Académique Documents
Professionnel Documents
Culture Documents
1
[Translation]
Safety Message
Dear all employees and business partners,
Early this year SCG Cement recorded fatal accidents of two employees, both involving driving vehicles. In
first case, a concrete truck driver in Indonesia drove down a slope and suddenly avoided an overtaking motorcycle
until the truck falling from a bridge. The latter was an engineer in Thung Song district who had his car crashed with a
cement truck going out from a factory. I was terribly sad after knowing the accidents and felt sorrow with their family,
particularly the new engineer who had just worked for two years. That was the starting moment of his work life and
also the precious moment brining pride to his parents. But it was great sadness for young's death.
I would like to repeat to all employees that, "All injury can be prevented", and hope everyone believe it. If
not, what SCG has been trying to raise concerns over safety is nothing. Belief is an important beginning. To make
accident prevention measures effective, all of us should have the same thought, provide cooperation, be attentive to
each operating process to ensure safety, and also encourage safe practices as corporate culture and working spirit.
All employess and business partners should always live with safety awareness.
I would like to give all employees and busines partners suggestion on safe practices as follow:
1. Heads of all departments and supervisory levels shall be a role model in safety awareness; always inspect
onsite conditions; and repeat safe practices every time as possible to all employees and business partners.
2. Driving is a type of machine control work, so drivers have to learn about safe and proper driving. Everyone
should partake in Safety Defensive Driving program provided by SCG, either in theory or practical. The
program also provides useful skills for observing and evaluating possible dangers. The technique is very useful
for all of us.
3. Another driving problem is alcohol drinking. Some people stand on the word, "Don't Drive Drunk". It is like
when we allow employees to drink prior to operation, but don't take so much that feel drunk. I thought that it is
not considered proper safe practice. However, I thought that some companies' campaign of "Drink Don't Drive"
sounds good and hope everyone comply with it. All seniors have to be a role model for the juniors. Always
preparing yourself prior to any parties. If drinking, do not drive yourself or instead taking public vehicle and
dare to say no. This is the company's policy.
4. Hopefully, everyone learns from loss of life in those accidents in SCG and is reminded of it in order to create
mutual learning and cooperation in preventive measures to avoid recurrence.
Finally, I am fully determined and hope that all employees always realize that “safety is important and spirit
of work”. Always keep safety awareness in all kinds of work in order to make safe practices corporate culture
and operation path of SCG Cement.
Best wishes,
2
[Translation]
SCG Cement Co., Ltd. is concerned over safety of all employees and also relevant personnel in
car, motorcycle or any vehicle use. Thus, the company provides the following safe practices:
1. Avoid or refuse alcohol drinking in any parties or activities prior to driving cars, motorcycles or
any vehicles.
2. If necessary to join parties and drink alcohol provided by the company such as customer party
and government organization party, comply with the following practices on return trip:
2.1 Take public car or transportation.
2.2 Ask non-alcohol drinkers to drive.
2.3 Take the company's car or transportation.
3. For any breach of the order, the company shall consider disciplinary actions according to
regulations of human resource management.
4. For any activities or parties not provided by the company, employees shall realize and strictly
comply with the guideline of 'Drink Don't Drive'.
(Phichit Maiphum)
President
3
[Translation]
(Somkiat Phananukul)
Engineering Director
22/5/2013
4
[Translation]
With reference to joint consideration by the occupational health and safety working team of the
department of mineral resources and mining, and business partners as well as relevant agencies on
Code of Practice for Mine Safety Revised Version 1/2012 in order to fully cover and suit each agency's
job specification.
Now the working team has alreadt compiled all information and provided safe practice manual
of the organization which has been approved by business partners and relevant agencies.
To ensure safety compliance and standard of occupational health and safety management of
the department of mineral resources and mine, we hereby announce that all mines and business
partners' work groups shall apply the manual to their operating procedure effective from June 1, 2013
onwards.
(Surachai Pornjindachote)
Mineral Resources and Mining
5
[Translation]
Preface
Life and property safety is significant for workers, particularly those involving mining and survey
works. Workers shall have understanding in risky conditions and practices during operation in order to
prevent possible accidents and come up with corrective actions and accurate assistance measures.
Accident report and investigation process is also required to avoid recurrence.
Workers shall realize importance of occupational accident prevention and reduction. Knowledge
sharing, training, observation, inspection and effective measures significant encourage operational
safety.
This manual consists of basic safety knowledge, safe practices for each type of mining and
survey works, preparedness in state of emergency and so on. These practices are applicable as a
guideline for relevant persons and training program for new employees to ensure operational safety.
Additionally, they are source of safety knowledge for interested persons.
Production Team
6
[Translation]
Objectives
The objectives of this manual are to:
1. Provide guidelines for safe practices and risk reduction among workers.
2. Prevent or reduce serious incidents involving illness and accidents in mining and survey works.
3. Encourage training programs and discussions on safety.
7
[Translation]
Table of Contents
Contens Page
Code of Practice in Mine Safety 8
Rules of Mining 9
Chapter 1 : Basic Knowledge of Safe Practices
1.1 Definition 10
1.2 Causes of accident 10
1.3 Loss from occupational accidents 12
1.4 Personal protection 13
1.5 Orderly workplace arrangement 13
1.6 Deployment of warning signs and barricades to prevent hazards in workplace 14
1.7 Safety operation procedure in the area of traffic 15
1.8 Safety in moving heavy loads by hand 16
1.9 Safe practices for operation of vehicles, tools, construction equipment 17
1.10 Safety in using ladder and scaffold 17
1.11 Safe practices for application of electrical devices/equipment 18
1.12 Personal Protective Equipment (PPE) 19
1.13 Protective equipment on machinery 22
Chapter 2 : Safe Practices for General Mining
2.1 Deployment of machinery and vehicle starting and moving 23
2.2 Communication in Mine 23
2.3 Mining symbols 24
2.4 Traffic rules in mine 31
2.5 Driving rules 32
2.6 Visibility 33
2.7 Parking of vehicles 34
2.8 Driving in mine 35
2.9 Vehicle towing 36
2.10 Driving past high-voltage cables 36
2.11 Travel with accompanying mining machinery 36
Chapter 3 : Planning and Development of Open Pit Mine Operation
3.1 Planning and development of main and temporary conveying channels 39
3.2 Open-cut mining plan - Mining waste disposal site 39
8
[Translation]
Table of Contents
Contents Page
3.3 Mining and quarrying plans 39
3.4 Surface water and groundwater drainage planning and management 42
3.5 Mining water discharge planning 42
3.6 Safety coefficient 42
3.7 Safety measure inspection and review 43
3.8 Solutions for mine collapse 43
3.9 Control of conveying channel development 43
3.10 Control of mine drilling 43
3.11 Control of conveyance operation 45
3.12 Control of mining water discharge 46
3.13 Control and management of surface water/groundwater drainage system 46
Chapter 4 : Safe Practices for Mine Drilling and Detonation
4.1 Safe practices for application of mine detonation equipment 47
4.2 Personal hygiene practices for mine drilling 49
4.3 Personal protective equipment for mine drilling safety 49
4.4 Safe practices for general detonation 49
4.5 Explosive storage 50
4.6 Explosive transport 51
4.7 Application of explosives 53
4.8 Explosive drilling work 53
4.9 Loading of explosives 53
4.10 Mine detonation with electric blasting cap 54
4.11 Post-blast inspection 55
4.12 Practices for misfired explosives 55
4.13 Destroying explosive materials 56
Chapter 5 : Safe Practices for Rock Crushing and Mine Grinding
5.1 Removal of large rocks from crusher 57
5.2 Removal of rocks with slings 58
5.3 Removal of rocks in Vibrating Feeder with explosive materials 59
5.4 Removal of spilled materials 60
5.5 Removal of rocks from Chute 60
9
[Translation]
Table of Contents
Contents Page
5.6 Removal of materials from Block Chute Conveyor on Stacker 64
5.7 Removal of materials from Head Chute Conveyor 66
5.8 Inspection of hammer crushers 66
5.9 General safety practices for mine and lignite crushing and grinding, etc. 67
Chapter 6 : Safe Practices for Maintenance Work
6.1 Application of mobile cranes 69
6.2 Practices for high work 69
6.3 Torque Multiplier Wrench YA.393 Test 70
6.4 Battery charging and connection 71
6.5 Pollution control in machinery repair and maintenance 72
6.6 Disposal of oil filters 72
6.7 Classification of residues from machinery repair for disposal 72
6.8 Machine component or any parts repairs probably caused by grease leaks 72
6.9 Disposal of rubber residues and hydraulic hoses 72
6.10 Disassembly of hydraulic cylinder pins 73
6.11 Disassembly of wheels and wheel loaders 73
6.12 Rock trucks’ track thinning 73
6.13 Wheel guide disassembly and repair 74
6.14 Rock truck's Upper/Lower Roller disassembly and repair 74
5.15 Uninstallation of rock truck's hydraulic cylinders 75
6.16 Uninstallation of wheel loader's engine and radiator 75
6.17 Assembly and disassembly of wheel loader bucket 76
6.18 Major overhaul repair work (sleeper deployment) 76
6.19 Assembly of axle and bearing 76
6.20 General mining machine maintenance 77
Chapter 7 : Safe Practices for Quality Control
7.1 General practices for sampling 79
7.2 Onsite sampling 79
7.3 Stockpile sampling 80
7.4 Plant sampling 80
7.5 Back-truck sampling 81
10
10
[Translation]
Table of Contents
Contents Page
7.6 Sample preparation 81
7.7 Sample analysis 82
7.8 Sample disposal 82
Chapter 8 : Safe Practices for Drilling, Exploration and Survey Work
8.1 Rotary core drilling work / Percussion drilling rig 83
8.2 Hand Auger drilling procedure 84
8.3 Safe practices for raw material exploration work 84
8.4 Safe practices for survey work 88
Chapter 9 : Safe Practices for Mineral Sales and Delivery from Mine 93
Chapter 10 : Safe Practices for Mine Site Rehabilitation 98
Chapter 11 : Safe Practices for Employee Health 101
Chapter 12 : Mine Safety Practices; Management of New Employees and Third Parties 104
Chapter 13 : Preparation for Emergencies; Crisis Communication Plan 111
Chapter 14 : Accident Reports and Investigation 123
11
11
[Translation]
12
12
[Translation]
Rules of Mining
Rules of Mae Tan Mine in Lampang
1. Do not get close to running machines in a radius of 15m.
2.Trucks shall keep speed limit of 30kph and keep a safe distance from vehicle in front >20m.
3. Do not break traffic rules.
4. Driving to ore body/working with high-voltage system and water pump are allowed for those holding permit
cards only.
