IB 1643-IMPAQPlus-Service Manual Rev AB 4-17

Model: EIP1/EIP3
EnForcer ® IMPAQ™+ Battery

Charger
Service Manual
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1-800-ENERSYS (1-800-363-7797)
I.B. 1643
Rev AB (4/17)
IMPORTANT
Read and understand your user’s manual before installing, operating or servicing this
product.
DO NOT DESTROY THIS BOOK
EnForcer® IMPAQ™+ Service Manual I.B.1643
TABLE OF CONTENTS
Important Safety Instructions ............................................2 Display ......................................................................... 20
Technical Information .........................................................3 Screen Saver ...................................................... 20
Part Number .................................................................3 Delay ................................................................... 20
Output Power Letter Codes .................................4 Themes ............................................................... 21
Cabinet Size/Gauge Letter Codes .......................4 Daylight Saving ............................................................ 22
DC Voltage Number Codes .................................5 Password ............................................................................ 22
AC Line Voltage Letter Codes .............................5 Settings ............................................................................... 23
Charge Profile Letter Codes ................................5 Charge ................................................................................. 24
Specialty Charger Option List ..............................6 Profile........................................................................... 24
Serial Number ..............................................................6 Charge Delay ............................................................... 24
Battery Type .................................................................6 Daily Charge ................................................................ 24
Max AH.........................................................................6 Block Out Charge ........................................................ 24
No. Cells .......................................................................6 Conditional Charge ...................................................... 24
Max Modules ................................................................6 Floating ........................................................................ 25
Config Modules ............................................................6 Battery Rest ................................................................. 25
Hertz .............................................................................6 Cold Pulse ................................................................... 25
Phase ...........................................................................6 Gel-Bloc – iPhase 3 ..................................................... 25
AC Volts .......................................................................7 Refresh ON/OFF .......................................................... 25
Config AC Amps ...........................................................7 Imax ............................................................................. 25
Max AC Amps ..............................................................7 Battery ................................................................................. 26
Max DC Amps ..............................................................7 NB Cells ....................................................................... 26
DC Volts .......................................................................7 Cap Manu/Auto ............................................................ 26
Config DC Amps...........................................................7 Capacity ....................................................................... 26
CEC ................................................................................7 Battery Temperature .................................................... 26
cULus ...........................................................................7 High Temperature ........................................................ 26
Installation ...........................................................................8 Cable.................................................................................... 26
Location ........................................................................8 Length .......................................................................... 26
Cabinet Mounting .........................................................8 Section ......................................................................... 26
Electrical Connections ..................................................8 Equalization ........................................................................ 27
Connecting Input Power ...............................................8 Manu Current ............................................................... 27
AC Disconnect..............................................................9 Time ............................................................................. 27
Plug Polarity .................................................................9 Delayed Start (Delay)................................................... 27
Grounding the Charger .................................................9 Frequency .................................................................... 27
Description of Operation ....................................................10 Options ................................................................................ 27
General.........................................................................10 Options Test ................................................................ 27
Starting the Charge Cycle ............................................10 Electrovalve Time ........................................................ 27
Charging Current ..........................................................10 Comm IQ ON/OFF ............................................................... 27
AC Power Fail ..............................................................10 Network ............................................................................... 27
Series Charging............................................................10 Protocol........................................................................ 27
Glossary...............................................................................11 Baud Rate .................................................................... 27
Wi-iQ® Device ...............................................................11 Address JBUS ............................................................. 27
Charging Profile............................................................11 Charging the Battery .......................................................... 28
Cold Storage Profile .....................................................11 Charger Idle Display .................................................... 28
Equalization Charging ..................................................11 Starting a Charge Cycle ............................................... 29
Gel-Bloc Profile ............................................................11 Delayed Start ............................................................... 29
IONIC™ Profile.............................................................11 Count Down Display .................................................... 29
VRLA Profile .................................................................11 Charger Display ........................................................... 30
Opportunity Profile ........................................................11 End of Charge Display ................................................. 31
Operation ...............................................................11 End of Charge without Equalization ............................. 31
Daily Charge ..........................................................12 End of Charge with Equalization .................................. 31
Complete Charge Time ..........................................12 Fault Codes ......................................................................... 33
Block Out Time .............................................................12 Fault Display ................................................................ 33
Refresh Charging .........................................................12 Maintenance and Service................................................... 36
Abbreviations and Acronyms ............................................13 Testing of Components ..................................................... 36
Operating Instructions........................................................14 LEDs on the Module
Control Panel.......................................................................15 ............................................................................................. 36Compo
Menu Access .......................................................................16 nent Replacement .............................................................. 37
Main Menu Display .......................................................16 DC Output Fuse ........................................................... 37
Main Menu....................................................................16 AC Input Fuses ............................................................ 37
Logs .....................................................................................17 DC Cables ................................................................... 38
Memorizations Display Screen .....................................17 Display Board .............................................................. 38
Displaying a Charge Cycle ...........................................17 Power Modules ................................................................... 39
Memorization Data .......................................................17 Fan Cleaning ....................................................................... 40
Status ...................................................................................18 Component Locations........................................................ 43
Status Screen ...............................................................18 Parts List ............................................................................. 46
Charger ................................................................................19 Mounting Dimensions ........................................................ 49
Information ...................................................................19 1 kW 3 Bay Cabinet Mounting Dimensions .................. 49
Charger Information Display .........................................19 1 kW 6 Bay Cabinet Mounting Dimensions .................. 50
USB ......................................................................................20 3.5 kW 2 and 4 Bay Cabinet Mounting Dimensions ..... 51
Update Software...........................................................20 3.5 kW 6 Bay Cabinet Mounting Dimensions ............... 52
Settings ................................................................................20 3.5 kW 8 Bay Cabinet Mounting Dimensions ............... 53
Parameters ...................................................................20 Technical Specifications.................................................... 54
Date/Time .....................................................................20 1 kW Standard Technical Specifications ...................... 54
Language .....................................................................20 3.5 kW Standard Technical Specifications ................... 56
Region ..........................................................................20 Wi-iQ® Device Communications Setup ............................. 63
1
IMPORTANT SAFETY INSTRUCTIONS
WARNING: THE SHIPPING PALLET MUST BE REMOVED FOR PROPER AND SAFE OPERATION.
1. This manual contains important safety and operating instructions. Before using the battery charger, read all
instructions, cautions and warnings on the battery charger, the battery and the product using the battery.
2. This charger has been designed to only charge flooded, lead-acid batteries. Read and understand all setup
and operating instructions before using the battery charger to prevent damage to the battery and to the charger.
3. Do not touch non-insulated parts of the output connector or the battery terminals to prevent electrical shock.
4. During charge, batteries produce hydrogen gas which can explode if ignited. Never smoke, use an open flame
or create sparks in the vicinity of the battery. Ventilate well when the battery is in an enclosed space.
5. Do not connect or disconnect the battery plug while the charger is on. Doing so will cause arcing and burning
of the connector resulting in charger damage or battery explosion.
6. Lead-acid batteries contain sulfuric acid which causes burns. Do not get in eyes, on skin or on clothing. In
cases of contact with eyes, flush immediately with clean water for 15 minutes. Seek medical attention
immediately.
7. Only factory qualified personnel can service this equipment. De-energize all AC and DC power connections
before servicing the charger.
8. The charger is not for outdoor use.
9. Do not expose the charger to moisture. Operating conditions should be 32º to 113º F (0º to 45º C); 0 to 70%
relative humidity.
10. Do not operate the charger if it has been dropped, received a sharp hit or otherwise damaged in any way.
11. For continued protection and to reduce the risk of fire, install chargers on a floor of non-combustible material
such as stone, brick or grounded metal.
2
TECHNICAL INFORMATION
The nameplate, located on the outside of the charger, should be used to check this application
before installation.
Part Number
This is the charger part number and specifies the characteristics of
this particular charger and for this reason it is required in any
discussion or correspondence regarding this unit.
Single Display Cabinet:
EIP3 - GN - 4YOR
Model Type
Phase
Power Level Top
Cabinet Size
DC Voltage Code
Input Voltage Code
Charge Profile
Options
Dual Display Cabinet:
EIP3GHR - 4YOR
Model Type
Phase
Power Level Top
Power Level Bottom
Cabinet Size
DC Voltage Code
Input Voltage Code
Charge Profile
Options
3
Output Power Letter Codes

The following table describes the letter codes to be used in charger part numbers to indicate
the Output Power of the charger.
Letter Output Power Number Module Power

Code (kW) Modules (kW)
A 1.0 1 1.0
B 2.0 2 1.0
C 3.0 3 1.0
D 4.0 4 1.0
E 5.0 5 1.0
F 6.0 6 1.0
G 3.5/2.5* 1 3.5/2.5*
H 7.0/5.0* 2 3.5/2.5*
I 10.5/7.5* 3 3.5/2.5*
J 14.0/10.0* 4 3.5/2.5*
K 17.5 5 3.5
L 21.0 6 3.5
M 24.5 7 3.5
N 28.0 8 3.5
*Three-Phase/Single-Phase
Cabinet Size/Gauge Letter Codes

the number of slots and size of the DC cables.
Letter Module Standard Cable

Comments
Code Positions Gauge
L 2 1/0 Two slot, 3.5 kW cabinet
M 3 4 AWG Three slot, 1 kW cabinet
N 4 3/0 Four slot, 3.5 kW cabinet
P 6 2/0 Six slot, 1 kW cabinet
P 6 3/0 Six slot, 3.5 kW cabinet
R 8 3/0 Eight slot, 3.5 kW cabinet
4
DC Voltage Number Codes

The following table describes the number codes to be used in charger part numbers to
indicate the DC output voltage(s) of the charger.
Number Output
Code Voltage(s)
1 12
2 24
3 36/48
4 24/36/48
5 72/80
6 64
7 60
AC Line Voltage Letter Codes

the AC line voltage(s) and AC line frequency at which the charger can be operated.
Line
Letter Voltage(s)
Frequency Comments
Code (volts rms)
(Hertz)
A 120 50/60 120 VAC only
C 600 50/60 600 VAC only
G 208/220/240 50/60 208/220/240 VAC
Y 480* 50/60 480 VAC
*For 480VAC chargers with line voltage of 400VAC, see specifications starting on page 57.
Charge Profile Letter Codes

the Charging profile of the charger.
Letter
Profile
Code
C Cold Storage
I IONIC™
G Gel-Bloc
O Opportunity
V VRLA
5
Specialty Charger Options List
Suffix Description
C6 6 Ft of #12 AWG AC Cord
L10 10 Ft of DC cable
Serial Number
This number indicates complete information about the specific charger. It must be supplied with
the part number on any correspondence or discussion regarding this charger.
Battery Type
The chemical content construction of the battery this unit is designed to charge is given in this
part of the nameplate. (L-A = Lead Acid)
Max AH
This is the maximum amp-hours capacity of this cabinet.
No. Cells
This is the number of battery cells this unit will charge. This number must match exactly with
any battery connected to the charger output.
Max Modules
This is the maximum number of modules the cabinet can hold.
WARNING: THE NUMBER OF MODULES MUST MATCH THE NUMBER OF “CONFIG

