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Separation and Purification Technology 28 (2002) 125– 140

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Separation and oxidative degradation of organic pollutants


in aqueous systems by pervaporation and
vacuum–ultraviolet-photolysis
Christine Baus a,*, Karlheinz Schaber a, Irina Gassiot-Pintori b, André Braun b
a
Institut für Technische Thermodynamik und Kältetechnik, Uni6ersität Karlsruhe (TH), 76128 Karlsruhe, Germany
b
Lehrstuhl für Umweltmesstechnik am Engler-Bunte-Institut, Uni6ersität Karlsruhe (TH), 76128 Karlsruhe, Germany
Received 28 July 2001; accepted 20 March 2002

Abstract

This paper presents a new hybrid process for the treatment of industrial waste water. It combines pervaporation
as a means of separating the pollutant from the condensed aqueous phase by phase transfer and vacuum– UV (VUV)
gas phase photolysis for the oxidative degradation of the organic pollutant. Organic substances dissolved in water are
separated and concentrated in a multistage pervaporation process. The gaseous permeate is subsequently oxidised and
mineralised in a VUV-photochemically induced oxidation process. In contrast to the VUV-photolysis of aqueous
solutions, gas phase photolysis is highly energy efficient. The process combination was developed from bench to pilot
scale. The results show that industrial waste water containing organic pollutants can be purified to very low residual
concentration permitting recycling, re-use (irrigation) or release into the environment. © 2002 Elsevier Science B.V.
All rights reserved.

Keywords: Pervaporation; VUV-photolysis; Waste water purification; THF; Photooxidation

1. Introduction which has to be treated before it can be released


without causing damage to the environment. An
The growing concern about emissions of haz- efficient and sustainable process for this purifica-
ardous Volatile Organic Compounds (VOCs), tion or for the remediation of ground water has to
particularly in urban areas, has strengthened the meet the law-enforced limits reliably and at the
requirements for purification of exhaust gases and same time operate economically.
waste effluents. Industrial processes often create Conventional processes separate the contami-
wastewater contaminated with organic substances nants by a phase transfer followed by a concen-
tration or/and elimination of the pollutants,
mostly by incineration. More stringent regulations
* Corresponding author. Tel.: + 49-721-608-2322; fax: +
call for processes which do not entail secondary
49-721-607-102. problems such as air pollution or the secondary
E-mail address: sekretariat@ttk.uni-karlsruhe.de (C. Baus). formation of new hazardous substances.

1383-5866/02/$ - see front matter © 2002 Elsevier Science B.V. All rights reserved.
PII: S 1 3 8 3 - 5 8 6 6 ( 0 2 ) 0 0 0 4 4 - 8
126 C. Baus et al. / Separation and Purification Technology 28 (2002) 125–140

Improvements made in the field of membrane with the activity coefficient ki, the mole fraction xi
techniques and VUV-induced photooxidative and saturation pressure of component i at a given
degradation establish realistic prospects to meet temperature p0i,sat (T):
these requirements by a combination of the two
f Li = ki xi p0i,sat(TL) (2)
techniques.
The main focus of this work is the presentation If the pressure is low enough the gaseous per-
of a new hybrid process for the purification of meate can be treated as a mixture of ideal gases
wastewater containing organic substances at levels obeying Dalton’s law and the fugacity in the gas
below 1 g/l. In the first two chapters the process phase simplifies to:
steps are described separately; the third chapter
discusses the results of the combination of the two fG
i = yi p
P
(3)
processes which have been obtained in a semi-in- In this equation yi is the mole fraction of the
dustrial plant. permeating compound in the permeate and p P is
Finally a proposal is made for a plant on an the total pressure on the permeate side.
industrial scale. The chapter finishes with a short These equations combined with Eq. (1) yield:
economic evaluation.
Dvi = RTL ln