5. Workers in swamp or risky areas such as ore body and sediment trap shall always wear life vest.
6. Do not get close to risky cliff areas in a radius of less than 3m.
7. Unauthorized persons are prohibited from transporting with mine vehicles.
8. Always place label and lock controlling unit when performing machine repair or maintenance work.
9. Do not enter mine areas if blood alcohol level is over 20 mg/100 ml.
10. If narcotics found during random checkup, that worker shall be punished according to 2.3.
Rules of Gypsum Mines in Nakhon Sawan and Phichit
1. Unauthorized persons are prohibited from getting close to running mine vehicles in a radius of 10m.
2. Do not stay under cliff with hanging rocks and/or with overhead running machines in a radius of 5m.
3. Do not stay in mine areas when blasting work is performed (see blasting prevention practice), except
blasting operator and authorized persons only.
4. Always place label and lock controlling unit when performing machine repair or maintenance work.
5. Do not enter mine areas if blood alcohol level is over 20 mg/100 ml.
Rules of Pyrophyllite Mine in Saraburi
1. Unauthorized persons are prohibited from getting close to running mine vehicles in a radius of 10m.
2. Do not stay under cliff with hanging rocks and/or with overhead running machines in a radius of 5m.
3. Do not get close to risky cliff areas/mineral unloading site in a radius of less than 2m.
4. Do not stay in mine areas when blasting work is performed (see blasting prevention practice), except
blasting operator and authorized persons only.
5 . Do not enter mine areas if blood alcohol level is over 20 mg/100 ml.
13
13
Chapter 1: Basic Knowledge for Safe Practices
1.1 Definition
Hazard - a situation which is likely to harm persons, cause damages to assets or materials, or
affect individual capability of normal operations.
Danger - the level of severity which is caused by hazard. Danger level could be either very high
or low, depending on prevention measures.
Damage - Severity of injury or physical loss, damages to operations or financial loss.
Near Miss - an unexpected incident which does not cause injury, disability or death. It also does
not cause asset damages, and pproduction is not interrupted.
Accident - an unexpected incident which causes injury, disability or even death. It also also
causes asset damages or interrupts production.
Safety - In theory, it refers to "No danger", but in practical it is probably acceptable to mean "No
possible danger".
Unsafe Practices
Negative attitude, e.g., Accidents are about adversity, so they cannot be solved or avoided.
Act of innocence, wrong forecast
Negligence, carelessness, inattentiveness, recklessness
Secondary causes
Due to lack of cooperation in safety practices; no participation in safety activities
Indirect loss
Direct loss
Medical care cost
Compensation
Indemnity
Indirect loss for employees
Suffering from pain
Suffering from torture
Disability
Job loss
Loss of moral support
Family
Loss of beloved persons
Lack of income
Loss of opportunity
Employer
Reduction in products
Overtime pay
New worker training cost
Machinery repair cost
Wasting time
Losing reputation
1.4 Personal protection
"Just work joyfully with safety awareness and occupational hygiene in mind.”
In case of doubts or no understanding in works, asking supervisor for advices.
Please be noted that staying up late at night, drinking too much alcohol and gambling
could cause accidents on the next day.
Observe and strictly comply with ban and warning signs.
Do not work alone in unseen places without being noticed, particularly after hours.
Neatly and cautiously dressed and no tattered or dangling clothes; Do not take off shirts
and/or wear shorts during normal operation.
Do not tease or play with each other during the operation.
Always wear safety helmet during normal operation, if possible.
Always wear shoes or boots during normal operation, if possible.
Danger zone shall be kept out and labeled "Danger Zone-No Entry". It should have
yellow or red flags of danger zone. Red lights shall be deployed for clear night vision if the zone is near
conveying routes.
Yellow flag means risk spots, attention danger and more corrective actions required.
Red flag means danger spots and no entry. If necessary, please strictly comply with
requirements.
High areas and areas with opening cells should have secured barriers to prevent falls.
Outsiders or unauthorized persons are not allowed to enter construction
zones/machinery installation and danger zones in mine.
Workers are not allowed to stay in construction zones /machinery installation and in
front of mine.
1.7 Safety operation procedure in the area of traffic, construction and road repair
1. Contractors or workers shall prepare equipment and warning signs prior to the operation to
inform drivers about:
1.1 PR boards with the name of work or project, starting and ending contract date, contractor,
foreman telephone number in case of complaints shall be labeled at the starting and ending points of
the project.
1.2 Provide 90cm-high white/red traffic cones (with reflective collars) adequately for the project
volume.
1.3 Provide standard signs warning of working machines and labors through the operation sites.
1.4 Provide red and green flags with 1.5m holders to manage the traffic.
1.5 Provide walkies-talkies for communication among the working team.
1.6 Steel barriers, plastic barriers or concrete barriers to keep out lanes.
1.7 Install flashing yellow lights for night security on closed lanes or stack of materials on roads.
2. At least 1 foreman is required in the operating site. In the event that each lane has to be
separately closed or the whole lane is sporadically used for vehicles unloading materials, at
least 2 workers are required to manage the traffic by using red flags for stopping and green
flags for going ahead.
3. Workers are allowed to work only in daytime. If night work is required, it shall get a specific
approval from SCG officers in supervisory level.
4. Prior to the project, foremans and relevant persons shall discuss operation plans and ensure
overall readiness as well as doing onsite risk assessment and determining preventive safety
measures.
5. When machines start running, follow these instructions:
5.1 In the event that the operation covers less than a half of traffic route and does not cause
traffic congestion while enabling physical use of roads, warning signs of operating
machinery/workers shall be provided on both sides at least 50m prior to the operation spot.
Also, traffic cones shall be placed to keep out a half of the lanes every 30m distance.
5.2 In the event that the operation covers all areas or there are machines moving and making a
turn for unloading materials sporadically and/or the operation in 5.1 with traffic density in mine,
conveying routes with vehicles moving back and forth shall be managed by a traffic controller who
shall sporadically close the traffic routes and communicate with each other via walkie-talkies. The
routes will be reopened if security is ensured.
6. All workers shall wear at least three items of personal protective equipment, i.e. boots, reflective
jacket and safety helmet.
7. Operation in the area of high-voltage cables shall be closely monitored by foremen and also
comply with requirements in STD COP.
8. In case of parking machines or having a stack of materials on roads at night, reflective signs
shall be placed every 30m distance along with yellow or red flashing lights placed 20m ahead of
the spots on both sides.
20
20
Lifting steps: Slightly straddle the stuff and bend the knees to tightly hold the stuff. Keep
the back straight almost in vertical direction and stretch both legs. Then use leg muscles to support the
stuff. Do not bend down to lift the stuff. Follow the same steps in order to place it.
1.9 Safe practices for operation of vehicles, tools and equipment in mine development / general
construction
Tools and equipment shall have protective covers, particularly on spinning and
unloading parts.
Do not get near any machines having spinning parts.
All electrical devices shall have ground wires to prevent sparks.
Workers who have to apply machines shall wear protective equipment according to
condition and feature of work.
Always wear protective equipment to avoid machines' sparks.
In case of repair work, it shall have a label "On repair, DO NOT turn on the switch."
Do not misuse tools and equipment.
Do not hold any tools by their wires and remove any plugs by pulling their wires.
Stop using any faulty tools and machines by turning off switches and placing a label
"Faulty Tools Not Use". Then immediately getting them repaired.
Do not travel with vehicles or machines not intended for carrying passengers.
Ladder
Scaffold structure shall have strong planks to present any staggering or falling. In case
of working in the area of electrical wires without insulators, suitable distance shall be kept or asking the
electricity authority to temporarily install wire insulators.
Build barriers with at least 90cm high and 1.10m high, leaving some spaces for
unloading stuff.
Provide protective equipment while performing works upstairs in order to prevent
dangers from workers below.
Always wear safety belts while performing works on over 4m scaffolds.
All workers shall wear three basic personal protective equipment, i.e. safety helmet,
reflective jacket and boots while entering into general mine sites.
In case of entering into risk areas or specific works such as grinding, welding and
power-related works, always wear specific safety equipment according to standard requirements.
Wear hearing protective devices while working with exposures to over 90dB and in the
position of at least 1 meter away from the origin of noise.
Wear safety belts while working over 4m high.
Always provide adequate life vests and ask all works to wear it every time performing
work underwater or near danger zones.
Controlled areas, danger spots or risk areas shall have warning signs or safety symbols
according to standard practices.
Industrial Standard Pipe Colors
Green Fresh water
Red Fire water
Black Waste water
Blue Steam
Orange Wire
Yellow Gas
Brown* Oil
Violet* Acids/ Alkalis
*Characteristic of substance will be indicated in different colors and used along with standard pipe colors.
Safety Signs
Color / Shape Definition Application
Warning: Hazardous chemicals, high-
Warning / Danger voltage cables, machinery danger, sharp
edges.
Mandatory action
Mandatory wearing PPE, mandatory signs
Safe condition
/ suggestion
Stop / Prohibition
2.3.2.1 Red flag refers to explosive-related works and incidates the following situations:
- Indicate the area in front of explosive-related works: Flags shall be placed in
front of and end of explosive-related works to inform about the range of the
works. Each rectangle flag is 50x80cm with 10cm strip and the pole is 2m
high with ¾ inch diameter.
- Indicate that rock blasting work will be done today. Flags shall be placed on
the mine ascent or the specified points to inform all works about today's rock
blasting works. Each rectangle flag is 50x80cm with 10cm strip and the pole
is 2m high with ¾ inch diameter.
- Indicate risk areas.
2.3.2.2 Purple flag with white stripes refers to the spot of cavity cave. The flag shall be
placed in front of the area of cavity cave to inform and warn passers-by. Each
rectangle flag is 50x80cm with 10cm strip and the pole is 2m high with ¾ inch
diameter.
2.3.2.3 Yellow flag with black stripe refers to the spot of Miss Fire or danger zones such
as hanging large rocks, rutted or bumpy areas and so on. The rectangle flag is
50x80cm with 10cm strip and the pole is 2m high with ¾ inch diameter.
2.3.2.4 Triangle flag with alternatated yellow and black ribbons refers to the area in the
mine where machines are repaired. The triangle flag shall be used along with
standard yellow/black cones.
2.3.2.5 Orange triangle flag A 30x50cm orange flag shall be placed in the back of all
service vehicles running in mine. The flag is at least 2.5m with a ground based for
clear visibility of heavy vehicles and overall safety.
2.3.2.6 Windsock (orange and white colors) is used to indicate wind direction. The
standard windsock shall be placed in easily visible spots, e.g. above rock crusher
and view point.
2.3.3.1 Stop Sign is a mandatory sign which is used to inform drivers to stop and observe
other vehicles on left and right sides before going on. (the sign's diameter is ≥ 75
cm.)
30
30
2.3.3.2 No Right Turn and No Left Turn Sign is a mandatory sign which is used to inform
drivers not to turn left or right as assigned.
2.3.3.3 Standard Speed Limit Sign is a mandatory sign which informs drivers of all
vehicles in mine to keep the speed below the specified level. (the diameter is ≥
75 cm.)
2.3.3.4 Right Turn or Left Turn Sign is a mandatory sign which is used to inform drivers to
turn left or right as assigned. (the diameter is ≥ 75 cm.)
2.3.3.5 Winding Road Sign is a warning sign which informs drivers to be careful about
winding roads ahead. (the diameter is ≥ 75 cm.)
