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TRANSMISSION AND DISTRIBUTION

Specifying current transformers


for protection purposes
by Bryan Johnson, ABB

Specifying current transformers can be a daunting task especially if information is not available, or the engineer has
not gained sufficient experience in the task. It is common to find many parameters to be out of specification resulting
in mal-operation, or non-operation of protection equipment leading to severe equipment damage or personnel risks.
This article provides some basic understanding of current transformers and how these may be specified.

Current transformers are manufactured use fully certified designs including the Basic principles
in many different construction types, components, will limit the amount of cores
Relay burden (Sr)
and sizes. DIN 42600 standard and its that can be installed in their switchgear.
dimensions provides a universal type series The relay burden is the input current
It is not uncommon to find the burden imposed by the relay on the
of transformers which are used worldwide
manufacturer cannot manufacture a current transformers. This is determined
in switchboards, commonly referred to as
transformer according to the specified by the input impedance of the relay and
block type or DIN current transformers.
parameters. In almost every case the is normally published in the relay user
Single turn primary transformers are problem is the current transformer has guide or technical information sheet.
mostly used whereas wound primary been incorrectly specified, the safety For this article we will use the following
transformers are generally used for low coefficients used are too high, or too input impedances:
ratios. The magnetic core is responsible many safety coefficients have been
for determining the amount of current that added to the calculations. If the core At 5 A input and 0,020 Ω impedance,
can be transferred through the transformer requirements are high it may necessitate Sr = 0,5 VA
to the secondary core as well as the that two cores be split across two current At 1 A input and 0,100 Ω impedance,
accuracy of the current being transferred. transformer blocks. Sr = 0,1 VA
Fig. 1 shows how magnetic circuits and What are key parameters? Lead loop burden (SL)
secondary cores can differ in size. In
The current transformer key parameters The burden of the connecting leads
general the more stringent the electrical
are the values given to the current between the current transformer and
parameters required on the secondary
transformer to ensure proper operation. the protection relay must be taken into
core the larger the magnetic core should
The IEC 61869-2 standard provides the account. Over short distances this burden
be. For example, a class PX secondary
following definitions for the parameters is almost insignificant however over
core will require a larger magnetic circuit
which will be considered in this article. longer distances the burden can play a
than say a class 5P core which in turn is
larger than a metering class core. The rated transformation ratio (Ip/Is) significant role in the functionality of the
protection circuit.
Generally speaking it is common for where:
one block not have more than two or RL=  x l/A x k
Ip =primary current
three cores per block, as it is limited by where:
the physical dimensions of the design. Is =secondary current
Switchgear manufacturers use different  = resistivity of the conductor material
The parameter where the current (for copper at 20°C = 0, 0178 μΩ)
types of configurations in their designs,
transformer starts to saturate and is given
but once they have completed designs l = length of the conductor
as the nominal accuracy limit factor (ALF)
together with type test certification they
for protection cores. The rated burden of A = cross-sectional area
are limited to the amount of cores
the current transformer (Sn).
they can fit within the certified current k = 1,2 for a four wire system and
transformer and switchgear design. For These parameters are shown on the k = 2 for a six-wire system
this reason switchgear manufacturers who rating plate.
For the burden of the leads we use:
SL = In2 x RL
For simplicity we will consider the relay
burden together with the lead burden as
the total load burden given as:
Sb = Sr + SL
Current transformer ratio
The ratio of the current transformer is
based on the transformer principle where:
Fig. 1: Typical DIN current transformers.
a) Wound primary type current transformer. b) Single-turn type current transformer. Ip/Is = Ns/Np

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TRANSMISSION AND DISTRIBUTION
Current transformer secondary core
resistance (Rct)
The secondary core resistance features
quite prominently in the calculations, so
we will pause here a moment to provide
some guidance of how to calculate the
resistance. The resistance is dependent
on many factors so it is impossible to
calculate the actual resistance with
certainty.
To start the process we need to know the
secondary resistance using either, values
based on previously manufactured
current transformers, the manufacturer
value, or a formula which will give
as value that is good enough to start
the calculation process to determine Fig. 2: Current transformer rating plate.
other parameters. The calculation
must of course be repeated with the
actual resistance values given by the
manufacturer to determine the final
parameters.
The approximation formula we will use
is given as:
Rct = m x 8,4 x (1 – Sb/50) x Ns/1000)0,925
where:
m = 1 for 1 A secondary and
m = 0,1 for 5 A secondary Fig. 3: Current transformer connections, 6-wire and 4-wire (common return conductor).

