Secoroc Rock Drilling Tools

Tophammer equipment

Secoroc COPROD
Operator's instructions and Spare parts list

important
The function in the hydraulic system for auto-
matic stopping of the percussion mechanism
must always be in operation and the system
pressure must be adjusted in accordance with
the instructions for the carrier.
Failure to observe the above can result in dam-
age to the threaded components in the
COPROD-system.
Contents
Operator’s instructions for COPROD............................. 3
Safety regulations.......................................................... 3
Applications................................................................... 3
Main components.......................................................... 3
Preparations for drilling.................................................. 3
I Tube driver............................................................. 3
II COPROD section.................................................. 4
III COPROD head...................................................... 4
Removing and dismantling the drill string...................... 5
Dismantling the tube driver........................................ 5
Gripping points on COPROD drill string.................... 5
Changing of parts.......................................................... 6
Fitting the guides....................................................... 6
Tube driver assembly................................................. 6
Fitting the tube adapter......................................... 6
COPROD section...................................................... 6
Removing and mounting the rod........................... 6
Mounting a rod...................................................... 6
Rod / Bit rod.......................................................... 7
Tube / End piece.................................................... 7
COPROD head.......................................................... 7
Removing the drill bit............................................. 7
Fitting the drill bit................................................... 7
Dismantling the COPROD head............................ 8
Assembling the COPROD head............................ 8
Lubrication..................................................................... 8
Lubricating the drill bit at the beginning................. 8
Lubrication if water is mixed.................................. 8
Aligning the drill string................................................... 8
Threading...................................................................... 9
Regrinding the drill bit.................................................... 9
When to regrind..................................................... 9
Look out for "snake skin"....................................... 9
Do not grind away too much cemented carbide.... 9
Always grind broken buttons flat............................ 9
Avoid grinding the perimeter.................................. 9
Grinding equipment............................................... 9
COPROD parts for
COP 1838CR, 1850CR, 2150CR and 2550CR....... 10
COP 4050CR.......................................................... 11
Drill bits........................................................................ 12
Any unauthorized use or copying of the contents or any part
thereof is prohibited. This applies in particular to trademarks,
model denominations, part numbers and drawings.
Subject to alterations without prior notice.
© Copyright 2009
Atlas Copco Secoroc, Fagersta, Sweden
 Operator’s instructions for COPROD
Safety regulations Applications
Before starting, read these instructions carefully.
 The COPROD drill string is intended for use with Atlas
 Important safety information is given at various Copco COPROD drill rigs only.
points in these instructions.
Main components
 Special attention must be paid to the safety
information contained in frames and accompanied The COPROD drill string consists of three main compo-
by a warning symbol (triangle) and a signal word, as nents:
shown below.
I Tube driver – connects the tubes to the rock drill
DANGER II COPROD section – tube/rod unit
Indicates immediate hazards which WILL result in III COPROD head – joins the COPROD section to the
serious or fatal injury if the warning is not observed. drill bit.
WARNING
indicates hazards or hazardous procedures which
COULD result in serious or fatal injury if the warning
is not observed.

CAUTION
indicates hazards or hazardous procedures which Preparations for drilling
COULD result in injury or damage to equipment if the I Tube driver
warning is not observed.
The tube driver is fitted to the rock drill on delivery.
 Read through the operator's instructions for
both the drill rig and the drill string thoroughly For assembly in the field, 5
before putting the drill string into service. Always follow the instructions
follow the advice given in the instructions. “Tube driver / Fitting the
 Use only authorized parts. Any damage or mal­- tube adapter” on page 6.
function caused by the use of unauthorized parts is 4
not covered by Warranty or Product Liability.
1
The following general safety rules must also be
observed:
 Make sure that all warning signs on the rig 3
remain in place and are free from dirt and easy to
read. 2
 Make sure there are no personnel inside the
working area of the drill rig during drilling, or when
moving the rig.
 Always wear a helmet , protective goggles and
ear protectors during drilling. Also observe any lo-
cal regulations.
1 Coupling
 Make sure that the place of work is well venti­ 2 Tube adapter
lated. 3 Rod guide
4 Bolt
 Take great care when jointing drill pipes. Make 5 Nut
sure there is no danger of your fingers being
pinched or clothing being entangled when the drill
string is rotated.
 The machine must not be used for pur­poses WARNING
other than those prescribed by Atlas Copco. See
 The rock drill cradle must always be equipped
“Application” next column.
with a protective device for the coupling of the
tube driver.
 II III II COPROD section
Begin by placing the COPROD sections in the tube
carrousel.
 When the carrousel is loaded, all end pieces 9 must
6 be tightened with the aid of the break-out table. See
10 illustration of gripping points on page 5.
11

III COPROD head

8 7
WARNING
 Take care when jointing tubes and handling
the drill bit.
12
Mind your fingers!