2.3.3.6 Lanes Merging, Junction Signs are warning signs which inform drivers to be
careful about lanes merging or junction ahead, e.g. junctions such as T-junction
and square. (the diameter is ≥ 75 cm.)
31
31
2.3.3.7 Rain Warning/Slipperry Road Signs are used to warn drivers to be careful about
slippery roads after rain which could cause accidents. (75x60 cm size)
2.3.3.8 Falling Rock Sign is used in the area of steep cliffs probably having some large
hanging rocks to warn drivers to be careful. (75X60 cm size)
2.3.3.9 Parking Sign is a mandatory sign which is used to inform drivers about parking
area such as parking spot for heavy vehicles and parking spot for pickup trucks as
assigned. (the diameter is ≥ 75 cm.)
2.3.3.10 No Mineral Unloading on Pit Month Sign informs drivers of all types of vehicles
not to unload minerals on the pit mouth for safety because rock crusher is idled
for repair.
2.3.3.11 No Entry into Operating Area Sign prohibits unauthorized persons from entering
into explosive-related work areas unless being given approval by the foreman
according to operation safety.
2.3.3.12 Daily Rock Blasting Work Sign is used to inform workers about daily rock blasting
works, specific areas and period of time (it is generally done at 15.45-16.15 hrs.
32
32
Rock blasting works other than the specific date and time shall be given an
approval by mining engineers or higher ranks). The sign shall be placed at the
mine ascent.
2.3.3.13 Mining Operation Rules Board is a mandatory board informing rules that all mine
workers shall strictly comply with. The board shall be placed at the mine ascent.
2.3.3.14 Wear Safety Helmet and Boots Sign is a sign informing all mine workers to wear
safety helmet and boots before starting operation in the mine. The sign shall be
placed at the mine ascent.
2.3.3.15 Unauthorized Vehicles Prohibited Sign is to prohibit all types of passenger cars,
motorcycles and bicycles in the mine area for operation safety. The sign shall be
placed at the mine ascent.
2.3.3.16 Traffic signs and other warning signs are according to general highway traffic
rules.
2.3.4.1 Orange cone with white stripes refers to the range of drilling works. The cones
shall be placed every 10m distance around the area. Each cone is 100cm high
with 50x50cm base.
33
33
2.3.4.2 Orange cone with white stripes refers to the range of rock blasting works. The
cones shall be placed every 10m distance around the area. Each cone is 100cm
high with 50x50cm base.
2.3.4.3 Orange cone with white stripes refers to the range of traffic obstacles in mine. The
cones shall be placed every 5m distance around the area. Each cone is 100cm
high with 50x50cm base.
2.3.5.1 Or ange flash ing light on mine service vehicles refers to light signal which can be
distinctly seen while driving in mines because other large machines can be clearly
seen such as heavy vehicles.
2.3.5.2 Red flashing light with a phrase 'Stop Police Checkpoint' refers to a light signal
which all workers shall observe when entering into the mine. All workers shall stop
for an investigation by security guards. Checklists shall include personal protective
equipment, blood alcohol level, weapon or other illegal things and so on.
2.3.5.3 Turning on headlights is used for vehicles ranging from ten-wheel trucks to service
trucks, moving heavy vehicles, grader vehicles, tractors, haul trucks and crusher
trucks used in mine and risk areas. Healights of these vehicles shall always be
turned on for clear visibility and more safety. This shall also apply to quarrying
areas, plants, crushing ground and trailer parking area.
2.3.5.4 Warning Light is an orange warning light using solar power to inform drivers to be
careful when reaching junctions or lanes merging in mine.
2.3.5.5 Curve Warning Sign is to inform drivers to be careful when reaching curves in
mine.
- No give way zones are those with On-dumps work and Around loading operations.
To ensure safe driving of all types of vehicles in mine, the following driving rules shall be applied:
2.4.1 Give way rule
It means that vehicles in lower level of the abovementioned hierarchy shall always give
way to those vehicles in higher level when seeing give way or stop sign placed in specific areas in
mine. This is aimed to ensure safe driving of vehicles with high priority before other vehicles proceed.
2.4.2 Overtaking
- Any vehicles running behind shall keep a safe distance of at least 20 meters from the
vehicle in front.
- In case of overtaking, drivers shall be able to do so only in allowable zones.
- In case of asking for overtaking, drivers shall turn on an alarm sign until the vehicle in
front turn on its light to give the permission.
- After safe overtaking, the vehicle being overtaken shall always give a light sign to inform
the overtaking vehicle about safe overtaking.
- All types of vehicles are prohibited from overtaking other vehicles (means No
Overtaking) as follows:
1. Emergency vehicles
2. Explosive trucks
- For haul truck drivers, apart from overtaking the abovementioned vehicles, they are also
prohibited from overtaking the following vehicles:
1. Light vehicles
2. Service trucks
3. Oiler trucks
2.6 Visibility
- Motorcycles or other small vehicles with less than 4 wheels are prohibited from entering into
risk areas.
- All vehicles shall turn on headlights day and night while being used or running in mine sites.
- Roads used for night works shall be fitted with reflective delineators to indicate the lanes.
The delineators shall be placed every 20 meters.
- The following vehicles shall be installed with revolving beacon.
2.7 Parking
- Parking shall be done in specified or safe areas with smooth surface and no slope. Foot
brake shall always be used to park vehicles.
- Small and midsize vehicles with manual gearbox shall comply with the following
requirements:
1. Stop the engine
2. Apply reverse gear or gear 1
3. Pull up or use parking brake (hand brake)
4. Turn the wheels to the sideways if parking is done on slope. In this case, midsize
vehicles shall always be given wheel bolsters.
5. Safe parking distance shall be at least 20 meters away from loading operation and
heavy equipment.
6. Other parking requirements shall be in accordance with safe practices in vehicle or
equipment parking with absence of drivers in controlling cabin and operation manual
for each type of vehicles.
- Heavy Equipment shall comply with the following requirements:
1. Park vehicles in specified area or parking area only
2. Shift to neutral gear
3. Apply parking brake
4. Stop the engine
5. Turn front wheels to the sideways and always bolster the wheels every time when
parking on slope.
6. Properly and orderly place all machines’ equipment.
7. Keep a safe parking distance at least 10 meters from the vehicle in front. Always
park the vehicle in zigzag order on the left side of the vehicle in front. In case of
parallel parking, keep a safe distance at least 3 meters.
8. Always park vehicles at least 20 meters away from loading operation, except
carrying out loading-related works.
- In case of vehicle defects or breakdown, follow these requirements:
1. In non- emergency case, properly park the vehicle according to type of machine,
vehicle parking method and above instruction.
2. In the state of emergency, turn warning light and place reflective cones every 50
meters in front and behind the vehicle until repair call is made.
3. In the nighttime, use the flashing light on the right side of the vehicle until repair call
is made.
4. Notify all road users of the incident.
5. Immediately carry out repair/remove the vehicle.
40
40
Note: In case of necessity or emergency and there are other works rather than the specified
activities, it shall be given approval by SCG's supervisory level or business partner in advance.
Qualifications of employees permitted to get on mine heavy vehicles are as follows:
Those who are permitted to get on mine heavy vehicles shall be persons relevant to
specified activities and shall get an approval or direct order from head of manufacturing or
repair division supervised such heavy vehicle. Transport in mine heavy vehicles could be
harmful and lead to death, so any persons unrelated to mine heavy vehicles are strictly
proohibited from transporting in such vehicles.
Safe practice in getting in/off mine heavy vehicles
1. Before getting in/off mine heavy vehicles
- Inform the vehicle's driver and permission is acknowledged by each other.
- Wait until the vehicle completely stops and places all equipment on ground such as
bucket, fork and ripper. The gear is in neutral position, brake pedal is in active and
overall controlling system, such as bucket control and loader's boom, is locked.
- While standing and waiting for the vehicle, keep a safe distance at least 15 meters
away and stand in safe area where is clearly noticed by the driver.
- While walking towards the vehicle, always walk only towards the front of the vehicle
and on the same side as the vehicle's driver. Wait for a signal from the driver before
getting in the vehicle.
2. Getting in/off mine heavy vehicles
- Get in/off the vehicle by using steps and handrails only.
- Always face the stair or steps while getting in/off the vehicle, except specialized
persons.
- Always keep three touch points while getting in-off the vehicle: handle, handrails and
foot rests or steps. Two touching manners are as follows:
- One-hand touch (either left or right) along with two-foot touch, or two-hand touch along
with one-foot touch (either left or right).
- Get in/off the vehicle one by one only.
- Do not jump off the vehicle.
- Do not carry any belongings by hands while getting in/off mine vehicles.
41
41
- In case of having any belongings, the bag shall be firmly hung on the shoulder to
avoid dropping or falling off while getting in/off mine vehicles.
- Drivers are prohibited from moving the vehicle while passengers are getting in/off the
vehicle.
- All passengers who have already been off the vehicle shall walk away from the
vehicle's front or walk to safe area. The driver shall always be able to see all
passengers and wait until those passengers safely walking away from the vehicle at
least 12 meters before driving or moving the vehicle.
3. Before driving or moving mine heavy vehicles
- Vehicle passengers (according to above relevant activities) shall be seated on
reserved seats in controlling room and always wear safety belts before the vehicle
moves.
- Drivers shall check completeness and accuracy of vehicle passengers before driving or
moving vehicles.
4. During mine heavy vehicles moving
- Drivers and passengers shall be seated in controlling room and always wear safety
belts while vehicles are moving. Do not stand up while vehicles are moving.
- Drivers shall concentrate on driving mine vehicles, and not teasing, picking the falling
objects and so on.
- Only authorized passengers such as trainers and repair technicians are allowed to
help controlling mine vehicles.
42
42
Chapter 3: Planning and Development of Open Pit Mine Operation
Definition
Main Road is a route planned for one-year use or over or having a number of traffic volumes.
Temporary Road is a route planned for less than one-year use.
Risk Area is an area with the calculated safety coefficient of less than 1.3 or having some
cracks in walls.
43
43
Ex.Standard Main Haul Road – Two-way Road should be at least 3.5-time wide of trucks and safety berm
height should be at least ¾ times of wheel height. Road slope is not over 10 % grade.
3.1.2 Temporary Haul Road
• One-way road should be at least 1.5-time wide of trucks and the safety berm height
should be at least ¾ times of wheel height.
• Two-way road should be at least 3-time wide of truck and the safety berm height should
be at least ¾ times of wheel height.
• Road slope is not over 12% grade.
Coal drilling works with bench and bench width at Mae Tan Mine
3.11.3 Unauthorized persons are prohibited from driving vehicles, except in state of emergency
or given approval by foremen.
3.11.4 Any possible cracks caused by soil unloading shall be urgently reported to foremen.
3.11.5 Soil unloading area should be well cleared according to requirements and also have
ridges with ¾ height of wheel height along the unloading area and crest.