MODULES” ON THE NAMEPLATE. DO NOT ADD MORE MODULES IN THE FIELD.
CONSULT THE MANUFACTURER IF MORE MODULES ARE NEEDED.
Config Modules
This is the number of modules for which this cabinet is configured.
Hertz
This gives the frequency in cycles per second of the AC input voltage. Under no conditions
operate the charger at a different frequency or from a generator with unstable frequency.
Phase
Number "3" indicates a Three Phase Charger, and “1” indicates a Single Phase Charger.
6
AC Volts
This is the nominal voltage for which this charger is rated. The charger will only operate on this
voltage.
Config AC Amps
This is the AC Amps for which this charger is configured.
Max AC Amps
This is the maximum AC Amps this cabinet is rated for.
Max DC Amps
This is the maximum output DC Amps for which this charger is rated.
DC Volts
This gives the nominal DC output voltage of the charger.
Config DC Amps
This is the output DC Amps this charger is configured for to deliver to a battery that is over 20%
discharged.
CEC
This logo is applied to chargers that are certified with the California Energy Commission in
compliance with Appliance Efficiency Regulations:
cULus
This logo is applied to chargers that have been tested to applicable standards and requirements
by Underwriters Laboratories (UL) and the Canadian Standards Association (CSA):
7
INSTALLATION
WARNING: THE SHIPPING PALLET MUST BE REMOVED FOR PROPER AND SAFE
OPERATION.
Location
For maximum safe operation, choose a location which is free of excess moisture, dust,
combustible material and corrosive fumes. Avoid locations where temperature is high or where
liquid will drip on the charger. Do not obstruct the ventilation openings or the space under the
charger. Follow charger warning label when mounting on or over a combustible surface.
Cabinet Mounting
The charger must be mounted on a wall, stand, shelf or floor in a vertical position. 8 bay chargers
may only be floor or shelf mounted. The minimum distance between two chargers must be 12
inches.
The charger will be installed with four 5/16 inch bolts or with the bracket supplied. See the
Mounting Dimensions section at the end of this manual for proper bolt pattern. Charger should
be permanently fastened in place.
For shelf mounting, part number 159-6LA22723 is required – two per charger.
NOTE: Ambient temperature at all levels cannot exceed 113° F (45° C).
Electrical Connections
To prevent failure of the charger, make sure it is connected to the correct line voltage.
Follow your local and National Electric Code (NEC) in making these connections.
WARNING: MAKE SURE THE POWER TO THE CHARGER IS OFF AND THE BATTERY
IS DISCONNECTED BEFORE CONNECTING THE INPUT POWER TO THE TERMINALS
OF THE CHARGER.
Connecting Input Power

For all 2.5/3.5 KW models, remove the top and connect the AC input to the terminal blocks
provided on top, NOT on the backplane. Connect the input power to the appropriate terminals
and apply appropriate torque as follow:
Phase Power (kW) Cabinet (Bay) Terminals Torque (in-lbs)

1 1 1 and 3 L* N* 6
1 2.5/3.5 4 L2 L3 15
3 2.5/3.5 4 and 6 L1 L2 L3 15
3 2.5/3.5 8 L1 L2 L3 25
* For 208/220/240V 1kW single phase, connect L1 to terminal L and L2 to terminal N.
Connect ground wire to terminal marked with either of the two symbols below and apply same
torque value per table above:
8
AC Disconnect
The user must provide suitable branch circuit protection and a disconnect method from the AC
power supply to the charger to allow for safe servicing.
Plug Polarity
The charging cable is connected to the DC output of the charger with the positive lead marked
RED. The output polarity of the charger must be strictly observed when connecting to the battery
(read warning above). Improper connection may open the DC fuse and/or damage the charger.
Grounding the Charger
DANGER: FAILURE TO GROUND THE CHARGER COULD LEAD TO FATAL ELECTRIC

SHOCK. Follow National Electric Code for ground wire sizing.
Connect a grounding conductor to the Ground lug provided on the horizontal support panel.
This lug is marked with either of these symbols:
9
DESCRIPTION OF OPERATION
General
EnForcer® IMPAQ™+ chargers are microprocessor-controlled. The processor calculates the
battery’s capacity so that the charging profile can be automatically adapted to the battery’s actual
state over a wide range of capacities. The charging coefficient is maintained absolutely on all
types of batteries. EnForcer IMPAQ+ chargers adapt to the battery’s capacity and its discharge
level.
EnForcer IMPAQ+ chargers can easily be set to charge flooded batteries used in cold or freezer
storage applications, IONIC™ or opportunity profiles. This battery charger is also designed to
charge flooded and sealed lead-acid storage batteries within the range of the cell and ampere-
hour rating as marked on the nameplate.
Starting the Charge Cycle

When a battery is connected to the charger, the control board senses the voltage and after a
short delay, the charger starts charging the battery.
Charging Current
Charging current is determined by the battery voltage and state of the charge condition. Charging
current declines automatically as battery voltage rises during the charge. As the battery charges,
the graphical display will output various charge parameters including the percentage of battery
capacity.
AC Power Fail
If the AC power fails with a battery connected to the charger during a charge cycle, the charger
will reset and start a new charge cycle when power is restored. All charger settings as well as
the time and date are preserved.
Series Charging
In series charging, the voltages of both batteries add up and must match charger’s nameplate
DC Volts rating. The charger’s amp-hour rating must be equal to each battery’s ampere-hour
rating. Charge cycle will not start unless both batteries are connected.
10
GLOSSARY
Wi-iQ® Device
This unit, permanently mounted on the battery, ensures that certain battery parameters can be
sent to the charger for the purposes of optimizing the charge and monitoring the charging and
discharging characteristics.
Charging Profile
The charging profile defines the rate of charge current over time. The charger adapts to the
battery’s age and level of discharge. Controlling the overcharge coefficient, whatever the
battery’s discharge level, reduces the amount of electricity consumed.
Cold Storage Profile

This is a charging profile that allows the configuration of the charger for use with batteries in cold
storage application. The profile is an IEI (constant current, constant voltage, constant current)
type with a number of user configurable parameters.
Equalization Charging
Equalization charging, performed after normal charging, balances the electrolyte densities in the
battery’s cells.
Gel-Bloc Profile
This charging profile is an IEI (constant current, constant voltage, constant current) charging
profile designed for Absorbed Glass Mat (AGM) type sealed lead acid batteries.
IONIC™ Profile
The IONIC™ charging profile diagnoses the battery throughout the recharge and adjusts the
charging profile to effectively charge the battery. The intelligent diagnostic sampling provides
more rapid optimized charging of flooded cell batteries subject to very high demands. The
short current pulses stimulate gas formation in the active material, causing sulfuric acid to be
distributed outside the plates and balances out differences in density, homogenizing the
electrolyte across the surface of the plates.
VRLA Profile
This charging profile allows for Valve Regulated Lead Acid (VRLA) batteries to be charged.
This charging profile is an IEIE (constant current, constant voltage, constant current, constant
voltage) type.
Opportunity Profile
This charging profile is used when opportunity charging is desired. It includes a start rate of up
to 25% of the battery’s 6-hour rated amp hour capacity and requires an equalize charge
performed once a week. The weekly equalize charge can be programmed to run
automatically.
11
Operation
During opportunity charging the user should charge the battery during breaks, lunch or
any available time during the work day. The Opportunity Profile allows the battery to be
safely charged while it is in a kept in a partial state of charge between 20% and 100% of
the 6-hour rated capacity during the work week. Sufficient time should be scheduled
after the weekly equalize charge to check and maintain electrolyte levels and allow the
battery to cool to ambient temperatures.
Daily Charge
When using the Opportunity Profile, the Daily Charge option can be set to add
additional charging time every day if the work schedule allows. This option should be
considered only when the daily work demand requires additional capacity.
NOTE: The factory default is daily charge disable, 6 hour Equalize, Sunday at 00 hour.
Block Out Time

This function inhibits the charger from charging the battery during the block out time window. If
a charge cycle has started before the block out window it is inhibited during the block out window
and will automatically restart the charge cycle at the end of the block out window.
Refresh Charging
Refresh or maintenance charging enables the battery to be maintained at maximum charge all
of the time that it is connected to the charger.
12
ABBREVIATIONS AND ACRONYMS
AGM Absorbed Glass Mat
AGV Auto Guided Vehicle
AH Amp-Hour
AWG American Wire Gauge
AVAIL Available
CEC California Energy Commission
CFC Termination Code
dBm Decibel-milliwatts
DF# Fault Number
DoD Depth of Discharge
GND Ground
kW Kilowatt
L-A Lead Acid
MAC Media Access Control
MANU Manual
mVpc Millivolts Per Cell
NEMA National Electronics Manufacturers Association
SoC Start of Charge
TH Thermal Fault
TH-Amb Thermal - Ambient Temperature Faults
TFT Thin Film Transistor
VRLA Valve Regulated Lead Acid
13
OPERATING INSTRUCTIONS
The EnForcer® IMPAQ™+ series of chargers are compatible with batteries at 12, 24, 36, 48, 60,
64, 72 and 80 volts (depending on the version supplied).
Battery recognition (voltage, capacity and state of charge) is accomplished automatically by the
microprocessor. Several charging profiles are available (Cold Storage, IONIC™, Opportunity,
Gel-Bloc, VRLA) based on the configuration chosen by the operator. Furthermore, equalization
and refresh charges are integrated.
The EnForcer IMPAQ+ charger includes an adapter to communicate to a Wi-iQ® device. The
Wi-iQ device is an advanced battery module that measures, tracks and stores important battery
parameters such as temperature, electrolyte level, voltage and AH. This data is wirelessly
transmitted to the EnForcer IMPAQ+ to optimize charging, alerts the operator to battery issues,
and safeguard the battery from being permanently damaged.
14
CONTROL PANEL
10
3
1
9 8 11 6
REF Function Description

1 Graphical TFT display Display charger operation info/Menus
2 Navigate UP button Navigate menus/Change values
Select menu items/Enter values/Stop and
3 ENTER/STOP and START button
restart battery charge
4 Navigate RIGHT/EQUALIZE button Scroll right/Start equalize or desulfation
5 Navigation DOWN button Navigate menus/Change values
6 Navigation LEFT/ESC button Enter Main Menu/Scroll left/Exit menus
OFF = no fault
7 RED fault indicator FLASHING = ongoing fault detected
ON = fault
OFF = charger output is OFF
8 YELLOW charging indicator
ON = charging in progress
OFF = charger off or battery not available
9 GREEN charge complete indicator Flashing = cooling phase
ON = battery ready and available
OFF = AC missing
10 BLUE AC supply indicator ON = AC present
11 USB port Download memos/upload software
15
MENU ACCESS
Main Menu Display
When the charger is idle, press and hold the <ESC> button. The Main Menu is then displayed.
The main menu is automatically exited after 60 seconds of inactivity or can be exited voluntarily
by pressing the <ESC> button.
Main Menu
All menus are accessed from the Main Menu. A detailed description of each menu is included in
the next sections of this manual. The menus that require a password are not displayed until the
correct password has been entered.
The menus provide access to the following functions:

 View status and memorizations (LOGS icon).
 Viewing of faults, alarms, etc. (CHARGER icon).
 USB functions (USB icon).
 Setting of date, language and others (SETTINGS icon).
 Management of password (PASSWORD icon).
 Exit main menu (EXIT icon).
16
LOGS
Memorizations Display Screen
The charger can display the details of the last 300 charge cycles.
The display here shows 3 charges have been stored in memory. MEMO 1 is the latest charge
memorized. After memorizing the three-hundredth charge, the oldest record is deleted and
replaced by the next oldest.
Displaying a Charge Cycle

Proceed as follows:
1. Select a record (MEMO x) using the ▲/▼ buttons.
2. Display the first History screen by pressing the Enter button.
3. Display the second History screen by pressing▼.
4. Return to the Main Menu by pressing the Esc button.
The charge history is displayed; use the ▲/▼ to scroll through the parameters.
Memorization Data
Memo Description Memo Description

Wi-iQ® device serial
S/N I end Current at end of charge
number
Rated battery capacity Battery temperature at
Capacity Temp end
(AH) end of charge (F)
Time of the charge cycle
U batt Rated battery voltage (V) Chg Time
(minutes)
Battery temperature at start Amp-Hours returned
Temp AH
of charge (F) during charge cycle
Watt-hours returned
Techno Battery technology kWh
during charge cycle
Profile Selected profile Status Partial or complete
State of charge at start of
% init Default Fault codes
charge (%)
Battery voltage at start of Start of charge date and
U start SoC
charge (Vpc) time
Battery voltage at end of Battery disconnect
U end DBa
charge (Vpc) date and time
Warning Wi-iQ® device warning CFC Termination code
17
STATUS
This menu displays the status of the charger’s internal counters (number of normal and partial
charges, fault code, etc.).
Status Screen
Status Description
Total number of charges - corresponds to the total of normally
Charge
terminated charges and charges terminated with or by faults
Complete Number of charges normally terminated
Partial Number of charges terminated abnormally
TH Number of charger temperature faults
DF1 etc. Number of faults recorded by the charger (see Fault Codes)
18
CHARGER
This menu displays information on the chargers configuration and output current of the charger
and the power modules.
Information
This screen displays the following information on the charger’s configuration.
Charger Information Display
Information Description
Profile Selected charging profile
Temperature Programmed or Wi-iQ® device temperature
Capacity Automatic or manual
Max. Current Maximum current of charger
Floating ON/OFF
Cable Length of DC cable
Equal Equalize time and current
Delay Charge In hours and minutes
Auto Start ON/OFF
19
USB
This menu provides access to the USB function. The charger can store charging data in a USB
memory and update software.
Update Software
Update chargers internal software. The software is provided by EnerSys®.
SETTINGS
Parameters:
Date/Time
Sets date and time. The clock has a battery backup which will preserve the time when power to
the charger is off.
Language
Selects the language displayed in the menus.
Region
Select the format for date, metric (EU) or imperial (US) units for temperature, length and cable
gauge.
Display
Set screen saver function and display Themes.
Screen Saver
Enable or Disable the screen saver function.
Delay
Set the time the screen stays illuminated. The delay time is adjustable in minutes up to
one hour and 59 minutes.
20
Themes
Themes A and B are two different ways that information is displayed throughout the
charge cycle as seen in table below. Theme A is selected by default and will be used in
this manual.
FUNCTION Theme A Theme B
Battery Disconnects while

Charging. Alternates every two
IDLE Screen
seconds with CONNECT BATTERY.
Charger paused
while battery connected
CHARGING
Screen
21
AVAIL Screen
EQUALIZATION
Screen
Daylight Saving
Enables or disables automatic clock adjustment for daylight savings time. When enabled, time
will move ahead one hour at 02:00 on the second Sunday in March and will move back one hour
at 02:00 on the first Sunday of November. The charger must be powered up at the time of the
change for it to take effect.
PASSWORD
This is where the password is entered to gain access to service level menus by authorized
EnerSys service personnel. The default password is 0099.
22
SETTINGS
This menu allows for the configuration of the charger. A password is required to view this menu.
Required Setup – The following parameters must be set including Date and Time:
PARAMETERS / DAYLIGHT US – CANADA

PARAMETERS / DISPLAY / SCREEN SAVER ON
PARAMETERS / DISPLAY / TIME 01H00
PARAMETERS / SERIAL NUMBER PER ORDER
CONFIGURATION / CHARGE / CHARGE DELAY / TYPE OFF
CONFIGURATION / CHARGE / CHARGE DELAY / VALUE HOUR/DELAY 00H00
CONFIGURATION / BATTERY / CAP MANU AUTO AUTO
CONFIGURATION / EQUALIZATION / DELAY 00H00
CONFIGURATION / EQUALIZATION / FREQUENCY SUNDAY
CONFIGURATION / EQUALIZATION / REFRESH ON/OFF OFF
CONFIGURATION / POWER SUPPLY PER ORDER
CONFIGURATION / CHARGE / IMAX PER ORDER
PROFILE OPPOR
CONFIGURATION / BATTERY / CAP MANU AUTO AUTO
CONFIGURATION / BATTERY / CAPACITY PER ORDER
CONFIGURATION / BATTERY / TEMPERATURE 77° F
CONFIGURATION / CHARGE / DAILY CHARGE / ON – OFF OFF
CONFIGURATION / CHARGE / DAILY CHARGE / DAILY CHG START 22H00
CONFIGURATION / CHARGE / DAILY CHARGE / DAILY CHG END 04H00
CONFIGURATION / EQUALIZATION / MANU CURRENT 0.045*CAP
CONFIGURATION / EQUALIZATION / TIME 06H00
PROFILE IONIC
PROFILE COLD
PROFILE VRLA
PROFILE GELBLC
(Default Factory Ship Configurations)
23
CHARGE
Profile
For selecting the right charging profile for the application:
IONIC™, GELBLC, VRLA, OPP, COLD STORAGE
Without Wi-iQ® device: Profile selected will be used. Values stored in the BATTERY menu,
such as CAPACITY (except Ionic) and TEMPERATURE, are used to determine key charging
parameters. Make sure these values match the battery to be charged or the battery may be over
or under charged which will result in decreased battery life or performance.
With Wi-iQ® device: The appropriate profile for the battery technology will be selected at the
start of charge. Battery capacity and temperature will also be transmitted to the charger control.
Charge Delay
Type - sets OFF, DELAY, or TIME OF DAY.
Value hour delay - sets the amount or time of day for the delay (00:00 to 24:00).
Delay: Start of charge is delayed for the amount of time stored in VALUE (0 to 24 hours).
Time of Day: Charge will not start until the time of day stored in VALUE (24 hour format).
Daily Charge
ON/OFF – Sets daily charge ON or OFF.
Daily Chg Start – Sets daily charge start time.
Daily Chg End – Sets daily charge end time.
Block Out Charge

ON/OFF – Sets block out charge ON or OFF.
Block Out Start – Sets daily charge start time.
Block Out End – Sets daily charge end time.
Conditional Charge
Set conditional charge %.
The charger will only commence the charge if the battery has reached the limit of Depth of
Discharge (DoD) of more than x%. For example if the user wants to charge the battery only if it
is discharged more than 30%, the parameter 30 has to be entered in the conditional charge. The
0 value disables the function.
24
Floating
ON/OFF- Sets float mode ON or OFF.
Current – Sets float current.
Voltage – Sets float voltage.
This feature can be turned ON or OFF depending on the application. A float charge at the end
of standard charge is intended to compensate for consumption by the truck electronics that are
left on when truck is not used (typically AGV). The parameter VOLTAGE is in mVpc (millivolts
per cell) determines the maximum float voltage. The parameter CURRENT defines the current
output during float, the current will automatically decrease to keep the battery voltage at the
maximum defined by the VOLTAGE parameter.
Battery Rest
Set battery rest time in hours.
Cold Pulse
Sets Cold pulses ON or OFF.
Gel-Bloc - iPhase 3
Sets gel-bloc phase 3 percentage.
Refresh ON/OFF
Sets refresh mode ON or OFF.
Imax
Sets charger maximum output current.
25
BATTERY
NB Cells
Sets number of battery cells: Auto, 6, 12, 18, 24, 30, 32, 36 and 40 Cells.
Cap Manu/Auto
When in Ionic mode, the charger can estimate the capacity of the connected battery
automatically “Auto” or the charger will use the capacity entered manually “Manu” in the Capacity
menu.
Capacity
Without Wi-iQ® device: Battery AH capacity used by the charger (must be set to “Manu” for
Ionic profile) to determine start and finish rates.
With Wi-iQ® device: the battery AH capacity will be automatically transmitted from Wi-iQ device.
Battery Temperature
This parameter adjusts the regulation voltages on the charging profile – values from 5°F (-15°C)
to 149°F (65°C).
Without Wi-iQ® device: defines the average operating battery temperature before the charge.
It is recommended the average electrolyte temperature be entered, especially in cold areas.
With Wi-iQ® device: the battery operating temperature will be automatically transmitted from
Wi-iQ® device. The battery temperature will be analyzed during the charge; if it increases too
much, the charger will stop to prevent any possible damage.
High Temperature
Defines a battery temperature safety limit.
Without Wi-iQ® device: Not used.
With Wi-iQ® device: If the battery temperature, during the charge, reaches the programmed
limit, the charger will stop the charge and wait until the temperature decreases.
CABLE
Length
Select the length of DC cables from the charger to the battery terminals in one foot increments
from three to 99 ft.
Section
Sets the DC cable gauge. Selections are 4, 1/0, 2/0 and 3/0 (AWG).
26
EQUALIZATION
Manu Current
This defines the equalization or desulphation current for a manual start.
Time
Sets the equalization time from one to 48 hours.
Delayed Start (Delay)

Sets the delay between the normal charge and the equalization charge from zero to 23 hours.
Frequency
Selects one or several periods for carrying out the equalization charge. The user can select one
or several days per week.
OPTIONS
Options Test
Turns on Battery Status (Red/Green) and Electrovalve output briefly to test operation.
Electrovalve Time
Sets time ON in seconds.
COMM IQ ON/OFF
Turns IQ communications ON or OFF.
NETWORK
Protocol
Set a protocol to Jbus, LAN, or BFM.
Baud Rate
Sets baud rate.
Address JBUS
Sets address.
27
CHARGING THE BATTERY
At this point, the charger should have been set up by a qualified service person. Charging can
only begin with a battery of the proper type, capacity and voltage connected to the charger.
With the charger in wait mode (No battery connected) and without pressing the Stop/Start button,
the display will show the following information:
1
Charger Idle Display
REF Description
1 Charger DC Voltage
2 Firmware Version
3 Selected Charge Profile
4 System Time and Date
5 Connect Battery
S11
28
Starting a Charge Cycle