 To avoid the risk of serious injury, keep your
clothing, hair etc. well clear of rotating parts.

13
 Connect the first section to the rock drill. Lift the
6
boom and feed beam. Feed forward to move the
section out through the break-out table and suction
9 hood.
 Turn on rotation and connect the COPROD head by
hand or place it on the ground and feed slowly until
the section threads on to the head.
14
 Grease the splines of the drill bit with Secoroc thread
grease before inserting the bit into the COPROD
10 Bit tube
6 Rod guide 11 Bit rod head. The thread grease provides initial lubrication
7 Rod 12 Stop ring for the drill-bit shank and the splines of the bit driver
8 Tube 13 Bit chuck
14, until such time as the rig’s lubrication system
9 End piece 14 Bit driver
starts to deliver lubricating oil.
 To avoid damaging the stop ring 12, loosen the
thread between the bit chuck 13 and bit tube 10
by half a turn, which gives a gap of approx. 5–10
WARNING mm between the bit tube and bit chuck. Push in the
drill bit by hand, right up to the rear stop and turn
Heavy lifts: Take care when handling COPROD
clockwise to close the gap. The joint between the
sections and the COPROD head. With their inte-
bit chuck and bit tube must be tightened with
grated components, they are heavy and diffi-
the aid of the break-out table to prevent loss of
cult to handle manually,
the bit.
especially the larger sizes.
 Prepare for drilling in accrdance with the drill rig
When using a me-
instructions.
chanical lifting de-
vice, fit the slings as
shown in the illustra-
tion.
Transportation: If the COPROD sections and/or
COPROD head are transported individually on a
vehicle, they must be properly strapped.

4
Removing and dismantling Gripping points on COPROD drill string
the drill string
Hint:
To remove a COPROD section from the tube carrousel:
— swing the section from the carrousel to the drill
centre on the feed beam.
— connect the tube driver and run the section down
through the lower guide in the break-out table.
— lower the feed beam to the horizontal position.
— swing the gripper arm away from the feed.
The thread between tube adapter
Now use the rock drill to push the section out through (2) and COPROD tube (8).
the drill steel support.
N.B. If the COPROD section is to be dismantled, re-
member to first loosen the joint between the end piece
and the tube with the aid of the break-out table before
removing the section from the feed beam.
Before the rock drill is removed for service, the tube
driver must be dismantled.
Dismantling the tube driver
 Remove the nuts and bolts that clamp the coupling
to the rotation chuck. If it is difficult to remove the
coupling, it can be loosened by screwing a bolt 4
into the hole between the two holes for the clamp- The thread between bit tube (10)
ing bolts. Turn the bolt until the gap starts to open and bit chuck (13) should only
be loosened for the purpose of
up (6–12 mm). Be careful not to widen the gap too removing the rod.
much in order to avoid deforming the coupling.

Rotation chuck The thread between end piece (9)

and bit tube (10).

The thread between bit tube (10)

and bit chuck (13) should only
be loosened for the purpose of
changing the bit.

Tube adapter

Angled view. Side view. iMPORTANT!

The illustration shows
the points where the jaws
should clamp. Clamping
around other areas of the
section will damage the
components.

5
 Changing of parts COPROD section
Fitting the guides
The following instructions refer to the fitting of the CAUTION
guides 3 and 6 into the tube adapter 2, tube 8 and end  The disassembly of COPROD sections must be
piece 9. carried out with the sections in horizontal posi-
tion.

Removing and mounting the rod

To be able to remove a COPROD section from the
carrousel, the section must be pulled out through the
   
Compressed guide. Expanded guide.
drill steel support. If it is
intended to dismantle
the COPROD section,
 Compress the guide as shown above.
the end piece 9 must
 Fit the guide into its seat. Expand the guide so that first be loosened with
it is positioned correctly. the aid of the break-
 The guides must be changed when the clearance out table. If necessary, 6
between the guide and the rod exceeds 2 mm. strike the joint with a
heavy copper hammer to
assist the break-out
Tube driver torque of the table.

Fitting the tube adapter Once the end piece 9 has

 Thread the tube adapter
2 on all the way until it
locks on to the coupling
1. Do this by hand to
avoid damage to the
threads. There must not
be any gap between
adapter and coupling.
 Thread the entire tube
driver (coupling 1 and
tube adapter 2) on to
the rotation chuck of the
rock drill by hand. Turn
it until it locks on tight to
the rotation chuck.
 Now tighten the bolts 4
and nuts 5 alternately to a torque of 220 Nm (160
lbf ft) for M16 bolts and 350 Nm (260 lbf ft) for M24
bolts.
5
been removed from the
tube 8, the rod 7 can be 8 7
pulled out.
4
Mounting a rod
1
To mount a rod 7 into the
tube 8, mount the plain
3 end of the rod, i.e. the
end without the stop lugs,
2 into the tube. Once the 6
rod has been mounted,
thread the end piece 9 on
to the tube 8 by hand. 9
Before drilling, the end
piece must be tightened
to the tube with aid of the
break-out table.

