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A process historian is a software program that records production and process data over time from various sources and stores it in a time-series database for efficient retrieval and analysis. It can record data such as instrument readings, production status, performance metrics, and quality information from manufacturing sites and other industrial processes. This includes analog readings like temperatures and pressures as well as digital readings, product information, quality data, and alarms. The historian collects heterogeneous data into a common platform to allow users to evaluate operations, efficiency, costs, and issues over time.
A process historian is a software program that records production and process data over time from various sources and stores it in a time-series database for efficient retrieval and analysis. It can record data such as instrument readings, production status, performance metrics, and quality information from manufacturing sites and other industrial processes. This includes analog readings like temperatures and pressures as well as digital readings, product information, quality data, and alarms. The historian collects heterogeneous data into a common platform to allow users to evaluate operations, efficiency, costs, and issues over time.
A process historian is a software program that records production and process data over time from various sources and stores it in a time-series database for efficient retrieval and analysis. It can record data such as instrument readings, production status, performance metrics, and quality information from manufacturing sites and other industrial processes. This includes analog readings like temperatures and pressures as well as digital readings, product information, quality data, and alarms. The historian collects heterogeneous data into a common platform to allow users to evaluate operations, efficiency, costs, and issues over time.
A Data Historian (also known as a Process Historian or Operational Historian)
software program that records and retrieves production and process data by time stores the information in a time series database that can efficiently store data with minimal disk space and fast retrieval Time series information is often displayed in a trend or as tabular data over a time range (ex. the last day, last 8 hours, last year). a Data Historian in different industries:
Manufacturing site to record instrument readings
o Process (ex. flow rate, valve position, vessel level, temperature, pressure) o Production Status (ex. machine up/down, downtime reason tracking) o Performance Monitoring (ex. units/hour, machine utilization vs. machine capacity, scheduled vs. unscheduled outages) o Product Genealogy (ex. start/end times, material consumption quantity, lot # tracking, product setpoints and actual values) o Quality Control (ex. quality readings inline or offline in a lab for compliance to specifications) o Manufacturing Costing (ex. machine and material costs assignable to a production) Utilities (ex. Coal, Hydro, Nucleur, and Wind power plants, transmission, and distribution) Data Center to record device performance about the server environment (ex. resource utilization, temperatures, fan speeds), the network infrastructure (ex. router throughput, port status, bandwidth accounting), and applications (ex. health, execution statistics, resource consumption). Heavy Equipment monitoring (ex. recording of run hours, instrument and equipment readings for predictive maintenance) Racing (ex. environmental and equipment readings for Sail boats, race cars) Environmental monitoring (ex. weather, sea level, atmospheric conditions, ground water contamination)
What can you record in a Data Historian?
it will record data over time from one or more locations one chooses to analyze a valve, tank level, fan temperature, or even a network bandwidth, the user can evaluate its operation, efficiency, profitability, and setbacks of production. It can record integers (whole numbers), real numbers (floating point with a fraction), bits (on or off), strings (ex. product name), or a selected item from a finite list of values (ex. Off, Low, High). Some examples of what might be recorded in a data historian include:
Analog Readings: temperature, pressure, flowrates, levels, weights, CPU
temperature, mixer speed, fan speed
Digital Readings: valves, limit switches, motors on/off, discrete level sensors
Product Info: product id, batch id, material id, raw material lot id
Quality Info: process and product limits, custom limits
Alarm Info: out of limits signals, return to normal signals
Aggregate data: average, standard deviation, cpk, moving average