3.11.6 No unauthorized persons are allowed to stand next to operating trucks.
3.11.7 Truck drivers shall always lower the dump before moving the truck.
3.12 Control of mining water discharge
3.12.1 Daily checkup shall be carried out on transmission system, water pipe system, pumps
and other devices following requirements in business partner's WI.
3.12.2 In terms of operation, workers shall strictly comply with business partner's WI.
50
50
Chapter 4: Safe Practices for Mine Drilling and Detonation
4.1 Safe practices for application of mine detonation equipment
4.1.1 For safe practices in installation of drilling machines, avoid the following operations:
4.1.1.1 Positions with fault or slip
4.1.1.2 Positions of pit, hole and burrow filled with rocks
4.1.1.3 Operations likely to cause surface, rock collapse or slip
4.1.1.4 Drilling on cliff or cliff beneath not ensured of stability and strength
4.1.1.5 Perform drilling works next to drilled holes for explosives, except keeping a safe
distance of at least 5 times of drill spacing and having the distance of at least 15
meters (50 feet) away.
4.1.1.6 Perform drilling works on risk areas, e.g. too close to cliff, having some
overhanging rocks or toe hole. If inevitable, the works shall always be supervised
by experts.
4.1.1.7 Drilling machine installation paralleling with the cliff and not keeping a safe
distance from the cliff could cause soil collapse and drilling machine slide.
51
51
4.1.2.1 Clean up drilling machines such as oil stains that could cause slip and fall. Oil
wiping clothes shall be specifically kept.
4.1.2.2 Always check readiness of drilling machines and relevant devices prior to drilling
works.
4.1.2.3 Always ensure safe position of brake and gear before starting machines or drilling.
4.1.2.4 Always check proper positions of all valves of Air/Fluid Receiver Tank.
4.1.2.5 Always ensure proper position of Automatic Safety Relief valve and Lin pressure-
reduction valve
4.1.2.6 Always use Chock Block to prevent sliding or divertin of drilling machines.
52
52
4.2 Personal hygiene practices for mine drilling
4.2.1 Do not continually work for long hours because drilling machines powered by compressed
air could make loud noise above the standard and deteriorate hearing capability and
effectiveness.
4.2.2 In case of using percussion drilling machines controlled by hands for long hours, it is
recommended to take a break as it could cause fatigue due to vibration.
4.2.3 Drilling workers shall be properly outfitted or wear personal protective equipment while
performing drilling works.
4.2.4 Drilling workers shall wear proper gloves and avoid removing the heated drilling cap and
other joints with oil-dampened clothes or improper objects, or while the machine is moving.
Do not pull the heated Drill String out of the hole.
53
53
4.4.7 Do not carry explosives or blasting caps in shirt or pants pockets.
4.4.8 Do not tap, meddle or try to reat off any parts of normal blasting caps or electric blasting
caps, or try to pull off electric blasting caps' wires.
4.4.9 Do not use dampened fuses, normal blasting caps, electric blasting caps or other
explosives, even though they are all dried up.
4.5 Explosive storage
4.5.1 Do not store normal blasting caps or electric blasting caps together with explosives, and
do not store fuses together with blasting caps.
4.5.2 Explosive storage house shall be built with bulletproof and fireproof materials, withstand
different weather conditions and have sufficient ventilation.
4.5.3 The surrounding area in a radius of at least 25 feet or 8 meters of explosive storage shall
be cleared and even, and not have any hay or flammable substances.
4.5.4 Explosive storage shall always be closed. It shall be opened only for inspection, storing
additional explosives or taking explosives for use. Do not keep the storage key together
with other keys. Only authorized person shall be responsible for the key.
4.5.5 Workers who enter into the explosive storage shall not wear any shoes with protruding
pins or metal plates that could cause sparks. Tools and equipment used in the explosive
storage shall be made of non-inflammable materials.
4.5.6 Explosive storage shall be used to store explosives only.
4.5.7 Inside the storage, explosive inventory shall be placed on priority shelf.
4.5.8 Any repair works in the explosive storage shall be done after moving all explosives to a
safe and well-protected place.
54
54
4.5.9 Explosive containers shall be placed right side up and explosive bars shall be horizontally
placed.
4.5.10 The interior of the explosive storage shall always be cleaned with brooms or other
devices used for floor cleaning and not made of volatile metal materials.
4.5.11 No smoking or bringing any matches, guns, flames or other inflammable objects into or
neat the explosive storage, while explosives are being carried or moved.
4.5.12 Explosive powder bars fitted with detonators shall not be kept together with existing
explosives.
4.5.13 The explosive storage shall be far from buildings and highways for an applicable distance.
4.5.14 Do not use any lamps other than battery-operated lamps or flashlights in the explosive
storage.
4.6 Explosive transport
4.6.1 All explosive loading trucks shall be controlled and driven by workers with good health
condition, reliable and literate. The drivers shall not be under the influence of intoxicants
or drugs and shall be over 20 years old.
4.6.2 No overload for trucks. All explosive containers shall be tightly fastened to prevent any
falling objects.
4.6.3 Vehicles with no roof shall have flame-resistant oilproof and waterproof clothes to cover
all explosives.
4.6.4 Do not keep detonators together with explosives.
4.6.5 Do not bring electric blasting caps along with vehicles fitted with radio transmitters, except
finish rolling or folding caps' wire and having short circuit connection according to
manufacturer's instructions. While loading and unloading blasting caps, vehicle's radio
transmitter shall be turned off.
4.6.6 Do not load any volatile metals or devices made of volatile metals, carbide gas, oil,
matches, guns, batteries, flammable substances, acide or corrosive agents in explosive
loading trucks.
4.6.7 Vehicles used for explosive transport shall be always kept clean and good condition.
4.6.8 Vehicles' metal truck bed shall have canvas or other non-inflammable materials inserted
between the metal bed and explosives.
55
55
4.6.9 Explosive-loading trucks shall be equipped with at least 1 fire extinguisher which is easily
reached and has regular maintenance.
4.6.10 Do not bring explosive-loading trucks into garages or repair areas.
4.6.11 Always carefully drive explosive-loading trucks at limited speed following regulations.
4.6.12 All types of trailers are prohobited from transporting explosives (except Semi-trailers used
along with tractors) or being used together with explosive-loading trucks.
4.6.13 All persons, except driver and assistants, are prohibited from getting in trucks transporting
explosives or detonators.
4.6.14 Do not refuel the vehicles loading explosives, except in state of emergency and vehicle
engine is stopped only.
4.6.15 Unloaded explosives shall be kept in a safe distance to avoid any dangers from heat or
sparks when vehicle engine is starting.
4.6.16 Explosive transporters are prohibited from taking any matches, guns, bullets or other
inflammable or sparking objects with themselves or along with the vehicles.
4.6.17 Do not smoke on vehicles or nearby vehicles loading or unloading explosives.
4.6.18 Always stop the engine and put a hand brake after parking. Do not load or unload
explosives while vehicles are running.
4.7 Application of explosives
4.7.1 Always use instruments made of fiber, rubber or wood only when opening explosive
containers. For fiber-made containers, metal tools may be carefully used and avoid
touching any binding metal wires.
4.7.2 While transporting detonators or explosives to an operating site, all of them shall be taken
in a whole batch or container, or loaded into boxes or any containers not made of metal.
Do not take explosives alone without any containers or carry along with other objects.
4.7.3 After placing bursting charges, remaining detonators or explosives shall be safely kept in
explosive storage.
4.7.4 Empty boxes and lining papers shall be immediately discarded because they may contain
some explosive residues. Burning shall be done in open area to prevent hazards from
nearby people or assets. Immediately after setting fire, ask everyone to move away to a
safe place until all wastes are burned.
4.8 Explosive drilling work
4.8.1 Each hole shall be bigger than the deployed bursting charges.
4.8.2 Always keep a safe distance as much as possible while loading explosives into the holes
and drilling explosive holes.
4.8.3 Do not drill any holes near dunes or rock piles next to the previous holes even though an
inspection found no explosives left.
56
56
4.8.4 After blasting, do not drill new holes until ensuring that there are no misfired explosives
left.
4.9.8 Do not make excessive primers for each blasting work, and do not keep primer-
detonators.
4.9.9 Do not make primers or load bursting charges while it has thunderstorm or in time of
thunderstorm. If primers and bursting charge loading are done, call everyone to move
away to a safe plae until the storm ends.
4.9.10 Use wooden sticks or other non-inflammable objects to pierce bursting charges and load
detonators.
57
57
4.9.11 Do not use inflammable substanes to seal explosive holes.
4.9.12 In crowded areas or any risky areas likely to cause asset damages due to blasting,
exploded objects shall be prevent ed fr om causi ng any ngers or damages to people or
assets. The areas shall da be cove
r edit w lh btias ng tma
. s
4.9.13 Electric blasting caps used in each blasting work shall have comparable quality.
4.9.14 Each shot of electric blasting cap shall be inspected by blasting galvanometer to ensure
continued electric circuit. Use only silver chloride battery (other objects may be hazadous)
otherwise the cap could be exploded.
4.9.15 After finish inspection, blasting cap leg wires shall be short circuited by twisting both tips
together until they are connected into the circuit for firing line.
58
58
4.10.5 Do not bring radio transmitters or mobile phones into the area of blasting works, at least
30 meters, because there will be electric field around the antenna and sometimes electric
blasting caps may be powered and exploded.
4.10.6 Before ignition, all people around there shall be informed in advance to move away to
areas safe from blasting earth or rocks.
4.10.7 Explosive warning sign and exact blasting schedule board shall be deployed along with
workers holding red flags to stop entire traffic routes towards the blasting area. It shall
also have road map and blasting radius.
4.10.8 Do not start ignition until the administrator ensures that all persons move away to a safe
place and the remaining explosives are safely kept.
4.10.9 Blasting wire may have stray currents from ground, so do not remove shunts from
blasting cap wire. Keep leg wire short circuited until it is connected for firing line.
4.10.10 All electric wires shall be kept away from electric blasting caps or explosive holes until it
is time for ignition.
4.10.11 Protect electric wires used in blasting work from touching with power cables or other
objects having currents running through.
4.10.12 Do not use faulty electric wires in blasting work.
4.10.13 Do not meddle with or change any circuit in blasting machines.
4.10.14 Blasting work administrator shall inspect completeness and be the last person moving
away from the blasting site.
4.10.15 Only blasting work administrator shall give a signal for blasting.
4.10.16 Alarm sign shall be throughly noticed before ignition, and turned on again after the work
finishes to inform about safe operation.
59
59
4.11 Post-blast inspection
4.11.1 Do not go back to blasting site until all dust and smoke fade away.
4.11.2 After ignition, blasting wire shall be removed from blasting machine or other power
sources and immediately short-circuired.