Accuracy limit factor (ALF)


The nominal accuracy limit factor ratio
of value of primary current up to which
the current transformer will comply with
the requirements for composite error to
the rated primary current. This factor
applies to protection cores. The standard
nominal ALF values are 5, 10, 15, 20,
and 30.
Rated accuracy class
The rated accuracy class defines the
accuracy of the current transformed.
For protection circuits the standard
composite error values are 5 and 10.
How do we interpret the
parameters?
In the earlier section we considered the
secondary current could be calculated Fig. 4: Simplified current transformer equivalent circuit.
exactly based on the ratio, which is not
strictly true as we ignored the magnetising
current of the iron core. parameters are derived from the where:
magnetising core these parameters are
The current transformer cores are Cl = class of the secondary core
interdependent on one another. That is
designed to operate at the class rating
to say if we change any one or more of Fa = actual accuracy limit factor of the
(5P, 10P), up to the nominal accuracy
the current transformer parameters then secondary core
limit factor in the case of protection cores
the other parameter(s) will also change.
while supplying the rated burden. Sn = burden of the secondary core
For example for a protection core, the
Each secondary core has its own unique Using Ohm’s law we can see that the
following is true:
magnetising core which is responsible induced secondary voltage is given as
for the key parameters. As all of these Cl1, Fa1, Sn1 ≈ Cl2, Fa2, Sn2 ≈ Cl3, Fa3, Sn3 Vs can be calculated as follows:

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Vs = Is x (Rct + Rb)
Vs = Fn x In (Rct + Rn)
Vs = Fa x In (Rct + Rb) {Using actual
load}
We can derive that:
Fa = Fn x (Rct + Rn)/(Rct + Rb)
What should the required accuracy
limit factor be?
To comply with protection requirements,
the current transformer should have
an actual accuracy limit factor greater
than that required by the protection
relay element. The upper limit of this is
determined by the amount the secondary
circuit can handle, as a rule this is taken
as the maximum limit the relay can
manage.
For protection systems the accuracy limit
must suit the fault level for the protection
function to operate under fault conditions
and for the stability of the protection
system.
Fig. 5: Overcurrent and earth fault protection system.
The widely used protection is IDMT
and instantaneous over current (O/C)
and earth fault (E/F) current protection However if FLR 3, which is based on transformer and the relay, we calculate
functions. We will use these protection prospective fault levels is lower than a loop resistance of:
functions to determine the required that required by the protection functions
accuracy limit factor. If the actual ALF RL =  x l/A x 1,2
(FLR1- 2), then we can use FLR 3. For
exceeds the required ALF then we are ease of reference we will signify this as = 0,0178 x 5/2,5 x 1,2 = 0,042 Ω
satisfied that the core can produce FRQ = Minimum of (FLR1-2 and FLR3).
enough output for the protection relay. For a 1 A circuit we calculate the lead
However the ALF should not exceed the We then arrive at the following hypothesis: burden as:
relay limit as it is possible to damage If Fa ≥ FRQ then the current transformer SL = In2 x RL
the secondary core, lead wiring or is correctly sized.
protection relays. = 12 x 0,042 = 0,042 VA
If Fa < FRQ then current transformer is Therefore the total protection circuit
To determine the required ALF, we note
under sized. burden is expected to be:
that the inverse definite mean time (IDMT)
curve becomes a definite time curve after Example Sb = 0,1 + 0,042 = 0,142 VA
approximately 25 times. Therefore we
Check if a protection core with a ratio Step 2: Calculate the estimated current
can consider the following formula while
2000:1, 5P20 15 VA [i.e. a composite transformer internal resistance and
using a safety coefficient of 1,6 we arrive
error of ≤5% at 20 times its nominal burden circuit.
at a required ALF for the IDMT protection
function (FLR1) = 40. current while supplying a burden of
Rct = m x 8,4 x (1- Sb/50) x
15 VA] is suitable for a system with a
(Ns/1000)0,925
To calculate the instantaneous protection 20 kA fault level for overcurrent and earth
function (primary short circuit current, IPSC) fault protection. = 1 x 8,4 x (1- 15/50) x
for the required ALF (FLR2) we use a value (2000/1000)0,925
of 25 times, with a safety coefficient of We can check the actual accuracy limit
factor of the protection core as follows: = 11,2 Ω
1,6 and we arrive at FLR2 = 40.
Step 1: Calculate the expected burden of Sct = In2 x Rct
We can also calculate the required
accuracy limit factor based on the the protection circuit = 12 x 11,2 = 11,2 VA
prospective fault current (FLR3). As we Sb = Sr + SL Step 3: Calculate the actual accuracy
want to be sure that we make allowance
For a 1 A circuit the expected protection limit factor
for any small errors we multiply this by a
safety coefficient between 1,5 and 2,0. relay burden is calculated as: Fa = Fn x (Sct + Sn)/(Sct + Sb)
FLR3 = 1,5 x IPSC/CT ratio Sr = I R = 1 x 0,1 = 0,1 VA
2 2
= 20 x (11,2+15)/(11,2+0,142) =
46,2
To decide on which limit factor we should Using a 2,5 mm 2 copper conductor
use the greater of FLR1 and FLR2 which connected in a four wire system with Step 4: Check the actual limit factor is
we can call FLR1-2, a distance of 5 m between the current greater than the required limit factor.

