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SR400
MOTORCYCLE
SR400
2RD-28199-E1
Q Read this manual carefully before operating this vehicle. This manual
should stay with this vehicle if it is sold.
Introduction
EAU10103
WARNING
Please read this manual carefully and completely before operating this mo-
torcycle.
2RD-28199-E1.book 1 ページ 2015年9月3日 木曜日 午後3時42分
EAU10201
SR400
OWNER’S MANUAL
©2015 by Yamaha Motor Co., Ltd.
1st edition, August 2015
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
2RD-28199-E1.book 1 ページ 2015年9月3日 木曜日 午後3時42分
Table of contents
Safety information ............................ 1-1 Periodic maintenance and
adjustment ........................................ 6-1
Description ........................................ 2-1 Owner’s tool kit ............................... 6-2
Left view .......................................... 2-1 Periodic maintenance chart for the
Right view........................................ 2-2 emission control system .............. 6-3
Controls and instruments ................ 2-3 General maintenance and
lubrication chart ........................... 6-4
Instrument and control functions ... 3-1 Removing and installing the
Main switch/steering lock ................ 3-1 panel............................................ 6-7
Indicator lights and warning lights ... 3-2 Checking the spark plug ................. 6-8
Speedometer unit ............................ 3-3 Engine oil and oil filter element ....... 6-9
Tachometer ..................................... 3-4 Replacing the air filter element ..... 6-13
Handlebar switches ......................... 3-4 Checking the engine idling
Clutch lever ..................................... 3-6 speed......................................... 6-14
Shift pedal ....................................... 3-6 Checking the throttle grip free
Brake lever ...................................... 3-7 play ............................................ 6-14
Brake pedal ..................................... 3-7 Valve clearance ............................ 6-15
Fuel tank cap...................................3-8 Tires .............................................. 6-15
Fuel .................................................3-9 Spoke wheels................................ 6-17
Fuel tank breather/overflow Adjusting the clutch lever free
hose ........................................... 3-10 play ............................................ 6-18
Catalytic converter......................... 3-11 Adjusting the brake lever free
Fuel cock ....................................... 3-11 play ............................................ 6-19
Kickstarter ..................................... 3-12 Adjusting the brake pedal height
Decompression lever..................... 3-12 and free play.............................. 6-20
Seat ...............................................3-13 Checking the shift pedal................ 6-21
Adjusting the shock absorber Brake light switches ...................... 6-22
assemblies .................................3-13 Checking the front brake pads
Sidestand ...................................... 3-14 and rear brake shoes ................ 6-22
Ignition circuit cut-off system ......... 3-15 Checking the brake fluid level ....... 6-23
Changing the brake fluid .............. 6-24
For your safety – pre-operation Drive chain slack........................... 6-25
checks................................................ 4-1 Cleaning and lubricating the drive
chain .......................................... 6-26
Operation and important riding Checking and lubricating the
points .................................................5-1 cables ........................................ 6-27
Starting the engine .......................... 5-2 Checking and lubricating the
Starting trouble ................................ 5-3 throttle grip and cable ................ 6-27
Shifting ............................................ 5-3 Checking and lubricating the
Tips for reducing fuel brake and clutch levers.............. 6-28
consumption................................. 5-5 Checking and lubricating the
Engine break-in ............................... 5-5 brake pedal................................ 6-28
Parking ............................................ 5-6 Checking and lubricating the
centerstand and sidestand ........ 6-29
Lubricating the swingarm pivots.... 6-29
Checking the front fork.................. 6-30
2RD-28199-E1.book 2 ページ 2015年9月3日 木曜日 午後3時42分
Table of contents
Checking the steering....................6-30
Checking the wheel bearings ........6-31
Battery ...........................................6-31
Replacing the fuses .......................6-33
Replacing the headlight bulb .........6-35
Replacing the auxiliary light
bulb ...........................................6-36
Replacing the tail/brake light
bulb ............................................6-37
Replacing a turn signal light
bulb ............................................6-38
Front wheel....................................6-39
Rear wheel ....................................6-40
Troubleshooting.............................6-42
Troubleshooting chart....................6-43
Specifications....................................8-1
Index.................................................10-1
2RD-28199-E1.book 1 ページ 2015年9月3日 木曜日 午後3時42分
Safety information
EAU1028B
for a list of pre-operation checks.
This motorcycle is designed to car-
ry the operator and a passenger.
Be a Responsible Owner The failure of motorists to detect
As the vehicle’s owner, you are respon- and recognize motorcycles in traf- 1
sible for the safe and proper operation fic is the predominating cause of
of your motorcycle. automobile/motorcycle accidents.
Motorcycles are single-track vehicles. 2
Many accidents have been caused
Their safe use and operation are de- by an automobile driver who did
pendent upon the use of proper riding not see the motorcycle. Making
techniques as well as the expertise of 3
yourself conspicuous appears to
the operator. Every operator should be very effective in reducing the
know the following requirements before chance of this type of accident. 4
riding this motorcycle. Therefore:
He or she should: • Wear a brightly colored jacket.
Obtain thorough instructions from • Use extra caution when you are 5
a competent source on all aspects approaching and passing
of motorcycle operation. through intersections, since in-
Observe the warnings and mainte- tersections are the most likely 6
nance requirements in this Own- places for motorcycle accidents
er’s Manual. to occur.
Obtain qualified training in safe • Ride where other motorists can 7
and proper riding techniques. see you. Avoid riding in another
Obtain professional technical ser- motorist’s blind spot.
vice as indicated in this Owner’s 8
• Never maintain a motorcycle
Manual and/or when made neces- without proper knowledge. Con-
sary by mechanical conditions. tact an authorized motorcycle
Never operate a motorcycle with- 9
dealer to inform you on basic
out proper training or instruction. motorcycle maintenance. Cer-
Take a training course. Beginners tain maintenance can only be 10
should receive training from a cer- carried out by certified staff.
tified instructor. Contact an autho- Many accidents involve inexperi-
rized motorcycle dealer to find out enced operators. In fact, many op- 11
about the training courses nearest erators who have been involved in
you. accidents do not even have a cur-
rent motorcycle license. 12
Safe Riding • Make sure that you are qualified
Perform the pre-operation checks each and that you only lend your mo-
time you use the vehicle to make sure it torcycle to other qualified opera- 13
is in safe operating condition. Failure to tors.
inspect or maintain the vehicle properly • Know your skills and limits.
increases the possibility of an accident 14
Staying within your limits may
or equipment damage. See page 4-1
1-1
2RD-28199-E1.book 2 ページ 2015年9月3日 木曜日 午後3時42分
Safety information
help you to avoid an accident. Protective Apparel
• We recommend that you prac- The majority of fatalities from motorcy-
tice riding your motorcycle cle accidents are the result of head in-
where there is no traffic until you juries. The use of a safety helmet is the
1 have become thoroughly famil- single most critical factor in the preven-
iar with the motorcycle and all of tion or reduction of head injuries.
its controls. Always wear an approved helmet.
2
Many accidents have been caused Wear a face shield or goggles.
by error of the motorcycle opera- Wind in your unprotected eyes
3 tor. A typical error made by the op- could contribute to an impairment
erator is veering wide on a turn due of vision that could delay seeing a
to excessive speed or undercor- hazard.
4 nering (insufficient lean angle for The use of a jacket, heavy boots,
the speed). trousers, gloves, etc., is effective in
• Always obey the speed limit and preventing or reducing abrasions
5 never travel faster than warrant- or lacerations.
ed by road and traffic conditions. Never wear loose-fitting clothes,
• Always signal before turning or otherwise they could catch on the
6 changing lanes. Make sure that control levers, footrests, or wheels
other motorists can see you. and cause injury or an accident.