The charger will start automatically when a battery is connected or push the Stop/Start button if
the battery is already connected.
Delayed Start
If the charger was programmed for delayed start, charging will begin following that delay. When
the battery is plugged in to the charger, the display shows the time remaining before the
programmed charging starts. 24
Count Down Display
Without a Wi-iQ® Device

If the Wi-iQ® device adapter is not enabled or no Wi-iQ devices are in range, effective
charging starts after the programmed delay. The charger uses Profile, Capacity and
Temperature settings programmed in the Configuration menu.
With a Wi-iQ® Device

If a Wi-iQ® device adapter is present and one or more Wi-iQ device is in range, the charger
will turn on and apply current to the battery. The display will show “SCAN” followed by
“IQLINK”. This routine determines which Wi-iQ device in range the battery charger is
connected to. Once the charger makes the determination it downloads data from Wi-iQ
device, displays the battery S/N, updates the profile capacity, and temperature for
charging, and starts the main charge.
29
Charger Display
A few moments into the effective charge, the display will begin alternating between the following
charging information:
5 1
2 6
4
3
10 11 12 7 8 9
Ref Description
1 Charge Voltage (total V and V/c)
2 Charge Current
3 Battery S/N from Wi-iQ® Device
4 Battery Temperature, Alternates with AH Returned
5 Charge Time
6 Percent of Charge
7 USB Connection
8 Battery Capacity
9 Wi-iQ Device Link
10 Wi-iQ Device Warning: Low Water
11 Wi-iQ Device Warning: Weak Cell
12 Wi-iQ Device Warning: Hot Battery
30
End of Charge Display
End of Charge without Equalization

The green complete LED comes on after proper end of charge. The green complete LED is on
and the display shows AVAIL. The display alternates between:
 Total charging time.

 Amp-Hours restored to the battery.
L2 0 1 0 24-3 6 -48V U S11
Any other lit LED indicates a problem during charging. Please refer to paragraph Control Panel
for more information.
If the battery remains plugged in and refresh charge has been enabled, refreshes will occur to
maintain an optimal charge.
The battery is now ready for use. Push the ON/OFF button before unplugging the battery.
End of Charge with Equalization

An Equalize charge can be started manually or automatically.
Manual Equalization Start
1. At the end of charge (green LED on or flashing), press on the <EQUALIZE> button. The
equalize button can also be pressed any time during the charge and an equalize charge
will be started after charging is complete.
31
NOTE: When an Equalize charge is manually started, the output current will be set
to the value saved in the charger configuration.
2. The start of the equalization charge is indicated by the symbol . During the
equalization charge, the charger displays the output current and alternates, the battery
voltage and voltage per cell and remaining time.
L2010 24-36-48V US11
3. The battery will be available when the green LED comes back on and the display shows
AVAIL.
4. The battery is now ready for use. If the battery remains plugged in and refresh charge
has been enabled, refreshes will occur to maintain an optimal charge. Push the ON/OFF
button before unplugging the battery.
Automatic Equalization Start

If an equalization day has been programmed in Charger configurations the equalization charge
will start automatically on the programmed day of the week after charging is complete.
NOTE: The factory default IONIC™ profile Equalizes in 3 hours on Sunday at 00 hour.
The battery will be available when the green LED comes back on and the display shows AVAIL.
The battery is now ready for use. If the battery remains plugged in and refresh charge has been
enabled, refreshes will occur to maintain an optimal charge. Push the ON/OFF button before
unplugging the battery.
32
FAULT CODES
Fault Display
In case of a fault, one of the corresponding fault codes listed below will appear on the display.
If it is a critical fault, charging will stop and the red Fault LED will be illuminated.
Fault Critical Cause Solution

Check input AC voltage (480 VAC ±
10% on each phase).
Check the AC voltage on the
DF1 Yes Low output current
backplane board.
Check all of the fuses on the
backplane board.
Check the polarity of the battery plug
(positive on +, negative on -).
Check the polarity of the charger
DF2 Yes Output fault connector (positive on +, negative on
-).
Check the output DC fuse on each
module.
33

Battery voltage too high (>2.4 Vpc)
or too low (<1.6 Vpc).
Check that the battery voltage
DF3 Yes Incorrect battery
matches the charger range or
setting.
Check the battery cells.
Prevent future over discharging of
The battery has been battery.
DF4 No discharged more than 80% Battery charge gauges and lift
of its capacity interrupts may need calibration.
Check battery cells.
Check no module is faulty.
Check the charger configuration in
the menu (charging profile,
temperature, capacity and DC cables
parameters).
DF5 No Battery requires inspection Check the state of the battery (cells
voltage, temperature, water level,..).
Check the battery condition of use.
Check battery cables for condition
and size, check for loose
connectors, check for defective cells.
DF7 appears when the charging
profile has been achieved with a fault
condition, that can be a current
increase in regulation phase
demonstrating a battery heating or a
badly programmed regulation
DF7 No Inspect battery voltage, or the charging time is too
long and has exceeded the safety
limit. Check the battery
(Temperature, Specific Gravity….).
Check battery condition of use.
Check the configuration in the menu
(charge cables parameters).
Check that fans are working.
TH Verify that ambient temperature is not
or Yes Charger overheating too high.
TH-Amb Inspect to see if the charger
ventilation is obstructed or impaired.
No Low battery electrolyte Check battery electrolyte level.
WATER LEVEL Yes Critical battery electrolyte Check battery electrolyte level.
34

Battery temperature
BAT TEMP Yes Allow battery to cool.
reached maximum level
Display on the top left
Check that the fan(s) is (are) working
corner - one or more
correctly and/or that the ambient
module in thermal fault –
temperature is not too high or
the charge process
TH No whether there is poor natural
continues – the fault
ventilation to the charger. If all
module(s) is (are)
modules are in thermal fault a TH
displayed + red led
fault will follow.
flashing.
Display on the top left
corner - one or more
module in DF1 fault –
the charge process Check power modules. If all modules
DFMOD** No
continues – the fault in DF1 fault a DF1 error will follow.
module(s) is (are)
displayed + red led
flashing.
Blocking fault – one or
more modules are not
compatible with the
charger configuration (for
example 24 V charger with
DF ID Yes Use correct module(s).
one 48 V module). This
can happen if the user
replaces one module with
another one with a different
voltage setting.
Check the AC input, AC fuses, if AC
Failed power module, AC
DF-CUR Yes fuses are open, perform internal
fuses or AC input
module tests
No Battery balance fault Check battery cell voltages.
**DFMOD: Go to the menu Charger/Information for the details (x is the module number)
..................... Module is unplugged or no CAN communication
MOD x TH Thermal Fault
MOD x VLMFB LMEB input fault
MOD x VBATMAX Module reached max voltage value
MOD x FUSE-OUT Output fuse open
MOD x PWM-MAX Module reached max current
MOD x ERROR Module internal error
MOD x VBAT VBAT input fault
35
MAINTENANCE AND SERVICE
WARNING: THERE ARE DANGEROUS VOLTAGES WITHIN THE BATTERY

CHARGER CABINET. ONLY QUALIFIED PERSONNEL SHOULD ATTEMPT TO ADJUST
OR SERVICE THIS BATTERY CHARGER.
The charger requires a minimum of maintenance. Connections and terminals should be kept
clean and tight. The unit (especially the module heatsink and fan) should be periodically cleaned
with low pressure air to prevent any excessive dirt build up on components. Care should be
taken not to bump or move any adjustments during cleaning. Make sure that both the AC lines
and the battery are disconnected before cleaning. The frequency of this type of maintenance
depends on the environment in which this unit is installed.
TESTING OF COMPONENTS
IMPORTANT: DISCONNECT BATTERY AND TURN AC POWER OFF BEFORE

SERVICING.
NOTE: Only qualified personnel should service this battery charger.
LEDs on the Module

All 3 LEDs flash for 6 seconds at power up.
Yellow LED: If ON, AC power is ok. If OFF, AC power is missing or charger is in idle mode.
Green LED: If flashing, no DC current. If ON, DC current is present.
Red LED: If ON or flashing, refer to fault code on display.
All LEDs OFF: No AC power, phase loss or in idle mode.
36
COMPONENT REPLACEMENT
DC Output Fuse
Important: Before replacing the DC fuse, test the output diodes to make sure none of them is
shorted. To do that, use a multimeter and test voltage between the shunt (red lead) and the
charger side of the DC fuse (black lead) as shown below. You should read over 0.3 VDC. If
voltage reads over 0.3 VDC, replace fuse with same value and torque the nuts to 44 in.lb, if
voltage reading is below 0.3 VDC, replace the module.
(Set meter to diode junction symbol )
AC Input Fuses
Important: Before replacing any of the AC fuses, make sure DC bus has no shorted
components. To do that, use a multimeter (set meter to diode junction symbol ) and test
across MOV marked as M7 or M4 (some modules show M7 and some newer ones like in the
600V show M4) as shown below. If you read around 0.7 VDC, replace the faulty AC fuse(s), if
you read lower than 0.55VDC, replace the module.
37
DC Cables
Replace where needed and torque nuts to 44 in.lb
TORQUE 5 PLACES TO 44 in.lb
Display Board
CAUTION: Use an anti-static wrist strap when removing and replacing circuit board
assemblies.
REMOVAL
Please follow these steps to remove a Display board.
1. Touch your finger to a ground to remove any static charge.
2. Unplug all connectors from the display board. Some connectors may be secured by
screws.
3. Pull the board out from its mounting standoffs. NOTE: Handle the Display board with
care. Do NOT place it on top of the battery or other acid-contaminated surfaces.
4. Place the removed display board into the anti-static bag (or foam) that the replacement
board was in.
REPLACEMENT
1. Align the board mounting holes to the standoffs and carefully push the board in until it
locks to the standoffs.
2. Carefully attach the connectors back to the replacement board.
3. Attach connectors with screws, if used.
38
POWER MODULES
1 kW POWER MODULE
Fan
Heat Sinks
3.5 kW POWER MODULE
DC Fuse
Heat Sinks
Fans
39
FAN CLEANING
1) Follow all required lockout/tagout procedures required by EnerSys and/or the customer
to ensure that the charger is electrically dead prior to opening the charger door.
2) Put on electrical Personal Protective Equipment (PPE) as required.
3) Open the charger door and, using a multimeter, ensure that the charger is electrically
dead.
Charger Door
40
Screws
4) Remove the modules from the charger, one at a time, by loosening the two (2) Phillips
head screws (one top and one bottom) and pulling the module out.
5) Using a Phillips head screw driver, remove the screws on the side of the module in order
to gain clear access to the parts to be cleaned.
41
3.5KW module
Heat Sinks
Fan
1KW Power Module
6) Using low pressure air (must be less than 30psi per OSHA):
a) Blow out the fan in the front of the module
b) Blow out the heat sinks
c) Blow out areas where dust appears to be accumulating
d) Canned air can be used in place of compressed air
Replace each module after it has been cleaned, then repeat the process with the remaining
module(s).
42
COMPONENT LOCATIONS
1 kW COMPONENT LOCATIONS
TORQUE:
6 IN.LB
AC CABLE BACKPLANE
FUSE
MODULE 3
SLOT
MODULE 2
SLOT
MODULE 1
DC CABLES SLOT
DC FUSE
TORQUE:
44 IN.LB
43
EnForcer® IMPAQ+™ Service Manual I.B.1643
3.5 kW COMPONENT LOCATIONS