60
60
Chapter 5: Safe Practices for Rock Crushing and Mine Grinding
5.1 Removal of large rocks from crusher
5.1.1 Rock removal
5.1.1.1 Removal of rocks with slings
5.1.1.2 Removal of rocks with Breaker
5.1.1.3 Removal of rocks with Back Hoe
5.1.2 Removal of large rocks from Inlet Chute
If large rocks can be removed by workers in time of Feed Apron, some clogging stones or
covered earth on Inlet Chute can be observed by 0% level of AMP. Meter of Power Unit
Apron and wait for 2-3 minutes to make sure no rocks falling down to Rotor or no falling
sound. Then close Manhole lid on Inlet Hood and turn on the light to examine the cause. If
it is necessary to remove clogging materials, stop all crushers, inform the administrator and
carry out the following steps:
5.1.2.1 Release Switch Gear MV. Motor Crusher and lock Switch Gear with the prepared
key. Then place a label “Don’t Run the Machine”.
5.1.2.2 Pull Rope Switch Apron Feeder and turn Switch LCB. of Apron Feeder, Scraper
Conveyor, Rotor Crusher and Air cooling to STOP position. Then lock it with the
prepared key and place a label “Don’t Run the Machine”. If it is necessary to open
Housing Crusher lid, follow these steps.
5.1.2.3 Wait until Rotor Crusher completely stops spinning and loosen Bolt on Housing
Crusher.
5.1.2.4 After Bolt is loosened, clear tools and workers out of the grinders to a safe place,
and open Housing Crusher lid.
5.1.2.5 Transfer Local signal at crusher control unit.
5.1.2.6 Start Local of power unit pump by turning Switch LCB. to open Housing Crusher
lid.
5.1.2.7 While opening the lid, be careful of splattering materials against workers. As
Housing lid widely opens towards Stopper, turn Switch LCB. to stop Power unit
pump and lock it. Then place a label "Don't Run the Machine".
5.1.2.8 If Housing Crusher lid opening not required, open Manhole lid on Gang Way side.
5.1.2.9 Use the light to examine and consider a method to remove clogging materials.
5.1.2.10 Check readiness of machine operation before unlocking all Switch LCB. Remove
the label "Don't Run the Machine" and also Rope Switch of Apron Feeder.
61
61
5.1.2.11 Unlock Switch Gear MV. Motor Crusher Module Breaker of Apron Feeder and
remove the lable “Don’t Run the Machine”.
62
62
5.2.12 Before pulling up the sling, clear all persons out of the radius to a safe place. Use a
radio transmitter to ask the loader slowly pull the sling and then give a signal to the crane
controller to slowly drop the sling. Then also use the radio transmitter to give a signal to
992D loader to slowly pull the sling until rocks pass through the chain curtain and appear
on the metal belt.
5.2.13 Give a signal to crane and loader controllers to stop and drop the sling to put down
rocks on metal belt. Then remove the sling with rock binding. Again give a signal to the
loader to move the rock to the center of HOPPER. Give STOP signal to the lonader and
remove the sling with rock binding and another sling on the bucket tooth or bolt on the
back of loader.
5.2.14 Use HYD. BREAKER to hit rocks into proper size for INLET CHUTE or pull up them to
the crusher’ side and close MAN HOLE, INLET HOOD lids. Keep two slings in their storage
after removing all clogging rocks in INLET CHUTE. Unlock all Safety SW.
63
63
5.4.1 Ensure completness and readiness of tools and equipment for material removal and PPE.
5.4.2 Prior to operation, always ensure working condition and safety. If problems found, inform
the administrator for appropriate solutions.
5.4.3 Do not remove spilled materials while the machine is running with spinning and gripping
parts. If material removal is required, stop the machine and ask controlling unit officer for
stopping. Then pull ROPE SWITCH and turn SWITCH LCB. to STOP position. Lock it and
place a label "Don't Run the Machine" (Lock SWITCH of related machines only).
5.4.4 Pile up spilled materials prepared for Chute in a safe area which is convenient for loading.
Then reuse spilled materials to reduce the amount.
5.4.5 Avoid putting spilled materials into DRAG CONVEYOR as they may clog in running wiper.
5.4.6 Rock removal in a high area of over 2.0m shall be done by using stable ladder or scaffold.
Workers shall always wear safety belts.
5.4.7 Tools and equipment used for material removal shall be based on suitability in each kind of
work and also properly used.
5.4.8 Always cut MAIN SWITCH of SUBSTATION when washing the machine.
5.4.9 In removal of spilled materials in confined areas, ventilators shall be opened or fans shall
be installed for air flow.
5.4.10 After removing all spilled materials, tools and equipment shall be all orderly kept.
64
64
5.5.1.2 Turn SWITCH at LCB. position of APRON FEEDER, ROTOR CRUSHER, AIR
COOLING, BELT CONVEROR to STOP, and lock it. Place a label “Don’t Run the
Machine”.
5.5.1.3 Pull ROPE SWITCH of APRON FEEDER, BELT CONVEYOR. Wait until ROTOR
completely stops before opening the side lid.
5.5.1.4 Allow workers to remove clogging materials to OUTLET CHUTE and completely
clear the belt by running the belt to intermittently remove materials based on
appropriateness. Before and during the belt is running, remove all workers and
tools to a safe place.
5.5.1.5 After finishing clearing away, open the side lid and check the machine’s condition.
5.5.1.6 Unlock all SWITCH LCB. And remove a label “Don’t Run the Machine”. Turn it to
the position of CENTRAL and remove ROPE SWITCH of APRON FEEDER, BELT
CONVEYOR.
5.5.1.7 Unlock entire SWITCH GEAR, MODULE FREAKER and remove a label “Don’t
Run the Machine” for ready use.
65
65
When seeing FAULT of SCRAPER CONVEYOR TRIP, stop FEED APRON to 0% and turn
SWITCH LCB. of APRON FEEDER and SCRAPER CONVEYOR to STOP. Then pull
ROPE SWITCH APRON FEEDER.
5.5.2.1 Check the fault of SCRAPER CONVEYOR TRIP and consider if it is necessary to
stop crushers to solve the problem or not.
5.5.2.2 In case of stopping crushers to remove clogging materials, also stop ROTOR CRUSHER.
5.5.2.3 Lock SWITCH LCB. and place a label “Don’t Rung the Machine” on APRON
FEEDER, SCRAPER CONVEYOR. Then release MODULE BREAKER and lock
them. Place a label “Don’t Run the Machine”.
5.5.2.4 Inform the administrator and open MAN HOLE lid.
5.5.2.5 Allow workers with tools and PPE such as safety helmets, safety glasses and
safety belts to remove clogging materials. While working, be careful and closely
monitor safe practices of tools and equipment.
5.5.2.6 After finish removal work, close MAN HOLE lid and check the machine’s
readiness.
5.5.2.7 Unlock SWITCH LCB. APRON FEEDER, SCRAPER CONVEYOR and turn
SWITCH to CENTRAL. Release ROPE SWITCH APRON FEEDER and remove
the label “Don’t Run the Machine”.
5.5.2.8 Put MODULE BREAKER and remove the lable “Don’t Run the Machine’ from
APRON REEDER, SCRAPER CONVEYOR.
Picture shows the position of Dribble Chute
66
66
5.5.3 Removal of clogging materials from TRANSFER CHUTE on STACKER
If the belt is in SWAY position due to clogging materials in TRANSFER CHUTE, follow
these steps:
5.5.3.1 Stop a group of APRON FEEDER and a group of BELT DISCHARGE.
5.5.3.2 Release MODULE BRAEAKER of BELT CONVEYOR, DRAG CONVEYOR, BELT
CONVEYOR, and lock them. Place a label “Don’t Run the Machine”.
5.5.3.3 Turn SWITCH LCB. of APRON FEEDER, SCRAPER CONVEYOR, BELT
CONVEYOR, DRAG CONVEYOR to STOP and lock them. Place a label “Don’t
Run the Machine”.
5.5.3.4 Pull ROPE SWITCH APRON REEDER, BELT CONVEYOR
5.5.3.5 Inform the administrator and open MAN HOLE lid.
5.5.3.6 Allow workers with tools and PPE such as helmets and safety glasses to remove
clogging materials. While working, be careful and closely monitor safe practices of
tools and equipment.
5.5.3.7 After finish removal work, close MAN HOLE lid and check the machine’s
readiness. Then release all ROPE SWITCH.
5.5.3.8 Unlock SWITCH LCB. and turn to CENTRAL. Remove the label “Don’t Run the
Machine” of each machine.
67
67
5.5.3.9 Unlock all keys and put in all MODULE BREAKER. Remove the label “Don’t Run
the Machine”.
68
68
5.6.8 Press “HORN” and START MANUAL mode of BOOM belt to remove all materials from
the belt.
5.6.9 Release MODULE BREAKER of the A1L03 belt, and lock it. Place a label “Don’t Run the
Machine”.
5.6.10 Turn SWITCH LCB. of the A1L03 belt to STOP. Lock it and place a label “Don’t Run the
Machine”.
5.6.11 Release MAIN BREAKER of STACKER. Lock MAIN SWITCH on CONTROL panel and
place a label “Don’t Run the Machine”.
5.6.12 Allow workers to remove materials and intermittently apply START MANUAL mode of
BOOM belt based on suitability. Before apply START mode, always give a signal by
pressing HORN and ask all workers to move away from BOOM belt to a safe place.
5.6.13 After finish removal, check completeness of the machine again.
5.6.14 Follow these steps to unlock SAFETY system
- Unlock MODULE BREAKER of the A1L03 belt and remove a label “Don’t Run the
Machine”. Put in MODULE BREAKER.
- Release ROPE SWITCH of the A1L03 belt and BOOM belt. Remove a label “Don’t
Run the Machine”.
- Put in MAIN BREAKER of STACKER and move to ON.
- Press BOOM UP to lift BOOM to highest position. When green light of BOOM UP
turns off, press BOOM UP button again to ensure that BOOM is lifted to highest
position.
- Press “HORN” to run STACKER in MANUAL mode to approach the pile and check
whether BOOM is higher than the top of the pile or not. If not, inform the administrator
of crushing division and also electrician for solutions.
- If BOOM STACKER is higher than the pile, press HORN and START MANUAL mode
of BOOM belt. Then move STACKER in MANUAL mode to the center of the pile.
- Lower BOOM belt to normal position (anti-dust rubber touches the top of the pile), and
turn SWITCH SELECTOR to AUTO.
- Ask crushing sdivision’s worker who controls the crusher to check a signal for START
AUTO.
- During STACKER is running in AUTO mode, ensure that no FAULT signal in
STACKER controlling unit and then get off STACKER to check its completeness again.
69
69
5.7 Removal of clogging materials from Head Chute Conveyor
If there are clogging materials at HEAD CHUTE due to excessive materials and making DRAG
CONVEYOR TRIP unable to operate, stop a group of STACKER and follow these steps.
5.7.1 Pull ROPE SWITCH LCB. of the belt.
5.7.2 Turn SWITCH LCB. of the belt to STOP and lock the key. Place a label “Don’t Run the
Machine”.
5.7.3 Check clogging spot in CHUTE if you can solve it yourself. If not, inform the administrator
and let workers to remove the materials.
5.7.4 While removing clogging materials, consider running previous belt lines to intermittently
clear away materials. Inform all workers prior to START and remove all tools to a safe
place.