The posture of the operator and Always wear protective clothing
7 passenger is important for proper that covers your legs, ankles, and
control. feet. The engine or exhaust sys-
• The operator should keep both tem become very hot during or af-
8
hands on the handlebar and ter operation and can cause burns.
both feet on the operator foot- A passenger should also observe
9 rests during operation to main- the above precautions.
tain control of the motorcycle.
• The passenger should always Avoid Carbon Monoxide Poisoning
10 hold onto the operator, the seat All engine exhaust contains carbon
strap or grab bar, if equipped, monoxide, a deadly gas. Breathing car-
with both hands and keep both bon monoxide can cause headaches,
11 feet on the passenger footrests. dizziness, drowsiness, nausea, confu-
Never carry a passenger unless sion, and eventually death.
he or she can firmly place both Carbon Monoxide is a colorless, odor-
12 feet on the passenger footrests. less, tasteless gas which may be pres-
Never ride under the influence of ent even if you do not see or smell any
alcohol or other drugs. engine exhaust. Deadly levels of car-
13 This motorcycle is designed for on- bon monoxide can collect rapidly and
road use only. It is not suitable for you can quickly be overcome and un-
off-road use. able to save yourself. Also, deadly lev-
14
els of carbon monoxide can linger for
1-2
2RD-28199-E1.book 3 ページ 2015年9月3日 木曜日 午後3時42分
Safety information
hours or days in enclosed or poorly When loading within this weight limit,
ventilated areas. If you experience any keep the following in mind:
symptoms of carbon monoxide poison- Cargo and accessory weight
ing, leave the area immediately, get should be kept as low and close to
fresh air, and SEEK MEDICAL TREAT- the motorcycle as possible. Se- 1
MENT. curely pack your heaviest items as
Do not run engine indoors. Even if close to the center of the vehicle as
2
you try to ventilate engine exhaust possible and make sure to distrib-
with fans or open windows and ute the weight as evenly as possi-
doors, carbon monoxide can rap- ble on both sides of the motorcycle 3
idly reach dangerous levels. to minimize imbalance or instabili-
Do not run engine in poorly venti- ty.
lated or partially enclosed areas Shifting weights can create a sud- 4
such as barns, garages, or car- den imbalance. Make sure that ac-
ports. cessories and cargo are securely
Do not run engine outdoors where attached to the motorcycle before 5
engine exhaust can be drawn into riding. Check accessory mounts
a building through openings such and cargo restraints frequently.
as windows and doors. • Properly adjust the suspension 6
for your load (suspension-ad-
Loading justable models only), and
Adding accessories or cargo to your check the condition and pres- 7
motorcycle can adversely affect stabili- sure of your tires.
ty and handling if the weight distribution • Never attach any large or heavy
8
of the motorcycle is changed. To avoid items to the handlebar, front
the possibility of an accident, use ex- fork, or front fender. These
treme caution when adding cargo or items, including such cargo as 9
accessories to your motorcycle. Use sleeping bags, duffel bags, or
extra care when riding a motorcycle tents, can create unstable han-
that has added cargo or accessories. dling or a slow steering re- 10
Here, along with the information about sponse.
accessories below, are some general This vehicle is not designed to
guidelines to follow if loading cargo to pull a trailer or to be attached to 11
your motorcycle: a sidecar.
The total weight of the operator, pas-
senger, accessories and cargo must Genuine Yamaha Accessories 12
not exceed the maximum load limit. Choosing accessories for your vehicle
Operation of an overloaded vehicle is an important decision. Genuine
could cause an accident. Yamaha accessories, which are avail- 13
able only from a Yamaha dealer, have
Maximum load: been designed, tested, and approved
150 kg (331 lb) 14
by Yamaha for use on your vehicle.
1-3
2RD-28199-E1.book 4 ページ 2015年9月3日 木曜日 午後3時42分
Safety information
Many companies with no connection to • Accessories fitted to the handle-
Yamaha manufacture parts and acces- bar or the front fork area can cre-
sories or offer other modifications for ate instability due to improper
Yamaha vehicles. Yamaha is not in a weight distribution or aerody-
1 position to test the products that these namic changes. If accessories
aftermarket companies produce. are added to the handlebar or
Therefore, Yamaha can neither en- front fork area, they must be as
2
dorse nor recommend the use of ac- lightweight as possible and
cessories not sold by Yamaha or should be kept to a minimum.
3 modifications not specifically recom- • Bulky or large accessories may
mended by Yamaha, even if sold and seriously affect the stability of
installed by a Yamaha dealer. the motorcycle due to aerody-
4 namic effects. Wind may at-
Aftermarket Parts, Accessories, tempt to lift the motorcycle, or
and Modifications the motorcycle may become un-
5 While you may find aftermarket prod- stable in cross winds. These ac-
ucts similar in design and quality to cessories may also cause
genuine Yamaha accessories, recog- instability when passing or being
6 nize that some aftermarket accessories passed by large vehicles.
or modifications are not suitable be- • Certain accessories can dis-
cause of potential safety hazards to you place the operator from his or
7 or others. Installing aftermarket prod- her normal riding position. This
ucts or having other modifications per- improper position limits the free-
formed to your vehicle that change any dom of movement of the opera-
8
of the vehicle’s design or operation tor and may limit control ability,
characteristics can put you and others therefore, such accessories are
9 at greater risk of serious injury or death. not recommended.
You are responsible for injuries related Use caution when adding electrical
to changes in the vehicle. accessories. If electrical accesso-
10 Keep the following guidelines in mind, ries exceed the capacity of the mo-
as well as those provided under “Load- torcycle’s electrical system, an
ing” when mounting accessories. electric failure could result, which
11 Never install accessories or carry could cause a dangerous loss of
cargo that would impair the perfor- lights or engine power.
mance of your motorcycle. Care-
12 fully inspect the accessory before Aftermarket Tires and Rims
using it to make sure that it does The tires and rims that came with your
not in any way reduce ground motorcycle were designed to match the
13 clearance or cornering clearance, performance capabilities and to provide
limit suspension travel, steering the best combination of handling, brak-
travel or control operation, or ob- ing, and comfort. Other tires, rims, siz-
14
scure lights or reflectors. es, and combinations may not be
1-4
2RD-28199-E1.book 5 ページ 2015年9月3日 木曜日 午後3時42分
Safety information
appropriate. Refer to page 6-15 for tire
specifications and more information on
replacing your tires.
13
14
1-5
2RD-28199-E1.book 1 ページ 2015年9月3日 木曜日 午後3時42分
Description
EAU63371
Left view
1, 2 3 4 5, 6
1
8 7
7 1. Engine oil dipstick (page 6-9)
2. Engine oil filler cap (page 6-9)
3. Fuel tank cap (page 3-8)
8 4. Fuel cock (page 3-11)
5. Battery (page 6-31)
6. Fuse (page 6-33)
9 7. Shock absorber assembly spring preload adjusting ring (page 3-13)
8. Shift pedal (page 3-6)
10
11
12
13
14
2-1
2RD-28199-E1.book 2 ページ 2015年9月3日 木曜日 午後3時42分
Description
EAU63391
Right view
1 2 3 4
1
7 6 5
1. Air filter element (page 6-13) 7
2. Kickstarter (page 3-12)
3. Kick indicator (page 5-2)
4. Headlight (page 6-35) 8
5. Brake pedal (page 3-7)
6. Owner’s tool kit (page 6-2)
7. Shock absorber assembly spring preload adjusting ring (page 3-13) 9
10
11
12
13
14
2-2
2RD-28199-E1.book 3 ページ 2015年9月3日 木曜日 午後3時42分
Description
EAU63401
1 1 2 3 4 5 6 7 8
6
10 9
11
12
13
14
2-3
2RD-28199-E1.book 1 ページ 2015年9月3日 木曜日 午後3時42分
1. Push.
2. Turn. 14
3-1
2RD-28199-E1.book 2 ページ 2015年9月3日 木曜日 午後3時42分
2. With the key in the “LOCK” posi- Indicator lights and warning
tion, push the key in and turn it to lights
“OFF”.