BACKPLANE
POWER SUPPLY
TRANSFORMER
TORQUE:
2 AND 4 BAY: 10 IN.LB
6 BAY: 20 IN.LB
AC CABLE
DC CABLES
TORQUE:
44 IN.LB
44
TORQUE ALL AC
CONNECTIONS
ON 8-BAY TO
15 IN.LB
TORQUE ALL AC
CONNECTIONS
ON 3 & 6-BAY TO
15 IN.LB
45
PARTS LIST
1 kW PARTS LIST
Part# Description QTY

X225-40-EIP1-120 Display/Control Board, 120 VAC, IMPAQ+™ 1
X225-40-EIP1-240 Display/Control Board, 208/240 VAC, IMPAQ+™ 1
X014-6LA10465 DC Fuse, 160 A 1
X014-99-1 AC Fuse, 1 A, 250 VAC 1
159-6LA22459 Mounting Bracket 4
090-6LA01012 Ribbon Cable, 1kW, 3bay, Display 1
090-6LA01019 Ribbon Cable, 1kW, 3bay, Options 1
090-6LA01097 Ribbon Cable, 1kW, 6bay, Display 1
090-6LA01098 Ribbon Cable, 1kW, 6bay, Options 1
X225-6LA20650 Power Module, 1 kW 12 VDC 1
X225-6LA20629 Power Module, 1 kW 24 VDC 1
X225-6LA20675 Power Module, 1 kW 36/48 VDC 1
X225-#4-175-L10 10 Ft of DC cable 1
X225-#4-175-L15 15 Ft of DC cable 1
X225-#4-175-L20 20 Ft of DC cable 1
X225-5-15-16L12 12 Ft of 16 AWG AC cable 1
033-204-16 Module hold down screw (M4 captive screw zinc) 2
X225-6LA11928 Backplane Board Assembly, 3 Bay 1
X225-6LA11967 Backplane Board Assembly, 6 Bay 1
X225-EIP-3-1 Replacement Cabinet, 1 kW, 3 Bay 1
X225-EIP-6-1 Replacement Cabinet, 1 kW, 6 Bay 1
46
3.5 kW PARTS LIST

Part# Description QTY
X225-40-EIP3 Display/Control Board, IMPAQ+™ 1
X014-99-2 AC Fuse, backplane, 0.5 A, 500 VAC, 1.25”x0.25” 1
X014-34-1/2 AC Fuse, backplane, 0.5A, 600VAC, Class CC, 1.5”x0.4” 1
X014-208-16 AC Fuse, 16A, 240/480V power module, Bussmann 1.25”x0.25” 3
X014-208-20 AC Fuse, 20A, 240/480V power module, Litellfuse 1.25”x0.25” 3
X014-34-6 AC Fuse, 600V power module, 6A Class CC, 1.5”x0.4” 3
X014-208-80 DC fuse, 80A, Bussmann 80LET 1
X014-208-125 DC fuse, 125A, Bussmann 125LET 1
090-6LA01028 Ribbon Cable, 3.5kW, 2/4/6bay, Display 1
090-6LA01025 Ribbon Cable, 3.5kW, 2/4/6bay, Options 1
090-6LA01132 Ribbon Cable, 8bay, Display 1
090-6LA01126 Ribbon Cable, 8bay top to bottom backplane 1
090-6LA01133 Ribbon Cable, 8bay, Options 1
X225-AC-MOD3 AC Terminal Block and wiring kit, 3.5kW 1
256-184-3 AC terminal block, 8bay 3
256-184-1 AC terminal block, 3.5kW, 2/4/6/bay 3
X1106-6LA01127 Wiregroup, 8bay, AC terminal blocks to disconnect switch 1
X1106-6LA01128 Wiregroup, 8bay, single display, disconnect switch to contactor-in & Top backplane 1
X1106-6LA01130 Wiregroup, 8bay, single display, contactor-out to bottom backplane 1
X1106-6LA01136 Wiregroup, 8bay, dual display, disconnect switch to top & bottom backplane 1
006-6LA12613 Standoff Insulator for bussbar, metric 8
090-6LA22627 Bussbar, positive DC, 8bay 2
090-6LA22628 Bussbar, negative DC, 8bay 2
X129-6LA10552 Contactor, 8bay 1
X002-6LA10728 AC disconnect switch, 8bay, 80A 1
159-6LA22532 Lower Mounting Bracket 2
159-208-36 Upper Mounting Bracket, 2Bay and 4 Bay 1
159-6LA22555 Upper Mounting Bracket, 6 Bay 1
X225-6LA20671 Power Module, 24/36/48 VDC, 480 VAC 1
X225-6LA20656 Power Module, 72/80 VDC, 480 VAC 1
X225-6LA20673 Power Module, 24/36/48 VDC, 208/240 VAC 1
X225-6LA20674 Power Module, 72/80 VDC, 208/240 VAC 1
X225-6LA20677 Power Module, 24/36/48 VDC, 600 VAC 1
X225-6LA20678 Power Module, 72/80 VDC, 600 VAC 1
X225-6LA20666 Power Module, 1 Phase, 24 VDC, 480 VAC 1
X225-6LA20667 Power Module, 1 Phase, 36/48 VDC, 480 VAC 1
X225-1/0-175 10 Ft of DC cable, 1/0, 175A Connector 1
X225-1/0-175-15 15 Ft of DC cable, 1/0, 175A Connector 1
X225-1/0-350-L15 15 Ft of DC cable, 1/0, 350A Connector 1
47

X225-6LA11951 Backplane Board Assembly, 2 Bay, 208/240/480V 1
X225-6LA11977 Backplane Board Assembly, 4 Bay, 600V 1
X225-6LA11978 Backplane Board Assembly, 6 Bay, 600V 1
X225-6LA11953 Backplane, 8 Bay, 1 display Top, 2 display Top & Bottom, 240/480V 1
X225-6LA11974 Backplane, 8 Bay,1 display Bottom, 240/480/600V 1
X225-6LA11989 Backplane, 8 Bay, 1 display Top, 2 display Top & Bottom, 600V 1
X225-EIP-2-3 Replacement Cabinet, 3.5 kW, 2 Bay 1
X225-EIP-4-3 Replacement Cabinet, 3.5 kW, 4 Bay, 208/240/480V 1
X225-EIP-6-3 Replacement Cabinet, 3.5 kW, 6 Bay, 208/240/480V 1
X225-EIP-4-3C Replacement Cabinet, 3.5 kW, 4 Bay, 600V 1
X225-EIP-6-3C Replacement Cabinet, 3.5 kW, 6 Bay, 600V 1
X225-EIP-8-1DCY Replacement cabinet, 3.5kW, 8 Bay, Impaq+, 1 display, 1 DC out, 240V/480V 1
X225-EIP-8-1DCC Replacement cabinet, 3.5kW, 8 Bay, Impaq+, 1 display, 1 DC out, 600V 1
X225-EIP-8-2DPY Replacement cabinet, 3.5kW, 8 Bay, Impaq+, 2 displays, 2 DC out, 240V/480V 1
X225-EIP-8-2DPC Replacement cabinet, 3.5kW, 8 Bay, Impaq+, 2 displays, 2 DC out, 600V 1
48
MOUNTING DIMENSIONS
1 kW 3 Bay Cabinet Mounting Dimensions
Dimensions shown are in inches.
49
1 kW 6 Bay Cabinet Mounting Dimensions
50
3.5 kW 2 and 4 Bay Cabinet Mounting Dimensions
51
3.5 kW 6 Bay Cabinet Mounting Dimensions

52
3.5 kW 8 Bay Cabinet Mounting Dimensions
Dimensions shown are in inches
53
EnForcer® IMPAQ™+ Service Manual I.B. 1634
TECHNICAL SPECIFICATIONS
1 KW Standard Technical Specifications
AC Input DC Output Max 8 Charger

Voltage Max Amps Phase Min NEMA Cells kW Max Hour Cable
Part
Cord Plug Current Capacity AWG
Number
AWG (Ah)
(A)
EIP1-AM-1A 120 4.7 1 16 5-15 6 1 35 220 4 AWG
EIP1-BM-1A 120 9.4 1 16 5-15 6 2 70 440 4 AWG
EIP1-BM-2A 120 10.8 1 16 5-15 12 2 40 250 4 AWG
EIP1-BM-3A 120 12 1 16 5-15 18/24 2 28/22 175/140 4 AWG
EIP1-CM-1A 120 14.4 1 14 5-20 6 3 105 660 4 AWG
EIP1-CM-2A 120 16.2 1 12 5-20 12 3 60 375 4 AWG
EIP1-CM-3A 120 18 1 12 5-30 18/24 3 42/33 265/210 4 AWG
EIP1-BP-1A 120 9.4 1 16 5-15 6 2 70 440 2/0
EIP1-BP-2A 120 10.8 1 16 5-15 12 2 40 250 2/0
EIP1-BP-3A 120 12 1 16 5-15 18/24 2 28/22 175/140 2/0
EIP1-CP-1A 120 14.4 1 14 5-20 6 3 105 660 2/0
EIP1-CP-2A 120 16.2 1 12 5-20 12 3 60 375 2/0
EIP1-CP-3A 120 18 1 12 5-30 18/24 3 42/33 265/210 2/0
EIP1-DP-1A 120 18.8 1 12 5-30 6 4 140 875 2/0
EIP1-DP-2A 120 21.6 1 12 5-30 12 4 80 500 2/0
EIP1-DP-3A 120 24 1 12 5-30 18/24 4 56/44 350/275 2/0
EIP1-EP-1A 120 23.5 1 12 5-30 6 5 175 1095 2/0
EIP1-EP-2A 120 27 1 8 5-50 12 5 100 625 2/0
EIP1-EP-3A 120 30 1 8 5-50 18/24 5 70/55 440/345 2/0
EIP1-FP-1A 120 28.2 1 8 5-50 6 6 210 1315 2/0
EIP1-FP-2A 120 32.4 1 8 5-50 12 6 120 750 2/0
EIP1-FP-3A 120 36 1 8 5-50 18/24 6 84/66 525/415 2/0
EIP1-AM-1G 208/220/240 2.8/2.6/2.4 1 16 6-15 6 1 35 220 4 AWG
EIP1-AM-2G 208/220/240 5.4/5.1/4.7 1 16 6-15 12 1 35 220 4 AWG
54
AC Input DC Output Max 8 Charger