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FLR1 = 1,6 x 25 = 40
FLR2 = 1,6 x 25 = 40
FLR3 = 1,5 x IPSC/CT ratio
= 1,5 x 20 000/2000 = 15
The required accuracy limit factor
required is:
FRQ = Minimum (FLR1-2 and FLR3)
= Minimum (40 and 15) = 15
Fa ≥ FRQ and 46,2 ≥ 15
Conclusion: the current transformer
is adequately sized for the protection
function.
If the actual limit factor is greater than
100 then the relay, current transformer or
secondary wiring will be damaged. Most
relays can only sustain a high current of
100 x In for 1 s.
If the fault level was increased say to
40 kA, will the current transformer still
be suitable?
In this case we will only need to check
what happens to FLR3
FLR3 = 1,5 x IPSC/CT Ratio
= 1,5 x 40 000/2000 = 30 Fig. 6: Metering and earth fault protection combined on metering core.
FRQ = 30
Fa ≥ FRQ and 46,2 ≥ 30 Parameter Description Unit Parameters with different primary current ratings
Conclusion: the current transformer is IP CT primary current A 100 200 400 800 1200 1600 2000
adequately sized. Primary short
IPSC kA 31,5 31,5 31,5 31,5 31,5 31,5 31,5
circuit current
What are the recommended
Sn CT rated burden VA 15 15 15 15 15 15 15
parameters?
CT secondary
Actual accuracy limit factors IS A 1 1 1 1 1 1 1
current
An accuracy limit factor (Fa) of around Cl Class 5P 5P 5P 5P 5P 5P 5P
40, provides an ideal solution for the Nominal CT
following reasons: Fn accuracy limit 20 20 20 20 20 20 20
factor
• The accuracy limit factor is sufficiently
Actual accuracy
high enough for most protection Fa 373 222 132 80 62 52 46
limit factor
requirements.
Equivalent knee
• Current transformer manufacturers Vkpa point voltage for V 275 286 306 347 384 422 458
can generally match the parameters, class PX
including the calculated secondary Required knee
resistance, the ALF, and the rated Vkpz V 531 464 419 291 280 272 267
point voltage
burden for the ratio selected,
Table 1: Calculated parameters of a current transformer.
within the space limitations of the
switchgear.
• In cases where more than one core is
should be selected from between 0,75 Determining the current transformer
required in the DIN block, reducing
and 30 VA. primary ratio
the accuracy limit factor allows
more room for additional current A good place to start is by selecting Protecting electrical equipment requires
transformer cores. the burden in the middle of the range, isolating the faulted area as quickly as
i.e. 5 or 10 VA and then calculate the possible from the system, while keeping
Current transformer rated burden
rated and actual accuracy limit factors the rest of the system running. Selecting
To ensure the current transformer is not as appropriate. The burden can be a current transformer ratio is difficult, if
oversized, it is a good idea to reduce the decreased or increased to achieve the not impossible, to achieve as we need
burden for lower ratios. Typical burdens required ALF. to consider the limits. The upper limit

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Fig. 7: Knee point voltage.