1
EAU59680
(Parking)
2 The hazard lights and turn signal lights
can be turned on, but all other electrical
systems are off. The key can be re-
3 moved.
The steering must be locked before the 1 2 345
key can be turned to “ ”.
4 ECA20760 1. Engine trouble warning light “ ”
NOTICE 2. Fuel level warning light “ ”
3. Neutral indicator light “ ”
Using the hazard or turn signal
5 4. High beam indicator light “ ”
lights for an extended length of time 5. Turn signal indicator light “ ”
may cause the battery to discharge.
6 EAU11022
Turn signal indicator light “ ”
This indicator light flashes when a turn
7 signal light is flashing.
EAU11061
Neutral indicator light “ ”
8 This indicator light comes on when the
transmission is in the neutral position.
9 EAU11081
High beam indicator light “ ”
This indicator light comes on when the
10 high beam of the headlight is switched
on.
11 EAU11354
Fuel level warning light “ ”
This warning light comes on when the
12 fuel level drops below approximately
2.2 L (0.58 US gal, 0.48 Imp.gal). When
this occurs, refuel as soon as possible.
13 The electrical circuit of the warning light
can be checked by turning the key to
“ON”. The warning light should come
14 on for a few seconds, and then go off.
3-2
2RD-28199-E1.book 3 ページ 2015年9月3日 木曜日 午後3時42分
EAU11486
Engine trouble warning light “ ” 2
This warning light comes on if a prob-
lem is detected in the electrical circuit
monitoring the engine. If this occurs, 3
have a Yamaha dealer check the vehi-
1. Reset knob
cle.
The electrical circuit of the warning light
2. Speedometer 4
3. Odometer
can be checked by turning the key to 4. Tripmeter
“ON”. The warning light should come
The speedometer unit is equipped with 5
on for a few seconds, and then go off.
If the warning light does not come on a speedometer, an odometer and a
initially when the key is turned to “ON”, tripmeter. The speedometer shows rid-
6
or if the warning light remains on, have ing speed. The odometer shows the to-
a Yamaha dealer check the electrical tal distance traveled. The tripmeter
circuit. shows the distance traveled since it 7
was last set to zero with the reset knob.
The tripmeter can be used to estimate
the distance that can be traveled with a 8
full tank of fuel. This information will en-
able you to plan future fuel stops.
9
10
11
12
13
14
3-3
2RD-28199-E1.book 4 ページ 2015年9月3日 木曜日 午後3時42分
2
2
3 2
1. Tachometer
4 2. Tachometer red zone 1. Dimmer switch “ / ”
The tachometer allows the rider to 2. Pass switch “ ”
monitor the engine speed and keep it Left
5
within the ideal power range.
ECA10032
NOTICE
6
Do not operate the engine in the ta-
chometer red zone.
1
7 Red zone: 7000 r/min and above
2
8
1. Turn signal switch “ / ”
2. Horn switch “ ”
9
Right
10
1
11
12 2
14
3-4
2RD-28199-E1.book 5 ページ 2015年9月3日 木曜日 午後3時42分
EAU12735
11
Hazard switch “ ”
With the key in the “ON” or “ ” posi-
tion, use this switch to turn on the haz- 12
ard lights (simultaneous flashing of all
turn signal lights).
The hazard lights are used in case of 13
an emergency or to warn other drivers
when your vehicle is stopped where it
14
might be a traffic hazard.
3-5
2RD-28199-E1.book 6 ページ 2015年9月3日 木曜日 午後3時42分
1 1
3 1
1. Clutch lever 1. Shift pedal
4 The clutch lever is located on the left The shift pedal is located on the left
side of the handlebar. To disengage the side of the motorcycle and is used in
clutch, pull the lever toward the handle- combination with the clutch lever when
5
bar grip. To engage the clutch, release shifting the gears of the 5-speed con-
the lever. The lever should be pulled stant-mesh transmission equipped on
6 rapidly and released slowly for smooth this motorcycle.
clutch operation.
The clutch lever is equipped with a
7 clutch switch, which is part of the igni-
tion circuit cut-off system. (See page
3-15.)
8
10
11
12
13
14
3-6
2RD-28199-E1.book 7 ページ 2015年9月3日 木曜日 午後3時42分
The brake lever is located on the right The brake pedal is located on the right 4
side of the handlebar. To apply the front side of the motorcycle. To apply the
brake, pull the lever toward the throttle rear brake, press down on the brake
5
grip. pedal.
10
11
12
13
14
3-7
2RD-28199-E1.book 8 ページ 2015年9月3日 木曜日 午後3時42分
2 WARNING
Make sure that the fuel tank cap is
2 properly installed before riding.
3
Leaking fuel is a fire hazard.
4
1. Unlock.
2. Fuel tank cap lock cover
5
Slide the fuel tank cap lock cover open,
insert the key into the lock, and then
6 turn it 1/4 turn clockwise. The lock will
be released and the fuel tank cap can
be removed.
7
To install the fuel tank cap
1. Insert the fuel tank cap into the
8 tank opening with the key inserted
in the lock and with the “ ” mark
facing forward.
9
1
10
2
11
12
1. “ ” mark
2. Fuel tank cap lock cover
13
2. Turn the key counterclockwise to
the original position, remove it, and
14 then close the lock cover.
3-8
2RD-28199-E1.book 9 ページ 2015年9月3日 木曜日 午後3時42分
NOTICE
Use only unleaded gasoline. The use 11
of leaded gasoline will cause severe
damage to internal engine parts,
12
such as the valves and piston rings,
as well as to the exhaust system.
1. Maximum fuel level Your Yamaha engine has been de- 13
2. Fuel tank filler tube signed to use regular unleaded gaso-
3. Wipe up any spilled fuel immedi- line with a research octane number of
14
ately. NOTICE: Immediately wipe 95 or higher. If knocking (or pinging) oc-
3-9
2RD-28199-E1.book 10 ページ 2015年9月3日 木曜日 午後3時42分
10
11
12
13
14
3-10
2RD-28199-E1.book 11 ページ 2015年9月3日 木曜日 午後3時42分
11
1. Arrow mark positioned over “OFF”
14
3-11
2RD-28199-E1.book 12 ページ 2015年9月3日 木曜日 午後3時42分
3 1 1
1. Kickstarter 1. Decompression lever
4 To start the engine, fold out the kick- When this lever is pulled, the exhaust
starter lever, move it down lightly with valve is forced open so that the com-
your foot until the gears engage, and pression pressure can be reduced.
5
then push it down smoothly but force- This allows the piston to be moved just
fully. This model is equipped with a pri- past the compression stroke before
6 mary kickstarter, allowing the engine to kick starting. (See page 5-2.)
be started in any gear if the clutch is
disengaged. However, shifting the
7 transmission into the neutral position
before starting is recommended.
