable safety is required in
transporting and handling high pressure compressed gas containers. Ask the supplier about the
proper precautions. You will need a connection device to inflate the balloon. One can be made
from brass fittings and PVC pipe (see p. 15 of the Borealis handbook for an example -
spacegrant.montana.edu/borealis/resources/Handbook/).
Parachute
You’ll need a parachute to return your payload safely back to earth after the balloon bursts or a
cut down is activated. A variety of highly visible parachutes are available, usually from
suppliers for amateur rocketry. A chart on the web sites relate parachute size required for the
payload weight used and the altitude of the landing site. I prefer light weight parachutes from
Spherachutes: www.spherachutes.com/store.asp.
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cord of nylon and an outer, woven mantle. It is available in a variety of colors from suppliers of
camping and climbing gear. It is much stronger than you need. The FAA requires that the cord
connecting the balloon to the rest of the payload train have a breaking strength of less than 50
pounds or have visible banners at regular intervals. Other woven cord of more modest breaking
strength is available from hardware stores. You also need some way of attaching the cord to the
various packages and here you can be inventive with a variety of eye bolts, links, carabineers,
etc.
Radio Equipment
There are many, many suppliers for amateur radio gear. Amateur radio magazines such as
QST (www.arrl.org/qst/) and CQ (www.cq-amateur-radio.com/) have numerous advertisers.
QST is a publication of the Amateur Radio Relay League (ARRL: www.arrl.org/), which is a
national association for radio amateurs. Their web site contains a wealth of useful information.
One of the largest internet suppliers of amateur radio equipment is Ham Radio Outlet
(www.hamradio.com/). There will also probably be local retailers selling ham radio gear. Find a
local radio club through the ARRL finder web site:
www.arrl.org/FandES/field/club/clubsearch.phtml . They will be glad to advise you.
Also consider reducing the cost of radio equipment by buying used radios. You can pick up used
radios on eBay for $ 50; and the receive function doesn’t have to work for transmitting GPS
coordinates.
Antenna
You will need a couple different radio antennas. The short, stubby antennas that come with hand
held radios are not adequate. For transmitting from the balloon, a rolled up J-Pole antenna
provides good signal, is light weight, and will not cause damage upon landing, or you can make a
quarter wave dipole with a length of wire taped to a lightweight dowel. For communicating from
vehicles, a half wave, or better 5/8 wave, mag mount antenna is frequently used. These attach to
the roof of a vehicle with a magnetic base. You can easily make your own J-Pole by following
the instructions at: www.qsl.net/wb3gck/jpole.htm. Mag mount antennas can be purchased at
amateur radio supply outlets.
GPS Equipment
Like amateur radio gear, there is a wealth of GPS equipment available. Fortunately a fairly
simple set-up will work fine. However, there is one very important aspect to watch for when
selecting a GPS receiver. Some do not work above 60,000 feet. A list of which receivers pass
or fail the 60,000 foot test is located at: showcase.netins.net/web/wallio/GPSrcvrsvs60kft.htm.
FLIGHT SYSTEM
Garmin GPS 18 LVC – a complete GPS antenna and receiver; operates on 5 v. Available from
many sources.
Tiny Trak3 Plus or Tiny Trak4 – GPS position encoder from www.byonics.com/tinytrak/
www.byonics.com/tinytrak4/
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or an Open Tracker - www.argentdata.com/products/tracker2.html
Small Radio: Alinco DJ-C7T, or a Yaesu Vertex-150 plus some connectors.
Rolled-Up J-Pole Antenna - www.qsl.net/wb3gck/jpole.htm
Lithium Batteries
GROUND SYSTEM
Kenwood TH-D7 dual band radio with built in TNC
Laptop running a version of APRS or XASTIR software (see Section IX below).
Power inverter.
There are many variations possible and the learning curve is steep. Find experienced radio
operators or plan to spend a lot of time reading manuals and experimenting. In the beginning the
communications will be the most challenging part of the project.
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developed.
3. ATMEL microcontroller. If you decide to roll your own and use a microcontroller that you
program in assembly you can gain a lot of control, and especially speed, but at the expense of a
more difficult programming job. The expense is a lot less than the more popular varieties, but
this shouldn’t be an issue for one of a kind tasks. ATMEL (www.atmel.com/products/) and PIC
(www.microchip.com) microcontrollers are very popular at this level. PIC has a lot more variety
of processors, however, there is a free C compiler for ATMEL. The "WinAVR" suite of tools
located at http://sourceforge.net/projects/winavr/. To down load a program into the chip, you
need a special piece of hardware. Atmel has discontinued the “AVRISP” serial programmer,
although you may find a used one) and instead makes a USB version called AVRISP mkII, for $
35. The software for programming is AVR Studio:
http://atmel.com/dyn/products/tools_card.asp?
family_id=607&family_name=AVR+8%2DBit+RISC+&tool_id=2725
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computer. One is APRS and the other is XASTIR.
APRS is a system developed by Bob Bruninga, WB4APR, which uses amateur radio to
transmit position reports, weather reports, and messages between users. APRS is tied into a
radio network and posts information in real-time to the Internet. An description of the
capabilities is located at: http://web.usna.navy.mil/~bruninga/APRS-docs/APRS.TXT. An
excellent site with free downloads of APRS software is:
http://www.tapr.org/software_library.php?dir=/aprssig. Various versions of the software exist
for PC and MAC computers. We have used www.tapr.org/~kh2z/aprsplus/, which requires a
now out-of-date version of the Street Atlas mapping software. Documentation may be
downloaded from: www.cdnhams.ca/.
A commercial version of APRS software with maps is APRSPoint, available at:
http://www.aprspoint.com/.
XASTIR is available at http://sourceforge.net/project/showfiles.php?group_id=45562,
which runs under the Linux like environment in windows, Cygwin, available at:
http://www.cygwin.com/.
Which regulations apply depend on the total weight under the balloon, including parachute, cord,
duct tape or whatever. For weights under twelve pounds, the following is a synopsis:
a. No one package can weigh more than six pounds.
b. Any container that weighs more than four pounds must have an areal density of less than
three ounces per square inch on the smallest side.
c. The connecting cord between the balloon and the rest of the payload must have a
breaking strength of less than 50 lbs or have bright pennants every 50 feet.
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Wrap the containers in foil, or aluminum tape, or some thing electrically conductive so that the
package will be visible on radar. Use bright colors for the parachute and on the outside of the
packages to aid visibility. We usually use orange duct tape. Tape a notice giving points of
contact, including phone numbers, on the outside. We usually also include a statement about the
sponsoring group, the fact that it’s an educational or research project, and offer a small reward
for return of the payload. Finally, we tape a small American flag to the main payload.
If you meet the above restrictions, it is not necessary to notify the FAA or file a notice to airmen
about the flight, however that courtesy may be pursued. In addition, a few other precautions
should be followed, regarding restricted air space, airports, and cloud cover. Read over the FAA
regulations for other restrictions, such as flying in the vicinity of airports.
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