is determined by the maximum fault


Fig. 8. Example of a restricted earth fault high impedance protection scheme.
current and the desired ALF/knee-point
voltage for stability, while the lower
limit is determined by the lowest setting specified knee point voltage, for stability
recommend selecting a primary ratio
desirable to detect low-current faults. The for during fault conditions. The required
that is approximately 10 to 20% above
current transformer selection is therefore knee point voltage is calculated based
the maximum load current of the circuit,
a compromise between these two limits. on the prospective fault current, the loop
and rounding this off to the nearest 100.
The selection is an attempt to cover the resistance of the secondary circuit, and
All of the current produced by the current
widest range possible to initiate a trip, may include a safety coefficient. The
transformer flows through the protection
while maintaining stability and preventing required knee point voltage is determined
relay during the fault condition. It is
faulty trips. as Vkpz
important, therefore, to ensure that the
If we consider the current range from current flowing through the relay does not Vkpz = k x Issc (Rct + Rb)
near zero current up to the peak fault exceed the maximum short time current
level current we will need to consider of the relay, normally given as 100 x In where:
range from 1 to 100 kA, which is virtually rated for 1 s. k = Safety coefficient of 1,5 to 2
impossible using current transformers with
Selecting earth fault protection Rb = Lead loop resistance plus the
magnetic cores. One method to cover the
range is to break up the protection system The earth fault current is often limited to relay input resistance
into overlapping ranges and consider a few hundred Ampere. The protection Issc = Secondary short circuit current
multiple protection zones. relay together with the selected current
transformer ratio should be able to detect = Ipsc/CT ratio.
Determining the current transformer at least 30% of the anticipated earth In some cases extraordinarily high
secondary ratio fault current. If the earth fault current is voltages, which may exceed the insulation
In theory the secondary current does not derived from the line current transformers level of the secondary wiring and
matter and is often a user preference, where, due to a high ratio, low detection protection relay, are present. Although
however it is necessary to check of the earth fault current is impractical, these calculations are mathematically
that the selected current transformer then we recommend Toroidal current correct they often overlook the fact
ratio is feasible and can be built by transformers be used, as shown in Fig. 6. that a current transformer cannot be
the manufacturer. It is therefore not Another method of detecting low earth manufactured within the space constraints
uncommon to find that by changing the fault currents is to use the metering core of the switchgear.
secondary current from 1 to 5 A and vice- as shown in Fig. 7. It is common for this oversight to occur
versa, it may become easier and hence where the current transformer ratio is
Differential protection
more cost effective to produce the desired small compared with the prospective fault
transformer. Generally, it is preferable to In many cases protection relay requirements current. The most practical method to
use 1 A secondary windings because the specify a class PX rating. These are normally correct this error is to increase the current
currents are lower and the calculations found in high impedance differential transformer’s ratio, even if this means
more practical. protection systems, such as transformer changing other current transformers in
differential, bus-zone differential, or the system.
Overcurrent protection restricted earth fault differential schemes,
The most widely used protection system where a current transformer’s output is
is overcurrent (OC) and earth fault balanced against another. These cases
(EF) protection systems. As a rule we require the core to be accurate up to the Continuted on page...37

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...continuted from page 34

Increasing the current transformer’s ratio (Fa) down to an acceptable level around 62, increases the
Assume we are required to provide a class PX current equivalent saturation voltage (Vkpa = 384 V) and reduces the
transformer with a suitable ratio to ensure stability with a required voltage (Vkpx = 280 V).
fault level of 31,5 kA. The required knee point voltage is
To provide stability for differential protection we need to
calculated using the following formulas, to ensure stability.
ensure the current transformer equivalent knee point voltage is
Table 1 shows the calculated knee point voltage (Vkpz) required greater than the required knee point voltage, while the actual
as well as the key parameters of actual ALF (Fa) and equivalent ALF is above the desired value but below the maximum value
knee point voltage for various ratios from 100:1 to 2000:1. of 100. Our experience to best way to achieve this criteria is
For example when selecting a current transformer with a first to adjust the current transformer ratio to come close to the
ratio of 100:1 at an accuracy limit factor of 373 (Fa) will only criteria, and then tweak the current transformer by adjusting
produce an equivalent saturation voltage of around 275 V the other parameters such as Rct or class rating.
(Vkpa) compared with the required voltage of 531 V (Vkpz).
Contact Bryan Johnson, ABB, Tel 010 202-6071,
Using the ratio at 1200:1 and above brings the actual ALF bryan.johnson@za.abb.com 

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