ki xi p0i,sat(TL)  (4)
yi p P
2. Basic principles Conclusively the driving force is mainly influ-
enced by feed concentration, feed temperature
2.1. Per6aporation and permeate pressure. The required lower partial
pressure on the permeate side can be evoked
Pervaporation is a membrane process in which either by applying a vacuum—i.e. by lowering the
a mixture of two or more components is separated total pressure of the system— or by flushing the
by evaporation through a dense polymeric layer. backside of the membrane with an inert gas, e.g.
The process is often described by a solution– dif- nitrogen.
fusion-mechanism. The permeating compounds The condition for a component i to effectively
dissolve into the polymer layer of the membrane, pervaporate is given by
diffuse through it and evaporate at the back of
the membrane. Dvi \ 0 i.e.
The driving force for this process is a diminu- xi
tion in the chemical potential vi of the permeating p P B ki p0i,sat(T) (5)
yi
component. During pervaporation it can be as-
sumed that the temperature remains constant The inverse ratio of mole fractions of i in the
across the membrane. If the influence of the mod- feed and permeate is often called the enrichment
erate pressure on the liquid side on the chemical factor i0 = yi /xi ([1,2]). According to Eq. (5) a high
potential is neglected the difference in the chemi- enrichment factor, which is strongly influenced by
cal potential can be expressed by the diminution the membrane material, results in a required very
of the fugacities f of the permeating compound i low permeate pressure. High enrichment factors,
between liquid and gaseous phase (TL being the i.e. a high selectivity, are not always desirable
liquid side temperature and R the universal gas since a low vacuum requires high operating costs


constant). and cooling temperatures below 0 °C if the per-
meate is to be condensed. Therefore, in this work
f Li
Dvi =RTL ln (1) a minimum permeate pressure of only 3 kPa is
fG
i applied to obtain technically relevant results.
In a first approach the fugacity of i in the liquid The enrichment factor is generally used as a
f Li equals the partial pressure of i above the characteristic parameter of the membrane perfor-
solution. This can be described using Raoult’s law mance ([1,2]). In the work presented here, the
C. Baus et al. / Separation and Purification Technology 28 (2002) 125–140 127

enrichment factor is defined by the ratio of mass radicals formed during the step of initiation, or
fractions in permeate and feed. by thermal decomposition of products of
atomic oxygen insertion into organic pollutant
x Pi
i= (6) molecules.
x Fi
“ Chain reproduction reaction: Leading to miner-
Besides the enrichment factor the total and alisation of the organic material by repeating
partial permeate flux is another important thermal oxidative processes induced mainly by
parameter of the pervaporation performance. This peroxyl, alkoxyl and hydroxyl radicals.
flux comprises the mass transferred through the Photooxidation of waste air has already been
membrane per time and square meter membrane studied to some extent ([7,8]). However, the inves-
area. tigated procedures do not allow generation of
hydroxyl radicals without the addition of corre-
2.2. VUV-photochemically induced oxidati6e sponding precursors. VUV photolysis of water
degradation vapour occurs at wavelengths of less than 190 nm
Eq. (7).
Within the domain of photochemical technol- h6
H2O“ HO’ + H’ (7)
ogy, photochemically induced processes are of
primary industrial importance. Most Advanced The quantum yield of the production of hydroxyl
Oxidation Processes (AOP) are based on a photo- radicals in the gas phase is 1.0 (uexc 175–190 nm)
chemical induction which initiates a manifold of [9]. Less than 0.003 of the excited molecules de-
thermal chain reactions leading to the oxidation compose via H2 and O(1D), respectively ([10,11]).
and eventual mineralisation of a pollutant (mix- The oxidation of VOCs in the gas phase by
ture). AOP are industrially implemented for the HO-radicals may be initiated either by hydrogen
treatment of industrial waste water, and for the abstraction Eq. (8) or hydroxyl radical addition to
abiotic remediation of chemically contaminated p-Systems. Subsequent trapping of the C-centered
surface and ground waters, too [4]. radicals by molecular oxygen leads to oxidative
The development of similar processes in the gas degradation (up to mineralisation) where in most
phase is more or less restricted to photocatalytic cases peroxyl radicals Eq. (9) serve as thermal
(TiO2) and photolytic methods. Among the latter, initiators.
the VUV-photochemically induced processes are
of particular interest. They make use of hydroxyl RH +HO’ “ R’ +H2O (8)
radicals and/or atomic oxygen generated by the R’ +O2 “ RO’2 (9)
photolysis of water vapour and molecular oxygen,
respectively. Both are natural components of a In addition, (simultaneous) photochemical ho-
normal atmosphere [5]. VUV-photolysis in the gas molysis of O2 leads to atomic oxygen and hence
phase has become technically and economically to a different manifold of oxidation reactions.
feasible with the development of excimer light
sources and the corresponding power supplies in
the kW range [6]. 3. Materials and methods —experimental set-up
VUV-photochemically induced oxidative degra-
dation consists of three steps: 3.1. Laboratory scale installations
“ Initiation: Generation of reactive intermediates,
e.g. hydroxyl radicals or atomic oxygen, which Fig. 1 shows the flow sheet for the laboratory
initiate the oxidative degradation by reacting scale photochemical reactor set-up. The photo-
with pollutant molecules. chemical reactor is supplied with a stream of
“ Thermal chain starting reaction: Mostly trig- oxygen saturated with water at different tempera-
gered by peroxyl radicals produced by the ad- tures and a second stream nitrogen saturated with
dition of molecular oxygen to C-centered the contaminant. Via flow meters variable concen-
128 C. Baus et al. / Separation and Purification Technology 28 (2002) 125–140

