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CO2+H2 ----CH3OH
CH3OH+O2 ----CO2+H2O
In China currently there are more than 20 DME producers of large scale and supplying market in
continuous basis, with a totalized capacity exceeding 3.6Mt/a. However the applications of DME in
China are focused in blend with LPG which is quite limited in quantity. It results in lower operation
load in Chinese DME producers and part of the producers are forced, under the cost pressure, to
shut down their plants time by time, causing fluctuations in DME supply.
China’s total DME capacity was mere 31.8kt/a in 2002 and produced around 20kt in that
year. The capacity exceeded 480kt/a by the end of 2006 and the output of 2006 reached
320kt, showing annual growths of 97% and 96% respectively. The capacity was further
increased to 2.2Mt/a at the end of 2007 and several new or expansion projects were put
on stream in the first half of 2008. Still there are new DME plants currently under
construction.
Year Total capacity Output Operation Rate Capacity Growth Year on Year
2002 30 20 66.7% -
2006 480 320 66.7% 196.8%
2007 2,200 1,200 54.5% 358.3%
2008E 4,475 2240 50% 103.7%
2-step process: Methanol is first synthesized then dehydrated to produce DME in presence of
a catalyst. The process can be carried out in liquid or gaseous phase. Earlier liquid process
used concentrated sulfuric acid as dehydrating agent at a lower reaction temperature
(130~160℃). Higher methanol single-pass conversion (> 80%) could be achieved however the
process involved in severe corrosion to process equipment and extreme toxic intermediate –
cyanomethyl sulfate, causing pollution to environment.
In a gaseous process, methanol is fed into a reactor packed with alumina or molecular sieve
catalyst and dehydrated to form DME. Methanol conversion is between 75%~85% while DME
selectivity is >99%. The process is well proven and simplified, without special requirement on
construction material and practically posing no waste and corrosion problems. The process is
easy to scale-up and has become the main choice for DME production both in China and on the
world.
1-step process: DME is generated in 1 step directly from syngas. The process can be realized
in fixed bed or slurry bed.
China consumed 1.2Mt of DME in total in 2007 and the 2008 consumption is estimated
around 2Mt.
4% 3% 2% 3%
88%
mix into LPG aerosol raw material mix into diesel oil others
In China, the use of DME in blend with diesel is still at the stage of research and test, the
application in this field has not widely popularized as indicated by the insignificant demand
in the field, which is influenced by the following factors: safety of DME engine and oil
supplying system; DME car license registration; rational distribution of DME filling stations
etc.
1) Methanol
In China, to produce methanol from natural gas is not preferable under Chinese
regulations; therefore most methanol produced in China comes from coal-based
process.
2) Other costs
Other cost items include equipment depreciation, labor cost and other losses.
These costs may summed up to CNY 250-300/t as recognized by the industry in
general.
3) Freight Cost
DME Cost
Methanol Cost
1) In 2nd half 2007, DME price went up then changed into down-
going trend and caused slip of producers’ profit.
In 2nd half of 2007, China’s DME capacity showed a great increase. In Q3
2007, demand for DME as gas blend grew rapidly following after the roaring
LPG market trend. The market volume seemed large enough to hold additional
capacity and the price went up continuously until a drop of LPG demand took
appearance with the arrival of Q4 when the output from new plants became
more stable and thus forged a pattern of oversupply, resulting in a lasting
decreasing price trend and slip of producers’ profit as the price of methanol
staying at high level.
2) In early 2008, temporary demand increase caused an abrupt price
resilience.
Before the spring festival of 2008, many LPG gas stations needed to replenish
their inventory and thus caused a resilience of DME price. However the price
spring-back was transient as the storage tanks were soon refilled.
4) Entering 2nd half 2008, under the state-regulated LPG price, DME price is
more difficult to go up, and decreasing into a price valley as drawn by the
fluctuating methanol price.
Although the state adjusted down VAT rate of DME since July 2008, the price of LPG on
regional markets was also strictly regulated, therefore DME producers could find no way to
increase the price. At the same time, methanol price starts to drop from its high level,
drawing down DME price gradually as the latter has lost cost support and suffered from
shrunk demand.
1) Plant capacity
DME is a novel energy produced from coal with lower production cost. Before Q3 2006,
the total DME capacity in China was not so high as in nowadays and methanol was
available inexpensively, resulting in significant profit for DME producers. In the
background of increasing domestic methanol capacity, as an important methanol
derivative and supported by the state policy in favor to novel energy, also attracted by
the great profitability, DME plants were planned and constructed by many producers
possessing coal and/or methanol resources.
2) Demand-supply pattern
Chinese DME output is far below its capacity. The primary cause is that most of
producers in DME industry determine their production based on sales volume and
the slump of sales volume in turn reflects the flat market demand.
4) Objective Market
The objective market for DME is rather obscure. Most of Chinese produced DME is
used in blend with LPG, and its price is thus decided at a level under the price of
LPG otherwise the downstream demand will shrink abruptly.
1 Energy price
China turned the VAT rate on DME down to 13% , equal to that on LPG,
starting from this year as a support to novel energy, by which DME is formally
listed in the rank of energy chemical products. Therefore the up-going trend of
energy price is in certain favorable for DME development.
However the rising energy price also causes increase of upstream raw material
cost in DME production.
DME market is greatly affected by LPG demand. When LPG market shrinks the
industry will worry for the outlet of DME in surplus. Demand on DME from the
blended LPG field is expected to be around 3.5-4.5Mt/a by the year of 2010.
3)Diesel substitute
In the field of diesel substitute, DME can be used as automobile fuel.
DME can be blended in diesel at higher proportion. If DME/diesel blending technology is
widely applied in China, and based on 80% blend proportion, DME demand in our
country will leap a great step forward, i.e. China’s demand on DME in auto fuel may
exceed 80Mt/a if all diesel-fueled auto on road will use DME-blended fuel. Even by a
moderate estimation, the wide application of DME-blended diesel will increase the
demand to a level over 10Mt/a.
5-5
6-2
6-9
7-7
3-31
4-14
4-21
4-28
5-12
5-19
5-26
6-16
6-23
6-30
7-14
7-21
7-28
Average price of DME Average price of LPG
Price(CNY/t)
7000.00
6000.00
5000.00
4000.00
3000.00
2000.00
1000.00
0.00
-1000.00
Apr-08 May-08 Jun-08
3 Steady demand
5 National standards
Thanks!