5.7.5 After removing all materials, release ROPE SWITCH previously pulled, unlock the key
and turn all SWITCH LCB. to CENTRAL. Inform crusher controller to check the signal of
START.
70
70
5.8.8 Carefully enter into Rotor Crusher. Check condition of components and record all of them
in inspection form.
5.8.9 After finish the operation, remove workers and tools and record in Rotor Crusher. Close
Housing Crusher lid.
5.9 General safety practices for mine and lignite crushing and grinding and etc.
5.9.1 Machine operation
Machine shall be in good condition and ready to use, and have sufficient lights for safe
night work.
Alarm sign shall be provided for three times prior to machine operation.
Crushing shall be done in specified schedule to avoid effects on nearby community.
During crushing, unauthorized persons are not allowed in area where machine is
running.
If machine is damaged while doing crushing work, stop it and inform the administrator.
Prior to repair, cut off relevant electrical system and lock controlling unit. Place a label
indicating machine repair status.
71
71
Reversing dumping trucks shall be carefully done.
Do not dump minerals without receiving any signal.
During dumping, unauthorized persons are not allowed in area of Hopper.
Completely put down the dump before moving vehicles.
5.9.3 Mineral spreading
While making a new pile, machine and workers are prohibited from being in all aspects
of incidence angle in a radius of 10m, except machine distributing minerals.
In case of lignite burning, transport controller shall inform relevant workers to extinguish
fire before delivery.
5.9.4 Environment and worker protection system
Workers shall always wear PPE suitable for each kind of work.
Having control systems for possible pollutions such as noise, dust and so on.
Monitoring, inspecting and following up the results according to the specified criteria.
72
72
Chapter 6: Safe Practices for Maintenance Work
For safe practices in maintenance work, workers shall wear PPE such as safety boots, safety
helmet and special preventive equipment suitable for each kind of work, place a label of "Don't Run the
Machine", and strictly comply with maintenace work requirements as follows:
6.1 Application of mobile cranes
6.1.1 Always check and ensure machine readiness prior to operation.
6.1.2 While driving crane in mine, always drive on two axles and apply low gear on descending
with the help of Exhaust Brake.
6.1.3 Shift Gear to Low position while driving on very rough roads, and switch to High position
for smooth roads.
6.1.4 Always check sling condition prior to operation. If any defects or damages found, do not
use it and immediately inform the foremen.
6.1.5 Move the crane close to the work as much as possible and park it at a proper distance.
6.1.6 Always apply hand brake when parking the crane to lift the work.
6.1.7 Always put the clutch to release P.T.O.
6.1.8 Always fully pull both legs and lift the vehicle while its wheels are still on ground.
6.1.9 Always unlock sling pulley prior to crane operation.
6.1.10 Check if the sling suits the work's weight and has no defects.
6.1.11 While lifting the work, evaluate a proper gap between the work and the crane, and find
out load weight chart in a manual of each crane.
6.1.12 While lifting the work, ensure that the crane’s weight gauge is not over the specified
limit. If the weight is excessive, lift the boom to make the work closer to the crane for safe
operation.
6.1.13 Release the sling pulley before stretching the boom to prevent the boom from hitting the
sling pulley until it is torned and harmful.
6.1.14 If the lifted work is in front of the crane, total weight can be reduced by 75%.
6.1.15 After finish work, properly keep the boom and stretch the sling pulley.
6.1.16 Properly keep crane stand, release P.T.O. and put down boom in its storage when
moving the crane.
6.2 Practices for high work
73
73
High work refers to a work to be performed on more than 2 meters above ground or
outside buildings or on building roofs, so workers shall comply with the following requirements:
6.2.1 Always wear safety belts while performing high works, except preventive equipment is
safely provided by the operating site.
6.2.2 If high-work site still has some operations or passers-by, net or other preventive equipment
shall be provided, or a label of no entry shall be placed in a radius of possible falling
objects.
6.2.3 Always use ladder or proper equipment provided by the company for up and down high-
work sites. Do not climb up and down buildings or use other equipment not specified for
the purpose.
6.2.4 High-work performers shall always check the operating site to ensure it is stable enough for
their body weight and all tools. Tile roofs shall provide pathway along the roof structure
with load bearing point or determine the specified pathway or a safe operating spot.
6.2.5 If electrical devices are required for high work, ensure that all electrical wires do not pass
through any sharp-edged areas which could damage the wires or hitch them.
6.2.6 Do not perform high work in time of storm, strong wind, rain and thunderstorm.
74
74
6.3.7 While twisting Input wrench, pull it towards your body or at shoulder level against output
power wrench.
6.3.8 Do not use hammer or other hitting objects to twist or turn Nut/Bolt.
6.3.9 Always use strong, stable and adjustable scaffold in performing high works, and strictly
comply with high work requirements.
6.3.10 If unusual conditions or defects found on power wrench, do not use it and immediately
inform the foreman. Also inform supply division officer when returning the defective wrench.
6.4 Battery charging and connection
To ensure worker safety while charging or connecting battery for engine startup, there
will be gas alert in battery, so do not smoke, light a fire or cause sparks near the battery as it
could explode.
6.4.1 Battery charging
6.4.1.1 Battery's anode and cathode shall be clean and firmly sticked, enabling smooth flow
of electric current. If dirty, rinse them with warm water.
6.4.1.2 Take all distilled water unit caps off and close them after finishing battery charging.
6.4.1.3 Refill distilled water at standard level. Do not use acid water for battery.
6.4.1.4 In case of charging under battery requirements, temperatur shall not be over 50
Celcius degree. If over, electric current for charging shall be lowered and charging
time shall be extended.
6.4.1.5 Gases shall be formed in every socket of fully charged battery. Check volt and
stability of specific gravity by measuring them every 30 minutes for three times.
Stability of specific gravity should be between 1.230 and 1.250. If lower, fill 1.400
specific gravity of battery acid and adjust. Then leave the battery charging for 1-2
hours until specific gravity is between 1.230 and 1.250.
6.4.1.6 Close all distilled water units after finish charging and rinse the exterior.
6.4.2 Battery connection for starting
6.4.2.1 Check connecting battery if its volt is same as another used for connect or starting.
6.4.2.2 Connecting wire shall not be too small or too long and shall suit battery size. Plier
shall be clean and strong and its spring is not weak and enables smooth flow of
electric current.
75
75
6.4.2.3 When the engine starts and normally runs, remove anode wire (-) with black plier
first and then remove cathode wire (+) with red plier.
6.4.2.4 Close all distilled water units after finish battery connection.
6.5 Pollution control in machinery repair and maintenance
6.5.1 Disposal of Lubricants or Hydraulic Fluids
Lubricants or Hydraulic Fluids obtained from machine maintenance work can be divided in
two types that are lubricants or hydraulic fluids obtained from oil transfer of machine and
lubricants or hydraulic fluids obtained from machine cleanup. Different management
process is as follows:
6.5.1.1 Lubricants or Hydraulic Fluids obtained from oil transfer of machine
- Machines requiring periodical oil transfer shall be parked at oil transfer station.
For machines unable to bring to the station, oil transfer shall be carried out at
the mine site.
- Contain oil transferred from machine with a 200-liter rank, and then submit the
oil to the fuel and renewable material division for management process.
6.5.1.2 Lubricants or Hydraulic Fluids obtained from machine cleanup
- Oil obtained from machine cleanup shall go to grease interceptor where oil is
contained in a 200-liter tank at least once a month. The oil shall be submitted to
the fuel and renewable material division for management process.
76
76
6.9.2 Cut off hydraulic hose' metal end and dump it in metal residue bin. The remaining hose
shall be dumped in rubber residue and hydraulic hose disposal bin.
6.10 Disassembly of hydraulic cylinder pins
While performing disassembly of hydraulic cylinder pins, always wear PPE such as safety boots,
helmet, glasses, leather gloves and anti-dust mask, and follow the requirements:
6.10.1 Park the machine on level area and apply Parking Brake. Place a label “Don’t Run the
Machine”.
6.10.2 Put all hydraulic-related equipment such as Bucket on level ground or stable equipment.
6.10.3 While removing hydraulic hoses, be careful of any oil left in the hoses because the oil
still has remaining pressure. Use proper sling or other equipment to firmly hold hydraulic
cylinder to avoid any movement. If the removed pin is over 20kg, lift it with sling pulley.
6.10.4 Clean the pin and rinse it with grease or lubricant while assembling it. If the pin is over
20kg, lift it with sling pulley.
6.10.5 If the pin is unable to pass through the cap or the cylinder cap, dissemble and then
adjust it. Judge it by sight or use additional tools such as screwdriver. Do not use hands or
fingers to check the pin.
6.11 Disassembly of tyres and tyre protection chains
While performing disassembly of tyres and tyre protection chains, always wear PPE such as
safety boots, helmet, glasses, leather gloves and anti-dust mask, and follow the requirements:
6.11.1 Park the machine on level area, apply Parking Brake and place a label “Don’t Run the
Machine”.
6.11.2 Firmly place the stand, let tyres hang over and release tyre pressure to below 40 psi.
6.11.3 Use crane or forklift in disassembly work. Keep unauthorized persons out of a radius of
5 meters.
6.11.4 In case of type protection chains, always wear safety glasses when tapping them.
77
77
6.12.3 Always check readiness of machine used in repair work.
6.12.4 All machine controllers shall understand and strictly comply with signal provider.
6.12.5 Slings shall be in proper size and good condition.
6.12.6 Clean or remove all rock residues on Track Frame prior to operation.
6.12.7 While placing the machine, ensure that no overlap or pressing between the socket and
Lower Roller or join and Sprocket tooth.
6.12.8 Workers who perform pin assembly with the use of hammer shall always wear
protective glasses. Keep unauthorized persons out of a radius of 3-5 meters.
78
78
6.15 Uninstallation of rock truck's hydraulic cylinders
During uninstallation of rock truck’s hydraulic cylinders, always wear PPE such as safety boots,
helmet, glasses, leather gloves and anti-dust mask, and follow the requirements:
6.15.1 Park the machine on level area, apply Parking Brake and place a label “Don’t Run the
Machine”.
6.15.2 Thoroughly read the Shop manual prior to operation, and strictly comply with manual of
each model during operation.
6.15.3 Before removing Hose into cylinder, ensure that the pressure is already released by
moving all Control Level.
6.15.4 While removing Hose, cover Hose panel with cloth to prevent splattering oil.
6.15.5 Carefully remove hydraucli cylinder pins. If suction is required, ensure suction equipment
is in good condition.
6.15.6 Before attaching hydraulic cylinder with sling pulley, ensure safe condition.
6.15.7 In crane control, clearly understand signals and strictly comply with them.
6.15.8 Scaffold shall be in good condition with barricades, and firmly attached to the vehicle.
6.15.9 Equipment used on scaffold shall have containers and firmly attached.
6.15.10Sling used in cylinder lifting shall be suitable according to spec of each cylinder in Shop
Manual.
6.15.11Removing or putting pins into sockets shall be carefully done due to heavy weight.