These fitting instructions also apply to the TED-Tube

Extracting Device (backhammer).
See also Dismantling the Tube driver on page 5.

6
Rod / Bit rod
(See illustration page 4.)
When inserting a used rod 7 and/or bit rod 11, always
check that the end surfaces of the rods are not dam-
aged or upset. The maximum permissible diameter of a
rod or bit rod is:
New rod Upset rod
38 mm (new)---------- CR76--------- max. 40 mm
38 mm (new)---------- CR89--------- max. 42 mm
47 mm (new)--- CR102/127/140--- max. 50 mm
Rods and bits rods must be ground when the diameter
of the end surface exceeds the maximum values above.
 The upset on the anvil may not exceed the anvil di-
ameter, i.e. 40 mm for COPROD 76/89 and 50 mm
for COPROD 102/127/140. A wider
diameter may cause damage to the
guides 3 when fitting the tube adapter
or backhammer (TED).
 The rod 7 is worn out and must be
replaced when the rod end is worn to
the same level as the bottom of the
recess in the rod centre.
 The end surfaces of the bit rod
seldom become so deformed as to
require the bit rod to be changed.
Tube / End piece
(Illustration page 4.)
 Check that the threads on the tube 8 and end piece
9 are not cracked or damaged in any way.
 Check the diameter of the tubes regularly in order
to assess wear. If a tube is worn out, there is a risk
of breakage, which can result in loss of the equip-
ment down the drill hole. The diameters of new
tubes are as follows:
O.D. Wear limit
COPROD 76 76.0 mm 67 mm
COPROD 89 88.9 mm 80 mm
COPROD 102 101.6 mm 96 mm
COPROD 127 127.0 mm 121 mm
COPROD 140 140.0 mm 132 mm
 Cracking, which occurs as a result of excessive
diameter wear, can be detected by traces of lubri­
-cating oil, which forces its way out through the
cracks. Cracked tubes must be replaced immedi-
ately.
 Check the wear to the stop inside the end piece, i.e.
the stop for the rod. To do this, measure the dis-
tance indicated in the figure below.
COPROD 127 140
a = 6 mm 3 mm
COPROD 102
b = 3 mm
-------
------
a b ------
------
a = Rod inside thread b = Rod protruded from thread
COPROD head
Removing the drill bit
With the aid of the break-out table, loosen the joint
between the bit tube 10 and the bit chuck 13. Then
unthread it slightly to leave a gap of 5–10 mm between
the two components. The bit normally drops out of the
bit chuck, but sometimes it is necessary to shake the bit
to make it drop out.
Sometimes drill cuttings enter the COPROD head – if
this happens, the cuttings must be removed. To enable
this to be done, the COPROD head must be disassem-
bled. See the instructions “Disassembling the COPROD
head” (page 8).
Fitting the drill bit
To avoid damaging the stop ring 12, loosen
the thread between the bit chuck 13 and bit
13 tube 10 by half a turn, which gives a gap of
approx. 5–10 mm between the bit tube and
bit chuck. Push in the drill bit by hand, right
up to the rear stop and turn clockwise to
close the gap. The joint between the bit
chuck and bit tube must be tightened with
the aid of the break-out table to prevent
loss of the bit.
N.B. When drilling in soft rock formations that results in
long grinding intervals for the drill bit, the joint between
the bit tube 10 and bit chuck 13 should be loosened
slightly every 2 days in order to avoid over-tightening.
7
 Dismantling the COPROD head
 Loosen the joint between the bit tube 10 and bit
chuck 13 with the aid of the break-out table.
 Remove the drill bit.
 Remove the COPROD head from the section.
 Pull out the bit rod 11.
 Remove the bit chuck 13 from the bit tube 10.
 To loosen and unthread the bit driver 14, clamp the
bit-head between the lower jaws in the break-out
table making sure not to clamp on the buttons. Put
the bit chuck 13 on the bit splines and hold it about
5 cm (2") above the bit head. Use the upper jaws to
turn the bit chuck counter-clock­wise to unthread it
from the bit driver. The bit chuck 13 must not rest on
the bit head when doing this. If it does, the threads
of the bit driver 14 will get damaged.
 The bit driver 14 must be changed when spline
width has worn down to 4 mm.
Assembling the COPROD head
 Place the bit tube 10 on the ground with the female
thread facing down.
 Fit the stop ring 12 with the 45° tapered side on the
bit tube (T-thread end).
 Thread the bit chuck 13 assembly on to the bit tube
10. The bit driver 14 should already have been fitted
into the chuck when doing this.
 Turn the COPROD head upside down and insert
the bit rod 11.
 The COPROD head is now complete and may be
fitted to a section.
Lubrication
The rotational torque from the rock drill is transmitted to
the drill bit via the bit driver 14, which therefore requires
continuous lubrication. Lubrication is by means of an
oil/air mixture supplied by the pump of the lubrication
system on the drill rig. The oil is pumped directly into
the flushing air at the recommended rate of 30–50
drops per minute.
 The oil/air mixture passes between the rods and the
tubes, through the grooves in the guides and stop
ring and down to the splines on the bit driver and
drill bit.
 If water is mixed into the flushing air in order to
stabilize the hole wall or bind the drill cuttings, it is
important to observe the following:
 the service life of the bit driver falls by
8
approx. 50%.
 increased lubrication is required – see below.
Lubricating the drill bit at the beginning
 Grease the splines of the drill bit with Secoroc
thread grease before fitting it into the COPROD
head. The grease gives initial lubrication until such
time as oil from the rig’s lubrication system reaches
the bit driver.
Lubrication if water is mixed into the flushing air, or
in wet drilling
 Mix a water-soluble mineral-base oil into the water
in the water tank at an oil/water ratio of 1:25. For
this method to function, the lubricating pump must
be switched off by means of an extra switch (circuit
breaker).
Aligning the drill string
 Adjust the slide plates on the cradle to make sure
the rock drill is centered on the feed beam.
–  Connect the rock drill to the COPROD head and
position it close to the stop on the feed beam.
–  Unscrew the bolts on the lower drill supports to
widen the gap.
–  Close the drill supports and start rotation.
–  Adjust the upper drill supports to get a clear-
ance of one to two millimeters to the COPROD
head.
–  Make sure the drill supports don't push the
COPROD head in any direction and that the lower
supports stay clear of the COPROD head.
 Adjust the lower drill supports in the same man-
ner.
Correct Wrong Wrong
 Adjust the RHS (rod grippers) stop bolts (upper and
lower) to make the gripper arms stop in a position
where the tube aligns with the rock drill at the top of
the feed beam and the COPROD head in the break-
out table.
 If needed, turn the adjustment bolt clockwise for
the RHS rotation motor to allow the tubes closer
to the feed beam. Turn the bolt counter-clockwise to
increase the distance to the feed beam.
 Misalignment will cause excessive wear on threads
and may lead to thread breakage.
Threading
 Adjust the threading (coupling/uncoupling) feed
speed so that rotation rpm will match the pitch of
the thread. Generally, this implies an as low setting
as possible of the threading feed speed.
 When threading, the threading lever must, very
rapidly, be pushed to the end position to attain full
rotation speed.
 Fast threading speed will cause excessive wear
on female tube threads and tube adapter thread.
Regrinding the drill bit
The rate of bit wear depends on the rock formation, and
is highest in rocks with a high quartz content. A suitable
grinding interval should be determined according to
the rate of bit wear. It is more economical to regrind too
early rather than to suffer poor penetration rates and
risk damaging the drill bit through overdrilling. A few
hints about the care of drill bits:
When to regrind
Button bits should be
re­ground when the pen­-
e­tration rate drops, or if
any of the cemented-
carbide buttons are
damaged (fractured
buttons should be ground flat). It is both practical and
economical to redress the buttons when the wear flat
reaches about 1/3 of the diameter of the button.
Look out for “snake skin”
If microscopic fatigue
cracks – so-called
“snake skin” – begin to
appear on the cemented
carbide buttons, they
must be ground away. In
any event, bits should be reground after 300 metres of
drilling at the most. This should be done even if there
are no visible signs of wear and the penetration rate
continues to be good. If snakeskin is not removed, the
cracks will deepen and ultimately result in button
fracture.
Do not grind away too much cemented carbide
Do not grind too much on the top of
the buttons. Let a few millimetres of
the wear flat remain on top of the
button.
Always grind broken buttons flat
A drill bit can remain in service
as long as the gauge buttons
maintain the diameter of the bit.
Fractured buttons must always be
ground flat to prevent chips of cemented carbide from
damaging the other buttons.
Avoid grinding the perimeter
Gauge-button anti-taper has to be removed by grinding,
although excessive reduction of the bit diameter should
be avoided. Leave about 2 mm of the wear flat.
If necessary, remove some of the bit-body steel below
the gauge buttons, so that a clearance
(taper) of 0.5 mm is maintained.
If the flushing holes start to deform, open them up with
the aid of a rotary burr or steel file.
Grinding equipment
The Grind Matic Manual B-DTH is a mechan­ized air-
powered grinding machine for button bits. It is mounted
in a steel box-barrow, which can be wheeled easily
around the worksite.
For “permanent” grinding stations, a mechanized sta-
tionary grinding ma­chine is available, the Grind Matic
BQ2-DTH, equipped with automatic feeding device
that grinds both the cemented-carbide buttons and the
bit-body steel in one operation. Both machines use
diamond-impregnated grinding wheels.
The latest addition to the Secoroc range of grinding
equipment is the Grind Matic Jazz. It's the only mo-
bile grinder that utilizes our patented profiled grinding
wheels. The Grind Matic Jazz can be mounted on a drill
rig as well.
There is also a portable grinding machine using grind-
ing cups, the Grind Matic HG.
Further information about grinding equipment can be
found in the respective product leaflets.
9
 COPROD tube driver COPROD section for COPROD head
COPROD 76, 89

