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Page 1 of Pages 3

MANUFACTURER'S NAME AND ADDRESS MANUFACTURING QUALITY PLAN PROJECT YELAHANKA


ITEM : GENERATOR LIQUID DRAIN PUMP UNIT QP NO;SPAN/QP/17/01 PACKAGE : TG PACKAGE
M/S SPAN MANUFACTURING CO. PVT. LTD. REV-00
C-19, INDUSTRIAL ESTATE, ROORKEE DRG No.: AS PER PO MAIN SUPPLIER : BHEL HARIDWAR
SPEC.: TG60663 REV 00
QUANTUM OF AGENCY
SL. No. COMPOMENTS & OPERATIONS CHARACTERISTICS CLASS TYPE OF CHECK CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF REMARKS
RECORDS
M C/N M C N
1 2 3 4 5 6 7 8 9 D 10 11

1 RAW MATERIAL:
1A LIQUID TANK

CHEMICAL PROPERTIES MAJOR DOC REVIEW 1SAMPLE / LOT BHEL STD TG60663 ASTM-A273-316 MTC/LAB √ V V V
1A.1 SHEET STEEL
MECHANICAL PROPERTIES

CHEMICAL PROPERTIES MAJOR DOC REVIEW 1SAMPLE / LOT TG60663 ASTM-A273-316 MTC/LAB √ V V V
1A.2 STEEL FOR TOP OF TANK
MECHANICAL PROPERTIES MAJOR DOC REVIEW 1SAMPLE / LOT

1B BOUGHT OUT COMPONENTS


CATALOGUE NUMBER/MAKE ANDRATING MAJOR DOC REVIEW 100% SPAN APPROVED DRG SPAN APPROVED DRAWING MTC V V V
1B.1 ROTARY GEAR PUMP
MANUFACTURER DATA

1B.2 PUMP MOTOR MAKE, SIZE & TYPE MAJOR VERIFY 100% 100% TG60663 TG-60663/IS325 COC V V V

1B.3 DRAIN HOSE MAKE, SIZE, TYPE & RATING MAJOR VERIFY 100% 100% TG60663 TG60663 TC V V V

2 IN PROCESS TESTS

2A-a FABRICATION OF TANK WPS AND PQR FOR WELDING MAJOR VERIFY 100% 100% ASTM-SEC-VIII ASTM SEC-VIII V V V

2A-b FABRICATION WELD QUALITY MAJOR VERIFICATION 100% 100% ASME SEC VIII ASME SEC-VIII COC V V V

LEGEND FOR CUSTOMER USE


MANUFACTURER/ D RECORD IDENTIFIED WITH 'TICK' SHALL BE ESSENTIALLY INCLUDED BY CONTRACTOR IN QA DOCUMENTATION APPROVED BY
CONTRACTOR M: MANUFACTURER / SUBCONTRACTOR C: BHEL N: CUSTOMER IR: INSPECTION REPORT
COC: CERTIFICATE OF COMPLIANCE INDICATE 'P' FOR PERFORM 'W' WITNESS AND 'V' VERIFICATION
MANUFACTURER'S NAME AND ADDRESS MANUFACTURING QUALITY PLAN PROJECT YELAHANKA
ITEM : GENERATOR LIQUID DRAIN PUMP UNIT QP NO;SPAN/QP/17/01 PACKAGE : TG PACKAGE
M/S SPAN MANUFACTURING CO. PVT. LTD. REV-00
C-19, INDUSTRIAL ESTATE, ROORKEE DRG No.: AS PER PO MAIN SUPPLIER : BHEL HARIDWAR
SPEC.: TG60663 REV 00
QUANTUM OF AGENCY
SL. No. COMPOMENTS & OPERATIONS CHARACTERISTICS CLASS TYPE OF CHECK CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF APPROVED
REMARKSBY
RECORDS
M C/N M C N
1 2 3 4 5 6 7 8 9 D 10 11
ALL'W' INDICATED IN COLUMN 'N' SHALL BE 'CHP' OF CUSTOMER
Page 2 of Pages 3