79
79
6.16.7 Use specific equipment to attach each engine with Stand and ensure firmly attached.
80
80
During assembly of axle and bearing, always wear PPE such as safety boots, helmet, glasses
and leather gloves, and follow the requirements:
6.19.1 Ensure good condition and suitability of each tool used in repair work such as hammer
and punch.
6.19.2 Hammers used for hitting shall be in good condition and ready to use.
6.19.3 Punches shall be made of brass or other materials softer than hammers and also
assembled works.
6.19.4 Punch's tip shall not open out from the punch itself. Based on the punch's diameter, if the
tip widely opens out, cut the part until it is in the same size as the punch's diameter.
6.19.5 If the assembled parts can be removed and finished outside the machine, use hydraulic
press machine.
6.19.6 After finish assembly work, clean up and ensure tools in good condition and ready to use.
81
81
Cut off electric system or stop engine of relevant machines prior to repair work,
lock the controlling unit and place a label of machine repair status.
In case of using additional machines such as crane and truck-mounted crane,
always ensure good condition prior to operation.
If gas cutting machines are used, ensure there is preventive equipment of
reversed electricity and wear PPE.
Electrical plugs and connectors shall meet the specified standard.
After finish repair work, the foreman shall check all tools and systems prior to
distributing electrical current to machine.
If high-voltage system defects are detected, immediately inform the person in
chage for repair. Do not fix it youself.
Category 2 Crushing machine
Evaluate work and work site, and inform relevant officers about work details.
Always wear PPE suitable for each kind of work.
Cut off electric system of relevant machines prior to repair work, lock the
controlling unit and place a label of machine repair status.
Trucks shall be kept out of Truck Ramp. Place a label of machine repair work.
In case of of using additional machines such as crane and truck-mounted crane,
always ensure good condition prior to operation.
While performing high works, always wear PPE such as safety belts.
If scaffold is required, installation shall be in accordance with the requirements.
If cutting machines are used, ensure there is preventive equipment of reversed
electricity and wear PPE.
Electrical plugs and connectors shall meet the specified standard.
After finish repair work, the foreman shall check all tools and systems prior to
distributing electrical current to machine and mineral dump truck.
82
82
Chapter 7: Safe Practices for Quality Control
7.1 General practices for sampling
7.1.1 Perform risk assessment of sampling area prior to operation.
7.1.2 Ensure preparedness of tools, equipment and materials used for sampling.
7.1.3 Workers shall always wear PPE such as reflective vest, safety helmet, steel-toe boot
and/or chipping goggles, gloves and mask.
83
83
7.2.2 Perform sampling work at least 3 meters away from cliff. If necessary, always be
particularly cautious.
7.2.3 Workers shall carefully walk in sampling areas because they may stumble or be injured
while stepping on stones.
7.2.4 Do not perform sampling work near ore body, in front of any cracked sites, under hanging
rocks or ore body wall with over 50-degree slope.
7. 3 Stockpile sampling
7.3.1 Do not climb stockpile with over 45-degree slope.
7.3.2 In case of walking on slope of stockpile for sampling, always use suppoer devices to
prevent slip and fall.
7.3.3 Do not walk behind each other on stockpile to avoid slipping of some sampling stones.
7.3.4 Do not tease each other while working on stockpile.
7.3.5 Workers shall usually communicate with one another or provide signals.
84
84
7.4.5 If plant is needed to temporarily idle for sampling work, workers shall communicate and
inform plant’s machine controller only.
7.8.3 Do not throw containers or bags loaded with samples because residues may splatter to
your body.
7.8.4 Be cautious when carrying bags or containers loaded with samples up or down vehicles
for disposal. For heavy containers, workers should help carry them or reduce the amount of
samples.
7.8.5 If samples must be dumped in risk areas or stockpile, always comply with such area's
regulations.
Chapter 8: Safe Practices for Drilling, Exploration and Survey Work
Geological survey is to do research on the earth and what the earth has inscribed into stones.
Thus, geological survey is to study and keep records appearing in bedrocks, including outcrop study,
exploration-based study and geophysical exploration in order to analyse geological origin of each area.
Geological survey is done by either in-house study or field study. Field study in forests or
remote areas could take months, either locally or internationally and in land or sea. Mining work may
cover ground work. Each operating site poses high risk and probably causes stress. Thus, safe
practices for workers are as follows:
8.3.1 Personal preparedness prior to operation
8.3.1.1 Always have safety awareness before and during operation.
8.3.1.2 Have proper operation plan that suits each kind of work.
8.3.1.3 Learn about safe practices prior to operation.
8.3.1.4 Learn or have knowledge about first aid prior to operation.
8.3.1.5 Have physical checkup to ensure readiness for operation.
8.3.1.6 Have sufficient rest prior to operation.
8.3.1.7 Learn foreign languages when working overseas.
8.3.2.1 Wear long-sleeved shirts for survey operation to ensure full body protection.
8.3.2.2 Wear long-sleeved plants for survey operation to ensure full body protection.
8.3.2.3 Do not wear clothing with soldier- or forest officer-like style when performing survey in
forests.
8.3.2.4 When performing survey work in front of mine, wear reflective vest, safety helmet,
mask or anti-dust mask.
8.3.2.5 Wear proper shoes for each survey work such as choosing shoes with climbing
purpose for survey work in mountainous areas or water-resistant shoes for survey work in dampened
areas.
8.3.2.6 Ensure preparedness of survey bag and luggage prior to operation.
8.3.2.7 Prepare some gloves for operation.
8.3.2.8 Prepare sunglasses or chipping goggles to prevent dust or stone scraps when
smashing stones for sampling.
8.3.2.9 Ensure good condition of geological hammer used in stone smashing for sampling.
8.3.2.10 Ensure good condition of compass used in survey work.
8.3.2.11 Ensure good condition of GPS used in determining location for survey work.
8.3.2.12 Ensure good condition of telephones.
8.3.2.13 Prepare flashlights or lighting devices in case of night work.
8.3.2.14 Prepare geological map of the specified area for survey work.
8.3.2.15 Prepare some household medicines when performing field works.
8.3.2.16 Prepare some dried food such as instant noodle and canned food in case of getting lost.
8.3.2.17 Ensure sufficient workers for each survey work, not too many or too few.
8.3.2.18 Prior to overseas work, prepare passport or all required documents.
8.3.2.19 When working overseas or on high mountains or unfamiliar areas, provide some
experts to lead the way.
8.3.2.20 When working on high mountains, prepare some ropes or other safety equipment for
survey work.
8.3.2.21When working in area of swamp, prepare some ropes and life vests for survey work.
8.3.3.5 Check weather condition prior to operation for convenience and prevention from natural
disasters such as storm and flood.
90
90
8.3.4 Safe practices during operation
8.3.4.1 Strictly comply with mining rules and safe practices of each mine. Do not violate.
8.3.4.2 When performing survey work in different areas such as upcountry and overseas,
comply with local culture of each area.
8.3.4.3 When working on high mountains or cliffs, ask experts to lead the way.
8.3.4.15 Do not tease eath other when working because it could pose danger.
8.3.4.16 If there are some incidents such as storm, rain and wildfire, stop working and move to
a safe place.
Always concentrate on the operation and have safety awareness.
91
91
[Translation]
92
92
[Translation]
93
93
[Translation]
Inform mine officers after moving out from the blasting area to a safe place.
8.4.1.7 Area of vehicle mobility
94
94
[Translation]
Have a Passport.
Have a Visa.
Check the trip’s date and time and name in air ticket if it is sames as in Passport.
Check weather condition in time of travelling. (http://www.weather.com)
Prepare first aid kit or medicines of those having underlying diseases.
95
95
[Translation]
96
96
[Translation]
Chapter 9: Safe Practices for Mineral Sales and Delivery from Mine
9.1 Mineral Truck Drivers
9.1.1 Be properly outfitted and wear boots and PPE such as safety helmet, reflective vest and
anti-dusk mask according to requirements. (See picture)
9.1.2 Ensure good health condition prior to operation. Do not be under influence of alcohol or
other narcotics.
97
97
[Translation]
9.3.3 If drivers have some unusual conditions, for instance, being under influence of alcohol,
check with alcohol hydrometer. If excessive, the driver shall be prohibited from entering mine
area. Ask him to park outside until restoring normal condition before entering mine area.
9.3.4 If drivers do not properly wear PPE such as helmet, reflective vest and boots, they shall
be prohibited from entering mine area until completely wearing PPE.
98
98
9.5 Control Area 3 (Followers)
9.5.1 Followers are not allowed to enter risk area.
9.5.2 Followers shall be in specified mine area only.
9.7.4 If truck defects are detected, do not perform mineral receipt at stockpile until all defects
are fixed and truck bed shall not have any residues or waste left.
100
1001
9.12.1 Do not dump any materials coming with vehicles or litter. Dump in specified area onl
9.12.2 Do not perform anything possibly causing damages to employer’s assets.
9.12.3 Do not bear arms, take narcotic drugs, perform gambling or any illegal practices in
operating areas.
9.12.4 Do not have quarrel and fight or any annoying practices.
Workers shall always wear PPE suitable for each kind of work and ensure good condition prior
to operation.
In plant seed harvest for plant breeding, use stick-coating scissors.
In branch trimming and large branch cutting, determine specified and safe direction of falling
branches. Do not stay in area of falling branches.
Always ensure good condition of water pump and check pump defects/damaged electrical
wires. Perform Test lamp to check if there is short circuit.
In large tree digging, prepare supporting sticks with over 2-inch diameter and 1.30m high in four
directions to prevent tree falling.
10.6.1 Operation process, Equipment inspection and Operation in High Slope Area
10.6.1.1 Physical and personal readiness
Workers shall always be strong and healthy.
Not under influence of alcohol or hangover when performing work.
Not take any medications causing sleepliness or drowsiness.
Take sufficient rest prior to operation.
10.6.1.2 Working uniform readiness
11.3 Medications and diseases taken into consideration due to possible effect on operation
effectiveness
Some medications given by doctors or bought from drugstores for illness treatment or
ongoing symptoms may affect driving ability. Side effects or some symptoms resulting from
medications that may affect driving ability are as follows:
11.3.1 Insomnia, stress, drowsiness
11.3.2 Neurological disorders
11.3.3 Allergy, fever, cough
11.3.4 Pain
11.3.5 Hypertension, heart disease
11.3.6 Diabetes, high cholesterol
11.3.7 Commonly used drugs are chlorpheniramine, diphenhydramine, dimenhydrinate,
ibuprofen, naproxen, tramadol, codeine, amitriptyline, flunarizine, cinnarizine, tolperisone,
orphenadrine and so on. These drugs may cause the following side affects:
- Sleepiness, fatigue, weak
- Poor vision, unability of sight adjustment, blurred vision
- Dizzy, faint
- Slow movement
- Nausea
- Irritable, bad-tempered
- Nervous, poor concentration
Employees taking the above drugs shall always inform the administrator for consideration
of job suitability while being treated or getting medical consultation. This shall avoid taking
comparable drugs that do not affect operation effectiveness.