5
7

4
6 11
1
8
12

2 3

13

14

10

15

COP 1838CR/1850CR/2150CR/2550CR
COP 1838CR/1850CR/2150CR/2550CR
COPROD 76 COPROD 89
Part description
Weight Weight
Product No. Product code Product No. Product code
approx. kg approx. kg
COPROD tube driver
1 Coupling 94800299 7970-8928-80 6,3 94800299 7970-8928-80 6,3
1 Coupling for TED 94800300 7970-8929-80 13,7 94800300 7970-8929-80 13,7
2 Tube adapter for TED, length 350 mm (1'1¾") 94800279 7970-7637-80 9,2 94800277 7970-8937-80 12,5
2 Tube adapter, length 350 mm (1'1¾") 94800220 7970-7635-80 7,3 94800239 7970-8946-80 11,1
2 Tube adapter, length 807 mm (2'7¾") 94800222 7970-7633-80 17,3 94800240 7970-8943-80 27,1
3 Rod guide 94800215 7970-8912-00 0,1 94800215 7970-8912-00 0,1
4 Bolt (2 pcs) M16×110 (M16×150 for TED)* – – – – – –
5 Nut (2 pcs) M16* – – – – – –
COPROD section, 3,66 m (12') 94800445 7970-7690-81 100 94800447 7970-8990-81 118
6 Rod 3660 mm (12’) 94800314 7970-7691-00 44 94800327 7970-8991-00 46
7 Tube 3660 mm (12’) 94800444 7970-7692-81 52 94800446 7970-8992-81 66
8 Rod guide 94800215 7970-8912-00 0,1 94800121 7970-8902-00 0,1
9 End piece 94800316 7970-7693-80 4,1 94800329 7970-8993-80 6,1
10 Rod guide 94800215 7970-8912-00 0,1 94800121 7970-8902-00 0,1
COPROD head 94800317 7970-7682-80 22 94800310 7970-8982-80 32
11 Bit tube 94800318 7970-7681-00 12,3 94800311 7970-8981-00 18,2
12 Bit rod 94800365 7970-7685-00 4,4 94800366 7970-8985-00 5,6
13 Stop ring 94800235 7970-7604-00 0,2 94800128 7970-8904-00 0,4
14 Bit chuck 94800320 7970-7683-00 3,8 94800298 7970-8983-00 5,8
15 Bit driver 94800227 7970-7674-00 1,8 94800272 7970-8984-00 2,8

* Included in coupling.