trations of the reactants can be adjusted. The before injection. During experiments in the con-
photochemical reactor itself (cf. Fig. 2) consists of tinuous mode, the use of the vacuum pump was
a cylindrical glass tube which is closed by two not necessary, and V1 was always open. Under
Teflon coated metallic flanges, and a coaxial these conditions, injections were automatically
SUPRASIL protection tube separating the Xe2*- made every 1.5 min.
excimer-light source (maximum 1 kW) and its Liquid phase standards for quantitative GC-
outer (grounded) electrode from the reaction sys- FID measurements were prepared daily using wa-
tem. The results reported in this paper were ob- ter as a solvent. Injections of liquid samples were
tained by using 210 W of electrical power. The made with an autosampler (HP 7673). Calibration
gap between the light source and the protecting factors were calculated from peak areas.
tube (the inner wall of the reactor) is flushed with Products formed during irradiation were iden-
nitrogen in order to prevent light absorption by tified by CG/FTIR/MS combined with literature
molecular oxygen as a component of air. The data. Product mixtures were accumulated in a
lamp is cooled with deionised water. cold trap (liquid nitrogen) and dissolved in 2 ml
Quantitative analyses of THF and the products of p-xylene. Product separation was achieved in
of its VUV photooxidation were made on-line by this case with a HP-1 column (30 m× 0.32 mm×
means of a HP Series II GC equipped with two 0.25 mm) at an oven temperature of 30 °C. Quan-
six-way valves, a HP-Innowax column (30 m× tification of CO2 was performed using a BINOS
0.32 mm× 0.53 mm) and a FID detector. Analyses IR/VIS/UV gas analyzer (Leybold-Heraeus).
The set-up has been described in detail in a
were performed at an isothermal temperature of
previous publication [5].
70 °C or with a temperature programme (analysis
of g-butyrolactone, 70 °C, 30 min, 10 °C/min,
150 °C, 2 min) using He as a carrier gas. 3.2. Pilot plant
During experiments in the batch mode, samples
were drawn into the GC by means of a vacuum 3.2.1. Design of the per6aporational part (Fig.
pump. The first six-way valve (V1) was used to 3-1)
automatically open or close the reactor against In a tank containing 60 l, the contaminated
the analytic equipment. The second six-way valve water (feed solution) is heated to the pervapora-
(V2) was used as an injection valve equipped with tion temperature. It is then pumped into the
a 250 ml injection loop. The reaction zone was membrane module and led back into the feed
always kept closed, except for an interval of 15 s container. The decrease of contaminant in the

Fig. 1. Design of the photochemical experimental set-up (laboratory scale).


C. Baus et al. / Separation and Purification Technology 28 (2002) 125–140 129

Fig. 2. Design of a typical annular photochemical reactor (enlarged description of the reaction zone).