Part Voltage Max Amps Phase Min NEMA Cells kW Max Hour Cable
Number Cord Plug Current Capacity AWG
AWG (A) (Ah)
EIP1-BM-1G 208/220/240 5.6/5.2/4.8 1 16 6-15 6 2 70 440 4 AWG
EIP1-BM-2G 208/220/240 10.8/10.2/9.4 1 16 6-15 12 2 70 440 4 AWG
EIP1-BM-3G 208/220/240 11.6/11.2/10 1 16 6-15 18/24 2 48/36 300/225 4 AWG
EIP1-CM-1G 208/220/240 8.4/7.8/7.2 1 16 6-15 6 3 105 660 4 AWG
EIP1-CM-2G 208/220/240 16.2/15.3/14.1 1 12 6-20 12 3 105 660 4 AWG
EIP1-CM-3G 208/220/240 17.4/16.8/15 1 12 6-30 18/24 3 72/54 450/340 4 AWG
EIP1-BP-1G 208/220/240 5.6/5.2/4.8 1 16 6-15 6 2 70 440 2/0
EIP1-BP-2G 208/220/240 10.8/10.2/9.4 1 16 6-15 12 2 70 440 2/0
EIP1-BP-3G 208/220/240 11.6/11.2/10 1 16 6-15 18/24 2 48/36 300/225 2/0
EIP1-CP-1G 208/220/240 8.4/7.8/7.2 1 16 6-15 6 3 105 660 2/0
EIP1-CP-2G 208/220/240 16.2/15.3/14.1 1 12 6-20 12 3 105 660 2/0
EIP1-CP-3G 208/220/240 17.4/16.8/15 1 12 6-30 18/24 3 72/54 450/340 2/0
EIP1-DP-1G 208/220/240 11.2/10.4/9.6 1 16 6-15 6 4 140 875 2/0
EIP1-DP-2G 208/220/240 21.6/20.4/18.8 1 12 6-30 12 4 140 875 2/0
EIP1-DP-3G 208/220/240 23.2/22.4/20 1 12 6-30 18/24 4 96/72 600/450 2/0
EIP1-EP-1G 208/220/240 14/13/12 1 14 6-20 6 5 175 1095 2/0
EIP1-EP-2G 208/220/240 27/25.5/23.5 1 8 6-50 12 5 175 1095 2/0
EIP1-EP-3G 208/220/240 29/28/25 1 8 6-50 18/24 5 120/90 750/565 2/0
EIP1-FP-1G 208/220/240 16.8/15.6/14.4 1 12 6-30 6 6 210 1315 2/0
EIP1-FP-2G 208/220/240 32.4/30.6/28.2 1 8 6-50 12 6 210 1315 2/0
EIP1-FP-3G 208/220/240 34.8/33.6/30 1 8 6-50 18/24 6 144/108 900/675 2/0
55
3.5 kW Standard Technical Specifications
AC Input DC Output Max 8 Hour Charger

Voltage Max Amps Phase Min NEMA Cells kW Max Capacity (Ah) Cable
Part Number Cord Plug Current AWG
AWG (A)
EIP3-GL-4G 208/220/240 7.4/7.0/6.4 3 14 L15-20 12, 18, 24 3.5 40/40/40 250/250/250 1/0
EIP3-HL-4G 208/220/240 14.8/14.0/12.8 3 14 L15-20 12, 18, 24 7 80/80/80 500/500/500 1/0
EIP3-GN-4G 208/220/240 7.4/7.0/6.4 3 14 L15-20 12, 18, 24 3.5 40/40/40 250/250/250 3/0
EIP3-HN-4G 208/220/240 14.8/14.0/12.8 3 14 L15-20 12, 18, 24 7 80/80/80 500/500/500 3/0
EIP3-IN-4G 208/220/240 22.2/21.0/19.2 3 10 L15-30 12, 18, 24 10.5 120/120/120 750/750/750 3/0
EIP3-JN-4G 208/220/240 29.6/28.0/25.6 3 8 CS8365C* 12, 18, 24 14 160/160/160 1000/1000/1000 3/0
EIP3-IP-4G 208/220/240 22.2/21.0/19.2 3 10 L15-30 12, 18, 24 10.5 120/120/120 750/750/750 3/0
EIP3-JP-4G 208/220/240 29.6/28.0/25.6 3 8 CS8365C* 12, 18, 24 14 160/160/160 1000/1000/1000 3/0
EIP3-KP-4G 208/220/240 37.0/35.0/32.0 3 8 HW** 12, 18, 24 17.5 200/200/200 1250/1250/1250 3/0
EIP3-LP-4G 208/220/240 44.4/42.0/38.4 3 6 HW** 12, 18, 24 21 240/240/240 1500/1500/1500 3/0
EIP3-MR-4G 208/220/240 51.8/49/44.8 3 6 HW** 12/18/24 24.5 280/280/280 1750/1750/1750 3/0
EIP3-NR-4G 208/220/240 59.2/56/51.2 3 4 HW** 12/18/24 28 320/320/320 2000/2000/2000 3/0
3.5 40/40/40 250/250/250 3/0
EIP3GGR-4G 208/220/240 14.8/14.0/12.8 3 14 L15-20 12/18/24
3.5 40/40/40 250/250/250 3/0
3.5 40/40/40 250/250/250 3/0
EIP3GHR-4G 208/220/240 22.2/21.0/19.2 3 10 L15-30 12/18/24
7.0 80/80/80 500/500/500 3/0
7.0 80/80/80 500/500/500 3/0
EIP3HHR-4G 208/220/240 29.6/28.0/25.6 3 8 CS6365C* 12/18/24
7.0 80/80/80 500/500/500 3/0
7.0 80/80/80 500/500/500 3/0
EIP3HIR-4G 208/220/240 37.0/35.0/32.0 3 6 HW** 12/18/24
10.5 120/120/120 750/750/750 3/0
10.5 120/120/120 750/750/750 3/0
EIP3IIR-4G 208/220/240 44.4/42.0/38.4 3 6 HW** 12/18/24
10.5 120/120/120 750/750/750 3/0
10.5 120/120/120 750/750/750 3/0
EIP3IJR-4G 208/220/240 51.8/49.0/44.8 3 6 HW** 12/18/24
14.0 160/160/160 1000/1000/1000 3/0
14.0 160/160/160 1000/1000/1000 3/0
EIP3JJR-4G 208/220/240 59.2/56.0/51.2 3 4 HW** 12/18/24
14.0 160/160/160 1000/1000/1000 3/0
EIP3-GL-5G 208/220/240 7.7/7.3/6.7 3 14 L15-20 36, 40 3.5 25/25 160/160 1/0
EIP3-HL-5G 208/220/240 15.4/14.6/13.4 3 10 L15-30 36, 40 7 50/50 315/315 1/0
* Non NEMA plug ** Hard-Wired only
56

AWG (A)
EIP3-GN-5G 208/220/240 7.7/7.3/6.7 3 14 L15-20 36, 40 3.5 25/25 160/160 3/0

EIP3-HN-5G 208/220/240 15.4/14.6/13.4 3 10 L15-30 36, 40 7 50/50 315/315 3/0
EIP3-IN-5G 208/220/240 23.1/21.9/20.1 3 10 L15-30 36, 40 10.5 75/75 470/470 3/0
EIP3-JN-5G 208/220/240 30.8/29.2/26.8 3 8 CS8365C* 36, 40 14 100/100 625/625 3/0
EIP3-IP-5G 208/220/240 23.1/21.9/20.1 3 10 L15-30 36, 40 10.5 75/75 470/470 3/0
EIP3-JP-5G 208/220/240 30.8/29.2/26.8 3 8 CS8365C* 36, 40 14 100/100 625/625 3/0
EIP3-KP-5G 208/220/240 38.5/36.5/33.5 3 6 HW** 36, 40 17.5 125/125 785/785 3/0
EIP3-LP-5G 208/220/240 46.2/43.8/40.2 3 6 HW** 36, 40 21 150/150 940/940 3/0
EIP3-MR-5G 208/220/240 53.9/51.1/46.9 3 6 HW** 36/40 24.5 175/175 1095/1095 3/0
EIP3-NR-5G 208/220/240 61.6/58.4/53.6 3 4 HW** 36/40 28 200/200 1250/1250 3/0
3.5 25/25 160/160 3/0
EIP3GGR-5G 208/220/240 15.4/14.6/13.4 3 12 L15-30 36/40
3.5 25/25 160/160 3/0
3.5 25/25 160/160 3/0
EIP3GHR-5G 208/220/240 23.1/21.9/20.1 3 10 L15-30 36/40
7.0 50/50 315/315 3/0
7.0 50/50 315/315 3/0
EIP3HHR-5G 208/220/240 30.8/29.2/26.8 3 8 CS6365C* 36/40
7.0 50/50 315/315 3/0
7.0 50/50 315/315 3/0
EIP3HIR-5G 208/220/240 38.5/36.5/33.5 3 6 HW** 36/40
10.5 75/75 470/470 3/0
10.5 75/75 470/470 3/0
EIP3IIR-5G 208/220/240 46.2/43.8/40.2 3 6 HW** 36/40
10.5 75/75 470/470 3/0
10.5 75/75 470/470 3/0
EIP3IJR-5G 208/220/240 53.9/51.1/46.9 3 6 HW** 36/40
14.0 100/100 625/625 3/0
14.0 100/100 625/625 3/0
EIP3JJR-5G 208/220/240 61.6/58.4/53.6 3 4 HW** 36/40
14.0 100/100 625/625 3/0
EIP3-GL-4Y 400 5.6 3 14 L16-20 12, 18, 24 3.5 70/65/60 440/410/375 1/0
EIP3-HL-4Y 400 11.2 3 14 L16-20 12, 18, 24 7 140/130/120 875/815/750 1/0
EIP3-GN-4Y 400 5.6 3 14 L16-20 12, 18, 24 3.5 70/65/60 440/410/375 3/0
EIP3-HN-4Y 400 11.2 3 14 L16-20 12, 18, 24 7 140/130/120 875/815/750 3/0
EIP3-IN-4Y 400 16.8 3 12 L16-30 12, 18, 24 10.5 210/195/180 1315/1220/1125 3/0
EIP3-JN-4Y 400 22.4 3 10 L16-30 12, 18, 24 14 280/260/240 1750/1625/1500 3/0
57