10
COPROD tube driver COPROD section for COPROD section for COPROD head
COPROD 89 COPROD 102

5
7 7

4 8
6 11
1
8 6
12

2 3

13

14

10 10

9
9

15

COP 4050CR
COP 4050CR
COPROD 89 COPROD 102
Part description
Weight Weight
Product No. Product code Product No. Product code
approx. kg approx. kg
COPROD tube driver
1 Coupling 94800284 7970-0232-80 18,3 94800284 7970-0232-80 18,3
2 Tube adapter, length 253 mm (10") 94800241 7970-8935-80 7,8 94800243 7970-0235-80 9,5
2 Tube adapter, length 714 mm (2'41/8") 94800242 7970-8933-80 21,6 94800244 7970-0233-80 30,4
3 Rod guide 94800121 7970-8902-00 0,1 94800087 7970-0202-00 0,1
4 Bolt (2 pcs) M24×160* – – – – – –
5 Nut (2 pcs) M24* – – – – – –
COPROD section, 3,66 m (12') 94800447 7970-8990-81 118 94800451 7970-0240-81 128
6 Rod 3660 mm (12’) 94800327 7970-8991-00 46 94800303 7970-0241-00 56
7 Tube 3660 mm (12’) 94800446 7970-8992-81 66 94800450 7970-0242-81 60
8 Rod guide 94800121 7970-8902-00 0,1 94800087 7970-0202-00 0,1
9 End-piece 94800329 7970-8993-80 6,1 94800086 7970-0253-80 11,7
10 Rod guide 94800121 7970-8902-00 0,1 94800087 7970-0202-00 0,1
COPROD section, 6,1 m (20') 94800449 7970-8955-81 190 94800453 7970-0250-81 199
6 Rod 6100 mm (20’) 94800387 7970-8956-00 76 94800084 7970-0251-00 94
7 Tube 6100 mm (20’) 94800448 7970-8957-81 108 94800452 7970-0252-81 93
8 Rod guide 94800121 7970-8902-00 0,1 94800087 7970-0202-00 0,1
9 End-piece 94800329 7970-8993-80 6,1 94800086 7970-0253-80 11,7
10 Rod guide 94800121 7970-8902-00 0,1 94800087 7970-0202-00 0,1
COPROD head 94800310 7970-8982-80 32 94800324 7970-0282-80 47
11 Bit tube 94800311 7970-8981-00 18,2 94800323 7970-0281-00 26,1
12 Bit rod 94800366 7970-8985-00 5,6 94800367 7970-0285-00 10,4
13 Stop ring 94800128 7970-8904-00 0,4 94800096 7970-0204-00 0,5
14 Bit chuck 94800298 7970-8983-00 5,8 94800325 7970-0273-00 7,5
15 Bit driver 94800272 7970-8984-00 2,8 94800082 7970-0274-00 2,9

* Included in coupling.

11
 COPROD tube driver COPROD section for COPROD head
COPROD 127 and 140

5
7

4 8
1 11
6
12

2 3

13

14

10

15

COP 4050CR
COP 4050CR
COPROD 127 COPROD 140
Part description
Weight Weight
Product No. Product code Product No. Product code
approx. kg approx. kg
COPROD tube driver
1 Coupling 94800284 7970-0232-80 18,3 94800284 7970-0232-80 18,3
2 Tube adapter, length 253 mm (10") 94800245 7970-2735-80 16,9 94800245 7970-2735-80 16,9
2 Tube adapter, length 714 mm (2'41/8") 94800246 7970-2733-80 54,2 94800246 7970-2733-80 54,2
3 Rod guide 94800087 7970-0202-00 0,1 94800087 7970-0202-00 0,1
4 Bolt (2 pcs) M24×160* – – – – – –
5 Nut (2 pcs) M24* – – – – – –
COPROD section, 6,1 m (20') 94800455 7970-2750-81 241 94800375 7970-4050-80 260
6 Rod 6100 mm (20’) 94800295 7970-2751-00 94 94800295 7970-2751-00 94
7 Tube 6100 mm (20’) 94800454 7970-2752-81 130 94800376 7970-4052-80 144
8 Rod guide 94800087 7970-0202-00 0,1 94800184 7970-2702-00 0,1
9 End-piece 94800134 7970-2753-80 15,0 94800377 7970-4053-80 21,7
10 Rod guide 94800087 7970-0202-00 0,1 94800184 7970-2702-00 0,2
COPROD head 94800362 7970-2782-80 78 94800369 7970-4082-80 98
11 Bit tube 94800363 7970-2781-00 45 94800370 7970-4081-00 58
12 Bit rod 94800364 7970-2785-00 16,5 94800373 7970-4085-00 19,6
13 Stop ring 94800139 7970-2704-00 0,8 94800374 7970-4004-00 0,9
14 Bit chuck 94800331 7970-2773-00 11,2 94800371 7970-4083-00 14,4
15 Bit driver 94800141 7970-2774-00 5,0 94800372 7970-4084-00 5,5

* Included in coupling.

12
Drill bits for COPROD 76 and 89

Flat front Convex front Drop center

Gauge Flushing
Diameter Buttons × button diameter (mm) Weight
COPROD- buttons angle holes
Product No. Product code approx.
system Gauge Gauge No. ×
mm inch Center Outer Inner kg
outer inner size (mm)

COPROD 76 for Flat front, HD, spherical buttons

COP 1838CR
90 39∕16 94800332 7976-1090-40,10-20 9×11 – 7×11 35° – 3×8 5,8
COP 1850CR
95 3¾ 94800333 7976-1095-40,10-20 9×12,7 – 7×11 35° – 3×8 6,0
COP 2150CR
COP 2550CR 102 4 94800422 7976-1102-40,10-20 9×12,7 – 7×12,7 35° – 3×10 6,3
105 41⁄8 94800334 7976-1105-40,10-20 9×12,7 – 7×12,7 35° – 3×10 6,4
Convex front, full-ballistic buttons

90 39∕16 94800335 7976-2090-66,10-20 7×12,7 4×12,7 2×12,7 40° 20° 2×10 5,6
95 3¾ 94800336 7976-2095-66,10-20 7×12,7 3×12,7 2×12,7 45° 30° 3×8 5,6
105 41⁄8 94800337 7976-2105-66,10-20 9×12,7 3×12,7 4×12,7 45° 30° 3×10 6,2
Drop center front, spherical buttons