feed container is monitored by taking samples of The photochemical reactor (Fig. 2) has a simi-
the feed. On the backside of the membrane a lar design as the one used in the laboratory instal-
vacuum is applied in order to extract the permeate lation but is powered by two excimer light sources
from the membrane. The permeate is condensed connected in series with an enhanced maximum
using cooling water. electrical power of twice 1.5 kW. The maximum
The membrane module used is a plate and optical length is 72 mm, the total length of the
frame module by CM Celfa, Seewen, Switzerland, reactor is 900 mm. The gaseous permeate is fed
built like a plate heat exchanger. It includes a into the reactor through a perforated ring made
membrane area of 2 m2. The vacuum applied is of Duran glass in order to obtain good mixing
variable down to 2 kPa [3]. with simultaneously fed molecular oxygen and
optimal distribution of the pollutant within the
3.2.2. Combination of per6aporation and reactor volume. The mixture can be analysed
photochemistry in the pilot plant (Fig. 3-2) before and after the reactor via computer-con-
The feed container for the hybrid process in the trolled on-line gas chromatography ([3,5]).
pilot plant holds 40 l. The applied membrane area
(again a plate and frame module by CM Celfa)
3.3. Materials
yields only 0.3 m2 since a reduced flow through
the photochemical reactor was desired. Further
more the feed concentration in the container can 3.3.1. Substances
thus be regarded constant over a limited experi- The model contaminant used in this project was
mental time. The vacuum on the backside of the tetrahydrofuran (THF), a versatile solvent for
membrane is adjusted to 10 kPa in order to synthetic purposes. It is extensively used in the
lengthen the residence time of the permeate in the varnish and film industries, as a solvent for natu-
photochemical reactor. Additional oxygen may be ral and synthetic resins and polymers (e.g. PVC)
applied at the reactor inlet. The vacuum is main- as well as a cosolvent for printing inks and adhe-
tained by a water jet pump with a closed water sives [12]. It is easy to handle in terms of solubility
cycle where by-products and end products of the and therefore side effects brought about by im-
degradation are collected. miscibility are reduced.
130 C. Baus et al. / Separation and Purification Technology 28 (2002) 125–140

3.3.2. Membrane layer made of poly-(dimethyl-siloxane) (PDMS) is


In the pervaporation step a composite membrane about 10 mm in thickness, the porous, supporting
consisting of two layers has been used: the active sublayer is made of polyether–copolymer.

Fig. 3. Flowsheet of the pilot plant: pervaporational part (1), hybrid process (2).
&
C. Baus et al. / Separation and Purification Technology 28 (2002) 125–140 131

M0 − M: wt E xE
c 1− ixc
4. Experimental results and discussion ln = dxc (15)
M0 − M: wt 0 x 0c xc(1−i(1+xc))
4.1. Per6aporation If the time interval is short enough, i may be
assumed to be constant. The right side of Eq. (15)
The enrichment factor i can be directly ob- can then be integrated and yields
tained from experimental data if feed and perme-
ate are analysed simultaneously. In the pilot M0 − M: wt E 1− i(1+ x Ec )
ln = ln
plant, however, the feed concentration decreased M0 − M: wt 0 1− i(1+ x 0c )
rapidly in the course of the experiment and not 1 1−i(1+x Ec ) x 0c
enough permeate appeared in a short enough time + ln
i− 1 1− i(1+ x 0c ) x Ec
to allocate a specific feed concentration to the (16)
measured permeate concentration. Therefore, an-
other technique had to be developed to calculate Since we are looking at very small concentra-
the enrichment factor. tions of xc, Eq. (16) can be simplified and easily
A total mass balance of the plant was used as a be resolved for the enrichment factor.
basis for judging the membrane performance. The ln x 0c /x Ec
enrichment factor was estimated analysing the i$1− (17)
ln M0 − M: wt E/M0 − M: wt 0
diminution of contaminant concentration since
additional experiments showed no overall loss of This final equation has been used in the following
THF. evaluation of experimental results.
The decrease of THF, from now on called Fig. 4-a shows the results of several experiments
contaminant c, with time can be described as performed with the 2 m2 membrane module at
dMc different feed temperatures and a permeate pres-
dM dx
=xc +M c (10) sure of 3 kPa. Feed bulk contained 60 l of con-
dt dt dt
taminated water. With increasing temperature the
where M is the total mass in the feed tank and Mc time required for the removal of THF from 1000
is the proportion of the contaminant therein (t ppm (w/w) down to e.g. 10 ppm (w/w) decreased
indicates the experiment duration time). considerably (from 7 h (approximately) at 40 °C
Coupling of Eq. (6) with the permeate flux to 3 h (approximately) at 70 °C). Concurrently,
results in however, the amount of feed solution that has to
be evaporated increases unproportionally because
ixc
M: c = M: w (11) the total permeate flux through the membrane is
1− ixc strongly dependent on the temperature. It follows
Assuming that water flux remains constant an Arrhenius type law [3].
throughout (as shown at the laboratory scale) and Other experiments carried out on a larger pilot
is much larger than the flux of the contaminant plant installation [3] with a membrane area of 8
(M: w =constant \ \Mc ) — which is given when m2 and a feed bulk of 530 l show the possibilities
xc  1) the following equations can be deduced. of a pervaporative removal of organics from wa-
(M0 indicating the initial feed bulk) ter (Fig. 4–6). Starting from 90 ppm (w/w) a
concentration of less than 1 ppm (w/w) could be
M = M0 − M: wt− M: ct (12)
achieved. However, a removal of 99% of the
dM contaminant (down to less than 1 ppm (w/w)
$ −M: w (13)
dt requires twice the energy in terms of evaporation
as the removal of 90% (almost 10% of the feed
dMc
= − M: c (14) has to be evaporated for the latter case while only
dt 5% will be evaporated if only 9 ppm (w/w) are
Those immersed into Eq. (10) and integrated required). Purifying down to very low levels has
over time yield therefore to be considered very thoroughly.
132 C. Baus et al. / Separation and Purification Technology 28 (2002) 125–140