AWG (A)
EIP3-IP-4Y 400 16.8 3 12 L16-30 12, 18, 24 10.5 210/195/180 1315/1220/1125 3/0
EIP3-JP-4Y 400 22.4 3 10 L16-30 12, 18, 24 14 280/260/240 1750/1625/1500 3/0
EIP3-KP-4Y 400 28 3 8 CS8165C* 12, 18, 24 17.5 320/320/300 2000/2000/1875 3/0
EIP3-LP-4Y 400 33.6 3 8 CS8165C* 12, 18, 24 21 320/320/320 2000/2000/2000 3/0
3.5 70/65/60 440/410/375 3/0
EIP3GGR-4Y 400 11.2 3 14 L16-20 12/18/24
3.5 70/65/60 440/410/375 3/0
3.5 70/65/60 440/410/375 3/0
EIP3GHR-4Y 400 16.8 3 12 L16-30 12/18/24
7.0 140/130/120 875/815/750 3/0
7.0 140/130/120 875/815/750 3/0
EIP3HHR-4Y 400 22.4 3 10 L16-30 12/18/24
7.0 160/160/120 875/815/750 3/0
7.0 140/130/120 875/815/750 3/0
EIP3HIR-4Y 400 28 3 8 CS8165C* 12/18/24
10.5 210/195/180 1315/1220/1125 3/0
10.5 210/195/180 1315/1220/1125 3/0
EIP3IIR-4Y 400 33.6 3 8 CS8165C* 12/18/24
10.5 210/195/180 1315/1220/1125 3/0
10.5 210/195/180 1315/1220/1125 3/0
EIP3IJR-4Y 400 39.2 3 6 HW** 12/18/24
14.0 280/260/240 1750/1625/1500 3/0
14.0 280/260/240 1750/1625/1500 3/0
EIP3JJR-4Y 400 44.8 3 6 HW** 12/18/24
14.0 280/260/240 1750/1625/1500 3/0
EIP3-GL-5Y 400 5.6 3 14 L16-20 36, 40 3.5 40/36 250/225 1/0
EIP3-HL-5Y 400 11.2 3 14 L16-20 36, 40 7 80/72 500/450 1/0
EIP3-GN-5Y 400 5.6 3 14 L16-20 36, 40 3.5 40/36 250/225 3/0
EIP3-HN-5Y 400 11.2 3 14 L16-20 36, 40 7 80/72 500/450 3/0
EIP3-IN-5Y 400 16.8 3 12 L16-30 36, 40 10.5 120/108 750/675 3/0
EIP3-JN-5Y 400 22.4 3 10 L16-30 36, 40 14 160/144 1000/900 3/0
EIP3-IP-5Y 400 16.8 3 12 L16-30 36, 40 10.5 120/108 750/675 3/0
EIP3-JP-5Y 400 22.4 3 10 L16-30 36, 40 14 160/144 1000/900 3/0
EIP3-KP-5Y 400 28 3 8 CS8165C* 36, 40 17.5 200/180 1250/1125 3/0
EIP3-LP-5Y 400 33.6 3 8 CS8165C* 36, 40 21 240/216 1500/1350 3/0
EIP3-MR-5Y 400 39.2 3 6 HW** 36/40 24.5 280/252 1750/1575 3/0
58

AWG (A)
EIP3-NR-5Y 400 38.4 3 6 HW** 36/40 28 320/288 2000/1800 3/0

3.5 40/36 250/225 3/0
EIP3GGR-5Y 400 9.6 3 14 L16-20 12/18/24
3.5 40/36 250/225 3/0
3.5 40/36 250/225 3/0
EIP3GHR-5Y 400 14.4 3 14 L16-20 12/18/24
7.0 80/72 500/450 3/0
7.0 80/72 500/450 3/0
EIP3HHR-5Y 400 19.2 3 10 L16-30 12/18/24
7.0 80/72 500/450 3/0
7.0 80/72 500/450 3/0
EIP3HIR-5Y 400 24 3 10 L16-30 12/18/24
10.5 120/108 750/675 3/0
10.5 120/108 750/675 3/0
EIP3IIR-5Y 400 28.8 3 8 CS8165C* 12/18/24
10.5 120/108 750/675 3/0
10.5 120/108 750/675 3/0
EIP3IJR-5Y 400 33.6 3 8 CS8165C* 12/18/24
14.0 160/144 1000/900 3/0
14.0 160/144 1000/900 3/0
EIP3JJR-5Y 400 38.4 3 6 HW** 12/18/24
14.0 160/144 1000/900 3/0
EIP1-GL-2Y 480 5.8 1 14 L8-20 12 3.5 80 500 1/0
EIP1-GL-3Y 480 7.1 1 14 L8-20 18/24 3.5 50/50 315/315 1/0
EIP1-HL-2Y 480 11.6 1 14 L8-20 12 7 160 1000 1/0
EIP1-HL-3Y 480 14.2 1 14 L8-20 18/24 7 100/100 625/625 1/0
EIP1-HN-2Y 480 11.6 1 14 L8-20 12 7 160 1000 3/0
EIP1-HN-3Y 480 14.2 1 14 L8-20 18/24 7 100/100 625/625 3/0
EIP1-IN-2Y 480 17.4 1 12 L8-30 12 10.5 240 1500 3/0
EIP1-IN-3Y 480 21.3 1 12 L8-30 18/24 10.5 150/150 940/940 3/0
EIP1-JN-2Y 480 23.2 1 12 L8-30 12 14 320 2000 3/0
EIP1-JN-3Y 480 28.4 1 8 CS8465C* 18/24 14 200/200 1250/1250 3/0
EIP3-GL-4Y 480 4.8 3 14 L16-20 12, 18, 24 3.5 80/80/60 500/500/375 1/0
EIP3-HL-4Y 480 9.6 3 14 L16-20 12, 18, 24 7 160/160/120 1000/1000/750 1/0
EIP3-GN-4Y 480 4.8 3 14 L16-20 12, 18, 24 3.5 80/80/60 500/500/375 3/0
EIP3-HN-4Y 480 9.6 3 14 L16-20 12, 18, 24 7 160/160/120 1000/1000/750 3/0
EIP3-IN-4Y 480 14.4 3 14 L16-20 12, 18, 24 10.5 240/240/180 1500/1500/1125 3/0
EIP3-JN-4Y 480 19.2 3 10 L16-30 12, 18, 24 14 320/320/240 2000/2000/1500 3/0
59

AWG (A)
EIP3-IP-4Y 480 14.4 3 14 L16-20 12, 18, 24 10.5 240/240/180 1500/1500/1125 3/0
EIP3-JP-4Y 480 19.2 3 10 L16-30 12, 18, 24 14 320/320/240 2000/2000/1500 3/0
EIP3-KP-4Y 480 24 3 10 L16-30 12, 18, 24 17.5 320/320/300 2000/2000/1875 3/0
EIP3-LP-4Y 480 28.8 3 8 CS8165C* 12, 18, 24 21 320/320/320 2000/2000/2000 3/0
3.5 80/80/60 500/500/375 3/0
EIP3GGR-4Y 480 9.6 3 14 L16-20 12/18/24
3.5 80/80/60 500/500/375 3/0
3.5 80/80/60 500/500/375 3/0
EIP3GHR-4Y 480 14.4 3 14 L16-20 12/18/24
7.0 160/160/120 1000/1000/750 3/0
7.0 160/160/120 1000/1000/750 3/0
EIP3HHR-4Y 480 19.2 3 10 L16-30 12/18/24
7.0 160/160/120 1000/1000/750 3/0
7.0 160/160/120 1000/1000/750 3/0
EIP3HIR-4Y 480 24 3 10 L16-30 12/18/24
10.5 240/240/180 1500/1500/1125 3/0
10.5 240/240/180 1500/1500/1125 3/0
EIP3IIR-4Y 480 28.8 3 8 CS8165C* 12/18/24
10.5 240/240/180 1500/1500/1125 3/0
10.5 240/240/180 1500/1500/1125 3/0
EIP3IJR-4Y 480 33.6 3 8 CS8165C* 12/18/24
14.0 320/320/240 2000/2000/1500 3/0
14.0 320/320/240 2000/2000/1500 3/0
EIP3JJR-4Y 480 38.4 3 6 HW** 12/18/24
14.0 320/320/240 2000/2000/1500 3/0
EIP3-GL-5Y 480 4.8 3 14 L16-20 36, 40 3.5 40/36 250/225 1/0
EIP3-HL-5Y 480 9.6 3 14 L16-20 36, 40 7 80/72 500/450 1/0
EIP3-GN-5Y 480 4.8 3 14 L16-20 36, 40 3.5 40/36 250/225 3/0
EIP3-HN-5Y 480 9.6 3 14 L16-20 36, 40 7 80/72 500/450 3/0
EIP3-IN-5Y 480 14.4 3 14 L16-20 36, 40 10.5 120/108 750/675 3/0
EIP3-JN-5Y 480 19.2 3 10 L16-30 36, 40 14 160/144 1000/900 3/0
EIP3-IP-5Y 480 14.4 3 14 L16-20 36, 40 10.5 120/108 750/675 3/0
EIP3-JP-5Y 480 19.2 3 10 L16-30 36, 40 14 160/144 1000/900 3/0
EIP3-KP-5Y 480 24 3 10 L16-30 36, 40 17.5 200/180 1250/1125 3/0
EIP3-LP-5Y 480 28.8 3 8 CS8165C* 36, 40 21 240/216 1500/1350 3/0
EIP3-MR-5Y 480 33.6 3 8 CS8165C* 36/40 24.5 280/252 1750/1575 3/0
60

AWG (A)
EIP3-NR-5Y 480 38.4 3 6 HW** 36/40 28 320/288 2000/1800 3/0

3.5 40/36 250/225 3/0
EIP3GGR-5Y 480 9.6 3 14 L16-20 12/18/24
3.5 40/36 250/225 3/0
3.5 40/36 250/225 3/0
EIP3GHR-5Y 480 14.4 3 14 L16-20 12/18/24
7.0 80/72 500/450 3/0
7.0 80/72 500/450 3/0
EIP3HHR-5Y 480 19.2 3 10 L16-30 12/18/24
7.0 80/72 500/450 3/0
7.0 80/72 500/450 3/0
EIP3HIR-5Y 480 24 3 10 L16-30 12/18/24
10.5 120/108 750/675 3/0
10.5 120/108 750/675 3/0
EIP3IIR-5Y 480 28.8 3 8 CS8165C* 12/18/24
10.5 120/108 750/675 3/0
10.5 120/108 750/675 3/0
EIP3IJR-5Y 480 33.6 3 8 CS8165C* 12/18/24
14.0 160/144 1000/900 3/0
14.0 160/144 1000/900 3/0
EIP3JJR-5Y 480 38.4 3 6 HW** 12/18/24
14.0 160/144 1000/900 3/0
EIP3-GL-4C 600 3.8 3 10 L17-30 12, 18, 24 3.5 80/80/60 500/500/375 1/0
EIP3-HL-4C 600 7.6 3 10 L17-30 12, 18, 24 7 160/160/120 1000/1000/750 1/0
EIP3-GN-4C 600 3.8 3 10 L17-30 12, 18, 24 3.5 80/80/60 500/500/375 3/0
EIP3-HN-4C 600 7.6 3 10 L17-30 12, 18, 24 7 160/160/120 1000/1000/750 3/0
EIP3-IN-4C 600 11.4 3 10 L17-30 12, 18, 24 10.5 240/240/180 1500/1500/1125 3/0
EIP3-JN-4C 600 15.2 3 10 L17-30 12, 18, 24 14 320/320/240 2000/2000/1500 3/0
EIP3-IP-4C 600 11.4 3 10 L17-30 12, 18, 24 10.5 240/240/180 1500/1500/1125 3/0
EIP3-JP-4C 600 15.2 3 10 L17-30 12, 18, 24 14 320/320/240 2000/2000/1500 3/0
EIP3-KP-4C 600 19.0 3 10 L17-30 12, 18, 24 17.5 320/320/300 2000/2000/1875 3/0
EIP3-LP-4C 600 22.8 3 10 L17-30 12, 18, 24 21 320/320/320 2000/2000/2000 3/0
3.5 80/80/60 500/500/375 3/0
EIP3GGR-4C 600 7.6 3 14 L17-30 12/18/24
3.5 80/80/60 500/500/375 3/0
3.5 80/80/60 500/500/375 3/0
EIP3GHR-4C 600 11.4 3 14 L17-30 12/18/24
7.0 160/160/120 1000/1000/750 3/0
7.0 160/160/120 1000/1000/750 3/0
EIP3HHR-4C 600 15.2 3 12 L17-30 12/18/24
7.0 160/160/120 1000/1000/750 3/0
61