10
11
12
13
14
3-12
2RD-28199-E1.book 13 ページ 2015年9月3日 木曜日 午後3時42分
3-13
2RD-28199-E1.book 14 ページ 2015年9月3日 木曜日 午後3時42分
WARNING
5
The vehicle must not be ridden with
the sidestand down, or if the sides-
6 tand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
7 and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
8 system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
9
fore starting off. Therefore, check
this system regularly and have a
10 Yamaha dealer repair it if it does not
function properly.
11
12
13
14
3-14
2RD-28199-E1.book 15 ページ 2015年9月3日 木曜日 午後3時42分
10
11
12
13
14
3-15
2RD-28199-E1.book 16 ページ 2015年9月3日 木曜日 午後3時42分
13
14
3-16
2RD-28199-E1.book 1 ページ 2015年9月3日 木曜日 午後3時42分
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual. 1
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility 2
of an accident or equipment damage. Do not operate the vehicle if you find
any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer. 3
14
4-1
2RD-28199-E1.book 2 ページ 2015年9月3日 木曜日 午後3時42分
10
11
12
13
14
4-2
2RD-28199-E1.book 1 ページ 2015年9月3日 木曜日 午後3時42分
10
11
12
13
14
5-1
2RD-28199-E1.book 2 ページ 2015年9月3日 木曜日 午後3時42分
go off. NOTICE
6
ECA23270
For maximum engine life, never ac-
NOTICE
celerate hard when the engine is
If a warning light does not come on cold!
7 initially when the key is turned to
“ON”, or if a warning light remains
on, see page 3-2 for the correspond-
8 ing warning light circuit check.
3. Shift the transmission into the neu-
9 tral position. The neutral indicator
light should come on. If not, ask a
Yamaha dealer to check the elec-
10 trical circuit.
4. Completely close the throttle and
apply the decompression lever.
11 5. Slowly push the kickstarter lever
down until the starting mark shows
on the kick indicator.
12
13
14
5-2
2RD-28199-E1.book 3 ページ 2015年9月3日 木曜日 午後3時42分
NOTICE 9
Even with the transmission in
the neutral position, do not
10
coast for long periods of time
with the engine off, and do not
tow the motorcycle for long dis- 11
tances. The transmission is
properly lubricated only when
the engine is running. Inade- 12
quate lubrication may damage
the transmission.
Always use the clutch while 13
changing gears to avoid damag-
ing the engine, transmission,
and drive train, which are not 14
designed to withstand the
5-3
2RD-28199-E1.book 4 ページ 2015年9月3日 木曜日 午後3時42分
6
0–1000 km (0–600 mi)
Avoid prolonged operation above 3500
7
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil must
be changed and the oil filter car- 8
tridge or element replaced.[ECA10303]
NOTICE
Keep the engine speed out of 12
the tachometer red zone.
If any engine trouble should oc-
13
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi- 14
cle.
5-5
2RD-28199-E1.book 6 ページ 2015年9月3日 木曜日 午後3時42分
Parking
When parking, stop the engine, and
then remove the key from the main
1 switch.
EWA10312
WARNING
2 Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
3 ans or children are not likely to
touch them and be burned.
Do not park on a slope or on soft
4
ground, otherwise the vehicle
may overturn, increasing the
5 risk of a fuel leak and fire.
Do not park near grass or other
flammable materials which
6 might catch fire.
10
11
12
13
14
5-6
2RD-28199-E1.book 1 ページ 2015年9月3日 木曜日 午後3時42分
WARNING
Failure to properly maintain the ve-
hicle or performing maintenance ac- 7
tivities incorrectly may increase
your risk of injury or death during
service or while using the vehicle. If 8
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service. 9
EWA15123
WARNING 10
Turn off the engine when performing
maintenance unless otherwise
specified. 11
A running engine has moving
parts that can catch on body
parts or clothing and electrical 12
parts that can cause shocks or
fires.
13
Running the engine while ser-
vicing can lead to eye injury,
burns, fire, or carbon monoxide 14
poisoning – possibly leading to
6-1
2RD-28199-E1.book 2 ページ 2015年9月3日 木曜日 午後3時42分
7
1
1. Owner’s tool kit
8
The owner’s tool kit is located inside the
tool box.
9 To access the owner’s tool kit, slide the
lock cover open, insert the key into the
lock, and then turn it 1/4 turn clockwise.
10 The service information included in this
manual and the tools provided in the
owner’s tool kit are intended to assist
11 you in the performance of preventive
maintenance and minor repairs. How-
ever, additional tools such as a torque
12
wrench may be necessary to perform
certain maintenance work correctly.
13 TIP
If you do not have the tools or experi-
ence required for a particular job, have
14
a Yamaha dealer perform it for you.
6-2
2RD-28199-E1.book 3 ページ 2015年9月3日 木曜日 午後3時42分
TIP
The annual checks must be performed every year, except if a kilometer-
1
based maintenance, or for the UK, a mileage-based maintenance, is per-
formed instead.
From 50000 km (30000 mi), repeat the maintenance intervals starting from
2
10000 km (6000 mi).
Items marked with an asterisk should be performed by a Yamaha dealer as
they require special tools, data and technical skills. 3
EAU63321
ODOMETER
CHECK OR
5
ANNUAL CHECK
READINGS
MAINTENANCE JOB
NO. ITEM
X 1000 km 1 10 20 30 40
6
X 1000 mi 0.6 6 12 18 24
5 *
Muffler and • Check the screw clamp(s) for
10
exhaust pipe looseness.
• Check the air cut-off valve, reed
Air induction valve, and hose for damage. 11
6 *
system • Replace any damaged parts if
necessary.
12
13
14
6-3
2RD-28199-E1.book 4 ページ 2015年9月3日 木曜日 午後3時42分
ANNUAL CHECK
READINGS
1 MAINTENANCE JOB
NO. ITEM
X 1000 km 1 10 20 30 40
2
X 1000 mi 0.6 6 12 18 24
6-4
2RD-28199-E1.book 5 ページ 2015年9月3日 木曜日 午後3時42分
ODOMETER
CHECK OR
ANNUAL CHECK
READINGS
MAINTENANCE JOB
NO. ITEM 1
X 1000 km 1 10 20 30 40
X 1000 mi 0.6 6 12 18 24 2
• Check chain slack, alignment
and condition. Every 500 km (300 mi) and after
13 Drive chain • Adjust and lubricate chain with washing the motorcycle, riding 3
a special O-ring chain lubricant in the rain or riding in wet areas
thoroughly.
• Check bearing play and
4
steering for roughness.
14 * Steering bearings
• Lubricate with lithium-soap-
Every 20000 km (12000 mi)
based grease.
5
• Make sure that all nuts, bolts
15 * Chassis fasteners and screws are properly
tightened.
6
Brake lever pivot
16 • Lubricate with silicone grease.
shaft
Brake pedal pivot • Lubricate with lithium-soap- 7
17
shaft based grease.
Clutch lever pivot • Lubricate with lithium-soap-
18
shaft based grease.
8
• Check operation.
Sidestand,
19 • Lubricate with lithium-soap-
centerstand
based grease.
9
20 * Sidestand switch • Check operation.
• Check operation and for oil
21 * Front fork
leakage. 10
Shock absorber • Check operation and shock
22 *
assemblies absorbers for oil leakage.
• Change. 11
23 Engine oil • Check oil level and vehicle for
oil leakage.