MANUFACTURER'S NAME AND ADDRESS MANUFACTURING QUALITY PLAN PROJECT;YELAHANKA TPS


ITEM : SPAN/QP/17/01 PACKAGE : TG PACKAGE
M/S SPAN MANUFACTURING CO. PVT. LTD. GENERATOR LIQUID DRAIN PUMP REV-00
C-19, INDUSTRIAL ESTATE, ROORKEE DRG No.: AS PER PO MAIN SUPPLIER : BHEL HARIDWAR
SPEC.: TG60663 REV 00
QUANTUM OF AGENCY
SL. No. COMPOMENTS & OPERATIONS CHARACTERISTICS CLASS TYPE OF CHECK CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF REMARKS
RECORDS
M C/N M C N
1 2 3 4 5 6 7 8 9 D 10 11

2 IN PROCESS TESTS-CONTD
DPT MAJOR TEST 100% 100% ASME SEC-V ASME SEC IX TR V V V

2,1c FABRICATION

2,1d FINISH PHYSICAL MAJOR VISUAL 100% 100% TG60663 TG60663 IR P V V

2.1E FUNCTION CHECKING TEST MAJOR FUNCTIONAL 100% 100% TG60663 TG60663 IR P V V

3 FINAL TESTING

IR TEST (BEFORE & AFTER HV)


3.1 OVERALL ASSEMBLED UNIT COMPLETE
COMPLETENESS AND COMPONENTS MAJOR VERIFY 100% 100% BHEL APPD DRG BHEL APPD RRG IR P W W
VERIFICATION

LEGEND FOR CUSTOMER USE


MANUFACTURER/ D RECORD IDENTIFIED WITH 'TICK' SHALL BE ESSENTIALLY INCLUDED BY CONTRACTOR IN QA DOCUMENTATION APPROVED BY
CONTRACTOR M: MANUFACTURER / SUBCONTRACTOR C: BHEL N: CUSTOMER IR: INSPECTION REPORT
COC: CERTIFICATE OF COMPLIANCE INDICATE 'P' FOR PERFORM 'W' WITNESS AND 'V' VERIFICATION
APPROVED BY

ALL'W' INDICATED IN COLUMN 'N' SHALL BE 'CHP' OF CUSTOMER


Page 3 of Pages 3

MANUFACTURER'S NAME AND ADDRESS MANUFACTURING QUALITY PLAN PROJECT; YELAHANKA


ITEM : GENERATOR LIQUID DRAIN PUMQP;SPAN/QP/17/01 PACKAGE : TG PACKAGE
M/S SPAN MANUFACTURING CO. PVT. LTD. HYDROGEN GAS DRIER REV ;00
C-19, INDUSTRIAL ESTATE, ROORKEE DRG No.: AS PER PO MAIN SUPPLIER : BHEL HARIDWAR
SPEC.: TG 60663
QUANTUM OF AGENCY
SL. No. COMPOMENTS & OPERATIONS CHARACTERISTICS CLASS TYPE OF CHECK CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF REMARKS
RECORDS
M C/N M C N
1 2 3 4 5 6 7 8 9 D 10 11

3.2 COMPLETE ASSEMBLY AND CHECK FOR COMPLETENESS MAJOR VISUAL 100% 100% BHEL APPD DRG & STD BHEL APPD DRG & STD IR P W W
CONTROL WIRING

3.3 DIMENSIONAL CHECK OVERALL MAJOR DIMENSIONS MAJOR MEASUREMENT 100% 100% BHEL APPD DRG & STD BHEL APPD DRG & STD IR P W W

3.4 PERFORMANCE TEST PERFORMANCE CHECK MAJOR TEST 100% 100% BHEL APPD DRG, DATA BHEL APPD DRG, DATA SHEET IR P W W
SHEET & TEST PROCEDURE & TEST PROCEDURE