Fig. 4. (a) Depletion of THF in the feed container of the pilot plant (experiments at different feed temperatures, permeate pressure:
3 kPa, membrane area: 2 m2, initial feed bulk: 60 l). (b) Depletion of THF in the feed container of the pilot plant (different
experiments at feed temperature: 50 °C, permeate pressure: 3 kPa, membrane area: 8 m2, initial feed bulk: 530 l), also shown the
amount of feed solution that has to be evaporated.

The enrichment factor calculated for these ex- temperature dependence of the solution and the
periments Eq. (17) is shown in Figs. 5 and 6. diffusion of the permeating compounds through
Fig. 5 shows the influence of the temperature the membrane. These properties of the different
on the enrichment factor. With increasing temper- compounds are unequally affected by tempera-
ature the enrichment factor decreases. At 40 °C it ture. The flux of water through the membrane
ranges between 80 and 95 while at 70 °C it experiences a stronger enhancement with tempera-
amounts to only 35– 40. This is mainly due to the ture than that of THF. That means the enrich-
C. Baus et al. / Separation and Purification Technology 28 (2002) 125–140 133

ment factor decreases. This conforms with the Since the temperature is higher, the total value of
observation that the permeate flux strongly in- Dvi is higher and therefore the impact on the
creases with temperature (Arrhenius type law) [3]. transmembranal flux of water is less distinct. The
If the pressure on the backside of the mem- influence on the driving potential of THF is less
brane is increased, the transmembranal flux will striking, at 50 °C a reduction of approximately
decrease because the driving force of the process 65% is found while at 70 °C the reduction sums
is decreased. This was observed in the experi- up to only 44% (data according to [3,14,15]). So
ments, where flux decreased from 0.45 kg/m2 h at the transmembranal fluxes of the compounds
50 °C and 3 kPa to 0.19 kg/m2 h at 50 °C and 10 change unproportionally with temperature and
kPa [3]. At 70 °C the impact is not so obvious pressure. The transmembranal flux of water is less
with flux declining from 1.25 kg/m2 h down to favoured at low temperature and high pressure
0.94 kg/m2 h. and thus a shift of the ratio of the permeating
The influence of the permeate pressure on the compounds, i.e. the enrichment factor, is reached.
enrichment factor is shown in Fig. 6. At 50 °C Another important observation to note is that
there is a noticeable rise in the enrichment factor the enrichment factor does not decline when the
when the pressure is increased from 3 to 10 kPa. concentration is getting very low. There is no
The increase is not so obvious, however, when evidence that the pervaporation does not work at
raising the temperature to 70 °C. This can be low concentrations.
explained with the different affection of the driv- It can be concluded that THF-contaminated
ing force by the pressure at different tempera- water can be purified down to very low concentra-
tures. If the driving force is reduced to Eq. (4) one tions under pilot level conditions.
can see that the ratio of saturation pressure to
applied permeate pressure is the determining fac- 4.2. Photooxidati6e degradation
tor. Looking at the water compound the satura-
tion pressure at 50 °C accounts to 12.3 kPa [13]. Fig. 7 shows the VUV-induced photooxidative
An augmentation of the permeate pressure from 3 degradation of THF at 100 kPa. After approxi-
to 10 kPa results in an 85% reduction of the mately 15 min of continuous operation, no THF
driving force. At 70 °C the saturation pressure is was detected at the exit of the reactor. Mineralisa-
31.16 kPa [13] and the reduction is only 51%. tion was achieved after 50 min operating time as

x PTHF
Fig. 5. Calculated enrichment factor i = in the pilot plant at different feed temperatures; permeate pressure 3 kPa.
xF THF
134 C. Baus et al. / Separation and Purification Technology 28 (2002) 125–140

x PTHF
Fig. 6. Calculated enrichment factor i = in the pilot plant - influence of permeate pressure on the pervaporation at different
xF
THF
feed temperatures.