24
Engine oil filter
• Replace. 12
element
Front and rear
25 * • Check operation.
brake switches 13
Moving parts and
26 • Lubricate.
cables
14
6-5
2RD-28199-E1.book 6 ページ 2015年9月3日 木曜日 午後3時42分
ODOMETER
CHECK OR
ANNUAL CHECK
READINGS
MAINTENANCE JOB
1 NO. ITEM
X 1000 km 1 10 20 30 40
2 X 1000 mi 0.6 6 12 18 24
• Check operation.
• Check throttle grip free play,
3 27 * Throttle grip and adjust if necessary.
• Lubricate cable and grip
housing.
EAU59350
5
TIP
6 Air filter
• This model’s air intake system is equipped with a disposable oil-coated pa-
per element. The air filter element cannot be cleaned with compressed air,
7 it must be replaced.
• The air filter element needs to be replaced more frequently when riding in
unusually wet or dusty areas.
8 Hydraulic brake service
• After disassembling the brake master cylinder and caliper, always change
the fluid. Regularly check the brake fluid level and fill the reservoir as re-
9 quired.
• Every two years replace the internal components of the brake master cylin-
der and caliper, and change the brake fluid.
10 • Replace the brake hose every four years and if cracked or damaged.
11
12
13
14
6-6
2RD-28199-E1.book 7 ページ 2015年9月3日 木曜日 午後3時42分
1. Panel A
6
TIP
The panel on the left side is removable
7
using the key. However there is no
need to remove this panel for mainte-
nance jobs described in this chapter. 8
EAU19152
Panel A 9
11
12
13
14
6-7
2RD-28199-E1.book 8 ページ 2015年9月3日 木曜日 午後3時42分
10
12
13
14
6-9
2RD-28199-E1.book 10 ページ 2015年9月3日 木曜日 午後3時42分
1 2
3
2
1 4
3 2
3 1. Engine oil filler cap 1. Oil filter element cover bleed bolt
2. Dipstick 2. Gasket
3. Maximum level mark 3. Oil filter element drain bolt
4 4. Minimum level mark
4. Remove the engine oil drain bolt
4. If the engine oil is below the mini- and its gasket to drain the oil from
5 mum level mark, add sufficient oil the crankcase.
of the recommended type to raise
it to the correct level.
6 5. Install the oil filler cap.
3. Remove the oil filter element cover 5. Remove the engine oil filler cap,
bleed bolt and its gasket, and the the engine oil tank drain bolt and
10 its gasket to drain the oil from the
oil filter element drain bolt to drain
the oil from the oil filter element oil tank.
11 chamber.
12
13
14
6-10
2RD-28199-E1.book 11 ページ 2015年9月3日 木曜日 午後3時42分
1 2
1
3
1
2
2
1. Engine oil drain bolt (oil tank) 1. Oil filter element cover 3
2. Gasket 2. O-ring
3. Oil filter element
TIP 4
8. Install the oil filter element cover by
Skip steps 6–8 if the oil filter element is
installing the bolts, and then tight-
not being replaced.
en the bolts to the specified torque. 5
6. Remove the oil filter element cover
by removing the bolts. Tightening torque:
Oil filter element cover bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf) 6
1
9. Install the oil filter element drain
bolt, and then tighten the bolt to the 7
specified torque.
Tightening torque: 8
Oil filter element drain bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
9
1. Oil filter element cover bolt 10. Install the oil filter element cover
bleed bolt and its gasket, and then
7. Remove and replace the oil filter
tighten the bolt to the specified 10
element and O-rings.
torque.
TIP
Tightening torque: 11
Make sure that the O-rings are properly Oil filter element cover bleed bolt:
seated. 5 Nm (0.5 m·kgf, 3.6 ft·lbf)
14
6-11
2RD-28199-E1.book 12 ページ 2015年9月3日 木曜日 午後3時42分
NOTICE
In order to prevent clutch slip-
8 page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
9 not use oils with a diesel speci- 1. Bleed bolt
fication of “CD” or oils of a high-
er quality than specified. In Tightening torque:
10 Bleed bolt:
addition, do not use oils labeled
18 Nm (1.8 m·kgf, 13 ft·lbf)
“ENERGY CONSERVING II” or
11 higher.
Make sure that no foreign mate-
rial enters the crankcase.
12 13. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
13
mediately turn the engine off and
check for the cause.
14 14. Turn the engine off, and then
check the oil level and correct it if
6-12
2RD-28199-E1.book 13 ページ 2015年9月3日 木曜日 午後3時42分
1 5
1 6
7
1. Screw
2. Air filter case cover
8
3. Pull the air filter element out.
1
10
11
6-13
2RD-28199-E1.book 14 ページ 2015年9月3日 木曜日 午後3時42分
3 1
10
11
12
13
14
6-14
2RD-28199-E1.book 15 ページ 2015年9月3日 木曜日 午後3時42分
12
13
14
6-15
2RD-28199-E1.book 16 ページ 2015年9月3日 木曜日 午後3時42分
6-16
2RD-28199-E1.book 17 ページ 2015年9月3日 木曜日 午後3時42分
11
12
13
14
6-17
2RD-28199-E1.book 18 ページ 2015年9月3日 木曜日 午後3時42分
3
(b)
13 TIP
If the specified free play cannot be ob-
tained as described above or if the
14 clutch does not operate correctly, have
a Yamaha dealer check the internal
6-18
2RD-28199-E1.book 19 ページ 2015年9月3日 木曜日 午後3時42分
(a)
5
(b)
6
1. Locknut 7
2. Brake lever free play adjusting screw
3. Rubber cover
4. Brake lever free play 8
1. Slide the rubber cover back at the
brake lever.
9
2. Loosen the locknut.
3. To increase the brake lever free
play, turn the brake lever free play 10
adjusting screw in direction (a). To
decrease the brake lever free play,
turn the adjusting screw in direc- 11
tion (b).
4. Tighten the locknut, and then slide
the rubber cover back to its original 12
position.
EWA10631
WARNING 13
After adjusting the brake lever
free play, check the free play
and make sure that the brake is 14
6-19
2RD-28199-E1.book 20 ページ 2015年9月3日 木曜日 午後3時42分
8
1. Brake pedal height 1
9 Periodically check the brake pedal
height and, if necessary, adjust it as fol-
lows.
10 1. Loosen the brake pedal height 1. Brake pedal free play
locknut.
2. To raise the brake pedal, turn the Measure the brake pedal free play as
11 shown.
brake pedal height adjusting bolt in
direction (a). To lower the brake Brake pedal free play:
12 pedal, turn the adjusting bolt in di- 20.0–30.0 mm (0.79–1.18 in)
rection (b).
Periodically check the brake pedal free
13 play and, if necessary, adjust it as fol-
lows.
To increase the brake pedal free play,
14 turn the brake pedal free play adjusting
nut at the brake rod in direction (a). To
6-20
2RD-28199-E1.book 21 ページ 2015年9月3日 木曜日 午後3時42分
turn the adjusting nut in direction (b). Checking the shift pedal
The operation of the shift pedal should
be checked before each ride. If opera-
tion is not smooth, have a Yamaha 1
dealer check the vehicle.
(a) (b)
2
1 3
WARNING
After adjusting the drive chain 5
slack or removing and installing
the rear wheel, always check the
brake pedal free play. 6
If proper adjustment cannot be
obtained as described, have a
Yamaha dealer make this ad- 7
justment.
After adjusting the brake pedal
8
free play, check the operation of
the brake light.