FUNCTIONAL CHECK MAJOR TEST 100% 100% BHEL APPD DRG, DATA BHEL APPD DRG, DATA SHEET IR P W W
SHEET & TEST PROCEDURE & TEST PROCEDURE
3.5 FUNCTIONAL CHECK
ELECTRICAL TEST ; IR &HV MAJOR TEST 100% 100% BHEL APPD DRG, DATA BHEL APPD DRG, DATA SHEET IR P W W
SHEET & TEST PROCEDURE & TEST PROCEDURE

3.6 PAINTING, COLOUR SHADE & DFT VISUAL CHECK MAJOR VISUAL 100% 100% BHEL APPD DRG & STD BHEL APPD DRG & STD IR P W W RANDAN CHECK OF DFT

3.7 IDENTIFICATION VISUAL CHECK MAJOR VISUAL 100% 100% BHEL APPD DRG & STD BHEL APPD DRG & STD IR P V V
3.8 PACKING VISUAL CHECK MAJOR VERIFY 100% 100% BHEL APPD DRG & STD BHEL APPD DRG & STD IR P V V

NOTE:-

1 BHEL Approved: Drg No. SPAN-HD-1K-2012-03 Rev 03


2 BHEL Approved: Drg No.: SPAN- HD-2016-A-01 Rev00 (Two Sheets)

3 BHEL Approved: B.O.I. List of items included in the Drawings

4 Testing Procedure: Test set up details and performance observation DATA Results Sheet

LEGEND FOR CUSTOMER USE


MANUFACTURER/ D RECORD IDENTIFIED WITH 'TICK' SHALL BE ESSENTIALLY INCLUDED BY CONTRACTOR IN QA DOCUMENTATION APPROVED BY
CONTRACTOR M: MANUFACTURER / SUBCONTRACTOR C: BHEL N: CUSTOMER IR: INSPECTION REPORT
COC: CERTIFICATE OF COMPLIANCE INDICATE 'P' FOR PERFORM 'W' WITNESS AND 'V' VERIFICATION
ALL'W' INDICATED IN COLUMN 'N' SHALL BE 'CHP' OF CUSTOMER
Page 1 of Pages 3

MANUFACTURER'S NAME AND ADDRESS MANUFACTURING QUALITY PLAN PROJECT :


ITEM : QP No.: PACKAGE :
M/S SPAN MANUFACTURING CO. PVT. LTD. REV. No.:
C-19, INDUSTRIAL ESTATE, ROORKEE DRG No.: MAIN SUPPLIER :
SPEC.:
QUANTUM OF AGENCY
SL. No. COMPOMENTS & OPERATIONS CHARACTERISTICS CLASS TYPE OF CHECK CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF REMARKS
RECORDS
M C/N M C N
1 2 3 4 5 6 7 8 9 D 10 11

1 RAW MATERIAL:
1A PRECOOLER EVAPORATOR & MOISTUTE SEPARATOR:

1A.1 SHELL PIPE NB 150/200 SCH 40

1A.2 TUBE PLATE FLANGE

1A.3 NOZZLES (PIPES/TUBES ) NB 25-50


ASTM A53

1B TUBES:

1B.1 COPPER TUBES ACR/C12200, 3/8,


1/2, 5/8, OD

1C GAS CIRCUIT COMPONENTS:


1C.1 VALVES,SV,CAP,ETC

1D REFRIGERATION COMPONENTS:
1D.1 COMPRESSOR

1D.2 FAN MOTOR (EXPLOSION PROOF)

1D.3 THERMOMETER AND PRSESSURE


GAUGE

1E ELECTRIC CIRCUIT COMPONENTS:


SWITCHES, MCB, FUSES, RELAY
1E.1 CONTACTOR,TIMERs, LAMPS, TEMP.
INSTRUMENTS, TERMINAL, BLOCK &
OTHER COMPONENTS

LEGEND FOR CUSTOMER USE


MANUFACTURER/ D RECORD IDENTIFIED WITH 'TICK' SHALL BE ESSENTIALLY INCLUDED BY CONTRACTOR IN QA DOCUMENTATION APPROVED BY
CONTRACTOR M: MANUFACTURER / SUBCONTRACTOR C: BHEL N: CUSTOMER IR: INSPECTION REPORT
COC: CERTIFICATE OF COMPLIANCE INDICATE 'P' FOR PERFORM 'W' WITNESS AND 'V' VERIFICATION
MANUFACTURER'S NAME AND ADDRESS MANUFACTURING QUALITY PLAN PROJECT :
ITEM : QP No.: PACKAGE :
M/S SPAN MANUFACTURING CO. PVT. LTD. REV. No.:
C-19, INDUSTRIAL ESTATE, ROORKEE DRG No.: MAIN SUPPLIER :
SPEC.:
QUANTUM OF AGENCY
SL. No. COMPOMENTS & OPERATIONS CHARACTERISTICS CLASS TYPE OF CHECK CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF APPROVED
REMARKSBY
RECORDS
M C/N M C N
1 2 3 4 5 6 7 8 9 D 10 11
ALL'W' INDICATED IN COLUMN 'N' SHALL BE 'CHP' OF CUSTOMER
Page 2 of Pages 3

MANUFACTURER'S NAME AND ADDRESS MANUFACTURING QUALITY PLAN PROJECT :


ITEM : QP No.: PACKAGE :
M/S SPAN MANUFACTURING CO. PVT. LTD. REV. No.:
C-19, INDUSTRIAL ESTATE, ROORKEE DRG No.: MAIN SUPPLIER :
SPEC.:
QUANTUM OF AGENCY
SL. No. COMPOMENTS & OPERATIONS CHARACTERISTICS CLASS TYPE OF CHECK CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF REMARKS
RECORDS
M C/N M C N
1 2 3 4 5 6 7 8 9 D 10 11

2 IN PROCESS TESTS ON HEAT EXCHANGERS EVAP,PRECOOLER, REFRIGERATION AND COMPLETED UNIT:

2.1 FABRICATION

2.2 HYDRO TEST OF HEAT EXCHANGER

2.3 PNEUMATIC TESTOF HEAT


EXCHANGER

2.4 PNEUMATIC TEST OFRF CKT

2.5 HYDRO TEST OF H2 CKT


2.6 PNEUMATIC TEST OF H2,CKT

3 FINAL INSPECTION:

3.1 COMBINED PNEUMATIC TEST OF H2


CKT AND ALL HEAT EXCHANGERS

3.2 CONTROL PANEL


Page 3 of Pages 3

MANUFACTURER'S NAME AND ADDRESS MANUFACTURING QUALITY PLAN PROJECT :


ITEM : QP No.: PACKAGE :
M/S SPAN MANUFACTURING CO. PVT. LTD. REV. No.:
C-19, INDUSTRIAL ESTATE, ROORKEE DRG No.: MAIN SUPPLIER :
SPEC.:
QUANTUM OF AGENCY
SL. No. COMPOMENTS & OPERATIONS CHARACTERISTICS CLASS TYPE OF CHECK CHECK REFERENCE DOCUMENT ACCEPTANCE NORMS FORMAT OF REMARKS
RECORDS
M C/N M C N
1 2 3 4 5 6 7 8 9 D 10 11

3.3 COMPLETE ASSEMBLY AND


CONTROL WIRING

3.4 DIMENSIONAL CHECK

3.5 PERFORMANCE TEST

3.6 FUNCTIONAL CHECK

3.7 PAINTING, COLOUR SHADE & DFT

3.8 IDENTIFICATION
3.9 PACKING

NOTE:-