Latteral.

Dia 1.65 Met

Cross sectional area 2.137163 met
Cost of the lateral 300000 Rs

Dia 2.5 Met

Cross sectional area 4.90625 Met
C.S.Area 4.90625
Cost 688705.2

No.of column 6
Total cost 4132231 Rs

Resin trap 200000 Rs

No.of resin trap 12

Resin trap cost 2400000

Resin cost 200 Rs/lit

Resin qty 8550 litr
1710000
10260000

Checkfilter 15 lakhs

Cost details in Rs /Kg Plate Pipe

SS304
SS304 1/2 " to 1.5 " (16 or 18 SWG) 215
SS304 2" to 4 "(16 or 18 SWG) 212

SS316 1/2 " to 1.5 " (16 or 18 SWG) 295

SS316 2" to 4 "(16 or 18 SWG) 290

SS409
Pipes 170
Plate 92

MS Fabrication cpst including we;lding rod 100

SS fabrication cost inclusing welding rod 135

MS tanks

Tanks Volu L Dia Ht area Qty for s

Bin 45 3.75 4.5 0 3306.42
SS 409 Volu L Dia Ht area Qty for s
45 3.75 4.5 0 2479.815

SS 409 Volu L Dia Ht area Qty for s

Refinery pan 45 6 2 0 2939.04

Bin

Raw sugar bin Volu L B Ht area Qty for s

6 4 5 0 6240

Surface condenser

Tanks Volu L Dia Ht area

Liquor tank 2.9 5.34 0

ID Length Thickness Den wt.of one

Steam transformer 0.045 3 1.5 7.8 4.95963
Melt concenterator 0.038 10 1.5 7.8 13.96044

Pans -refinery 0.103 0.9 1.5 7.8 3.405613

0.103 0.9

3.75

Surface condenser
ID Length Thickness Den wt.of one
0.023 4.5 1.2 7.8 3.041906
 23
25.4

Temp in Head in
Pumps Capacity Deg.C MMWC Qty Cost /unit
Liquor pump 37.5 M3/hr 85 2 1.75
Intermediate liquor pump 37.5 M3/hr 85 2 1.75
Intermediate liquor pump 37.5 M3/hr 85 2 1.75
Hot water pump 164.0893 M3/hr 85 2 1.25
Recyle water pump 50 M3/hr 85 Dependin 2 1.25
g upon
Brine prepartion pump 39.38 M3/hr 85 layout 2 1
Brine dosing pump 27.34821 M3/hr 85 2 1
HCl dosing pump 16.40893 M3/hr 85 2 0.75
Caustic soda transfer pump to brine
dosing tank 1 M3/hr 50 2 0.75
Sweet water pump M3/hr 80 2 1
 242 169.56
193.6

38.465
49.67578125

top&bot thick thick topthick bottDen qty in kgs cost/kg Rs

1377.675 8 6 10 7.8 5620.914 50 281045.7
top&bot thick thick topthick bottDen qty in kgs cost/kg Rs
1119.36094 6 5 8 7.8 4319.011125 100 431901.1

top&bot thick thick topthick bottDen qty in kgs cost/kg Rs

4408.56 10 10 20 7.8 8817.12 100 881712

top&bot thick thick topthick bottDen qty in kgs cost/kg Rs

3369.6 8 8 10 7.8 12012 50 600600

Qty for shetop&bot thick thick top thick bott Den qty in kgs cost/kg
5309.96357 5149.443 14 50 50 7.8 12028.31755 50

35.253879 Volume

No.of tube Total wt Cost Tot.cost

3600 21425.6 215 4606504.344
264 4606.945 215 990493.218

900 3831.314 215 823732.5476 261.9702

0.0435
0.1015 1229.31
243.8132
34.482759
7.0705814

No.of tube Total wt Cost Tot.cost

4800 16061.27 215 3453172.145
23
25.4
 1551.136364
27.8
0.023 26.6 0.0266
0.0254 1115.0454 3.5
0.0242 1595.748 1400
1604.86656 4440
1551.136364