can be concluded from the CO2 curves in Fig. 7. g-Butyrolactone is photochemically unstable
After turning off the light source, the CO2 con- and reacts from its electronically excited state in a
centration in the off gas diminished, and the Norrish I-type reaction (a-splitting) to be fol-
substrate flowed through the reactor without lowed in this specific case by the fragmentation of
reacting. CO2 and ring closure of the remaining biradical-
The intermediates of the photooxidative degra- type intermediate to cyclopropane. Cyclopropane
dation have been isolated and identified by gas may react with the primary initiators of the oxida-
chromatography, mass spectroscopy and IR spec- tive manifold by hydrogen abstraction, leading to
troscopy from partly oxidised mixtures. The first a C-centred radical which is further oxidised by
stable intermediate is g-butyrolactone. Its produc- repeating series of hydroperoxyl and alkoxyl radi-
tion is most probably due to hydrogen abstraction cal formation and subsequent formaldehyde frag-
in 2-position by either hydroxyl radical or atomic mentation until complete mineralisation.
oxygen. Adding molecular oxygen to the interme- Formaldehyde as well as acetaldehyde have been
diate C-centred radical will lead to the corre- identified as intermediates of this manifold.
sponding peroxyl radical from which In a similar way, propyl formate is oxidatively
g-butyrolactone genesis may occur either via 1,3- degraded, and formic acid esters of the progres-
hydrogen shift and subsequent hydroxyl radical sively degraded ester function (ethyl and methyl
fragmentation or via hydroperoxide formation, esters) have been identified and support the work-
hydroxyl radical fragmentation and oxidation of ing hypothesis.
the resulting alkoxyl radical. However, this inter- No evidence has been found yet for a cleavage
mediate alkoxyl radical will not only oxidise to of the the a-CO-bond of the 2-tetrahydrofuranyl
g-butyrolactone, but will also split the a-CC- alkoxyl radical which would lead to 4-hydroxy-
bond, in accord with Atkinson [16] yielding the butyraldehyde and to subsequent oxidation prod-
corresponding propyl formate which has also ucts including succinic acid.
been isolated and which is considered as the sec- The oxygen flow was varied in the laboratory
ond key intermediate of the oxidative degradation scale experiments in order to define the best oper-
of THF. ating conditions. Fig. 7 exemplarily shows the
C. Baus et al. / Separation and Purification Technology 28 (2002) 125–140 135

course of degradation at two different oxygen is enriched in the gaseous vapour phase of the
concentrations. In the first minutes the diminution permeate it is expected that the H2O alone will
of the THF concentration follows a pseudo-first absorb the UV irradiation and form highly reac-
order kinetics indicating that stationary absorp- tive OH- and H-radicals. These start the chain
tion conditions in the irradiated reactor zone are reaction which leads to a destruction of the or-
reached. After approximately 40 min CO2 concen- ganic compound. For a complete mineralisation
tration remains constant, i.e. a constant amount (down to CO2 and H2O), however, the addition of
of THF is mineralised. At higher oxygen concen- oxygen is necessary.
trations the rate of mineralisation is higher but The residence time of the pollutant in the pho-
the oxygen concentration has no influence on the tochemical reactor was identified as one of the
rate of CO2 formation. major parameters effecting the efficiency of the
However, the rate of THF oxidation was sig- degradation process. The results obtained in the
nificantly enhanced by an increase of the H2O
laboratory installation have shown that the oxida-
concentration [5]. Since less oxygen molecules are
tion of the pollutant is a very fast process whereas
activated at a higher water content, there will be a
the total mineralisation takes more time since a
lower production of ozone, and, simultaneously,
vast number of reactions have to be completed.
there will be a lower amount of intermediates
because they react faster at higher HO-radical The influence of the residence time is shown in
concentrations. Fig. 8.
By means of a perforated plate the flow in the
reactor could be reduced, and the rate of de-
4.3. Combination of per6aporation and graded THF increases from 45% without flow
photooxidati6e degradation in the pilot plant reduction to 85% with inserted flow reduction
diminishing the effective input area to 60 mm2. At
The experiments at the pilot plant were carried 5 mm2 the permeate pressure could not be re-
out at a feed temperature of 50 °C and at a duced to less than 18 kPa, taking into account the
permeate pressure of 10 kPa. Since the pollutant addition of oxygen. No THF was then found in