Part Number AWG
Cord Plug Current
AWG (A)
7.0 160/160/120 1000/1000/750 3/0
EIP3HIR-4C 600 19 3 10 L17-30 12/18/24
10.5 240/240/180 1500/1500/1125 3/0
10.5 240/240/180 1500/1500/1125 3/0
EIP3IIR-4C 600 22.8 3 10 L17-30 12/18/24
10.5 240/240/180 1500/1500/1125 3/0
10.5 240/240/180 1500/1500/1125 3/0
EIP3IJR-4C 600 26.6 3 8 3765C* 12/18/24
14.0 320/320/240 2000/2000/1500 3/0
14.0 320/320/240 2000/2000/1500 3/0
EIP3JJR-4C 600 30.4 3 8 3765C* 12/18/24
14.0 320/320/240 2000/2000/1500 3/0
EIP3-GL-5C 600 3.8 3 10 L17-30 36, 40 3.5 40/36 250/225 1/0
EIP3-HL-5C 600 7.6 3 10 L17-30 36, 40 7 80/72 500/450 1/0
EIP3-GN-5C 600 3.8 3 10 L17-30 36, 40 3.5 40/36 250/225 3/0
EIP3-HN-5C 600 7.6 3 10 L17-30 36, 40 7 80/72 500/450 3/0
EIP3-IN-5C 600 11.4 3 10 L17-30 36, 40 10.5 120/108 750/675 3/0
EIP3-JN-5C 600 15.2 3 10 L17-30 36, 40 14 160/144 1000/900 3/0
EIP3-IP-5C 600 11.4 3 10 L17-30 36, 40 10.5 120/108 750/675 3/0
EIP3-JP-5C 600 15.2 3 10 L17-30 36, 40 14 160/144 1000/900 3/0
EIP3-KP-5C 600 19.0 3 10 L17-30 36, 40 17.5 200/180 1250/1125 3/0
EIP3-LP-5C 600 22.8 3 10 L17-30 36, 40 21 240/216 1500/1350 3/0
3.5 40/36 250/225 3/0
EIP3GGR-5C 600 7.6 3 14 L17-30 36/40
3.5 40/36 250/225 3/0
3.5 40/36 250/225 3/0
EIP3GHR-5C 600 11.4 3 14 L17-30 36/40
7.0 80/72 500/450 3/0
7.0 80/72 500/450 3/0
EIP3HHR-5C 600 15.2 3 12 L17-30 36/40
7.0 80/72 500/450 3/0
7.0 80/72 500/450 3/0
EIP3HIR-5C 600 19 3 10 L17-30 36/40
10.5 120/108 750/675 3/0
10.5 120/108 750/675 3/0
EIP3IIR-5C 600 22.8 3 10 L17-30 36/40
10.5 120/108 750/675 3/0
10.5 120/108 750/675 3/0
EIP3IJR-5C 600 26.6 3 8 3765C* 36/40
14.0 160/144 1000/900 3/0
14.0 160/144 1000/900 3/0
EIP3JJR-5C 600 30.4 3 8 3765C* 36/40
14.0 160/144 1000/900 3/0
EIP3-MR-5C 600 26.6 3 8 3765C* 36/40 24.5 280/252 1750/1575 3/0
EIP3-NR-5C 600 30.4 3 8 3765C* 36/40 28 320/288 2000/1800 3/0
* Non NEMA plug
62

®
Wi-iQ DEVICE COMMUNICATIONS SETUP
When implementing Wi-iQ® device/Charger communications it is best to precede slowly, one Charger and one Wi-
iQ device pair at a time. After each set is operating correctly the system will be much easier to install.
This instruction assumes that Wi-iQ devices have been mounted on the batteries, the site has been set up on Wi-
iQ Report (version 1.3.6 or higher) and all Wi-iQ devices have been added to the site listing and set up according
to the Wi-iQ device installation guide.
1. Select a Truck + Battery/Charger pair for communications setup.
2. Park the truck in the position it will be charged.
3. Write down the “MAC” address from the Wi-iQ device. This is the Wi-iQ device’s address.
4. Write down the serial number (S/N) from the RF Interface box on the charger. This is the charger’s address.
5. The RF Interface box should be mounted so that it can “see” the Battery/ Wi-iQ device. Line of sight gives
the best communications.
6. Start up “Wi-iQ Report” on your laptop.
7. Select (Double Click) the current site.
8. Select (Double Click) the Wi-iQ device with the “addr” address that you wrote down. The Wi-iQ Device Data
Screen will appear.
Wi-iQ® DEVICE DATA SCREEN
63
9. On the Wi-iQ® device Data Screen press the “MEASURES” button on the right side of the screen.
10. If “No answer from Wi-iQ” flashes on the screen:
a. Check the Wi-iQ device connections.

b. Replace the Wi-iQ device following the instructions in the Wi-iQ device Installation Guide.
c. Remove the defective Wi-iQ device from the list.
d. Go to step 1 of these instructions.
11. Set/hold your laptop close to the Charger RF Interface.
12. Read the “Link Quality” value in the upper right corner of the Data Screen for 15 seconds. A good average
value of Link Quality is -50 dBm. The system will operate down to -80 dBm. The link quality bar must be
GREEN most of the time.
13. Make a note of the Link Quality value and press the “STOP” button on the right of the screen.
14. Close the Data Screen.
15. Move the laptop close to the Wi-iQ device/Battery.
16. On the Wi-iQ Report Main Screen select the blue “CHARGER” button in the upper left hand corner.
17. Press “SCAN” in the upper left corner of the Report Main Screen. The “Charger Scan” screen will appear.
Wi-iQ® DEVICE DATA SCREEN – Link Quality
64
18. Select the RF Interface serial number (Address) that you wrote down in step 4, on the “Charger Scan”
screen.
19. If you do not see the RF Interface serial number on the screen:
a. Turn off the charger AC power and remove the charger cover.
b. Check the cable connections to the RF Interface (J8 on the Main Control Board).
c. Remove the four screws and remove the RF Interface cover.
d. Make sure the Antenna on the circuit board is connected.
e. If you find loose parts in the case replace the RF Interface. Write down the new serial number.
f. Replace the charger cover and turn on the AC power. Wait until “CONNBATT” shows on the
charger display.
g. Press “Scan” in the upper right corner of the “Charger Scan” screen.
h. Select the RF Interface serial number (Address) you wrote down earlier on the “Charger Scan”
screen.
i. If you do not see the RF Interface serial number, replace the RF Interface, write down the serial
number and go to step 16.
20. Check “Level” on the Charger Scan screen for the selected serial number. Half of the bar is a good value.
Note the approximate value of the bar.
CHARGER SCAN SCREEN
123456
65
21. Connect the battery to the charger.
22. “IQ SCAN” will appear on the charger screen.
23. After a minute or two “IQ LINK” will appear.
24. If the wireless connection is successful the battery, serial number will appear next on the charger screen
and flash as the battery charges. Try two more battery connects to make sure the communications are
good.
25. If the wireless connection is not successful and Link Quality from step 12 is low/RED or the Level from step
20 is low, move the battery closer to the charger, open the battery cover, or change the position of the truck
or charger. Recheck the “Link Quality” and/or “Level”.
26. If “Link Quality” is still low replace the Wi-iQ® device. Go to step 1.
27. If “Level” is still low replace the RF Interface. Go to step 15.
66
ENERSYS WORLD HEADQUARTERS ENERSYS CANADA INC. ENERSYS DE MEXICO
2366 Bernville Road 61 Parr Boulevard Unit 3 Ave Lopez Mateos #4210
Reading, PA 19605 Bolton, Ontario Colonia Casa Blanca • C.P. 66475 San Nicolas
+1-800-EnerSys Canada L7E 4E3 de los Graza, N.L. Mexico
Fax: +1-610-372-8613 +1-800-363-4877 +52-818-329-6400
www.enersys.com Fax: +1-905-951-4441 Fax: +52-818-329-6489
I.B. 1643 Rev AB 4/17 © 2017 EnerSys. All rights reserved.

Trademarks and logos are the property of EnerSys and its affiliates, except for the BC and UL logos, which are not the property of EnerSys.
Subject to revisions without prior notice. E.&O.E.

IB 1643-IMPAQPlus-Service Manual Rev AB 4-17

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Model: EIP1/EIP3

EnForcer ® IMPAQ™+ Battery

To automatically be connected to your closest Service Center, call us toll-free at:

IMPORTANT SAFETY INSTRUCTIONS

Single Display Cabinet:

Dual Display Cabinet:

Output Power Letter Codes

Letter Output Power Number Module Power

Cabinet Size/Gauge Letter Codes

Letter Module Standard Cable

DC Voltage Number Codes

AC Line Voltage Letter Codes

Charge Profile Letter Codes

Specialty Charger Options List

WARNING: THE NUMBER OF MODULES MUST MATCH THE NUMBER OF “CONFIG

Connecting Input Power

Phase Power (kW) Cabinet (Bay) Terminals Torque (in-lbs)

Grounding the Charger

DANGER: FAILURE TO GROUND THE CHARGER COULD LEAD TO FATAL ELECTRIC

Starting the Charge Cycle

Cold Storage Profile

Block Out Time

ABBREVIATIONS AND ACRONYMS

AGM Absorbed Glass Mat

AGV Auto Guided Vehicle

AWG American Wire Gauge

CEC California Energy Commission

CFC Termination Code

DF# Fault Number

DoD Depth of Discharge

L-A Lead Acid

MAC Media Access Control

mVpc Millivolts Per Cell

NEMA National Electronics Manufacturers Association

SoC Start of Charge

TH-Amb Thermal - Ambient Temperature Faults

TFT Thin Film Transistor

VRLA Valve Regulated Lead Acid

REF Function Description

Main Menu Display

The menus provide access to the following functions:

Displaying a Charge Cycle

Memo Description Memo Description

Charger Information Display

FUNCTION Theme A Theme B

Battery Disconnects while

PARAMETERS / DAYLIGHT US – CANADA

Block Out Charge

Without Wi-iQ® device: Not used.

Delayed Start (Delay)

Turns IQ communications ON or OFF.

CHARGING THE BATTERY

Starting a Charge Cycle

Count Down Display

Without a Wi-iQ® Device

With a Wi-iQ® Device

End of Charge Display

End of Charge without Equalization

 Total charging time.

End of Charge with Equalization

Manual Equalization Start

Automatic Equalization Start

Fault Critical Cause Solution

Fault Critical Cause Solution