Total cost
3.5
3.5
3.5
2.5
2.5
2
2
1.5

1.5
2
24.5
 260869.5652

125 409 75
170 304 75
255 316 l 112.5
46 ms 25

75000
128
120

Faricati
on/Kg Tot.cost
50 562091.4
Faricati
on/Kg Tot.cost
75 755826.9

Faricati
on/Kg Tot.cost
135 2072023

Faricati
on/Kg Tot.cost
100 1801800

Rs Fab/Kg Tot.cost
601415.9 75 1503539.694

35.25388

0.001868693
8.969724
533.3333

0.023
0.0254
0.0242
1003.042
1595.748

1003.042
Cost details in Rs /Kg Plate Pipe
SS304
SS304 1/2 " to 1.5 " (16 or 18 SWG 215
SS304 2" to 4 "(16 or 18 SWG) 212

SS316 1/2 " to 1.5 " (16 or 18 SWG 295

SS316 2" to 4 "(16 or 18 SWG) 290

SS409
Pipes 170
Plate 92

MS Fabrication cpst including we;l 100

SS fabrication cost inclusing weldi 135

MS tanks

Tanks Volu L Dia Ht area Qty for stop&bot

Clarifier 30 4.5 1.8 0 1587.082 991.926

DBF Volu L Dia Ht area Qty for stop&bot

18 2.2 4.8 0 1293.178 325.98852

IER Volu L Dia Ht area Qty for stop&bot

34 2.75 5.7 0 2303.473 463.051875

45.9 4 5 1 55.9 111.8

Heater - Raw Melt

Volu L Dia Ht area Qty for stop&bot

5 1.2 4.45 0 1307.873 176.3424
OD ID Tick Length Den No.of tu Tube weight
Tubes 0.045 0.0426 1.2 4 7.8 185 5.00812416
Scum Clarier

Volu L Dia Ht area Qty for stop&bot

7 2.2 1.85 0 598.0946 355.62384
Scum Mixing tank

Volu L Dia Ht area Qty for stop&bot

 1.6 1 2 0 293.904 73.476

Check filter

Volu L Dia Ht area Qty for stop&bot

0.5 0.8 1 0 97.968 39.1872

Buffer tank Volu L B Ht area Qty for stop&bot

45 4 3 3.75 0 2457 1497.6

Clarified liquor tank Volu L B Ht area Qty for stop&bot

45 4 3 3.75 0 2457 1497.6

Backwash tank Volu L B Ht area Qty for stop&bot

45 4 3 3.75 0 2457 1497.6

Filtered liquor tank Volu L B Ht area Qty for stop&bot

45 4 3 3.75 0 2457 1497.6

Paritally dec.tank Volu L B Ht area Qty for stop&bot

45 4 3 3.75 0 2457 1497.6

Fine liquor Volu L B Ht area Qty for stop&bot

45 4 3 3.75 0 2457 1497.6

Surface condenser

Tanks Volu L Dia Ht area Qty for she

 Liquor tank 2.9 5.34 0 5309.96357

35.253879

ID Length Thickness Den wt.of one No.of tube

Steam transformer 0.045 3 1.5 7.8 4.95963 3600
Melt concenterator 0.038 10 1.5 7.8 13.96044 264

Pans -refinery 0.103 0.9 1.5 7.8 3.405613 900

0.103 0.9

3.75

Surface condenser
ID Length Thickness Den wt.of one No.of tube
0.023 4.5 1.2 7.8 3.041906 4800

23 0.023
25.4 0.0254
0.0242
1604.86656

Temp in Head in
Pumps Capacity Deg.C MMWC Qty Cost /unit Total cost
Liquor pump 37.5 M3/hr 85 2 1.75 3.5
Intermediate liquor pu 37.5 M3/hr 85 2 1.75 3.5
Intermediate liquor pu 37.5 M3/hr 85 2 1.75 3.5
Hot water pump 164.0893 M3/hr 85 2 1.25 2.5
Recyle water pump 50 M3/hr 85 Dependin 2 1.25 2.5
Brine prepartion pump 39.38 M3/hr 85 g upon 2 1 2
Brine dosing pump 27.34821 M3/hr 85 layout 2 1 2
HCl dosing pump 16.40893 M3/hr 85 2 0.75 1.5