Fig. 7. Degradation of THF in the laboratory installation (total flow 40.8 l/h at 100 kPa and 25 °C with 0.073 l/h THF and 0.54
l/h water flow).
136 C. Baus et al. / Separation and Purification Technology 28 (2002) 125–140

Fig. 8. Influence of the volume flow reduced by a perforated dressing with various cross-sections (ranging from 1200 to 5 mm2) on
the degradation of THF in the pilot plant (xTHF = 1.49 0.3%; O2 =2 l/min). Shown is the time from switching on the light sources
until a steady state degradation is achieved during steady state pervaporation.

the permeate. These results show that without indication that the maximum of degradation po-
volume flow reduction the residence time of the tential is not reached in the reactor.
pollutant in the reactor is too short to realise For further experiments, a new geometry of the
complete mineralisation of THF [17]. At laminar photochemical reactor will have to be chosen, the
gas flow conditions and a width of the irradiated width of the irradiated volume will have to be
volume of 72 mm the possibility of molecules optimally adapted to the concentrations of water
entering the irradiated section of the reactor is vapour and molecular oxygen at a pressure of 10
quite low. kPa and a temperature of 50 °C. These parame-
The concept of two excimer light sources con- ters will lead to even higher volume flows through
nected in series allowed a more detailed observa- the reactor and hence to longer reactor tubes
tion of the gas distribution in the photochemical ensuring minimum residence times for efficient
reactor. If the reactor were designed under the pollutant oxidation and/or mineralisation.
terms of optimal fluid dynamic conditions the
degradation rate achieved with both lamps should
be twice the degradation rate of each lamp alone. 5. Industrial application— proposal of a technical
Experiments were carried out with both lamps plant for the purification of contaminated waste
and each lamp operating alone (Fig. 9). While a water
total degradation of 82% was achieved with both
lamps, the upper lamp alone showed, however, a On the basis of the results obtained in the pilot
degradation rate of 78% and the lower lamp plant a concept of a technical plant has been
approximately 72%. The deviations between up- worked out (Fig. 10). The concept provides a
per and lower lamp are in the range of the error two-stage pervaporation step with a subsequently
margin and therefore considered negligible. How- connected photoreactor. The contaminated waste
ever, the theoretically possible degradation rate of water—the feed— is heated and then lead into the
the two lamps connected in series is 94%— an first pervaporation stage. The membrane area is
C. Baus et al. / Separation and Purification Technology 28 (2002) 125–140 137

distributed in several modules. Before each mod- profitability of the process. The feed is preheated
ule the feed is reheated in order to supplement the with a recooling of the hot retentate before it is
energy consumed by the vaporisation of the per- finally heated to the pervaporation temperature.
meate. The higher concentrated permeate of the The results of the pilot plant show that at given
first modules can be directly led into the photore- basic conditions the photodegradation is only de-
actor, the less concentrated permeate of the fol- pendent on the electrical power if the residence
lowing modules is condensed and given as feed to time of the gas in the reactor is high enough.
the second stage. 3 wt.% is set as the limit Therefore, based on results obtained with the
concentration. photoreactor in the laboratory installation the
The permeate of the second stage is then mixed electrical power consumption of the photoreactor
with the permeate of the first stage and directed to is assumed to be 3 kW.
the photoreactor. The feed of the second stage Based on the experimental data, a first calcula-
does not have to be purified down to the desired tion of the process was made. Simple mass and
retentate concentration but only to the concentra- energy balances were used over the membrane
tion in the original feed. Then the retentate stream and modules— the temperature decline over the
of the second stage is mixed with the feed stream modules was considered negligible, i.e. enrichment
of the first stage. factor and flux were assumed to be constant and
The modular design of the first stage permits an taken from the experiments. The electrical power
individual assignment of small permeate streams consumption was estimated by summing up pump
to the photoreactor or to the second stage and and photoreactor consumption.
thus allows a reaction to different inlet concentra- Table 1 shows the results of the calculation for
tions while the photoreactor can still be supplied THF as contaminant.
with an optimal reaction mixture. The membrane area required for a 99% removal
The main part of the operational costs is of THF out of 1000 kg/h contaminated water is
brought up by the energy consumption for the strongly temperature and pressure dependent as
evaporation of the permeate. Therefore, an inter- expected from the experimental results. Increasing
nal heat recycling is of great importance for the feed temperature and decreasing permeate pres-