90 39∕16 94800338 7976-3090-40,10-20 8×11 4×11 2×11 35° – 4×8 5,7

95 3¾ 94800339 7976-3095-40,10-20 8×12,7 4×11 2×11 35° – 4×8 5,8
105 41⁄8 94800340 7976-3105-40,10-20 8×12,7 4×12,7 2×11 35° – 4×10 6,2
COPROD 89 for Flat front, HD, spherical buttons
COP 1838CR
105 41⁄8 94800341 7989-1105-40,10-20 9×12,7 – 7×12,7 35° – 3×13 9,1
COP 1850CR
110 4 ∕16
5
94800342 7989-1110-40,10-20 9×14,5 – 6×14,5 35° – 3×13 9,5
COP 2150CR
COP 2550CR 115 4½ 94800343 7989-1115-40,10-20 9×14,5 – 6×14,5 35° – 3×13 9,7
COP 4050CR 127 5 94800344 7989-1127-40,10-20 9×14,5 – 7×14,5 35° – 3×13 10,6
Convex front, full-ballistic buttons

105 41⁄8 94800345 7989-2105-66,10-20 9×12,7 3×12,7 4×12,7 45° 30° 3×13 8,8
110 45∕16 94800346 7989-2110-66,10-20 9×12,7 6×12,7 4×12,7 45° 30° 3×13 9,2
115 4½ 94800347 7989-2115-66,10-20 7×14,5 4×14,5 3×14,5 45° 30° 3×13 9,2
127 5 94800348 7989-2127-66,10-20 9×14,5 6×14,5 4×14,5 45° 30° 3×13 10,1
Drop center front, spherical buttons

105 41⁄8 94800349 7989-3105-40,10-20 8×12,7 4×12,7 2×11 35° – 4×13 8,9
115 4½ 94800351 7989-3115-40,10-20 8×14,5 4×14,5 2×11 35° – 4×13 9,5
127 5 94800352 7989-3127-40,10-20 8×14,5 4×14,5 4×11 35° – 4×13 10,3
Drop center front, full-ballistic buttons

105 41⁄8 94800443 7989-3105-66,10-20 8×12,7 4×12,7 2×11 40° – 4×13 8,8

13
 Drill bits for COPROD 127 and 140

Flat front Convex front Drop center

Gauge Flushing
Diameter Buttons × button diameter (mm) Weight
COPROD- buttons angle holes
Product No. Product code approx.
system Gauge Gauge No. ×
mm inch Center Outer Inner kg
outer inner size (mm)

COPROD 102 for Flat front, HD, spherical buttons

COP 4050CR
115 4½ 94800353 7902-1115-40,10-20 9×14,5 – 6×14,5 35° – 3×13 12,6
127 5 94800354 7902-1127-40,10-20 9×14,5 – 7×14,5 35° – 3×13 13,2
140 5½ 94800355 7902-1140-40,10-20 9×16 – 9×16 35° – 3×13 14,5
Convex front, full-ballistic buttons

115 4½ 94800356 7902-2115-66,10-20 7×14,5 4×14,5 3×14,5 45° 30° 3×13 12,2
127 5 94800357 7902-2127-66,10-20 9×14,5 6×14,5 4×14,5 45° 30° 3×13 12,8
140 5½ 94800358 7902-2140-66,10-20 9×14,5 6×14,5 5×14,5 45° 30° 3×13 13,8
Drop center front, spherical buttons

115 4½ 94800359 7902-3115-40,10-20 8×14,5 4×14,5 2×11 35° – 4×13 12,4

127 5 94800360 7902-3127-40,10-20 8×14,5 4×14,5 4×11 35° – 4×13 13,0
140 5½ 94800361 7902-3140-40,10-20 9×16 6×16 4×12,7 35° – 3×13 14,5
COPROD 127 for Flat front, HD, spherical buttons
COP 4050CR
140 5½ 94800383 7927-1140-40,10-20 9×16 – 9×16 35° – 3×15 22,2
152 6 94800417 7927-1152-40,10-20 9×16 – 9×16 35° – 3×16 22,9
165 6½ 94800384 7927-1165-40,10-20 10×16 – 10×16 35° – 3×15 23,9
Convex front, full-ballistic buttons

152 6 94800418 7927-2152-66,10-20 9×16 6×16 4×16 45° 30° 3×16 22,3
165 6½ 94800385 7927-2165-66,10-20 9×16 6×16 6×16 45° 30° 3×15 23,1
Drop center front, spherical buttons

165 6½ 94800378 7927-3165-40,10-20 10×16 6×16 5×16 35° – 2×18 23,8

Drop center front, full-ballistic buttons

140 5½ 94800368 7927-3140-66,10-20 9×16 6×16 4×12,7 35° – 3×16 20,2

COPROD 140 for Convex front, full-ballistic buttons
COP 4050CR 165 6½ 94800379 7940-2165-66,08-20 9×16 6×16 7×16 45° 25° 3×16 30,1
180 7 ∕8
1
94800381 7940-2180-66,08-20 9×16 6×16 7×16 45° 25° 3×16 31,2
Other drill bit designs for COPROD 140 on request.