Caustic soda transfer

pump to brine dosing
tank 1 M3/hr 50 2 0.75 1.5
Sweet water pump M3/hr 80 2 1 2
24.5
 29.4080625

33.83840625 18.23712 40

Faricati
thick thick topthick bottDen qty in kgs cost/kg Rs on/Kg
8 0 8 7.8 3094.80912 50 154740.5 50

Faricati
thick thick topthick bottDen qty in kgs cost/kg Rs on/Kg
5 5 6 7.8 1942.999344 100 194299.9 75

Faricati
thick thick topthick bottDen qty in kgs cost/kg Rs on/Kg
6 8 10 7.8 3319.82937 325 1078945 135

115 460 57.5

Faricati
thick thick topthick bottDen qty in kgs cost/kg Rs on/Kg
10 10 20 7.8 1781.05824 100 178105.8 135
Tot.weight Volumn in tubes
926.503 0.0056983 1.054194084

Faricati
thick thick topthick bottDen qty in kgs cost/kg Rs on/Kg
6 0 12 7.8 1144.462176 100 114446.2 135

Faricati
thick thick topthick bottDen qty in kgs cost/kg Rs on/Kg
 6 10 12 7.8 440.856 100 44085.6 135

Faricati
thick thick topthick bottDen qty in kgs cost/kg Rs on/Kg
5 6 10 7.8 164.58624 100 16458.62 135

Faricati
thick thick topthick bottDen qty in kgs cost/kg Rs on/Kg
6 6 10 7.8 4943.25 50 247162.5 100

Faricati
thick thick topthick bottDen qty in kgs cost/kg Rs on/Kg
6 6 10 7.8 4943.25 50 247162.5 100

Faricati
thick thick topthick bottDen qty in kgs cost/kg Rs on/Kg
6 6 10 7.8 4943.25 50 247162.5 100

Faricati
thick thick topthick bottDen qty in kgs cost/kg Rs on/Kg
6 6 10 7.8 4943.25 50 247162.5 100

Faricati
thick thick topthick bottDen qty in kgs cost/kg Rs on/Kg
6 6 10 7.8 4943.25 50 247162.5 100

Faricati
thick thick topthick bottDen qty in kgs cost/kg Rs on/Kg
6 6 10 7.8 4943.25 50 247162.5 100

top&bot thick thick top thick bott Den qty in kgs cost/kg Rs
5149.443 14 50 50 7.8 12028.31755 50 601415.9

Volume

Total wt Cost Tot.cost

21425.6 215 4606504.344
4606.945 215 990493.218

3831.314 215 823732.5476 261.9702

0.0435
0.1015 1229.31
243.8132
34.482759
7.0705814

Total wt Cost Tot.cost

16061.27 215 3453172.145
23 0.023
25.4 0.0254
0.0242
1551.136364 1003.042
27.8 1595.748
26.6 0.0266
1115.0454 3.5 1003.042
1595.748 1400
4440
1551.136364

0.0508
48.4
0.0484 1486
0.0496
103.2202705

121.272246
 75000
128
120

60

Tot.cost
309480.9

Tot.cost
340024.9

Tot.cost
1527122

Tot.cost
418548.7

Tot.cost
268948.6

Tot.cost
103601.2

Tot.cost
38677.77

Tot.cost
741487.5

Tot.cost
741487.5

Tot.cost
741487.5

Tot.cost
741487.5

Tot.cost
741487.5

Tot.cost
741487.5

Fab/Kg Tot.cost
 75 1503539.694

35.25388

0.001868693
8.969724
533.3333