9
10
11
12
13
14
6-21
2RD-28199-E1.book 22 ページ 2015年9月3日 木曜日 午後3時42分
11
12
13
14
6-22
2RD-28199-E1.book 23 ページ 2015年9月3日 木曜日 午後3時42分
1
3
1. Brake shoe wear indicator 1
2. Brake shoe wear limit line 4
The rear brake is provided with a wear
indicator, which allows you to check the
brake shoe wear without having to dis- 5
assemble the brake. To check the 1. Minimum level mark
brake shoe wear, check the position of
Specified brake fluid: 6
the wear indicator while applying the DOT 4
brake. If a brake shoe has worn to the
point that the wear indicator reaches EWA15991
7
the wear limit line, have a Yamaha WARNING
dealer replace the brake shoes as a Improper maintenance can result in
set. loss of braking ability. Observe 8
these precautions:
Insufficient brake fluid may al-
low air to enter the brake sys- 9
tem, reducing braking
performance.
Clean the filler cap before re- 10
moving. Use only DOT 4 brake
fluid from a sealed container.
11
Use only the specified brake flu-
id; otherwise, the rubber seals
may deteriorate, causing leak- 12
age.
Refill with the same type of
brake fluid. Adding a brake fluid 13
other than DOT 4 may result in a
harmful chemical reaction.
Be careful that water does not 14
enter the brake fluid reservoir
6-23
2RD-28199-E1.book 24 ページ 2015年9月3日 木曜日 午後3時42分
10
11
12
13
14
6-24
2RD-28199-E1.book 25 ページ 2015年9月3日 木曜日 午後3時42分
6-25
2RD-28199-E1.book 26 ページ 2015年9月3日 木曜日 午後3時42分
11 WARNING
After adjusting the brake pedal free
play, check the operation of the
12 brake light.
9. Make sure that the drive chain pull-
13 ers are in the same position, the
drive chain slack is correct, and the
drive chain moves smoothly.
14
6-26
2RD-28199-E1.book 27 ページ 2015年9月3日 木曜日 午後3時42分
10
11
12
13
14
6-27
2RD-28199-E1.book 28 ページ 2015年9月3日 木曜日 午後3時42分
Recommended lubricant:
6 Clutch lever Lithium-soap-based grease
Recommended lubricants:
10 Brake lever:
Silicone grease
Clutch lever:
11 Lithium-soap-based grease
12
13
14
6-28
2RD-28199-E1.book 29 ページ 2015年9月3日 木曜日 午後3時42分
The operation of the centerstand and The swingarm pivots must be lubricat- 4
sidestand should be checked before ed by a Yamaha dealer at the intervals
each ride, and the pivots and metal-to- specified in the periodic maintenance
metal contact surfaces should be lubri- and lubrication chart. 5
cated if necessary.
EWA10742 Recommended lubricant:
WARNING Lithium-soap-based grease 6
If the centerstand or sidestand does
not move up and down smoothly,
7
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground 8
and distract the operator, resulting
in a possible loss of control.
9
Recommended lubricant:
Lithium-soap-based grease
10
11
12
13
14
6-29
2RD-28199-E1.book 30 ページ 2015年9月3日 木曜日 午後3時42分
10
11 ECA10591
NOTICE
If any damage is found or the front
12 fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
13
14
6-30
2RD-28199-E1.book 31 ページ 2015年9月3日 木曜日 午後3時42分
WARNING
Electrolyte is poisonous and 8
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with 9
skin, eyes or clothing and al-
ways shield your eyes when
10
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID. 11
• EXTERNAL: Flush with plenty
of water.
• INTERNAL: Drink large quan- 12
tities of water or milk and im-
mediately call a physician.
• EYES: Flush with water for 15 13
minutes and seek prompt
medical attention.
Batteries produce explosive hy- 14
drogen gas. Therefore, keep
6-31
2RD-28199-E1.book 32 ページ 2015年9月3日 木曜日 午後3時42分
NOTICE
6
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (con-
7 stant-voltage) battery charger is re-
quired. Using a conventional battery
charger will damage the battery.
8
To store the battery
9 1. If the vehicle will not be used for
more than one month, remove the
battery, fully charge it, and then
10 place it in a cool, dry place.
NOTICE: When removing the
battery, be sure the key is
11 turned to “OFF” before discon-
necting the coupler.[ECA16323]
2. If the battery will be stored for more
12 than two months, check it at least
once a month and fully charge it if
necessary.
13 3. Fully charge the battery before in-
stallation. NOTICE: When install-
ing the battery, be sure the key
14
is turned to “OFF” before con-
6-32
2RD-28199-E1.book 33 ページ 2015年9月3日 木曜日 午後3時42分
2
1
1. Battery coupler 3
5. Remove the blown fuse, and then
2 install a new fuse of the specified 4
1. Battery coupler amperage. WARNING! Do not
2. Main fuse use a fuse of a higher amperage
3. Spare main fuse rating than recommended to 5
avoid causing extensive dam-
If the main fuse is blown, replace it as
age to the electrical system and
follows.
possibly a fire.[EWA15132] 6
1. Turn the key to “OFF” and turn off
all electrical circuits. Specified fuse:
2. Remove the seat. (See page 30.0 A 7
3-13.)
3. Remove the battery by removing 6. Connect the battery coupler.
the battery band. 7. Install the battery by installing the 8
battery band.
1 2 8. Install the seat.
9. Turn the key to “ON”. 9
10. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system. 10
The fuse box, which contains the fuses
for the individual circuits, is located un-
der the seat. 11
1. Battery
2. Battery band 12
4. Disconnect the battery coupler.
13
14
6-33
2RD-28199-E1.book 34 ページ 2015年9月3日 木曜日 午後3時42分
7 1. Headlight fuse
2. Signaling system fuse
3. Ignition fuse
4. Backup fuse
8
5. Fuel injection system fuse
6. Parking lighting fuse
7. Spare fuse
9
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
10 the electrical circuit in question.
2. Remove the seat. (See page
3-13.)
11 3. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
12
use a fuse of a higher amperage
rating than recommended to
13 avoid causing extensive dam-
age to the electrical system and
possibly a fire.[EWA15132]
14
6-34
2RD-28199-E1.book 35 ページ 2015年9月3日 木曜日 午後3時42分
NOTICE
Take care not to damage the follow- 2
ing parts: 1
Headlight bulb
Do not touch the glass part of 1. Screw 3
the headlight bulb to keep it free
from oil, otherwise the transpar-
4
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor- 5
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al- 6
cohol or thinner. 1
Headlight lens
Do not affix any type of tinted 1. Screw 7
film or stickers to the headlight 2. Disconnect the headlight coupler,
lens. and then remove the headlight
Do not use a headlight bulb of a bulb cover. 8
wattage higher than specified.
9
1
2 10
11
1. Headlight coupler
2. Headlight bulb cover
12
1. Do not touch the glass part of the bulb.
3. Unhook the headlight bulb holder,
1. Remove the headlight unit by re-
moving the screws.
and then remove the burnt-out 13
bulb.
14
6-35
2RD-28199-E1.book 36 ページ 2015年9月3日 木曜日 午後3時42分
1
9
1. Screw
12
13
14
1. Auxiliary light bulb socket
6-36
2RD-28199-E1.book 37 ページ 2015年9月3日 木曜日 午後3時42分
2
2 2
3
1
14
6-37
2RD-28199-E1.book 38 ページ 2015年9月3日 木曜日 午後3時42分
2
1
4
2
8
3
2
9
1
1. Turn signal light lens
2. Turn signal light rim
10 3. Gasket
6-38
2RD-28199-E1.book 39 ページ 2015年9月3日 木曜日 午後3時42分
Front wheel
EAU59603 1
1
To remove the front wheel
EWA10822
2
WARNING
To avoid injury, securely support the
vehicle so there is no danger of it 1. Speedometer cable 3
falling over.