Fig. 9. Influence of the lamp position on the degradation rate (initial concentration of THF = 1.7 v%, oxygen flow = 3 l/min).
138 C. Baus et al. / Separation and Purification Technology 28 (2002) 125–140

Fig. 10. Concept of an industrial scale plant for the purification of waste water contaminated with VOCs.

sure result in smaller membrane areas, i.e. lower These data, however, have to be validated ei-
capital costs. The impact of the pressure is strik- ther by applying a more sophisticated modelisa-
ing at 50 °C while at 70 °C the increase in mem- tion of the process which allows an extrapolation
brane area is only marginally noticed. A maximal of the conditions or by carrying out experiments
operating pressure appears to lie at approxi- at other experimental conditions since no experi-
mately 70% of the saturation pressure of water, ments have been made at these conditions yet.
the main part of the transmembranal flux, at the
chosen feed temperature.
The operating costs specified by the sum of 6. Conclusion
required heating energy (steam), cooling water
and electrical power consumption, however, show Experiments carried out on a pilot plant have
a controversial behaviour. They rise with increas- shown that organic pollutants (represented by
ing temperature and decreasing pressure. There- THF as a model compound) can be removed by
fore, a compromise in operating conditions has pervaporation unto very low residual concentra-
to be found between operating and investment tions using commercially available membranes
costs. and modules.
Since the photoreactor is working more effi- Though many authors recommend other mem-
ciently at higher permeate pressures because of brane materials [18], the implemented membrane
the longer residence time of the gas phase in the was deliberately chosen because it is the most
reactor a temperature higher than 50 °C has to common one that is commercially available. The
be considered. Taking into consideration the achieved selectivity is lower than with other ma-
above mentioned influences a possible compro- terials, but selectivity and flux are still high
mise could be a feed temperature of 60 °C and a enough for an industrial plant being operated
permeate pressure of 13 kPa. economically.
C. Baus et al. / Separation and Purification Technology 28 (2002) 125–140 139

Table 1
Results of the simulation for the purification of a waste water stream of 1000 kg/h contaminated with 1000 ppm (w/w) THF down
to 1 ppm (w/w)

50 °C/3 kPa 50 °C/10 kPa 60 °C/3 kPa 70 °C/3 kPa 70 °C/10 kPa

Membrane area (m2) (first stage) 327.7 613.7 258.6 202.9 214.5
Membrane area (m2) (second stage) 26.2 57.1 22.9 16.6 18.2
Flow through the photochemical reactor (kg/h) 33.8 32.6 30.8 32.9 32.6
Concentration in the photochemical reactor 8.3 9.5 9.4 7.33 7.84
[wt.%]
Required heating energy (steam (t/h)) 0.267 0.134 0.22 0.278 0.260
Required cooling water (m3/h) 7.3 5.11 9.73 12.44 11.59
Electrical power consumption by, photochemical 12 kW 12 kW 12 kW 12 kW 12 kW
reactor, pumps etc.

Minimal concentration for the direct inlet into the photochemical reactor: 3 wt.%.

The VUV photolysis equipment at laboratory tive to conventional processes, such as vapour- or
scale was successfully used to mineralise the pollu- air-stripping or adsorption on active carbon.
tant. The amount of oxygen added is of major
importance on the amount of degraded pollutant
but not on the rate of the degradation. The latter Acknowledgements
is mostly influenced by the content of water in the
vapour phase. Experiments on pilot plant scale The authors would like to thank the govern-
with a continuous flow through the photochemi- ment of Baden-Württemberg for financial support
cal reactor have shown that the degradation is of this research work through the foundation
mainly dependent on the residence time of the BWPlus-PWAB.
gaseous mixture in the reactor.
A concept of an industrial scale plant for the
purification of wastewater has been developed. References
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