110
1101
Vehicle Permit Tag for Regular Entry/Exit "Risk Operation Area"
Mine
Gate Pass Card
Registration
………..A.…ppro.v..e.d..b.y.:................
..….………….…
No.......................................
To......................................................................................
Kindly request for entry permit in “Risk Operation Area” for operation in mine.................................................
Employees/ business partners/third parties with non-regular works (approved by supervisory level)
Employees/business partners/third parties with non-regular works other than 06:00-18:00 hrs.
(approved by engineer/deparment manager)
Other, please specify............................................................................................................................
1. Business partner fills out registration form, attach employee photo & copy of ID card
(certified true copy sign)
Pass
3. SCG provides basic knowledge, safety requirements
1. Reflective vest
♦ Red Employee of SCG/Business Partner
♦ Green Third Party/Visitor/New Employee
2. Helmet
♦ White SCG Employee
♦ Red Business Partner Employee
♦ Yellow Third Party/Visitor/New Employee
10. Provide inspection and maintenance to ensure good condition of fire extinguishing
equipment once a month or according to manufacturer's specified period.
11. Provide employees with basic fire control training program conducted by instructors certified
or approved by government authorities once a year.
12. Ensure employees or operator responsible for fire control plan always ready for operation.
13. Provide fire prevention survey and measures for any works involving machines and tools
causing sparks or heat which possibly causes fire such as welding, maintenance and so on.
14. Provide a sign "No Smoking" in combustible areas such as storage room for inflammable
substances, fluids and grease.
15. Provide waste disposal management such as waste burning in specific incinerator or
landfills that shall keep a safe distane from residences or operating site.
16. Provide lightning rods to prevent damages from lightning in high risk areas.
17. Provide officers responsible for fire prevention and control with fire prevention and control
and equipment training programs at least once a year.
18. Provide fire control and evacuation drills once a year.
19. Each mine and business partner shall provide necessary contact list in case of emergency
in front of its office such as fire station, police station, local hospital and nearby government
office.
Basic Emergency Fire Control Plan
General Procedure in Event of Fire
Consider fire
YES: Able to extinguish
extinguishing
Electrical Team Operating Team Communication Team First Aid Team Security Team
Note:
1. The emergency plan shall be fully implemented in event of serious fire.
2. In case of small fire in mine areas, head of department shall order fire extinguishing following basic operating plan in
event of fire, and call director of emergency plan or security officers to inform about the incident.
119
Operator Responsibilities
Director 1. Direct and order emergency response plan.
2. Issue stop-work order and ask relevant persons or employees for assistance in
emergency response plan.
3. Has authority to issue stop-work order for all departments or order them to implement
emergency response plan.
4. Assign persons in charge to act on his behalf.
5. Notify incidents, contact and make decision with external fire extinguishing team.
1. For accidents in area of high-voltage cables, notify relevant agencies to cut off electrical
Electrical Team system.
2. In case of low-voltage cables or in-house electrical system, cut off entire electrical
system.
3. Giving support of equipment, lighting system in case of night incidents.
Operating Team 1. Inspect area of accident / participate in fire control with external fire extinguishing team.
2. Inspect damages either assets or injuries.
3. Report condition of accidental area and safety evaluation to director.
4. Keep out accidental area if it is unable to safely continue working.
5. Perform rehabilitation of accidental area to ensure safety.
Communication Team 1. Incident notification, giving emergency alarm for three times, notifying all employees.
2. Evacuate employees to fire exit and gather at assembly point. Checking the number of
employees.
3. Contact or call employees to comply with director’s command.
4. Notify employees to stop working or continue working.
1. Ensure preparedness of first aid kits and immediately reach accidental area after
First Aid Team getting injury report.
2. Provide basic first aid and move the injured away from accidental area.
3. Send the injured to hospital.
Security Team 1. Immediately reach accidental area and stand by for director’s command.
2. Keep third parties or unauthorized persons out of the area unless permit given.
3. Protect all assets moved from accidental area.
4. Provide traffic convenience for external fire extinguishing team or fire trucks.
120
Fire Evacuation Plan
Director of Emergency Plan orders communication team to
implement fire evacuation plan
121
1211
First Aid Team sends patients or
injured people to nearby hospitals. Check the number of
employees
Y: Complete N: Incomplete
122
1221
Emergency Fire Control and Evacuation Drill Reporting Form
Signed………………………………………...........
Reporter
Position……………………………………..........
Date………../……………/………….
122
1221
13.3 Crisis Communication
13.1.1 For effectiveness of crisis communication plan and create positive image for organization, each
mine shall provide crisis communication plan as follows:
123
1231
3. Provide Key corporate message as communication guideline for executives.
4. Always maintain good relationship with target groups or business alliances for further
cooperation and assistance in organizational protection in time of crisis.
5. Evaluate and examine risk factors of crisis such as machines, competitors, losers and so on.
6. Perform crisis management drill through mock-up incident and seriously implement crisis
communication plan. Provide a training session to notify employees, business partners and security
officers of crisis management, so that they can properly treat visitors in time of crisis.
124
1241
4. Control information distribution by notifying only relevant officers/determining call
respondents/providing training program for call respondents and security officers in terms of
acquiring and controlling information.
5. Set up information center to communicate with relevant internal and external agencies.
6. Crisis Communication Team has second conference to conclude significant information in
form of documents that shall be approved by top management. The documents shall report
progress, crisis control, damage and restoration.
7. Company news shall be provided by Spokesperson at Information Center.
8. Send newsletter to those who did not attend press conference. In case of information
distribution control, send newsletter to certain media sending its request only.
9. If crisis is short-lived, the conference shall come to an end.
10. Survey and follow up feedback of target groups towards organization, and regularly propose
an analysis report to the management such as news coverage and opinions of customers,
investors and shareholders.
11. If crisis continues, Crisis Communication Team shall carry on its mission until normal
condition is restored.
12. Provide other activities according to suitability of post-crisis situation such as
- Invite metropolitan and local media to visit operating site.
- Send press release to metropolitan and local media (in case of severe crisis).
125
1251
Crisis Communication Plan
Crisis detected
126
1261
Set up information center NO: Incident not end
Inform the management
127
1271
Chapter 14: Accident Reports and Investigation
To investigate and analyze actual cause of accident and prevent recurrence, each mine
work group and business partner shall follow below instructions:
1. All incidents considered accident statistics from operation and incidents likely to cause
accidents shall be reported to operation chief and submitted to security team for
investigation or as information.
2. During accident, accident onlookers or other persons nearby shall have verbal notification
via phone, and submit a report to department chief according to supervisory level.
3. Security officers in supervisory level of each mine/work group/business partner shall
investigate area of accident and take photographs and basic information.
4. Joint security team of SCG & Business Partner in each mine shall together investigate initial
cause of accident and report to the security team of mine operation.
5. Overall accident report and investigation process is shown in chart below.
127
1271
Original In case of stop work, operation
Accident Secretary of Mine
heads in supervisory level
Work Group
report to engineering director.
Immediate verbal
notification
128
1281
Business Partner Accident Report
128
1281
Original In case of stop work, operation
Accident Secretary of Mine
heads in supervisory level
Work Group
report to engineering director.
Immediate verbal
notification
Business Partner
Security Officer
Reported by Copy 1
Business Partner Investigation
Security Officer
Safety Team of Mine
Work Group
Copy 2
In case of non-stop work, heads
SCG Mine SOD Officer in supervisory level report to
Officer/Engineer mine operation conference.
Copy 3
129
1291
List of Draft Consideration and Production Team of COP Revised Version
1. Mr. Somwang Wittayapanyanon SCG Cement – Building Materials
2. Mr. Kantitat Thongsook SCG Cement – Building Materials
3. Mr. Wasan Yartmitnun SCG Cement – Building Materials
4. Mr. Kraiwit Panyokul SCG Cement – Building Materials
5. Ms. Apiradee Jitpiamwiriya SCG Cement – Building Materials
6. Mr. Tianchai Srinark SCG Cement – Building Materials
7. Mr. Tanom Raluekmool SCG Cement – Building Materials
8. Mr. Booncherd Klinkosum SCG Cement – Building Materials
9. Mr. Pichet Moolrat SCG Cement – Building Materials
10. Mr. Charoenporn Jirasutrasakul SCG Cement – Building Materials
11. Mr. Surin Rinnarong SCG Cement – Building Materials
12. Mr. Likit Padermpol SCG Cement – Building Materials
13. Mr. Palat Khampitham SCG Cement – Building Materials
14. Mr. Apichon Prommin SCG Cement – Building Materials
15. Mr. Suanluang Thongsan SCG Cement – Building Materials
16. Mr. Teerasak Kongkaew SCG Cement – Building Materials
17. Mr. Wichien Siratong-on SCG Cement – Building Materials
18. Mr. Puwanart Damhakaew SCG Cement – Building Materials
19. Mr. Somsak Insao SCG Cement – Building Materials
20. Mr. Phongsak Saengmuang SCG Cement – Building Materials
21. Mr. Sumet Chanprakob SCG Cement – Building Materials
22. Mr. Winai Jaiyuen SCG Cement – Building Materials
23. Mr. Eakkasit Mesaman Phatub Co., Ltd.
24. Mr. Somchai Machaiwong Phatub Co., Ltd.
25. Mr. Rakchart Wichaha Phatub Co., Ltd.
26. Mr. Pisanu Changpinit Changpinit Engineering (2539) Co., Ltd.
27. Mr. Kajorn Klongklaew Changpinit Engineering (2539) Co., Ltd.
28. Mr. Somsak Nongkhamkaew Changpinit Engineering (2539) Co., Ltd.
29. Mr. Somkiat Puangtago Changpinit Engineering (2539) Co., Ltd.
30. Mrs. Jamnong Sookchote Changpinit Engineering (2539) Co., Ltd.
31. Mrs. Konglae Kotesimuang Changpinit Engineering (2539) Co., Ltd.
32. Mr. Weerapol Kaewpan NDP Engineering Co., Ltd.
33. Mr. Somsak Pheena NDP Engineering Co., Ltd.
34. Mr. Wichien Suriya NDP Engineering Co., Ltd.
35. Mr. Noppadol Pinkaew NDP Engineering Co., Ltd.
List of Draft Consideration and Production Team of COP Revised Version
36. Mr. Anuphong Phongprasit NDP Engineering Co., Ltd.
37. Mr. Prakob Monte NDP Engineering Co., Ltd.
38. Mr. Wisit Kanplook Nitikhun Ltd. Part.
39. Mr. Sook Ngao-si Nitikhun Ltd. Part.
40. P.O. Phu Mekson Por Tavee Ltd. Part.
41. Mr. Sombat Audsai Por Tavee Ltd. Part.
42. Mr. Kritphan Tananchai Kelang Raksasap Ordinary Part.
43. Ms. Naowarat Kham-eiam Pichit Poolsap Ltd. Part.
Draft Consideration on August 7-8, 2012 at Mae Tan Mine Office, Lampang
Consideration and Resolution on October 2-3, 2012 at Krua Doi Farang Meeting Room, Lampang
130
1301