14
Conversion kits

COPROD section for COPROD section for COPROD head

COPROD 76, 89 COPROD 102,127

12

10 10

9
9

Part description Product No. Product code

Conversion kit for COPROD 76 to COPROD 89

9 End piece 94800425 7970-7693-89-80

10 Rod guide 94800215 7970-8912-00
COPROD head Use standard COPROD 89

Conversion kit for COPROD 89 to COPROD 102

9 End piece 94800423 7970-8993-02-80

10 Rod guide 94800121 7970-8902-00
COPROD head Use standard COPROD 102 except for bitrod
12 Bitrod 94800424 7970-0285-89-00

Conversion kit for COPROD 102 to COPROD 127

9 End piece 94800426 7970-0253-27-80

10 Rod guide 94800087 7970-0202-00
COPROD head Use standard COPROD 127

15
 Fishing tools

3
1

5
6

Part description Product No. Product code Part description Product No. Product code

Complete fishing set* 5. Connection

For COPROD 76 94800399 7970-9014-76 For COPROD 76 94800397 7970-9018-76

For COPROD 89 94800404 7970-9014-89 For COPROD 89 94800402 7970-9018-89
For COPROD 102 94800409 7970-9014-02 For COPROD 102 94800407 7970-9018-02
For COPROD 127 94800414 7970-9014-27 For COPROD 127 94800412 7970-9018-27
1. Pusher 6. Bolt & nut

For COPROD 76 94800391 7970-9015-76,10 For COPROD 76, 89 and 102:

Bolt M24 × 500 mm 94800441 7970-9021-05
For COPROD 89 94800419 7970-9015-89,10 and nut (2 pcs) M24
For COPROD 102 94800392 7970-9015-02,10 For COPROD 127:
For COPROD 127 94800393 7970-9015-27,10 Bolt M24 × 1000 mm 94800442 7970-9021-10
and nut (2 pcs) M24
2. Recovery sleeve for tube/rod
7. Guide
For COPROD 76 94800395 7970-9016-76
For COPROD 76 and Ø90 mm 94800427 7970-9020-76-090
For COPROD 89 94800400 7970-9016-89
For COPROD 76 and Ø95 mm 94800428 7970-9020-76-095
For COPROD 102 94800405 7970-9016-02
For COPROD 76 and Ø105 mm 94800429 7970-9020-76-105
For COPROD 127 94800410 7970-9016-27
For COPROD 89 and Ø105 mm 94800430 7970-9020-89-105
3. Recovery sleeve for bit
For COPROD 89 and Ø115 mm 94800431 7970-9020-89-115
For COPROD 76 94800396 7970-9017-76
For COPROD 89 and Ø125 mm 94800432 7970-9020-89-125
For COPROD 89 94800401 7970-9017-89
For COPROD 102 and Ø115 mm 94800433 7970-9020-02-115
For COPROD 102 94800406 7970-9017-02
For COPROD 102 and Ø125 mm 94800434 7970-9020-02-125
For COPROD 127 94800411 7970-9017-27
For COPROD 102 and Ø140 mm 94800435 7970-9020-02-140
4. Fishing tool axe
For COPROD 127 and Ø140 mm 94800436 7970-9020-27-140
For COPROD 76 94800398 7970-9019-76
For COPROD 127 and Ø150 mm 94800437 7970-9020-27-150
For COPROD 89 94800403 7970-9019-89
For COPROD 127 and Ø160 mm 94800438 7970-9020-27-160
For COPROD 102 94800408 7970-9019-02 Fishing tool instruction
For COPROD 127 94800413 7970-9019-27 Has PMI No. 9852 1411 01 and is available as PDF file in the PMI database.
* A Ø2 mm wire (2,5 m long) is included in the complete fishing set. The wire
(cut in pieces) shall be used to tighten the guide on the recovery sleeves.

16
Notes

17
 Notes

18
Notes

19
 Subjected to alterations without prior notice. © Atlas Copco Secoroc AB. All rights reserved. 2009.01
9852 1321 01c

Atlas Copco Secoroc AB

Box 521, SE-737 25 Fagersta, Sweden
Phone: +46 223 461 00
E-mail: secoroc@se.atlascopco.com
www.atlascopco.com