5. Remove the wheel axle nut and
1. Loosen the wheel axle nut. the washer. 4
6. Pull the wheel axle out, and then
remove the collar and wheel.
NOTICE: Do not apply the brake 5
after the wheel and brake disc
have been removed, otherwise
the brake pads will be forced 6
1 shut.[ECA11073]
1 2 9
3
10
1 11
6-39
2RD-28199-E1.book 40 ページ 2015年9月3日 木曜日 午後3時42分
6-40
2RD-28199-E1.book 41 ページ 2015年9月3日 木曜日 午後3時42分
Tightening torques:
Brake torque rod nut: 10
19 Nm (1.9 m·kgf, 14 ft·lbf)
Axle nut:
129 Nm (12.9 m·kgf, 92 ft·lbf)
1 11
10. Adjust the brake pedal free play.
(See page 6-20.)
EWA10661 12
WARNING
1. Drive chain After adjusting the brake pedal free 13
play, check the operation of the
TIP brake light.
The drive chain does not need to be
14
disassembled in order to remove and
6-41
2RD-28199-E1.book 42 ページ 2015年9月3日 木曜日 午後3時42分
Troubleshooting
Although Yamaha motorcycles receive
a thorough inspection before shipment
1 from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
2 example, can cause poor starting and
loss of power.
The following troubleshooting chart
3 represents a quick and easy procedure
for checking these vital systems your-
self. However, should your motorcycle
4
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
5 the necessary tools, experience, and
know-how to service the motorcycle
properly.
6 Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
7 or, have a shorter service life and can
lead to expensive repair bills.
EWA15142
8 WARNING
When checking the fuel system, do
not smoke, and make sure there are
9 no open flames or sparks in the ar-
ea, including pilot lights from water
heaters or furnaces. Gasoline or
10
gasoline vapors can ignite or ex-
plode, causing severe injury or
11 property damage.
12
13
14
6-42
2RD-28199-E1.book 43 ページ 2015年9月3日 木曜日 午後3時42分
Troubleshooting chart
1. Fuel There is enough fuel. Check the battery.
1
Check the fuel level
in the fuel tank.
The engine does not
There is no fuel. Supply fuel. start.
2
Check the battery.
7
Wipe off with a dry
cloth and correct the
3. Ignition Wet spark plug gap, or
Operate the
replace the spark
kickstarter.
8
Remove the spark plug.
plug and check
the electrodes.
Have a Yamaha
The engine does not
start.
9
Dry dealer check the
Check the
vehicle.
compression.
10
11
4. Compression There is compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.
Operate the 12
kickstarter.
There is no
Have a Yamaha dealer check the vehicle.
compression. 13
14
6-43
2RD-28199-E1.book 1 ページ 2015年9月3日 木曜日 午後3時42分
Cleaning
12
ECA10773
NOTICE
Avoid using strong acidic wheel
13 cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
14 not leave the cleaner on the af-
7-1
2RD-28199-E1.book 2 ページ 2015年9月3日 木曜日 午後3時42分
NOTICE
After cleaning Apply spray oil and wax spar-
1. Dry the motorcycle with a chamois ingly and make sure to wipe off
1 or an absorbing cloth. any excess.
2. Immediately dry the drive chain Never apply oil or wax to any
and lubricate it to prevent it from rubber and plastic parts, but
2
rusting. treat them with a suitable care
3. Use a chrome polish to shine product.
3 chrome, aluminum and stainless- Avoid using abrasive polishing
steel parts, including the exhaust compounds as they will wear
system. (Even the thermally in- away the paint.
4 duced discoloring of stainless-
steel exhaust systems can be re- TIP
moved through polishing.) Consult a Yamaha dealer for ad-
5 4. To prevent corrosion, it is recom- vice on what products to use.
mended to apply a corrosion pro- Washing, rainy weather or humid
tection spray on all metal, climates can cause the headlight
6 including chrome- and nickel-plat- lens to fog. Turning the headlight
ed, surfaces. on for a short period of time will
5. Use spray oil as a universal clean- help remove the moisture from the
7 er to remove any remaining dirt. lens.
6. Touch up minor paint damage
caused by stones, etc.
8
7. Wax all painted surfaces.
8. Let the motorcycle dry completely
9 before storing or covering it.
EWA11132
WARNING
10 Contaminants on the brakes or tires
can cause loss of control.
Make sure that there is no oil or
11 wax on the brakes or tires.
If necessary, clean the brake
discs and brake linings with a
12 regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
13 gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-
14
nering behavior.
7-3
2RD-28199-E1.book 4 ページ 2015年9月3日 木曜日 午後3時42分
10
11
12
13
14
7-5
2RD-28199-E1.book 1 ページ 2015年9月3日 木曜日 午後3時42分
Specifications
Dimensions: EAU69993
Air filter:
Overall length: Air filter element:
2085 mm (82.1 in) Oil-coated paper element
Overall width: Fuel:
750 mm (29.5 in) Recommended fuel: 1
Overall height: Regular unleaded gasoline (Gasohol [E10]
1095 mm (43.1 in) acceptable)
Seat height: Fuel tank capacity:
785 mm (30.9 in) 12 L (3.2 US gal, 2.6 Imp.gal) 2
Wheelbase: Fuel reserve amount:
1410 mm (55.5 in) 2.2 L (0.58 US gal, 0.48 Imp.gal)
Ground clearance: Fuel injection: 3
130 mm (5.12 in) Throttle body:
Minimum turning radius: ID mark:
2.4 m (7.87 ft) 2RD1 00
Weight: 4
Spark plug(s):
Curb weight: Manufacturer/model:
174 kg (384 lb) NGK/BPR6ES
Engine: Spark plug gap: 5
Combustion cycle: 0.7–0.8 mm (0.028–0.031 in)
4-stroke Clutch:
Cooling system: Clutch type: 6
Air cooled Wet, multiple-disc
Valve train: Drivetrain:
SOHC
Number of cylinders:
Primary reduction ratio: 7
2.567 (77/30)
Single cylinder Final drive:
Displacement: Chain
399 cm3 Secondary reduction ratio: 8
Bore stroke: 2.947 (56/19)
87.0 67.2 mm (3.43 2.65 in) Transmission type:
Compression ratio: Constant mesh 5-speed 9
8.5 : 1 Gear ratio:
Starting system: 1st:
Kickstarter 2.357 (33/14)
Lubrication system: 2nd:
10
Dry sump 1.556 (28/18)
Engine oil: 3rd:
Recommended brand: 1.190 (25/21) 11
YAMALUBE 4th:
SAE viscosity grades: 0.917 (22/24)
10W-40
Recommended engine oil grade:
5th: 12
0.778 (21/27)
API service SG type or higher, JASO stan- Chassis:
dard MA Frame type:
Engine oil quantity: Semi double cradle 13
Oil change: Caster angle:
2.00 L (2.11 US qt, 1.76 Imp.qt) 27.7
With oil filter removal: Trail: 14
2.10 L (2.22 US qt, 1.85 Imp.qt) 111 mm (4.4 in)
8-1
2RD-28199-E1.book 2 ページ 2015年9月3日 木曜日 午後3時42分
Specifications
Front tire: Front suspension:
Type: Type:
With tube Telescopic fork
Size: Spring:
90/100-18M/C 54S Coil spring
1
Manufacturer/model: Shock absorber:
BRIDGESTONE/BT-45F Hydraulic damper
Rear tire: Wheel travel:
2 Type: 150 mm (5.9 in)
With tube Rear suspension:
Size: Type:
3 110/90-18M/C 61S Swingarm
Manufacturer/model: Spring:
BRIDGESTONE/BT-45R Coil spring
Loading: Shock absorber:
4 Hydraulic damper
Maximum load:
150 kg (331 lb) Wheel travel:
* (Total weight of rider, passenger, cargo 105 mm (4.1 in)
5 and accessories) Electrical system:
Tire air pressure (measured on cold System voltage:
tires): 12 V
6 Up to 90 kg (198 lb) load: Ignition system:
Front: TCI
175 kPa (1.75 kgf/cm2, 25 psi) Charging system:
Rear: AC magneto
7 Battery:
200 kPa (2.00 kgf/cm2, 29 psi)
90 kg (198 lb) load - maximum load: Model:
Front: GT4B-5
8 200 kPa (2.00 kgf/cm2, 29 psi) Voltage, capacity:
Rear: 12 V, 2.5 Ah (10 HR)
225 kPa (2.25 kgf/cm2, 33 psi) Headlight:
9 Front wheel: Bulb type:
Wheel type: Halogen bulb
Spoke wheel Bulb wattage quantity:
Rim size: Headlight:
10 18 x 1.85 H4, 60.0 W/55.0 W x 1
Rear wheel: Brake/tail light:
Wheel type: 21.0 W/5.0 W 1
11 Spoke wheel Front turn signal light:
Rim size: 21.0 W 2
18 x 2.15 Rear turn signal light:
12 Front brake: 21.0 W 2
Type: Auxiliary light:
Hydraulic disc brake 4.0 W 1
Specified brake fluid: Meter lighting:
13 DOT 4 1.7 W 4
Rear brake: Neutral indicator light:
Type: 1.7 W 1
14 Mechanical leading trailing drum brake High beam indicator light:
1.7 W 1
8-2
2RD-28199-E1.book 3 ページ 2015年9月3日 木曜日 午後3時42分
Specifications
Turn signal indicator light:
1.7 W 1
Fuel level warning light:
3.0 W 1
Engine trouble warning light:
1.7 W 1
1
Fuse(s):
Main fuse:
30.0 A 2
Headlight fuse:
15.0 A
Signaling system fuse: 3
15.0 A
Ignition fuse:
10.0 A
Parking lighting fuse: 4
7.5 A
Fuel injection system fuse:
7.5 A 5
Backup fuse:
7.5 A
6
10
11
12
13
14
8-3
2RD-28199-E1.book 1 ページ 2015年9月3日 木曜日 午後3時42分
Consumer information
EAU53562
Record this number in the space pro-
Identification numbers vided.
Record the vehicle identification num-
ber, engine serial number, and the TIP
1 model label information in the spaces The vehicle identification number is
provided below. These identification used to identify your motorcycle and
numbers are needed when registering may be used to register your motorcy-
2 the vehicle with the authorities in your cle with the licensing authority in your
area and when ordering spare parts area.
from a Yamaha dealer.
3
EAU26442
9
EAU26401
Vehicle identification number
10
11
12
1
13
1. Vehicle identification number
Consumer information
EAU26481
Model label
1
1
3
1. Model label
10
11
12
13
14
9-2
2RD-28199-E1.book 1 ページ 2015年9月3日 木曜日 午後3時42分
Index
A Headlight bulb, replacing ...................... 6-35
Air filter element, replacing ................... 6-13 High beam indicator light ........................ 3-2
Auxiliary light bulb, replacing ................ 6-36 Horn switch............................................. 3-5
B I
Identification numbers ............................ 9-1
1 Battery................................................... 6-31
Brake and clutch levers, checking and Ignition circuit cut-off system ................ 3-15
lubricating ........................................... 6-28 Indicator lights and warning lights .......... 3-2
Brake fluid, changing ............................ 6-24 K
2 Brake fluid level, checking .................... 6-23 Kickstarter ............................................ 3-12
Brake lever.............................................. 3-7 M
Brake lever free play, adjusting............. 6-19 Main switch/steering lock ....................... 3-1
3 Brake light switches .............................. 6-22 Maintenance and lubrication, periodic .... 6-4
Brake pads and shoes, checking .......... 6-22 Maintenance, emission control system... 6-3
Brake pedal............................................. 3-7 Matte color, caution ................................ 7-1
Brake pedal, checking and Model label ............................................. 9-2
4 lubricating ........................................... 6-28 N
Brake pedal height and free play, Neutral indicator light.............................. 3-2
adjusting ............................................. 6-20 P
5 C Panel, removing and installing ............... 6-7
Cables, checking and lubricating .......... 6-27 Parking ................................................... 5-6
Care ........................................................ 7-1 Part locations.......................................... 2-1
6 Catalytic converter ................................ 3-11 Pass switch ............................................ 3-5
Centerstand and sidestand, checking S
and lubricating .................................... 6-29 Safety information .................................. 1-1
Clutch lever ............................................. 3-6
7 Clutch lever free play, adjusting............ 6-18
Seat ...................................................... 3-13
Shifting ................................................... 5-3
D Shift pedal .............................................. 3-6
Decompression lever ............................ 3-12 Shift pedal, checking ............................ 6-21
8 Dimmer switch ........................................ 3-5 Shock absorber assemblies,
Drive chain, cleaning and lubricating .... 6-26 adjusting............................................. 3-13
Drive chain slack................................... 6-25 Sidestand ............................................. 3-14
9 E Spark plug, checking .............................. 6-8
Engine break-in....................................... 5-5 Specifications ......................................... 8-1
Engine idling speed, checking .............. 6-14 Speedometer unit ................................... 3-3
Engine oil and oil filter element ............... 6-9 Starting the engine ................................. 5-2
10 Engine serial number .............................. 9-1 Starting the engine, trouble .................... 5-3
Engine stop switch .................................. 3-5 Steering, checking ................................ 6-30
Engine trouble warning light.................... 3-3 Storage ................................................... 7-4
11 F Swingarm pivots, lubricating................. 6-29
Front fork, checking .............................. 6-30 T
Fuel ......................................................... 3-9 Tachometer ............................................ 3-4
12 Fuel cock............................................... 3-11 Tail/brake light bulb, replacing.............. 6-37
Fuel consumption, tips for reducing ........ 5-5 Throttle grip and cable, checking and
Fuel level warning light ........................... 3-2 lubricating........................................... 6-27
Fuel tank breather/overflow hose.......... 3-10 Throttle grip free play, checking ........... 6-14
13 Fuel tank cap .......................................... 3-8 Tires ..................................................... 6-15
Fuses, replacing.................................... 6-33 Tool kit .................................................... 6-2
H Troubleshooting.................................... 6-42
14 Handlebar switches................................. 3-4 Troubleshooting chart........................... 6-43
Hazard switch ......................................... 3-5 Turn signal indicator light ....................... 3-2
10-1
2RD-28199-E1.book 2 ページ 2015年9月3日 木曜日 午後3時42分
Index
Turn signal light bulb, replacing.............6-38
Turn signal switch....................................3-5
V
Valve clearance.....................................6-15
Vehicle identification number ..................9-1
1
W
Wheel bearings, checking .....................6-31
Wheel (front)..........................................6-39
Wheel (rear) ..........................................6-40 2
Wheels ..................................................6-17
10
11
12
13
14
10-2
2RD-28199-E1.book 3 ページ 2015年9月3日 木曜日 午後3時42分
2RD-9-E1_hyoshi.indd 3 2015/09/16 13:46:32
Original instructions